Sauder New Grange 419128 Mode d'emploi

NOTE: THIS INSTRUCTION

BOOKLET CONTAINS IMPORTANT

SAFETY INFORMATION.

PLEASE READ AND KEEP FOR

FUTURE REFERENCE.

English pg 1-27

Français pg 28-31

Español pg 32-35

Lot # 374392 09/15/15

Purchased: __________________

Be sure to give us a ring before

making any returns. 1-800-523-3987

Desk

New Grange Collection | Model 419128

Need help? Visit Sauder.com to view video assembly tips or chat with a live rep.

Prefer the phone? Call 1-800-523-3987.

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Table of Contents Assembly Tools Required

2-3

4-5

6-27

28-31

32-35

36-38

39

Part Identiﬁ cation

Hardware Identiﬁ cation

Assembly Steps

Français

Español

Safety

Warranty

Hammer

Not actual size

No. 2 Phillips Screwdriver

Tip Shown Actual Size

Skip the power trip.

This time.

419128 www.sauder.com/servicesPage 2

Part Identiﬁ cation

å While not all parts are labeled, some of the parts will have a label or an inked letter on the edge

to help distinguish similar parts from each other. Use this part identiﬁ cation to help identify similar parts.

A RIGHT END (1)

B LEFT END (1)

C UPRIGHT (1)

D TOP (1)

E BOTTOM (1)

F MODESTY PANEL (1)

G BACK (1)

H LEG (4)

I LEFT REAR LEG (1)

J CENTER REAR LEG (1)

K LONG EXTENSION BLOCK (4)

L EXTENSION BLOCK (2)

M PENCIL DRAWER FRONT (1)

N DRAWER FRONT (1)

O FILE DRAWER FRONT (1)

P END MOLDING (2)

Q BOTTOM MOLDING (1)

R PENCIL DRAWER BOTTOM (1)

B16 DRAWER BOTTOM (1)

D14 FILE DRAWER RIGHT SIDE (1)

D15 FILE DRAWER LEFT SIDE (1)

D78 FILE DRAWER BACK (1)

D266 DRAWER RIGHT SIDE (2)

D267 DRAWER LEFT SIDE (2)

D440 DRAWER BACK (1)

D459 PENCIL DRAWER BACK (1)

D492 PENCIL DRAWER BOX FRONT (1)

D493 DRAWER BOX FRONT (1)

D716 FILE DRAWER BOTTOM (1)

Part Identiﬁ cation

Now you know

our ABCs.

419128www.sauder.com/services

Page 3

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

D459

D267

D266

D440

D493

D78

D15

D716

D14

B16

D267

D266

D492

P

K

L

H

Hardware Identiﬁ cation

å Screws are shown actual size. You may receive extra hardware with your unit.

35GA

CABINET RIGHT - 2

35GB

CABINET LEFT - 2

35GC

DRAWER RIGHT - 2

35GD

DRAWER LEFT - 2

T

EXTENSION SLIDE - 2

S

EXTENSION RAIL - 2

(EXTENSION SET SHOWN SEPARATED)

FILE ROD - 2

8B

FILE GLIDE - 2

4B

WASHER - 4

9I

CAM COVER - 7

12P

10A

SLIDE CAM - 2

CAM SCREW - 17

8F

WOOD DOWEL - 1

15F

NAIL - 16

1N

HIDDEN CAM - 29

1F

CAM DOWEL - 12

2F

PULL - 1

128K

129K

KNOB SET - 2

419128 www.sauder.com/servicesPage 4

Hardware Identiﬁ cation

å Screws are shown actual size. You may receive extra hardware with your unit.

BLACK 7/8" LARGE HEAD SCREW - 4

17S

12S

BROWN 1" FLAT HEAD SCREW - 12

SILVER 1/4" MACHINE SCREW - 2

61S

3S

GOLD 5/16" FLAT HEAD SCREW - 24

BLACK 9/16" FLAT HEAD SCREW - 4

32S

SILVER 1-1/2" MACHINE SCREW - 2

95S

30S

BLACK 1-9/16" FLAT HEAD SCREW - 12

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Page 5

Step 1

Look for this icon. It means a

video assembly tip is available at

www.sauder.com/services/tips

å

Assemble your unit on a carpeted ﬂ oor or on the empty carton to

avoid scratching your unit or the ﬂ oor.

å

Push twenty-nine HIDDEN CAMS (1F) into the ENDS (A and B),

UPRIGHT (C), BOTTOM (E), and MODESTY PANEL (F). Then,

insert the metal end of a CAM DOWEL (2F) into each HIDDEN

CAM, except the indicated edges of the ENDS (A and B),

UPRIGHT (C), and MODESTY PANEL (F).

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Arrow

1F

2F

Do not tighten the HIDDEN CAMS in this step.

Insert the metal end of the CAM

DOWEL into the HIDDEN CAM.

Arrow

(12 used)

Arrow

1F

Arrow

The arrow in the HIDDEN

CAM must point toward the

hole in the edge of the board.

Hole

A

B

C

E

F

(29 used)

Do not insert

CAM DOWELS

into these edges.

Do not insert

CAM DOWELS

into these edges.

Step

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Page 7

Step 2

8F

å

Turn seventeen CAM SCREWS (8F) into

the LEGS (H, I, and J).

8F

(17 used)

H

I

J

H

Step

å

Turn four BLACK 9/16" FLAT HEAD SCREWS (32S) into

the ENDS (A and B) until the shoulders of the SCREWS

rest on the surfaces of the ENDS.

å

NOTE: Do not overtighten the SCREWS.

å

Slide the END MOLDINGS (P) onto the ENDS (A and B).

Line up the grooves in the MOLDINGS over the heads of

the SCREWS in the ENDS.

å

NOTE: If the MOLDING comes up o of the SCREWS,

remove it and slide it on again.

Step 3

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These edges

should be even.

These edges

should be even.

BLACK 9/16" FLAT HEAD SCREW

(4 used in this step)

32S

Shoulder

A

B

Apply pressure with your hands

as you guide the MOLDINGS over

the SCREWS and onto the ENDS.

P

Some assembly

(and snacks) required.

Step

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Page 9

Step 4

å

Flip the ENDS (A and B) over.

å

Fasten the LEGS (H and I) to the ENDS (A and B) and

UPRIGHT (C). Tighten twelve HIDDEN CAMS.

1

2

A

B

Surface with

HIDDEN CAMS

Surface with

HIDDEN CAMS

C

Surface with

HIDDEN CAMS

Edge without

CAM DOWELS

These edges should be even.

P

H

I

J

H

Step

å

Flip the UPRIGHT (C) over.

å

Fasten the EXTENSION BLOCKS (L) to the LEFT END (B)

and UPRIGHT (C) using the exact holes shown. Use four

BROWN 1" FLAT HEAD SCREWS (12S).

Step 5

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C

Surface without

HIDDEN CAMS

B

Surface with

HIDDEN CAMS

L

Finished edge

L

BROWN 1" FLAT HEAD SCREW

(4 used in this step)

12S

Step

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Page 11

Step 6

å

Fasten a CABINET RIGHT (35GA) to the EXTENSION BLOCK (L) on

the UPRIGHT (C) and a CABINET LEFT (35GB) to the EXTENSION

BLOCK (L) on the LEFT END (B). Use four GOLD 5/16" FLAT HEAD

SCREWS (3S) through holes #1 and #3.

1

2

3

1

2

3

Roller end

GOLD 5/16" FLAT HEAD SCREW

(4 used in this step)

3S

B

Surface without

HIDDEN CAMS

C

Surface with

HIDDEN CAMS

L

H

I

J

H

Step

å

Fasten the LEFT REAR LEG (I) on the LEFT END (B) to the

MODESTY PANEL (F). Tighten three HIDDEN CAMS.

Step 7

419128 www.sauder.com/servicesPage 12

B

Surface

with

HIDDEN

CAMS

H

I

F

Surface with

HIDDEN CAMS

Edge with

CAM DOWELS

Step

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Page 13

Step 8

å

Fasten the CENTER REAR LEG (J) on the UPRIGHT (C) to

the MODESTY PANEL (F). Tighten two HIDDEN CAMS.

C

Surface

without

HIDDEN

CAMS

H

J

F

Do not stand the unit upright without the

BACK fastened. The unit may collapse.

Caution

Step

å

NOTE: You will need someone's help in this step.

å

Insert the WOOD DOWEL (15F) into the hole in the TOP (D).

å

Carefully lift the assembled parts and fasten the LEFT END (B),

UPRIGHT (C), and MODESTY PANEL (F) to the TOP (D). Tighten

six HIDDEN CAMS.

å

NOTE: Be sure the WOOD DOWEL in the TOP inserts into the

hole in the LEG (H).

Step 9

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15F

Start Tighten

Arrow

Minimum

190 degrees

Caution

Risk of damage or

injury. HIDDEN CAMS

must be completely

tightened. HIDDEN

CAMS that are not

completely tightened

may loosen, and parts

may separate. To

completely tighten:

Arrow

Maximum

210 degrees

B

F

C

D

H

This hole

must be here.

Surface with holes

Step

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Page 15

Step 10

å

Fasten the BOTTOM (E) to the RIGHT END (A). Tighten

two HIDDEN CAMS.

å

Slide the BOTTOM MOLDING* (Q) onto the notched edge

of the BOTTOM (E).

å

*U.S. Patent No. 5,499,886

Arrow

Minimum

190 degrees

Maximum

210 degrees

Surface with

HIDDEN CAMS

Surface with

HIDDEN CAMS

Notched edge

Groove

Slide the BOTTOM

MOLDING (Q) onto

the notched edge.

Wider edge

A

E

Q

Step

å

Fasten the RIGHT END (A) to the TOP (D). Tighten two

HIDDEN CAMS.

å

Fasten the BOTTOM (E) to the UPRIGHT (C). Tighten two

HIDDEN CAMS.

Step 11

419128 www.sauder.com/servicesPage 16

A

E

Q

D

C

Arrow

Minimum

190 degrees

Maximum

210 degrees

Step

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Page 17

Step 12

å

Carefully turn your unit over onto its front edges. Lay the

BACK (G) over your unit.

å

Make equal margins along the bottom and side edges

of the BACK (G). Push on opposite corners of your unit if

needed to make it "square".

å

Fasten the BACK (G) to your unit using the NAILS (1N).

Do not stand the unit upright without the

BACK fastened. The unit may collapse.

Caution

NAIL

(16 used in this step)

1N

G

Edge without holes

Step

å

Carefully stand your unit upright.

å

Fasten the LONG EXTENSION BLOCKS (K) to the RIGHT

END (A) and UPRIGHT (C). Use eight BROWN 1" FLAT

HEAD SCREWS (12S).

å

NOTE: The ﬁ nished edges of the LONG EXTENSION

BLOCKS should face the front of the unit.

Step 13

419128 www.sauder.com/servicesPage 18

BROWN 1" FLAT HEAD SCREW

(8 used in this step)

12S

C

A

This hole must be

closer to the top edge.

K

Finished

edge

Pro Tip: Lift with your

legs. And, you know,

your arms.

Step

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Page 19

Step 14

å

Separate the EXTENSION SLIDES (T) from the EXTENSION RAILS (S) as

shown in the enlarged diagram below. Be prepared, the parts are greasy.

å

Fasten the EXTENSION RAILS (S) to the LONG EXTENSION BLOCKS (K).

Use four GOLD 5/16" FLAT HEAD SCREWS (3S).

å

NOTE: Slide the inner cartridge of the EXTENSION RAIL in to ﬁ nd the

holes that line up with the holes in the LONG EXTENSION BLOCKS. Turn

a SCREW into each hole.

GOLD 5/16" FLAT HEAD SCREW

(4 used in this step)

3S

Push the black lever in and pull the SLIDE from the RAIL.

T

S

K

S

Open end

Use these holes.

Step

å

Fasten a CABINET RIGHT (35GA) and a CABINET LEFT (35GB)

to the LONG EXTENSION BLOCKS (K). Use four GOLD 5/16"

FLAT HEAD SCREWS (3S) through holes #1 and #3.

Step 15

419128 www.sauder.com/servicesPage 20

K

1

2

3

GOLD 5/16" FLAT HEAD SCREW

(4 used in this step)

3S

2

1

Roller end

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