Miller PHOENIX 456 CC/CV (575 VOLT) Le manuel du propriétaire

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:VWww~MUterWcid8~COfl~.Y

N

QM-188

989A

November

1997

Eff.

w/Serial

Number

KH504356

Processes

Invision

456P:

~

MIG

(GMAW)

and

Pulsed

MIG

(GMAW-P)

Welding

Flux

Cored

(FCAW)

Welding

Phoenix

456

CC/CV:

Multiprocess

Welding

Description

lnvision

456P:

Phoenix

456

CC/CV:

Invisionﬁ456P

and

Phoenixﬁ456

CC/C

V

(575

Volt

Models)

OWNERS

MANUAL

The

Thwer

fBkte.

From

Miller

to

You

Thank

you

and

congratulations

on

choosing

Miller.

Now

you

can

get

the

job

done

and

get

it

done

right.

We

know

you

dont

have

time

to

do

it

any

other

way.

Thats

why

when

Niels

Miller

first

started

building

arc

welders

in

1929,

he

made

sure

his

products

offered

long-lasting

value

and

superior

quality.

Like

you,

his

customers

couldnt

afford

anything

less.

Miller

products

had

to

be

more

than

the

best

they

could

be.

They

had

to

be

the

best

you

could

buy.

Today,

the

people

that

build

and

sell

Miller

products

continue

the

tradition.

Theyre

just

as

committed

to

providing

equipment

and

service

that

meets

the

high

standards

of

quality

and

value

established

in

1929.

This

Owners

Manual

is

designed

to

help

you

get

the

most

out

of

your

Miller

products.

Please

take

time

to

read

the

Safety

precautions.

They

will

help

you

protect

yourself

against

potential

hazards

on

the

worksite.

Weve

made

installation

and

operation

quick

and

easy.

With

Miller

you

can

count

on

years

of

reliable

service

with

proper

maintenance.

And

if

for

______________

some

reason

the

unit

needs

repair,

theres

a

Troubleshooting

section

that

will

help

you

figure

out

what

the

problem

is.

The

parts

list

will

then

help

you

to

decide

which

exact

part

you

may

need

to

fix

the

problem.

Warranty

and

service

information

for

your

particular

model

are

also

provided.

Miller

Electric

manufactures

a

full

line

of

welders

and

welding

For

information

on

other

quality

Miller

products,

contact

your

local

Miller

distributor

to

receive

the

latest

full

line

catalog

or

individual

catalog

sheets.

To

locate

your

nearest

distributor

call

1-800-4-A-Miller.

iIk~iIllhIIJP

IREGISTEREDI

IQUALITY

SYSTEM

Miller

is

the

tirat

welding

equip

mentmanufacturerlntheU.S.A.to

be

registered

to

the

ISO

oooi

quality

System

Standard.

W~1~ftflfl~

L~

Working

as

hard

as

you

do~

every

power

source

from

Miller

is

backed

by

the

most

hassle-free

warranty

in

the

business.

f//A

Miller

Thwer~fBhte~

Call

1

-800-4-A-MILLER

for

your

local

Miller

disiributor.

Your

distributor

gives

you

Service

You

always

get

the

fast,

reliable

response

you

need.

Most

replacement

parts

can

be

in

your

hands

in

24

hours.

Support

Need

fast

answers

to

the

tough

welding

questions?

Contact

your

distributor.

The

expertise

of

the

distributor

and

Miller

is

there

to

help

you,

every

step

of

the

way.

Miller

offers

a

Technical

Manual

which

provides

more

detailed

service

and

parts

in

formation

for

your

unit.

To

obtain

a

Technical

ManuaI~

contact

your

local

distributor.

Your

distributor

can

also

supply

you

with

Welding

Process

Manuals

such

as

SMAW,

GTAW,

GMAW,

and

GMAW-P

For

practical

in

formation

on

welding,

process

applica

tions,

and

Miiler

products,

visit

our

website

at

www.MlllerWelds.com

The

following

terms

are

used

interchangeably

throughout

this

manual:

TIG

=

GTAW

Stick

=

SMAW

TABLE

OF

CONTENTS

SECTION

1

-

SAFETY

PRECAUTIONS

-

READ

BEFORE

USING

1

1-1.

Symbol

Usage

1

1-2.

Arc

Welding

Hazards

1

1-3.

Additional

Symbols

for

Installation,

Operation,

and

Maintenance

3

1-4.

Principal

Safety

Standards

3

1-5.

EMF

Information

4

SECTION

1

-

CONSIGNES

DE

SECURITE

-

LIRE

AVANT

UTILISATION

5

1-1.

Signification

des

symboles

5

1-2.

Dangers

relatifs

au

soudage

a

larc

5

1-3.

Dangers

supplØmentaires

en

relation

avec

Iinstallation,

le

fonctionnement

et

Ia

maintenance

7

1-4.

Principales

normes

de

sØcuritÆ

8

1-5.

Information

sur

les

champs

electromagnetiques

8

SECTION

2-

INSTALLATION

9

2-1.

Specifications

9

2-2.

Duty

Cycle

and

Overheating

9

2-3.

Volt-Ampere

Curves

10

2-4.

Dimensions

And

Weight

11

2-5.

Selecting

a

Location

11

2-6.

Weld

Output

Terminals

and

Selecting

Cable

Sizes

12

2-7.

Remote

14

Receptacle

Information

12

2-8.

115

Volts

AC

Duplex

Receptacle

And

Circuit

Breakers

13

2-9.

Electrical

Service

Guide

13

2-10.

Connecting

Input

Power

14

SECTION

3-OPERATION

15

3-1.

Front

Panel

Controls

For

Invision

456P

15

3-2.

Mode

and

Voltage

Control

For

Invision

456P

15

3-3.

Meter

Functions

For

Invision

456P

16

3-4.

Front

Panel

Controls

For

Phoenix

456

CC/CV

16

3-5.

Meter

Functions

For

Phoenix

456

CC/CV

17

3-6.

Mode

Switch

Settings

For

Phoenix

456

CC/CV

17

3-7.

Lift-Arc

TIG

Procedure

For

Phoenix

456

CC/CV

18

SECTION

4-

MAINTENANCE

AND

TROUBLESHOOTING

16

4-1.

Routine

Maintenance

18

4-2.

Blowing

Out

Inside

of

Unit

19

4-3.

Removing

Case

and

Measuring

Input

Capacitor

Voltage

20

4-4.

Voltmeter/Ammeter

Help

Displays

21

4-5.

Troubleshooting

22

SECTION

5-

ELECTRICAL

DIAGRAF~t

24

SECTION

6-

PARTS

LIST

26

WAR

RANTY

OM-186

989

SECTION

1

-

SAFETY

PRECAUTIONS

-

READ

BEFORE

USING

som

_nd_5/97

This

group

of

symbols

means

Warning!

Watch

Out!

possible

ELECTRIC

SHOCK,

MOVING

PARTS,

and

HOT

PARTS

hazards.

Consult

symbols

and

below

for

necessary

actions

to

avoid

the

hazards.

A

The

symbols

shown

below

are

used

throughout

thIs

manual

to

call

attention

to

and

Identify

possible

hazards.

When

you

see

the

symbol,

watch

out,

and

foliowthe

to

avoid

the

hazard.

The

safety

Information

given

below

Is

only

a

summary

of

the

more

complete

safety

Information

found

In

the

Safety

Standards

listed

In

Section

1-4.

Read

and

follow

all

Safety

Standards.

A

Only

qualified

persons

should

Install,

operate,

maintain,

and

repair

this

unit.

A

During

operation,

keep

everybody,

especially

children,

away.

=t~L~~

cton.

~

\

Touching

live

electrical

parts

can

cause

fatal

shocks

or

severe

burns.

The

electrode

and

work

circuit

is

electrically

live

whenever

the

output

is

on.

The

input

power

circuit

and

machine

internal

circuits

are

also

live

when

power

is

on.

In

semiautomatic

or

automatic

wire

welding,

the

wire,

wire

reel,

drive

roll

housing,

and

all

metal

parts

touching

the

welding

wire

are

electrically

live.

Incorrectly

installed

or

improperly

grounded

equipment

is

a

hazard.



Do

not

touch

live

electrical

parts.



Wear

dry,

hole-free

insulating

gloves

and

body

protection.



Insulate

yourself

from

work

and

ground

using

dry

insulating

mats

or

covers

big

enough

to

prevent

any

physical

contact

with

the

work

or

ground.



Do

not

use

AC

output

in

damp

areas,

if

movement

is

confined,

or

if

there

is

a

danger

of

falling.



Use

AC

output

ONLY

if

required

for

the

welding

process.



If

AC

output

is

required,

use

remote

output

control

if

present

on

unit.



Disconnect

input

power

or

stop

engine

before

installing

or

servicing

this

equipment.

Lockout/tagout

input

power

according

to

OSHA29

CFR

1910.147

(see

Safety

Standards).



Properly

install

and

ground

this

equipment

according

to

its

Owners

Manual

and

national,

state,

and

local

codes.



Always

verify

the

supply

ground



check and be

sure

that

input

power

cord

ground

wire

is

properly

connected

to

ground

terminal

in

disconnect

box

or

that

cord

plug

is

connected

to

a

properly

grounded

receptacle

outlet.



When

making

input

connections,

attach

proper

grounding

conductor

first



double-check

connections.



Frequently

inspect

input

power

cord

for

damage

or

bare

wiring



replace

cord

immediately

if

damaged



bare

wiring

can

kill.



Turn

off

all

equipment

when

not

in

use.



Do

not

use

worn,

damaged,

undersized,

or

poorly

spliced

cables.



Do

not

drape

cables

over

your

body.



If

earth

grounding

of

the

workpiece

is

required,

ground

it

directly

with

a

separate

cable



do

not

use

work

clamp

or

work

cable.



Do

not

touch

electrode

if

you

are

in

contact

with

the

work,

ground,

or

another

electrode

from

a

different

machine.



Use

only

well-maintained

equipment.

Repair

or

replace

damaged

parts

at

once.

Maintain

unit

according

to

manual.



Wear

a

safety

harness

if

working

above

floor

level.



Keep

all

panels

and

covers

securely

in

place.



Clamp

work

cable

with

good

metal-to-metal

contact

to

workpiece

or

worktable

as near

the

weld

as

practical.



Insulate

work

clamp

when

not

connected

to

workpiece

to

prevent

contact

with

any

metal

object.



Do

not

connect

more

than

one

electrode

or

work

cable

to

any

single

weld

output

terminal.

SIGNIFICANT

DC

VOLTAGE

exists

after

removal

of

input

power

on

inverters.



Turn

Off

inverter,

disconnect

input

power,

and

discharge

input

capacitors

according

to

instructions

in

Maintenance

Section

before

touching

any

parts.

I

Welding

produces

fumes

and

gases.

Breathing

I

these

fumes

and

gases

can

be

hazardous

to

your

health.



Keep

your

head

out

of

the

fumes.

Do

not

breathe

the

fumes.



If

inside,

ventilate

the

area

and/or

use

exhaust

at

the

arc

to

remove

welding

fumes

and

gases.



If

ventilation

is

poor,

use

an

approved

air-supplied

respirator.



Read

the

Material

Safety

Data

Sheets

(MSDS5)

and

the

manufacturers

instructions

for

metals,

consumables,

coatings,

cleaners,

and

degreasers.



Work

in

a

confined

space

only

if

it

is

well

ventilated,

or

while

wearing

an

air-supplied

respirator.

Always

have

a

trained

watch-

person

nearby.

Welding

fumes

and

gases

can

displace

air

and

lower

the

oxygen

level

causing

injury

or

death.

Be

sure

the

breathing

air

is

safe.



Do

not

weld

in

locations

near

degreasing,

cleaning,

or

spraying

operations.

The

heat

and

rays

of

the

arc

can

react

with

vapors

to

form

highly

toxic

and

irritating

gases.



Do

not

weld

on

coated

metals,

such

as

galvanized,

lead,

or

cadmium

plated

steel,

unless

the

coating

is

removed

from

the

weld

area,

the

area

is

well

ventilated,

and

if

necessary,

while

wearing

an

air-supplied

respirator.

The

coatings

and

any

metals

containing

these

elements

can

give

off

toxic

fumes

if

welded.

I I

Cti~ik

iii

T~1



~,,y

.~o1

~sa~,e

~

~.

~

~.

.*...

4~

Means

Warning!

Watch

Out!

There

are

possible

hazards

with

this

procedure!

The

possible

hazards

are

shown

in

the

adjoining

symbols.

A

Marks

a

special

safety

message.

~

Means

Note~

not

safety

related.

Hazard

~

...

~

__________N

OM-186

989

Page

1

Arc

rays

from

the

welding

process

produce

intense

visible

and

invisible

(ultraviolet

and

infrared)

rays

that

can

burn

eyes

and

skin.

Sparks

fly

off

from

the

weld.



Wear

awelding

helmet

fitted

with

a

proper

shade

of

filterto

protect

your

face

and

eyes

when

welding

or

watching

(see

ANSI

Z49.1

and

Z87.1

listed

in

Safety

Standards).



Wear

approved

safety

glasses

with

side

shields

under

your

helmet.



Use

protective

screens

or

barriers

to

protect

others

from

flash

and

glare;

warn

others

not

to

watch

the

arc.



Wear

protective

clothing

made

from

durable,

flame-resistant

material

(leather

and

wool)

and

foot

protection.

Welding

on

closed

containers,

such

as

tanks,

drums,

or

pipes,

can

cause

them

to

blow

up.

Sparks

can

fly

off

from

the

welding

arc.

The

flying

sparks,

hot

workpiece,

and

hot

equipment

can

cause

fires

and

burns.

Accidental

contact

of

electrode

to

metal

objects

can

cause

sparks,

explosion,

overheating,

or

fire.

Check

and

be

sure

the

area

is

safe

before

doing

any

welding.



Protect

yourself

and

others

from

flying

sparks

and

hot metal.



Do

not

weld

where

flying

sparks

can

strike

flammable

material.



Remove

all

flammables

within

35

ft

(10.7

m)

of

the

welding

arc.

If

this

is

not

possible,

tightly

cover

them

with

approved

covers.



Be

alert

that

welding

sparks

and

hot

materials

from

welding

can

easily

go

through

small

cracks

and

openings

to

adjacent

areas.



Watch

for

fire,

and

keep

a

fire

extinguisher

nearby.



Be

aware

that

welding

on

a

ceiling,

floor,

bulkhead,

or

partition

can

cause

fire

on

the

hidden

side.



Do

not

weld

on

closed

containers

such

as

tanks,

drums,

or

pipes,

unless

they

are

properly

prepared

according

to

AWS

F4.1

(see

Safety

Standards).



Connect

work

cable

to

the

work

as

close

to

the

welding

area

as

practical

to

prevent

welding

current

from

traveling

long,

possibly

unknown

paths

and

causing

electric

shock and

fire

hazards.



Do

not

use

welder

to

thaw

frozen

pipes.



Remove

stick

electrode

from

holder

or

cut

off

welding

wire

at

contact

tip

when

not

in

use.



Wear

oil-free

protective

garments

such

as

leather

gloves,

heavy

shirt,

cuffless

trousers,

high

shoes,

and

a

cap.



Remove

any

combustibles,

such

as

a

butane

lighter

or

matches,

from

your

person

before

doing

any

welding.

f

~

~t

~

ssaTc~r..:r.

~

..?.A..

..?.

JNGMETALcanInJureeyes~

Welding,

chipping,

wire

brushing,

and

grinding

cause

sparks

and

flying

metal.

As

welds

cool,

they

can

throw

off

slag.



Wear

approved

safety

glasses

with

side

shields

even

under

your

welding

helmet.

Urns~

.

~



Pacemaker

wearers

keep

away.

~



Wearers

should

consult

their

doctor

before

going

near

arc

welding,

gouging,

or

spot

welding

operations.



:

NO!

SE:ca

aniage

:eÆ

Noise

from

some

processes

or

equipment

can

damage

hearing.



Wear

approved

ear

protection

if

noise

level

is

high.

Shielding

gas

cylinders

contain

gas

under

high

pressure.

If

damaged,

a

cylinder

can

explode.

Since

gas

cylinders

are

normally

part

of

the

welding

process,

be

sure

to

treat

them

carefully.



Protect

compressed

gas

cylinders

from

excessive

heat,

mechanical

shocks,

slag,

open

flames,

sparks,

and

arcs.



Install

cylinders

in

an

upright

position

by

securing

to

a

stationary

support

or

cylinder

rack

to

prevent

falling

or

tipping.



Keep

cylinders

away

from

any

welding

or

other

electrical

circuits.



Never

drape

a

welding

torch

over

a

gas

cylinder.



Never

allow

a

welding

electrode

to

touch

any

cylinder.



Never

weld

on a

pressurized

cylinder



explosion

will

result.



Use

only

correct

shielding

gas

cylinders,

regulators,

hoses,

and

fittings

designed

for

the

specific

application;

maintain

them

and

associated

parts

in

good

condition.



Turn

face

away

from

valve

outlet

when

opening

cylinder

valve.



Keep

protective

cap

in

place

over

valve

except

when

cylinder

is

in

use

or

connected

for

use.



Read

and

follow

instructions

on

compressed

gas

cylinders,

associated

equipment,

and

CGA

publication

P-i

listed

in

Safety

Standards.

...

ican

~urneyesi

.~....

.



Shutoff

shielding

gas

supply

when

not

in

use.



Always

ventilate

confined

spaces

or

use

approved

air-supplied

respirator.

,~



Do

not

touch

hot

parts

bare

handed.



Allow

cooling

period

before

working

on

gun

or

torch.

OM-186

989

Page

2

1-3m

~Additibn~FSymbo1ifor

InMaflatlon,

Operat1on~

md

Maintenance

~

6

S

Do

not

install

or

place

unit

on,

over,

or

near

combustible

surfaces.

S

Do

not

install

unit

near

flammables.



Do

not

overload

building

wiring



be

sure

power

supply

system

is

properly

sized,

rated,

and

protected

to

handle

this

unit.



Use

lifting

eye

to

lift

unit

only,

NOT

running

gear,

gas

cylinders,

or

any

other

accessories.



Use

equipment

of

adequate

capacity

to

lift

and

support

unit.



If

using

lift

forks

to

move

unit,

be

sure

forks

are

long

enough

to

extend

beyond

opposite

side

of

unit.



Allow

cooling

period;

follow

rated

duty

cycle.



Reduce

current

or

reduce

duty

cycle

before

starting

to

weld

again.



Do

not

block

or

filter

airflow

to

unit.



Have

only

qualified

persons

familiar

with

electronic

equipment

perform

this

installation.



The

user

is

responsible

for

having

a

qualified

electrician

promptly

correct

any

interference

problem

resulting

from

the

installation.



If

notified

by

the

FCC

about

interference,

stop

using

the

equipment

at

once.



Have

the

installation

regularly

checked

and

maintained.



Keep

high-frequency

source

doors

and

panels

tightly

shut,

keep

spark

gaps

at

correct

setting,

and

use

grounding

and

shielding

to

minimize

the

possibility

of

Interference.

can

d~rnagePCboards~

Put

on

grounded

wrist

strap

BEFORE

handling

boards

or

parts.

Use

proper

static-proof

bags

and

boxes

to

store,

move,

or

ship

PC

boards.

;~tnjury~



Keep

away

from

moving

parts.



Keep

away

from

pinch

points

such

as

drive

rolls.

~

~WELt~NG

WIRE

can cause

~n~ury

~

:...,,...,,,..,,--~



Do

not

press

gun

trigger

until

instructed

to

do

so.



Do

not

point

gun

toward

any

part

of

the

body,

other

people,

or

any

metal

when

threading

welding

wire.

ARC

WELDING

can

cause

Interference

~:::..:



Electromagnetic

energy

can

interfere

with

sensitive

electronic

equipment

such

as

________

computers

and

computer-driven

equipment

___________

such

as

robots.



Be

sure

all

equipment

in

the

welding

area

is

electromagnetically

compatible.



To

reduce

possible

interference,

keep

weld

cables

as

short

as

possible,

close

together,

and

down

low,

such

as

on

the

floor.



Locate

welding

operation

100

meters

from

any

sensitive

elec

tronic

equipment.



Be

sure

this

welding

machine

is

installed

and

grounded

according

to

this

manual.



If

interference

still

occurs,

the

user

must

take

extra

measures

such

as

moving

the

welding

machine,

using

shielded

cables,

using

line

filters,

or

shielding

the

work

area.

Safety

in

Welding

and

Cutting,

ANSI

Standard

Z49.

1,

from

American

Welding

Society,

550

N.W.

LeJeune

Rd,

Miami

FL

33126

Safety

and

Health

Standards,

OSHA

29

CFR

1910,

from

Superinten

dent

of

Documents,

U.S.

Government

Printing

Office,

Washington,

D.C.

20402.

Recommended

Safe

Practices

for

the

Preparation

for

Welding

and

Cutting

of

Containers

That

Have

Held

Hazardous

Substances,

American

Welding

Society

Standard

AWS

F4.1,

from

American

Welding

Society,

550

NW.

LeJeune

Rd,

Miami,

FL

33126

National

Electrical

Code,

NFPA

Standard

70,

from

National

Fire

Protection

Association,

Batterymarch

Park,

Quincy,

MA

02269.

Safe

Handling

of

Compressed

Gases

in

Cylinders,

CGA

Pamphlet

P-i,

from

Compressed

Gas

Association,

1235

Jefferson

Davis

Highway,

Suite

501,

Arlington,

VA

22202.

Code

for

Safety

in

Welding

and

Cutting,

CSA

Standard

Wi

17.2,

from

Canadian

Standards

Association,

Standards

Sales,

178

Rexdale

Boulevard,

Rexdale,

Ontario,

Canada

M9W

1

R3.

Safe

Practices

For

Occupation

And

Educational

Eye

And

Face

Protection,

ANSI

Standard

Z87.i,

from

American

National

Standards

Institute,

1430

Broadway,

New

York,

NY

10018.

Cutting

And

Welding

Processes,

NFPA

Standard

51

B,

from

National

Fire

Protection

Association,

Batterymarch

Park,

Quincy,

MA

02269.



Keep

away

from

moving

parts

such

as

fans.

Keep

all

doors,

panels,

covers,

and

guards

closed

and

securely

in

place.



High-frequency

(H.F.)

can

interfere

with

radio

navigation,

safety

services,

computers,

and

communications

equipment.

~.ause

OVERF~ATING



S

1~4~.~P~afetY

~

.~

~,,,.

~

OM-186

989

Page

3

Considerations

About

Welding

And

The

Effects

Of

Low

Frequency

1.

Keep

cables

close

together

by

twisting

or

taping

them.

Electric

And

Magnetic

Fields

Welding

current,

as

it

flows

through

welding

cables,

will

cause

electro-

2.

Arrange

cables

to

one

side

and

away

from

the

operator.

magnetic

fields.

There

has

been

and

still

is

some

concern

about

such

fields.

However,

after

examining

more

than

500

studies

spanning

17

3.

Do

not

coil

or

drape

cables

around

your

body.

years

of

research,

a

special

blue

ribbon

committee

of

the

National

Research

Council

concluded

that:

The

body

of

evidence,

in

the

4.

Keep

welding

power

source

and

cables

as

far

away

from

opera-

committees

judgment,

has

not

demonstrated

that

exposure

to

power-

tor

as

practical.

frequency

electric

and

magnetic

fields

is

a

human-health

hazard.

However,

studies

are

still

going

forth

and

evidence

continues

to

be

5.

Connect

work

clamp

to

workpiece

as

close

to

the

weld

as

examined.

Until

the

final

conclusions

of

the

research

are

reached,

you

possible.

may

wish

to

minimize

your

exposure

to

electromagnetic

fields

when

welding

or

cutting.

About

Pacemakers:

To

reduce

magnetic

fields

in

the

workplace,

use

the

following

Pacemakerwearersconsultyourdoctorfirst.

If

cleared

byyourdoctor,

procedures:

then

following

the

above

procedures

is

recommended.

OM-186

989

Page

4

SECTION

1

-

CONSIGNES

DE

SECURITE

-

LIRE

AVANT

UTI

LISATION

som

_nd_Fre

4/97

1-1~!Sig~tfr~ati~

do

sym~1es

~

~fl

~

.&~-

Ce

groupe

de

symboles

signifie

Mise

en

garde

I

Soyez

vigilant

Ily

a

des

risques

de

danger

relies

aux

CHOCS

ELECTRIQUES,

aux

PIECES

EN

MOUVEMENTet

aux

PIECES

CHAUDES.

Reportez-vous

aux

symboles

et

aux

directives

ci-dessous

afin

de

connaitre

les

mesures

a

prendre

pour

Øviter

tout

danger.

A

Lea

symboles

prCsentes

ci-aprØs

sont

utlilsØs

tout

au

long

du

present

manuel

pour

attirer

votre

attention

et

identifier

lea

risques

de

danger.

Lorsque

vous

voyez

un

symbole,

soyez

vigilant

et

suivez

las

directives

mentionnees

atm

dØvlter

tout

danger.

Lea

consignea

de

sØcuritØ

prØsentØes

ci-aprŁs

ne

font

que

resumer

iinformation

contenue

dans

lea

normes

de

sØcuritØ

enumerees

a

Ia

section

1-5.

Veuiilez

lire

et

respecter

toutes

cea

normes

de

sØcuritØ.

A

Linstailatlon,

iutiiisation,

ientretien

et

ies

reparations

ne

dol

vent

Œtre

conflØs

qu

des

personnes

qualifiees.

A

Au

cours

de

iutiiisation,

tenirtoute

personne

a

iØcart

et

plus

par

tlcuiierement

ies

enfants.

~t,NtHocELEe~iiUt

I

~

Un

simple

contact

avec

des

piŁces

Ø!ectriques

peut

provoquer

une

electrocution

ou

des

blessures

graves.

LØlectrode

et

le

circuit

de

soudage

sont

sous

tension

des

que

lappareil

est

sur

ON.

Le

circuit

dentrŁe

et

les

circuits

internes

de

lappareil

sont

agalement

sous

tension

ace

moment-Ia.

En

soudage

semi-automatique

ou

automatique,

Ie

fil,

le

dŁvidoir,

le

logement

des

galets

dentrainement

et

les

piŁces

mŁtalliques

en

contact

avec

le

fil

de

soudage

sont

sous

tension.

Des

matŁriels

mal

insta!!es

ou

mal mis

a

Ia

terre

prŁsentent

un

danger.



Ne

jamais

toucher

les

piŁces

Łlectriques

sous

tension.



Porter

des

gants

et

des

vŁtements

de

protection

secs

ne

comportant

pas

de

trous.



Sisoler

de

Ia

piŁce

et

de

Ia

terre

au

moyen

de

tapis

ou

dautres

moyens

isolants

suffisamment

grands

pour

empŁcher

le

contact

phy

sique

Łventuel

avec

Ia

piŁce

ou

Ia

terre.



Ne

pas

se

servir

de

source

alectrique

acourant

Łlectrique

dens

es

zones

humides,

dans

les

endroits

confines

ou

lŁ

o

on

risque

de

tomber.



Se

servir

dune

source

Łlectrique

acourant

Łlectrique

UNIQUEMENT

si

le

procØde

de

soudege

le

demande.



Si

lutilisation

dune

source

electrique

acourant

Łlectrique

savare

naces

saire,

se

servir

de

Ia

fonction

de

te!ecommande

si

lappareil

en

est

equipŁ.



Couper

lalimentation

ou

arrŒter

le

moteur

avant

de

procŁder

a

Iinstal

lation,

a

Ia

reparation

ou

a

lentretien

de

lappareil.

DŁverrouiller

lalimentation

selon

Ia

norme

OSHA

29

CFR

191

0.147

(voir

normes

de

sŁcuritŁ).



Installer

et

mettre

ala

terre

correctement

cet

appareil

conformŁment

a

son

manuel

dutilisation

et

aux

codes

nationaux,

provinciaux

et

municipaux.



Toujours

verifier

Ia

terre

du

cordon

dalimentation



Verifier

et

sassu

rer

que

Ie

fil

de

terre

du

cordon

dalimentation

est

bien

raccordŁ

a

Ia

borne

de

terre

du

sectionneur

ou

que

Ia

fiche

du

cordon

est

raccordŁe

a

une

prise

correctement

mise

a

Ia

terre.



En

eftectuant

lea

raccordements

dentrŁe

fixer

dabord

le

conducteur

de

mise

a

Ia

terre

appropriŁ

et

contre-vŁrifier

les

connexions.



Verifier

frŁquemment

le

cordon

dalimentation

pour

voir

sil

nest

pas

endommagŁ

ou

dŁnudŁ



remplacer

le

cordon

immŁdiatement

sil

est

endommagŁ



un

cable

dŁnudŁ

peut

provoquer

une

electrocution.



Mettre

lappareil

hors

tension

quand

on

ne

lutilise

pas.



Ne

pas

uti!iser

des

cables

uses,

endommagŁs,

de

grosseur

insuffi

sante

ou

mal

apissŁs.



Ne

pas

enrouler

lea

cAbles

autour

du

corps.



Si

Ia

piŁce

soudŁe

doit

Łtre

mise

a

laterre,

le

faire

directementavec

un

cAble

distinct



ne

pas

utiliser

le

connecteur

de

piŁce

ou

le

cable

de

retour.



Ne

pas

toucher

lalectrode

quand

on

est

en

contact

avec

Ia

piŁce,

Ia

terre

ou

une

electrode

provenant

dune

autre

machine.



Nutiliser

quun

materiel

en

bon

Łtat.

RØparer

ou

remplacer

sur-le

champ

les

piŁces

endommagŁes.

Entretenir

Iapparell

conformŁment

ace

manuel.



Porter

un

harnais

de

sŁcuritŁ

quand

on

travaille

en

hauteur.



Maintenir

solidement

en

place

tous

lea

panneaux

et

capots.



Fixer

le

cAble

de

retour

de

faon

a

obtenir

un

bon

contact

mŁtal-mŁtal

avec

Ia

piŁce

a

souder

ou

Ia

table

de

travail,

le

plus

prØs

possible

de

Ia

soudure.



Isoler

Ia

pince

de

masse

quand

pas

mis

a

Ia

piŁce

pour

Łviter

Ia

contact

avec

tout

objet

metallique.

Ily

a

DU

COU

RANT

CONTINU

IMPORTANT

dans

les

convertisseurs

aprØs

(a

suppression

de

(alimenta

tion

Ølectrique.



ArrOter

les

convertisseurs,

dŁbrancher

le

courant

Łlectrique,

et

de

charger

les

condensateurs

dalimentation

selon

les

instructions

indiquŁes

dans

Ia

partie

entretien

avant

de

toucher

es

piŁces.



Eloigner

votre

tŒte

des

fumŁes.

Ne

pas

respirer

les

fumŁes.



A

lintŁrieur,

ventiler

Ia

zone

et/ou

utiliser

un

echappement

au

ni

veau

de

Iarc

pour

levacuation

des

fumŁes

et

des

gaz

de

soudage.



Si

Ia

ventilation

est

insuffisante,

utiliser

un

respirateur

a

alimenta

tion

dair

homologuŁ.



Lire

les

specifications

de

sŁcurite

des

materiaux

(MSDS5)

et

les

ins

tructions

du

fabricant

concernant

les

mŁtaux,

les

consommables,

les

revŒtements,

les

nettoyants

et

tes

dŁgraisseurs.



Travailler

dans

un

espace

fermŁ

seulement

siI

est

bien

ventilŁ

ou

en

portant

un

respirateur

a

alimentation

dair.

Demander

toujours

a

un

surveillant

dUment

formØ

de

se

tenir

a

proximite.

Des

fumŁes

et

des

gaz

de

soudage

peuvent

dŁplacer

lair

et

abaisser

le

niveau

doxygene

provoquant

des

blessures

ou

des

accidents

mortels.

Sassurer

que

lair

de

respiration

ne

prØsente

aucun

danger.



Ne

pas

souder

dans

des

endroits

situŁs

a

proximitŁ

dopØrations

de

dØgraissage,

de

nettoyage

ou

de

pulverisation.

La

chaleur

et

lea

rayons

de

iarc

peuvent

reagir

en

presence

de

vapeurs

et

former

des

gaz

hautement

toxiques

et

irritants.



Ne

pas

souder

des

metaux

munis

dun

revŒtement,

tels

que

lacier

galvanisO,

plaque

en

plomb

ou

au

cadmium

a

moms

que

le

revŒte

ment

nait

ate

enlevØ

dans

Ia

zone

de

soudure,

que

Iendroit soit

bien

ventile,

et

si

nØcessaire,

en

portant

un

respirateur

a

alimenta

tion

dair.

Lea

revØtements

et

toua

lea

mŁtaux

renfermant

ces

ele

ments

peuvent

dØgager

des

fumØes

toxiques

en

cas

de

soudage.

a

Signifie

Mise

en

garde!

Soyez

vigilant!

Cette

procedure

prØsente

des

risques

de

danger!

Ceux-ci

sont

identifies

~

par

des

symboles

adjacents

aux

directives.

A

Identifie

tin

message

de

sØcuritØ

partlculler.

U~

Sign/tie

NOTA

nest

pas

re/at/f

a

/a

sOcuritØ.

~.

.

~t~t~11tt~1t



:rNt~1tc~..tr

~i-2

Dangers

relatlfs

~~soudage

a

I~arc



etdes

g~.

Leur

inhalation

peut

Øtre

dangereux

pour

votre

sante.

OM-1

86

989

Page

5

/

v~quer

des

brluros

dans

lea

yeux~t

~

L~S

RAVONS

DE

L~ARC

peuveM

~

.~..)

..

Le

rayonnemont

de

larc

du

procØdØ

de

soudage

genŁre

des

rayons

visibles

et

invisibles

intenses

(ultraviolets

et

infrarouges)

susceptibles

de

provoquer

des

brUlures

dans

les

yeux

et

sur

Ia

peau.

Des

Øtincelles

sont

projetØes

pendant

0

soudage.



Porter

un

casque

de

soudage

muni

dun

Øcran

de

filtre

appropriØ

pour

protØger

votre

visage

et

vos

yeux

pendant

le

soudage

ou

pour

regar

der

(voir

ANSI

Z49.1

et

Z87.1

ØnumØrØ

dans

les

normes

de

sØcuritØ).



Porter

des

protections

approuvØs

pour

les

oreilles

site

niveau

sondre

est

trop

ØlevØ.



Utiliser

des

Øcrans

ou

des

barriŁres

pour

protØger

des

tiers

de

lØclair

et

do

lØblouissement;

demander

aux

autres

personnes

de

ne

pas

re

garder

arc.



Porter

des

vØtements

de

protection

constituŁ

dans

une

matiŁre

dura

ble,

resistant

au

feu

(cuir

ou

lame)

et

une

protection

des

pieds.

~

LE

SOUDAGE

peufl?ovoquer

un

1

~s

Incendle

ou~~pj~n~

Le

soudage

effectuØ

sur

des

conteneurs

fermØs

tels

que

des

reservoirs,

tambours

ou

des

conduites

peut

provoquerleurØclatement.

Des

Øtincelles

peuventŒtre

projetØes

do

larc

de

soudure.

La

projection

dØtincel

les,

des

piŁces

chaudes

et

des

Øquipements

chauds

pout

provoquer

des

incendies

et

dos

brOlures.

Lo

contact

accidentel

de

IØlectrode

avec

des

objets

metalliques

peut

provoquer

des

Øtincelles,

une

explosion,

un

surchauffement

ou

un

incendie.

Avant do

commencer

le

soudage,

verifier

et

sassurer

quo

lendroit

no

prØsente

pas

de

danger.



Se

proteger

et

dautros

personnes

de

Ia

projection

dØtincettes

et

de

metal

chaud.



Ne

pas

souder

dans

un

endroit

l

o~i

des

Øttnceltes

peuvent

tomber

sur

des

substances

mnflammables.



DŁplacer

toutes

les

substances

inflammables

a

une

distance

de

10,7

m

de

larc

do

soudage.

En

cas

dimpossibilitØ

los

recouvrir

soigneuse

mont

avec

des

protections

homologues.



Des

Øtincelles

et

des

matØriaux

chauds

du

soudage

peuvent

facile

ment

passer

dans

dautres

zones

en

traversant

de

petites

fissures

et

des

ouvertures.



SurveillertoutdØclenchementdincendie

ettenir

un

extmncteurproxi

mite.



Le

soudage

effectuØ

sur

un

plafond,

plancher,

paroi

ou

separation

peut

dØclencher

un

incendie

do

lautre

ctØ.



No

pas

effectuer

le

soudage

sur

des

conteneurs

fermØs

tels

que

des

reservoirs,

tambours,

ou

conduites,

a

moms

quils

naiont

eta

prØpa

rØs

correctement

conformØmertt

a

AWS

F4.1

(voir

los

normes

de

sØcuritØ).



Brancher

le

cable

sur

Ia

piŁce

le

plus

prŁs

possible

do

Ia

zone

do

sou

dage

pour

Øviter

le

transport

du

courant

sur

une

longue

distance

par

des

chemins

inconnus

Łvontuols

en

provoquant

des

risques

dØlec

trocution

et

dincendie.



Ne

pas

utilisor

10

posto

de

soudage

pour

dØgoler

des

conduitos

go

lees.



En

cas

de

non

utilisation,

enlever

Ia

baguette

dOlectrode

du

porte

electrode

ou

couper

le

fil

a

Ia

pointe

do

contact.



Porter

des

vŒtements

do

protection

dØpourvus

dhuile

tels

quo

des

gants

en

cuir,

une

chemise

en

matØriau

lourd,

dos

pantalons

sans

re

vers,

des

chaussures

hautes

et

un

couvre

chef.



Avant

de

souder,

retirer

toute

substance

combustible

do

vos

poches

telles

quun

allumeur

au

butane

ou

des

allumettes.



Lo

soudage,

lØcaillement,

10

passage

do

Ia

piŁce

a

Ia

brosse

en

fil

do

for,

ot

10

meulage

genŁrent

des

Øtincelles

etdes

particules

mØtalliques

volan

tes.

Pendant

Ia

pŁriodo

do

refroidissement

des

souduros,

elles

risquent

do

projoter

du

laitior.



Porter

des

lunettes

de

sØcuritØ

avec

Øcrans

latØraux

ou

un

Øcran

facial.

.DES..PIE~ESeU~pro-j

______

~



We

pas

toucher

dos

parties

chaudes

~

mains

____________

nuos



PrØvoir

une

pØriode

do

rofroidissomont

avant

dutiliser

le

pistolet

ou

Ia

torche.

~MAGN~ES~p~uiIŁitj

~



Portours

do

stimulatour

cardiaque,

restez

a

distance.



Les

porteurs

dun

stimulateur

cardiaque

doivent

dabord

consulter

leur

mØdecin

avant

de

sapprocher

des

operations

do

soudago

Ł

larc,

do

gougoago

ou

de

soudago

par

points.

Le

bruit

des

processus

et

des

Øquipements

pout

affecter

loule.



Porter

des

protections

approuvØs

pour

los

oreitles

si

10

niveau

sondre

est

trop

ØlevØ.

~

S~

des

BOUTEILLES

sont

endomma-

I

~

Des

bouteilles

de

gaz

protecteur

contiennent

du

gaz

sous

haute

pression.

Si

une

bouteitle

est

endomma

_____________

gee,

elle

pout

exploser.

Du

fait

quo

los

bouteilles

do

gaz

font

normaloment

partme

du

procØdØ

do

soudage,

los

manipuler

avec

precaution.



ProtØger

les

bouteilles

do

gaz

comprimØ

dune

chaleur

excessive,

des

chocs

mecaniques,

du

laitier,

des

flammos

ouvortes,

des

Øtin

cellos

ot

des

arcs.



Placer

los

bouteilles

debout

en

los

fixant

dans

un

support

station

naire

ou

dans

un

porto-bouteilles

pour

les

empŒcher

de

tomber

ou

do

so

renverser.



Tenir

los

bouteilles

Øloignees

des

circuits

de

soudage

ou

autres

cir

cuits

electriques.



No

jamais

placer

une

torche

do

soudage

sur

une

bouteille

a

gaz.



Une

electrode

de

soudage

no

doit

jamais

entrer

en

contact

avec

uno

bouteillo.



No

jamais

souder

une

bouteille

pressurisØe



risque

dexplosion.



Utiliser

seulement

des

bouteifles

do

gaz

protoctour,

regulateurs,

tuyaux

et

raccords

convenablos

pour

cette

application

spØcifique;

los

maintenir

ainsi

que

les

ØlŁments

associŁs

en

bon

etat.



Ne

pas

tenir

Ia

tŒte

en

face

do

Ia

sortie

en

ouvrant

Ia

soupapo

do

Ia

bouteille.



Maintenir

le

chapeau

do

protection

sur

Ia

soupape,

sauf

en

cas

dutilisation

ou

do

branchoment

do

Ia

boutoille.



Ure

et

suivre

los

instructions

concernant

los

bouteilles

do

gaz

corn-

prime,

los

equmpements

associØs

et

los

publications

P-i

CGA

Łnu

mØrØes

dans

los

rtormes

do

sØcuritŁ.

I~J



Former

Ialimentation

du

gaz

protecteur

en

cas

do

non

utitisation.



Veitter

toujours

a

bien

aØrer

los

ospaces

confines

ou

se

servir

dun

respi

rateur

dadduction

dair

homologue.

OM-i86

989

Page

6

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