PROPOINT 8760878 Le manuel du propriétaire

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Le manuel du propriétaire
V1.0 8760878
Please read and understand all instructions before use. Retain this
manual for future reference.
USER MANUAL
6 TON HYDRAULIC WELDED
BOTTLE JACK
8760878 6 TON HYDRAULIC WELDED BOTTLE JACK V1.0
2 For technical questions call 1-800-665-8685
SPECIFICATIONS
Type
Welded
Lift Capacity 12,000 lb (5,443 kg)
Lift Range
Total Range
8-1/4 to 15-15/16 in.
Ram Travel 7-5/8 in.
Screw Extension 2-3/4 in.
Saddle Size 1-1/8 in. diameter
Base Size
4-5/8 x 4-1/4 in.
Construction Steel
Operation
Manual
INTRODUCTION
The 6 Ton Hydraulic Welded Bottle Jack is suitable for lifting
loads up to 12,000 lb. The serrated saddle provides a secure
grip against the load. An automatic oil bypass prevents an
overextension of the ram during operation.
SAFETY
WARNING! Read and understand all instructions before using
this tool. The operator must follow basic precautions to reduce
the risk of personal injury and/or damage to the equipment.
Keep this manual for safety warnings, precautions, operating or
inspection and maintenance instructions.
6 TON HYDRAULIC WELDED
BOTTLE JACK
V1.0 6 TON HYDRAULIC WELDED BOTTLE JACK 8760878
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HAZARD DEFINITIONS
Please familiarize yourself with the hazard notices found in this
manual. A notice is an alert that there is a possibility of property
damage, injury or death if certain instructions are not followed.
DANGER! This notice indicates an immediate and specific
hazard that will result in severe personal injury or death if the
proper precautions are not taken.
WARNING! This notice indicates a specific hazard or unsafe
practice that could result in severe personal injury or death if
the proper precautions are not taken.
CAUTION! This notice indicates a potentially hazardous
situation that may result in minor or moderate injury if proper
practices are not taken.
NOTICE! This notice indicates that a specific hazard or unsafe
practice will result in equipment or property damage, but not
personal injury.
WORK AREA
1. Operate in a safe work environment. Keep your work area
clean, well-lit and free of distractions. Place lights so you
are not working in a shadow.
2. Keep anyone not wearing the appropriate safety
equipment away from the work area.
3. Store tools properly in a safe and dry location. Keep tools
out of the reach of children.
PERSONAL SAFETY
WARNING! Wear personal protective equipment approved by
the Canadian Standards Association (CSA) or American
National Standards Institute (ANSI).
PERSONAL PROTECTIVE EQUIPMENT
1. Always wear impact safety goggles that provide front and
side protection for the eyes. Eye protection equipment
8760878 6 TON HYDRAULIC WELDED BOTTLE JACK V1.0
4 For technical questions call 1-800-665-8685
should comply with CSA Z94.3-07 or ANSI Z87.1 standards
based on the type of work performed.
2. Wear gloves that provide protection based on the work
materials or to reduce the effects of tool vibration.
3. Wear protective clothing designed for the work
environment and tool.
4. Non-skid footwear is recommended to maintain footing
and balance in the work environment.
5. Wear steel toe footwear or steel toe caps to prevent a foot
injury from falling objects.
PERSONAL PRECAUTIONS
Control the tool, personal movement and the work
environment to avoid personal injury or damage to the tool.
1. Do not operate any tool when tired or under the influence
of drugs, alcohol or medications.
2. Avoid wearing clothes or jewelry that can become
entangled with the moving parts of a tool. Keep long hair
covered or bound.
3. Do not overreach when operating the tool. Proper footing
and balance enables better control in unexpected situations.
SPECIFIC SAFETY PRECAUTIONS
WARNING! DO NOT let comfort or familiarity with product
(gained from repeated use) replace strict adherence to the
tool safety rules. If you use this tool unsafely or incorrectly,
you can suffer serious personal injury.
1. Use the correct tool for the job. This tool was designed for
a specific function. Do not modify or alter this tool or use it
for an unintended purpose.
2. Do not use the tool if any parts are damaged, broken or
misplaced. Repair or replace the parts.
3. Do not overload the jack beyond its rated load capacity (see
Specifications).
V1.0 6 TON HYDRAULIC WELDED BOTTLE JACK 8760878
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4. Do not use a handle extension for the jack handle.
5. Rest the jacks base on a firm, level surface capable
of sustaining the load. Keep the surface clean and free
from debris.
6. Make sure the saddle is fully positioned under the load
before operating.
7. Make sure the load is stable, so it does not shift when lifting
or lowering.
8. Make sure there is enough clearance around the jack and
the load during lifting or lowering actions.
9. Before lifting a vehicle, apply the emergency brake and
block all wheels.
10. Support the load with jack stands or a support structure of
adequate capacity immediately after lifting. Never work
under a load without additional support devices.
11. The jack must remain in a static position for lifting and
lowering loads. Never move a load that is elevated on the
jack. Ensure the load remains stable at all times.
12. Do not push a load off the jack; lower carefully.
13. Before lowering load, ensure that there are no obstructions
underneath and that all people are standing clear.
14. Do not place your hands between the moving components.
15. Never allow load to tilt on the jack as the jack may kick out
causing injury to the operator and/or cause the load to fall.
16. DO NOT use the jack if damaged or it was subjected to a
dynamic shock load. This is a sudden and unexpected load
or force applied to the jack. Have the jack inspected and
repaired by a qualified service technician.
HYDRAULIC PRECAUTIONS
DANGER! Seek immediate medical attention if hydraulic fluid
under pressure penetrates your skin. See Injection Injury
precautions for instructions before using a pressurized
hydraulic system.
8760878 6 TON HYDRAULIC WELDED BOTTLE JACK V1.0
6 For technical questions call 1-800-665-8685
1. Do not touch or handle hydraulic hoses or components while
under pressure. Hydraulic fluid escaping under pressure has
sufficient force to penetrate your clothing and skin. A pinpoint
hole may inject hydraulic fluid into your body. Seek immediate
medical attention if this occurs (see Injection Injury).
2. Do not adjust the hydraulic systems relief setting. The
settings are preset by the factory.
3. Hydraulic oil under pressure is hot and can cause a burn
injury if touched, sprayed or spilled. Allow the hydraulic
system to cool before conducting maintenance.
4. Hydraulic components require regular inspection. Release
all pressure from the system before you inspect it. Replace
damaged hydraulic parts with identical manufacturer's
components.
5. Do not attempt makeshift repairs to a hydraulic system. Such
repairs can fail suddenly and create a hazardous condition.
6. Hydraulic fluid has a combustible flash point of 200°F
(93°F). Do not expose the fluid to an ignition source.
7. Change your clothing immediately if sprayed with hydraulic
fluid. Store clothing or rags contaminated with hydraulic
fluid in an approved metal safety can with a spring-closing
lid and venting designed to contain a fire.
8. Only use hydraulic fluid in the pump. Do not substitute or
mix brake fluid, or any other fluid, with the hydraulic fluid.
This can result in a pump failure and injure the user or
bystander. It may also damage the pump.
INJECTION INJURY
DANGER! Seek immediate, professional medical treatment if
fluid penetrates your skin. It may feel like a pricking or sting.
Do not wait for the appearance of symptoms. A toxic reaction
can occur from the exposure. Delay in treatment can lead to
amputation or death.
V1.0 6 TON HYDRAULIC WELDED BOTTLE JACK 8760878
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Inform the medical staff that you have a fluid penetration injury as
soon as you arrive at the medical facility. The severity of the
symptoms will depend on the type of fluid injected. Bring the Safety
Data Sheet for the fluid with you to the medical facility if possible.
INJECTION PRECAUTIONS
Fluid can penetrate the skin at 100 PSI pressure. Fluid escaping
under pressure from the tool has sufficient force to penetrate
your clothing and skin. Follow the precautions below to avoid
an injection injury.
1. Always check for leaks wearing a face shield, safety
goggles, rubberized gloves and protective clothes.
2. Release all pressure from the system before you inspect it.
3. Do not use your hands to detect a fluid leak. Use a large piece
of wood, cardboard or paper and watch for discolouration.
4. Replace damaged parts with identical manufacturer's
components to ensure it is rated to handle the pressure.
UNPACKING
WARNING! Do not operate the tool if any part is missing.
Replace the missing part before operating. Failure to do so
could result in a malfunction and personal injury.
Remove the parts and accessories from the packaging and inspect
for damage. Make sure that all items in the contents are included.
Contents:
Bottle Jack
2 Piece Handle
IDENTIFICATION KEY
A Ram E Saddle
B Oil Plug F Extension Screw
C Release Valve G Handle Sleeve
D Handle Assembly
Fig. 1
8760878 6 TON HYDRAULIC WELDED BOTTLE JACK V1.0
8 For technical questions call 1-800-665-8685
OPERATION
Letter references in parenthesis (A) refer to the included
Identification Key.
RAISING A LOAD
WARNING! Do not place any part of your body under the load
without jack stands in place. The bottle jack is not designed
to maintain heavy loads for long periods of time.
1. Place the jack on a hard level surface capable of handling
the load.
2. Assemble the handle. The spring clips must align with
the slots.
3. Close the release valve (C). Insert the end of the handle (D)
over the valve and twist to the right.
4. Insert the handle into the handle sleeve (G).
5. Pump to raise the ram. Stop just before the ram contacts
the loads lift point. Inspect the rams position and adjust if
necessary.
6. Twist the saddle counterclockwise to extend the screw until
it touches the load.
7. Pump slowly until the ram is supporting the load. Continue
to pump as normal to lift the load to the desired height.
8. Position supports like jack stands if the load will remain off
the ground for an extended period. Consult the manual for
the support device for proper placement.
LOWERING A LOAD
WARNING! Dynamic shock loads are created by quick
opening and closing of the release valve when lowering the
load. The resulting overload may cause the hydraulic system
to fail, which could result in severe personal injury and/or
property damage.
V1.0 6 TON HYDRAULIC WELDED BOTTLE JACK 8760878
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WARNING! Before lowering the load or vehicle, ensure that
there are no obstructions underneath and that all people are
standing clear.
1. Insert the handle end over the release valve.
2. Open the valve by gradually twisting to the left.
3. The load will begin to lower as air escapes through the
valve.
4. Twist right to slow and left to increase the rate of descent.
5. Remove the jack once the load is on the ground or on a
support mechanism like jack stands.
6. The ram should fully retract. If it does not, push down on it
until it is seated.
7. Turn the screw clockwise to retract the screw until the
saddle is seated.
RAISING AND LOWERING A VEHICLE
Take these additional steps before following instructions in
Raising a Load and Lowering a Load.
1. Set the vehicle in parking gear and engage the parking brake.
1.1 For vehicles with a manual transmission, engage the
parking brake and leave the car in reverse or 1st gear.
Consult your vehicle owners manual for the correct gear.
2. Place wheel chocks that fit the wheel curve on either side
of the vehicles remaining wheels.
3. Place the jack only on support points or areas specified by
the vehicle manufacturer (consult owner’s manual).
4. Lift the vehicle to a height that leaves enough room to place
the jack stands.
5. When the work is done, raise the load enough with the jack
to carefully remove the jack stands.
6. Slowly and carefully lower the load.
8760878 6 TON HYDRAULIC WELDED BOTTLE JACK V1.0
10 For technical questions call 1-800-665-8685
CARE & MAINTENANCE
1. Maintain the tool with care. A tool in good condition is
efficient, easier to control and will have fewer problems.
2. Inspect the tool components periodically. Repair or replace
damaged or worn components. Only use identical
replacement parts when servicing.
3. Follow instructions for lubricating and changing accessories.
4. Keep the tool handles clean, dry and free from oil/grease at
all times.
5. Maintain the tools labels and name plates. These carry
important information. If unreadable or missing, contact
Princess Auto Ltd. for replacements.
6. Have a qualified technician inspect the jack:
6.1 Once a year.
6.2 After receiving a shock load. Take the jack out of service
until the technician certifies that it is safe to use.
WARNING! Only qualified service personnel should repair the
tool. An improperly repaired tool may present a hazard to the
user and/or others.
HYDRAULIC RAM MAINTENANCE
Monthly maintenance is recommended for the hydraulic ram. Any
restrictions due to dirt, rust, etc. can cause the either slow
movement or extremely rapid jerks, damaging the internal
components. The following steps are designed to keep the pump
maintained and operational.
1. Lubricate the cylinder and the pumping mechanism with
light oil.
2. Visually inspect for cracked welds, bent, loose, missing parts
or hydraulic oil leaks.
3. Check and maintain the ram oil level.
4. Always store the hydraulic ram in the fully retracted position.
This will help protect critical areas from corrosion.
V1.0 6 TON HYDRAULIC WELDED BOTTLE JACK 8760878
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5. Do not use brake or transmission fluids or regular motor oil,
as they can damage the seals. Always purchase and use
products labeled hydraulic jack oil.
6. Remove any hydraulic pump from service that is damaged,
worn down or operates abnormally, until repaired by an
authorized service technician.
REPLACING THE HYDRAULIC JACK OIL
Replace the jack oil annually.
1. Lower the ram and remove the oil plug (Fig. 2).
2. Lay the jack on its side and drain the oil into a suitable
container (Fig. 3). Dispose of used hydraulic oil in
accordance with local by-laws.
3. Stand the jack on its base and wipe off any excess oil.
4. Fill the cylinder with a high quality hydraulic jack oil, up to the
oil plug opening (Fig. 4).
5. Follow the steps in Bleeding the Hydraulic System.
BLEEDING THE HYDRAULIC SYSTEM
Bleed excess air from the hydraulic system as follows:
1. Open the release valve by turning it counterclockwise.
2. Remove the oil plug (B) and fill the pump with hydraulic fluid.
3. Wait 5 minutes for trapped air to rise to the surface.
Fig. 2
Fig. 3
Fig. 4
8760878 6 TON HYDRAULIC WELDED BOTTLE JACK V1.0
12 For technical questions call 1-800-665-8685
4. Pump the handle for several full strokes to eliminate any air in
the system.
5. Check the oil filler hole and if necessary, top off with more
hydraulic oil.
6. Restore the oil filler screw. Close the release valve by
turning clockwise.
7. Test the ram several times for proper operation before
putting it into use. Do not use the ram if it still does not
appear to be working properly. Have a qualified technician
repair the hydraulic system.
FLUSHING THE VALVE
Contaminants may block the release valve, causing issues
when attempting to lower a load. Clear the valve with the
following steps.
1. Lower the saddle and securely close the release valve.
2. Manually lift the saddle several inches.
3. Open the release valve and force the saddle down as quickly
as possible.
CLEANING
Clean the tool with a clean rag and a degreasing solvent.
Lubricate moving contact points after cleaning to ensure
binding does not occur.
LUBRICATION
Inspect and lubricate the tool when required. Only use light oil
to lubricate the tool. Other lubricants may not be suitable and
could damage the tool or cause a malfunction during use.
STORAGE
Lower the ram to its lowest position. Apply a thin coat of
lubricant to the steel parts to avoid rust. Remove the lubricant
before using the tool again.
V1.0 6 TON HYDRAULIC WELDED BOTTLE JACK 8760878
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DISPOSAL
Recycle a tool damaged beyond repair at the appropriate facility.
Contact your local municipality for a list of disposal facilities or
by-laws for electronic devices, batteries, oil or other toxic liquids.
IMPORTANT! DO NOT pollute the environment by allowing
uncontrolled discharge of waste oil.
HYDRAULIC FLUID
Do not drain hydraulic oil into the sewer system or dispose in
an uncontrolled location. Hydraulic fluid may take more than a
year to breakdown in the environment and the ingredients may
still be toxic. Contact your local municipality for proper
disposal instructions or locations.
8760878 6 TON HYDRAULIC WELDED BOTTLE JACK V1.0
14 For technical questions call 1-800-665-8685
TROUBLESHOOTING
Visit a Princess Auto Ltd. location for a solution if the tool does
not function properly or parts are missing. If unable to do so,
have a qualified technician service the tool.
POSSIBLE CAUSE(S)
SUGGESTED SOLUTION(S)
Jack will not
lift load.
1. The release valve is
not closed tightly.
2. Overloaded the jack.
3. Air supply is
inadequate.
4. Air is trapped in the
hydraulic system.
1. Close the release valve
firmly.
2. Reduce load or use a jack
with a greater lift capacity.
3. Ensure adequate air supply.
4. Bleed air from the system.
but will not
maintain
pressure.
1. Release valve is not
closed tightly.
2. Overloaded the jack.
3. Hydraulic unit is
malfunctioning.
1. Close the release valve
firmly.
2. Reduce load or use a jack
with a greater lift capacity.
3. a. Replace the seals.
b. Have service technician
repair the jack.
Will not lower
after loading.
1. Reservoir is
overfilled.
2. Linkages are
binding.
3. Contaminated
release valve.
1. Drain oil to the proper level.
2. Clean and lubricate all
moving parts.
3. See Care & Maintenance -
Flushing the Valve
Poor lift
performance.
1. Hydraulic oil level is
low.
2. Air is trapped in the
hydraulic system.
1. Add oil to the proper level.
2. Bleed air from the system.
Will not lift to
the max.
height.
1. Air is trapped in the
system.
2. Hydraulic oil level is
too low.
1. Bleed air from the system.
2. Add oil to the proper level.
V1.0 6 TON HYDRAULIC WELDED BOTTLE JACK 8760878
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PARTS BREAKDOWN
8760878 6 TON HYDRAULIC WELDED BOTTLE JACK V1.0
16 For technical questions call 1-800-665-8685
PARTS LIST
# DESCRIPTION QTY
1 Round Wire Snap Ring 1
2 Rectangular Ring 2
3 O-ring 1
4 Piston Rod Assembly 1
5 Bowl Washer 1
6
O-ring
1
7 Round Wire Snap Ring 1
8 Base Welding Parts 1
9 Oil Plug 1
10 Steel Ball 6mm 1
11 Release Valve Assembly 1
12
Plastic Plug
1
13 Adjusting Screw
Assembly
1
14 Spring 1
15 Spring Holder 1
16 Steel Ball 3mm 1
17
Steel Ball 5mm
2
18 Bowl Washer 1
19 Pump Plunger Assembly 1
20 Pin 2
21 Handle Socket Assembly
1
22 Cutter Pin 2
23
Handle Assembly
1
24 Seal Kit 1
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8760878 6 TON HYDRAULIC WELDED BOTTLE JACK V1.0
18 For technical questions call 1-800-665-8685
V 1,0 8760878
Vous devez lire et comprendre toutes les instructions avant d'utiliser
l'appareil. Conservez ce manuel afin de pouvoir le consulter plus tard.
MANUEL D'UTILISATEUR
CRIC-BOUTEILLE HYDRAULIQUE
SOUDÉ, 6 TONNES
8760878 CRIC-BOUTEILLE HYDRAULIQUE SOUDÉ, 6 TONNES V 1,0
2 En cas de questions techniques, appelez le 1-800-665-8685
SPÉCIFICATIONS
Type Soudé
Capacité de levage
5 443 kg (12 000 lb)
Plage de levage Échelle totale 8 1/4 à 15 15/16 po
Course du vérin 7 5/8 po
Rallonge de vis 2 3/4 po
Taille de selle Diamètre de 1 1/8 po
Dimensions de la base 4 5/8 à 4 1/4 po
Construction
Acier
Utilisation Manuel
INTRODUCTION
Le cric-bouteille hydraulique soudé, 6 To nnes convient pour
lever des charges allant jusquà 12 000 lb. La douille crénelée
procure une prise solide sur la charge. Une dérivation
automatique de lhuile empêche un allongement excessif du
vérin durant le fonctionnement.
SÉCURITÉ
AVERTISSEMENT ! Veuillez lire et comprendre toutes les
instructions avant d'utiliser cet outil. L'utilisateur doit respecter
les précautions de base lorsqu'il utilise cet outil afin de réduire
le risque de blessure ou de dommage à l'équipement.
Conservez ce manuel qui contient les avertissements de
sécurité, les précautions, les instructions de fonctionnement ou
d'inspection et d'entretien.
CRIC-BOUTEILLE HYDRAULIQUE
SOUDÉ, 6 TONNES
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PROPOINT 8760878 Le manuel du propriétaire

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Le manuel du propriétaire

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