Mopar 82212123AC Guide d'installation

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REAR1/2DOORKIT

JEEPWRANGLER

Mar30,2009K6860780Rev.1

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REARDOORS

CALLOUTDESCRIPTIONQUANTITY

1Door,RearHalf,LeftDoor,RightDoor(NotShown)2

2Nut,Hex,ExteriorDoorHandle4

3Handle,ExteriorDoor,LeftDoor,RightDoor(NotShown)2

4Weatherseal,DoortoBody,RearHalfDoor,LeftDoor,RightDoor

(NotShown)

2

5Plug2

6DoorHarness2

7Link,InsideReleasetoLatch,LeftDoor,RightDoor(NotShown)2

8Link,DoorInsideLocktoLatch,LeftDoor,RightDoor(NotShown)2

9Link,OutsideHandletoLatch,LeftDoor,RightDoor(NotShown)2

10Screw(Hinge,Door)8

116wayConnector,2

12Nut,PlasticSnapin4

13Screw,PanHead,M6X1X20(FootmanLoop)(InsideHandle)8

14FootmanLoop,DoorCheckStrapHalfDoor2

15Handle,InsideRelease,LeftDoor,RightDoor(NotShown)2

16Hinge,Door,LeftDoor,RightDoor(NotShown)4

17Presenter,Latch,RearDoor,LeftDoor,RightDoor(NotShown)2

18Latch,RearDoor,LeftDoor,RightDoor(NotShown)2

19Screw(Latch)6

PROCEDURESTEPS:

DOORSUBASSEMBLY

NOTE:Foreaseininstallation,itisrecommendedthatthelatchcomponents,wiringharnessandinteriorhandle

areassembledasanassemblypriortoinstallation.

NOTE:Thelinks(rods)mustbeinstalledwiththecoloredstripe(locatedontherod)towardsthelatchassembly.

Installthelinkstothelatch'scolorcoordinatedretainerunlessotherwisenoted.

1.Paintthedooranddoorhingestomatchbodycolor.

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2.Installthepresenter(2)tothetopofthelatch(1).En

surethatthepresenter(2)locksintoplace.

3.Installtheoutsidehandletolatchlink(rodwithred

stripe)(1)tothelatch(2).

4.Installtheoutsidehandletolatchlink(rodwithred

stripe)(1)tothepresenter(3).

5.Installtheinsidelocktolatchlink(rodwithwhitestripe)

(2)tothelatchassembly(1).

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6.Installtheinsidehandletolatchlink(rodwithgreen

stripe)(1)tothelatchassembly(2).

7.Installtheinsidelocktolatchlink(rodwithwhitestripe)

(2)totheinsidereleasehandleassembly(1).Thelink

(2)willattachtotheblackretainer.

8.Installtheinsidehandletolatchlink(rodwithgreen

stripe)(2)totheinsidereleasehandleassembly(1).

Thelink(1)willattachtotheblueretainer.

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9.Connectthewiringharness(2)tothelatch(1).

10.Installtheexteriordoorhandle(2)tothedoor.

Tightenthenuts(1,3)to5N.m(44in.lbs.).

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11.Installthetwoplasticsnapinnuts(1)tothedoor.

12.Positionthelatchassembly(latch,presenter,links,

harnessandinsidehandle)(6)tothedoor(1).

NOTE:Thewiringharness(2)willneedbefedthrough

theaccessholenearestthelatcharea.

13.Routethewiringharness(2)alongtheupperportion

ofthedoor(1)anddowntheside.Installthewiring

harnesspushpinretainersintothedoorassembly.

NOTE:Ifvehicleisequippedwithpowerwin

dows/locks,theharnessconnectorwillneedtobe

removedandreplaced.

14.Positionandinstalltheinsidereleasehandlescrews

(4)tothedoor(1).

Tightenthescrews(4)to5N.m(44in.lbs.).

15.Installtheplug(8)tothedoor(1).

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16.Positionandinstallthelatchscrews(1)tothedoor.

Tightenthescrews(6)to8N.m(71in.lbs.).

17.Attachthefootmanloop(2)tothewiringharness(1)

checkstrap.

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18.Usingtwoscrews(1),installthefootmanlooptothe

door.

Tightenthescrews(1)to5N.m(44in.lbs.).

19.Installthehingestotheexteriorsideofthedoor.

Handtightenthebolts.

20.Installtheweatherstrip(1)tothedoor,attachaweath

erstripretainertotheholelocatedonthetopportionof

thedoorandworktowardstheoppositesidebyinsert

ingtheweatherstrip(1)intothedoorchannel.When

installed,installthesecondweatherstripretainerinto

theholelocatedonthetopportionofthedoor.

21.Repeatstepsfortheoppositesidedoor.

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CONNECTOR

NOTE:Ifequippedwithpowerwindowsand/orlocks

youmustreplacethe2wayconnectorwiththesup

plied6wayconnector.

1.Removetheterminallock(blue)(1)fromtheconnec

tor(2).

2.Lifttheterminallockwiththeappropriatedepinning

toolandremovethewires.

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3.InsertPin1fromthe2wayconnectortoPin1onthe

6wayconnector.

4.InsertPin2fromthe2wayconnectortoPin6onthe

6wayconnector.

HALFDOORINSTALLATION

1.Removetheaccessdoor(4)fromtheinteriorBPillar

lowertrim.

2.Disconnectthedoorharnessconnector(2).

3.Removethedoorharnessfromthefootmanloop(3)

ontheBPillar.

4.Pullthedoorharness(1)outtowardstherearofthe

vehiclethroughtheopeningintheinteriorBPillar

lowertrimside.

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5.Removethehingenuts(2),liftthedoor(1)straightup

offthebodyhingesandremovethedoor(1).

6.Alignthepinsonthedoorhinges(2)totheholesinthe

bodyhingesandpositionthehalfdoor(3)intoplace.

7.Installthehingenuts(1).

Tightenthehingenuts(1)to9N∙m(80in.lbs.).

8.Routethewiringharness(1)throughtheinteriorBPil

larlowertrimside.

9.Installtheharness(1)tothefootmanloop(3)onthe

BPillar.

10.Connectthedoorharness(2)tothebodyharness.

11.Installtheaccessdoor(4)totheBPillarlowertrim.

12.Repeatstepsforoppositeside.

Mar30,2009K6860780Rev.1

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DOORADJUSTMENT

NOTE:Dooradjustmentmeasurementsshouldbetakenfromstationaryorweldedbodypanelsliketheroof,

rockerorquarterpanels.

NOTE:Duringadjustmentprocedures,itisrecommendedthatallthehingefastenersbeloosenedexceptfor

theuppermostfasteners.Adjustmentscanbemadeusingtheupperboltstoholdthedoorwithﬁnaltorqueof

thefastenersoccurringaftercorrectdoorpositioningisachieved.

NOTE:Asuitablebodysealantshouldbeusedwhenremovingormovingthehinges.

FORE/AFT

NOTE:Fore/aft(lateral)dooradjustmentisdoneby

looseningthehingetothedoorfastenersonehinge

atatimeandmovingthedoortothecorrectposition.

1.Supportthedoorwithasuitableliftingdevice.

2.Loosentheupper(1)andlower(4)hingetodoorfas

teners.

3.Adjustthedoortothecorrectposition.

4.Tightenthehingetodoorboltsto26N∙m(19ft.lbs.).

UP/DOWN

NOTE:Up/downdooradjustmentisdonebyloosen

inghingetothehingepillarfastenersorthehingeto

doorfastenersandmovingthedoortothecorrectpo

sition.

NOTE:Frontdooropeningshown,reardooropening

similar.

1.Supportthedoorwithasuitableliftingdevice.

2.Loosenthelatchstrikerbolts(3).

Mar30,2009K6860780Rev.1

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3.Ifnecessary,loosenthehingetobodyfasteners(2,3).

Tightenthehingetobodyfasteners(2,3)to28N∙m

(21ft.lbs.).

4.Ifnecessary,loosenthehingetodoorfasteners(1)

and(4).

5.Adjustthedoortothecorrectposition.

Tightenthedoortohingefastenersto26N∙m(19ft.

lbs.).

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6.Tightenthelatchstrikerbolts(3)26N∙m(19ft.lbs.).

IN/OUT

NOTE:In/outdooradjustmentisdonebyloosening

thehingetobodyfastenersonehingeatatimeand

movingthedoortothecorrectposition.

NOTE:Frontdooropeningshown,reardooropening

similar.

1.Supportthedoorwithasuitableliftingdevice.

2.Loosenthelatchstrikerbolts(3).

Mar30,2009K6860780Rev.1

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3.Loosenthehingetobodyfasteners(2,3).

4.Adjustthedoortothecorrectposition.

Tightenthehingetobodyfasteners(2,3)to28N∙m

(21ft.lbs.).

5.Tightenthelatchstrikerbolts(3)to26N∙m(19ft.lbs.).

BODYGAPSPECIFICATIONS

REARDOOR

DESCRIPTIONGAPFLUSH

RearDoortoBodySide5.0mm+/1.5mm0.0mm+/1.5mm

Mar30,2009K6860780Rev.1

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JUEGODEPUEZASDELAMITADDELAPUERTA

TRASERA

JEEPWRANGLER

Mar30,2009K6860780Rev.1

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Laspuertastraseras

RÓTULODESCRIPCIONCANTIDAD

1.Puerta,mitadtrasera,puertaizquierda,puertaderecha(nose

muestra)

2

2Tuerca,partehexagonal,lamanetaexteriordepuerta4

3Maneta,puertaexterior,puertaizquierda,puertaderecha(nose

muestra)

2

4Sistemahermético,puertasdelacarroceríaypuertadelamitad

trasera,puertaizquierda,puertaderecha(nosemuestra)

2

5Bujía2

6Mazodecablesdelapuerta2

7Articulación,desengancheinteriordelpestillo,puertaizquierda,

puertaderecha(nosemuestra)

2

8Articulación,cerradurainteriordelapuertaparaelpestillo,puerta

izquierda,puertaderecha(nosemuestra)

2

9Articulación,manetaexteriordelpestillo,puertaizquierda,puerta

derecha(nosemuestra)

2

10Tornillo(bisagra,puerta)8

11Conectorde6vías2

12Tuerca,sujecióndeplástico4

13Tornillo,colectorculata,M6X1x20(anillaFootman)(Manetainterior)8

14AnillaFootman,correaparalimitarlaaperturaalamitaddelapuerta2

15Maneta,desengancheinterior,puertaizquierda,puertaderecha(no

semuestra)

2

16Bisagra,puerta,puertaizquierda,puertaderecha(nosemuestra)4

17Soporte,pestillo,puertatrasera,puertaizquierda,puertaderecha

(nosemuestra)

2

18Pestillo,puertatrasera,puertaizquierda,puertaderecha(nose

muestra)

2

19Tornillo(pestillo)6

PASOSDEPROCEDIMIENTO:

SUBCONJUNTOSDELAPUERTA

NOTE:Paraunainstalaciónmáscómoda,serecomiendaqueloscomponentesdelbloqueo,elmazodeca

bleadoylamanetainteriorsemontenjuntoscomounconjunto,antesdeprocederainstalar.

NOTE:Lasarticulaciones(varillas)debeinstalarsevetaacolor(situadaenlabiela)haciaelconjuntodel

pestillo.Instalelasarticulacionesenelreténcoordinadoacolordelpestilloamenosqueseindiquelocontrario.

1.Pintelapuertaylasbisagrasdelapuertadelmismocolorquelacarrocería.

Mar30,2009K6860780Rev.1

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2.Instaleelsoporte(2)enlapartesuperiordelpestillo

(1).Asegúresedequeelsoporte(2)lobloqueeen

susitio.

3.Instalelamanetaexteriorenlaarticulacióndelpestillo

(varillaconvetaroja)(1)enelpestillo(2).

4.Instalelamanetaexteriordelaarticulacióndelpestillo

(varillaconvetaroja)(1)enelsoporte(3).

5.Instalelacerradurainteriordelaarticulacióndel

pestillo(varillaconvetablanca)(2)enelconjunto

depestillo(1).

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6.Instalelamanetainteriordelaarticulacióndelpestillo

(varillaconvetaverde)(1)enelconjuntodepestillo

(2).

7.Instalelacerradurainteriordelaarticulacióndel

pestillo(varillaconvetablanca)(2)enelconjunto

delamanetadedesengancheinterior(1).LaLa

articulación(2)seﬁjanalretenedornegro.

8.Instalelamanetainteriordelpestillo(varillacon

vetaverde)(2)enelconjuntodelamanetade

desengancheinterior(1).Laarticulación(1)seﬁjará

alreténazul.

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9.Conecteelmazodecableado(2)enelpestillo(1).

10.Instalelamanetaexteriordepuerta(2)enlapuerta.

Aprietelastuercas(1,3)a5N∙m(44lbs.pulg.).

Mar30,2009K6860780Rev.1

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