Mopar 82212123AC Guide d'installation

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Mopar
Modèle
82212123AC
Taper
Guide d'installation
1
REAR1/2DOORKIT
JEEPWRANGLER
Mar30,2009K6860780Rev.1
2
REARDOORS
CALLOUTDESCRIPTIONQUANTITY
1Door,RearHalf,LeftDoor,RightDoor(NotShown)2
2Nut,Hex,ExteriorDoorHandle4
3Handle,ExteriorDoor,LeftDoor,RightDoor(NotShown)2
4Weatherseal,DoortoBody,RearHalfDoor,LeftDoor,RightDoor
(NotShown)
2
5Plug2
6DoorHarness2
7Link,InsideReleasetoLatch,LeftDoor,RightDoor(NotShown)2
8Link,DoorInsideLocktoLatch,LeftDoor,RightDoor(NotShown)2
9Link,OutsideHandletoLatch,LeftDoor,RightDoor(NotShown)2
10Screw(Hinge,Door)8
116wayConnector,2
12Nut,PlasticSnapin4
13Screw,PanHead,M6X1X20(FootmanLoop)(InsideHandle)8
14FootmanLoop,DoorCheckStrapHalfDoor2
15Handle,InsideRelease,LeftDoor,RightDoor(NotShown)2
16Hinge,Door,LeftDoor,RightDoor(NotShown)4
17Presenter,Latch,RearDoor,LeftDoor,RightDoor(NotShown)2
18Latch,RearDoor,LeftDoor,RightDoor(NotShown)2
19Screw(Latch)6
PROCEDURESTEPS:
DOORSUBASSEMBLY
NOTE:Foreaseininstallation,itisrecommendedthatthelatchcomponents,wiringharnessandinteriorhandle
areassembledasanassemblypriortoinstallation.
NOTE:Thelinks(rods)mustbeinstalledwiththecoloredstripe(locatedontherod)towardsthelatchassembly.
Installthelinkstothelatch'scolorcoordinatedretainerunlessotherwisenoted.
1.Paintthedooranddoorhingestomatchbodycolor.
Mar30,2009K6860780Rev.1
3
2.Installthepresenter(2)tothetopofthelatch(1).En
surethatthepresenter(2)locksintoplace.
3.Installtheoutsidehandletolatchlink(rodwithred
stripe)(1)tothelatch(2).
4.Installtheoutsidehandletolatchlink(rodwithred
stripe)(1)tothepresenter(3).
5.Installtheinsidelocktolatchlink(rodwithwhitestripe)
(2)tothelatchassembly(1).
Mar30,2009K6860780Rev.1
4
6.Installtheinsidehandletolatchlink(rodwithgreen
stripe)(1)tothelatchassembly(2).
7.Installtheinsidelocktolatchlink(rodwithwhitestripe)
(2)totheinsidereleasehandleassembly(1).Thelink
(2)willattachtotheblackretainer.
8.Installtheinsidehandletolatchlink(rodwithgreen
stripe)(2)totheinsidereleasehandleassembly(1).
Thelink(1)willattachtotheblueretainer.
Mar30,2009K6860780Rev.1
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9.Connectthewiringharness(2)tothelatch(1).
10.Installtheexteriordoorhandle(2)tothedoor.
Tightenthenuts(1,3)to5N.m(44in.lbs.).
Mar30,2009K6860780Rev.1
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11.Installthetwoplasticsnapinnuts(1)tothedoor.
12.Positionthelatchassembly(latch,presenter,links,
harnessandinsidehandle)(6)tothedoor(1).
NOTE:Thewiringharness(2)willneedbefedthrough
theaccessholenearestthelatcharea.
13.Routethewiringharness(2)alongtheupperportion
ofthedoor(1)anddowntheside.Installthewiring
harnesspushpinretainersintothedoorassembly.
NOTE:Ifvehicleisequippedwithpowerwin
dows/locks,theharnessconnectorwillneedtobe
removedandreplaced.
14.Positionandinstalltheinsidereleasehandlescrews
(4)tothedoor(1).
Tightenthescrews(4)to5N.m(44in.lbs.).
15.Installtheplug(8)tothedoor(1).
Mar30,2009K6860780Rev.1
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16.Positionandinstallthelatchscrews(1)tothedoor.
Tightenthescrews(6)to8N.m(71in.lbs.).
17.Attachthefootmanloop(2)tothewiringharness(1)
checkstrap.
Mar30,2009K6860780Rev.1
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18.Usingtwoscrews(1),installthefootmanlooptothe
door.
Tightenthescrews(1)to5N.m(44in.lbs.).
19.Installthehingestotheexteriorsideofthedoor.
Handtightenthebolts.
20.Installtheweatherstrip(1)tothedoor,attachaweath
erstripretainertotheholelocatedonthetopportionof
thedoorandworktowardstheoppositesidebyinsert
ingtheweatherstrip(1)intothedoorchannel.When
installed,installthesecondweatherstripretainerinto
theholelocatedonthetopportionofthedoor.
21.Repeatstepsfortheoppositesidedoor.
Mar30,2009K6860780Rev.1
9
CONNECTOR
NOTE:Ifequippedwithpowerwindowsand/orlocks
youmustreplacethe2wayconnectorwiththesup
plied6wayconnector.
1.Removetheterminallock(blue)(1)fromtheconnec
tor(2).
2.Lifttheterminallockwiththeappropriatedepinning
toolandremovethewires.
Mar30,2009K6860780Rev.1
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3.InsertPin1fromthe2wayconnectortoPin1onthe
6wayconnector.
4.InsertPin2fromthe2wayconnectortoPin6onthe
6wayconnector.
HALFDOORINSTALLATION
1.Removetheaccessdoor(4)fromtheinteriorBPillar
lowertrim.
2.Disconnectthedoorharnessconnector(2).
3.Removethedoorharnessfromthefootmanloop(3)
ontheBPillar.
4.Pullthedoorharness(1)outtowardstherearofthe
vehiclethroughtheopeningintheinteriorBPillar
lowertrimside.
Mar30,2009K6860780Rev.1
11
5.Removethehingenuts(2),liftthedoor(1)straightup
offthebodyhingesandremovethedoor(1).
6.Alignthepinsonthedoorhinges(2)totheholesinthe
bodyhingesandpositionthehalfdoor(3)intoplace.
7.Installthehingenuts(1).
Tightenthehingenuts(1)to9N∙m(80in.lbs.).
8.Routethewiringharness(1)throughtheinteriorBPil
larlowertrimside.
9.Installtheharness(1)tothefootmanloop(3)onthe
BPillar.
10.Connectthedoorharness(2)tothebodyharness.
11.Installtheaccessdoor(4)totheBPillarlowertrim.
12.Repeatstepsforoppositeside.
Mar30,2009K6860780Rev.1
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DOORADJUSTMENT
NOTE:Dooradjustmentmeasurementsshouldbetakenfromstationaryorweldedbodypanelsliketheroof,
rockerorquarterpanels.
NOTE:Duringadjustmentprocedures,itisrecommendedthatallthehingefastenersbeloosenedexceptfor
theuppermostfasteners.Adjustmentscanbemadeusingtheupperboltstoholdthedoorwithfinaltorqueof
thefastenersoccurringaftercorrectdoorpositioningisachieved.
NOTE:Asuitablebodysealantshouldbeusedwhenremovingormovingthehinges.
FORE/AFT
NOTE:Fore/aft(lateral)dooradjustmentisdoneby
looseningthehingetothedoorfastenersonehinge
atatimeandmovingthedoortothecorrectposition.
1.Supportthedoorwithasuitableliftingdevice.
2.Loosentheupper(1)andlower(4)hingetodoorfas
teners.
3.Adjustthedoortothecorrectposition.
4.Tightenthehingetodoorboltsto26N∙m(19ft.lbs.).
UP/DOWN
NOTE:Up/downdooradjustmentisdonebyloosen
inghingetothehingepillarfastenersorthehingeto
doorfastenersandmovingthedoortothecorrectpo
sition.
NOTE:Frontdooropeningshown,reardooropening
similar.
1.Supportthedoorwithasuitableliftingdevice.
2.Loosenthelatchstrikerbolts(3).
Mar30,2009K6860780Rev.1
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3.Ifnecessary,loosenthehingetobodyfasteners(2,3).
Tightenthehingetobodyfasteners(2,3)to28N∙m
(21ft.lbs.).
4.Ifnecessary,loosenthehingetodoorfasteners(1)
and(4).
5.Adjustthedoortothecorrectposition.
Tightenthedoortohingefastenersto26N∙m(19ft.
lbs.).
Mar30,2009K6860780Rev.1
14
6.Tightenthelatchstrikerbolts(3)26N∙m(19ft.lbs.).
IN/OUT
NOTE:In/outdooradjustmentisdonebyloosening
thehingetobodyfastenersonehingeatatimeand
movingthedoortothecorrectposition.
NOTE:Frontdooropeningshown,reardooropening
similar.
1.Supportthedoorwithasuitableliftingdevice.
2.Loosenthelatchstrikerbolts(3).
Mar30,2009K6860780Rev.1
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3.Loosenthehingetobodyfasteners(2,3).
4.Adjustthedoortothecorrectposition.
Tightenthehingetobodyfasteners(2,3)to28N∙m
(21ft.lbs.).
5.Tightenthelatchstrikerbolts(3)to26N∙m(19ft.lbs.).
BODYGAPSPECIFICATIONS
REARDOOR
DESCRIPTIONGAPFLUSH
RearDoortoBodySide5.0mm+/1.5mm0.0mm+/1.5mm
Mar30,2009K6860780Rev.1
1
JUEGODEPUEZASDELAMITADDELAPUERTA
TRASERA
JEEPWRANGLER
Mar30,2009K6860780Rev.1
2
Laspuertastraseras
RÓTULODESCRIPCIONCANTIDAD
1.Puerta,mitadtrasera,puertaizquierda,puertaderecha(nose
muestra)
2
2Tuerca,partehexagonal,lamanetaexteriordepuerta4
3Maneta,puertaexterior,puertaizquierda,puertaderecha(nose
muestra)
2
4Sistemahermético,puertasdelacarroceríaypuertadelamitad
trasera,puertaizquierda,puertaderecha(nosemuestra)
2
5Bujía2
6Mazodecablesdelapuerta2
7Articulación,desengancheinteriordelpestillo,puertaizquierda,
puertaderecha(nosemuestra)
2
8Articulación,cerradurainteriordelapuertaparaelpestillo,puerta
izquierda,puertaderecha(nosemuestra)
2
9Articulación,manetaexteriordelpestillo,puertaizquierda,puerta
derecha(nosemuestra)
2
10Tornillo(bisagra,puerta)8
11Conectorde6vías2
12Tuerca,sujecióndeplástico4
13Tornillo,colectorculata,M6X1x20(anillaFootman)(Manetainterior)8
14AnillaFootman,correaparalimitarlaaperturaalamitaddelapuerta2
15Maneta,desengancheinterior,puertaizquierda,puertaderecha(no
semuestra)
2
16Bisagra,puerta,puertaizquierda,puertaderecha(nosemuestra)4
17Soporte,pestillo,puertatrasera,puertaizquierda,puertaderecha
(nosemuestra)
2
18Pestillo,puertatrasera,puertaizquierda,puertaderecha(nose
muestra)
2
19Tornillo(pestillo)6
PASOSDEPROCEDIMIENTO:
SUBCONJUNTOSDELAPUERTA
NOTE:Paraunainstalaciónmáscómoda,serecomiendaqueloscomponentesdelbloqueo,elmazodeca
bleadoylamanetainteriorsemontenjuntoscomounconjunto,antesdeprocederainstalar.
NOTE:Lasarticulaciones(varillas)debeinstalarsevetaacolor(situadaenlabiela)haciaelconjuntodel
pestillo.Instalelasarticulacionesenelreténcoordinadoacolordelpestilloamenosqueseindiquelocontrario.
1.Pintelapuertaylasbisagrasdelapuertadelmismocolorquelacarrocería.
Mar30,2009K6860780Rev.1
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2.Instaleelsoporte(2)enlapartesuperiordelpestillo
(1).Asegúresedequeelsoporte(2)lobloqueeen
susitio.
3.Instalelamanetaexteriorenlaarticulacióndelpestillo
(varillaconvetaroja)(1)enelpestillo(2).
4.Instalelamanetaexteriordelaarticulacióndelpestillo
(varillaconvetaroja)(1)enelsoporte(3).
5.Instalelacerradurainteriordelaarticulacióndel
pestillo(varillaconvetablanca)(2)enelconjunto
depestillo(1).
Mar30,2009K6860780Rev.1
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6.Instalelamanetainteriordelaarticulacióndelpestillo
(varillaconvetaverde)(1)enelconjuntodepestillo
(2).
7.Instalelacerradurainteriordelaarticulacióndel
pestillo(varillaconvetablanca)(2)enelconjunto
delamanetadedesengancheinterior(1).LaLa
articulación(2)sefijanalretenedornegro.
8.Instalelamanetainteriordelpestillo(varillacon
vetaverde)(2)enelconjuntodelamanetade
desengancheinterior(1).Laarticulación(1)sefijará
alreténazul.
Mar30,2009K6860780Rev.1
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9.Conecteelmazodecableado(2)enelpestillo(1).
10.Instalelamanetaexteriordepuerta(2)enlapuerta.
Aprietelastuercas(1,3)a5N∙m(44lbs.pulg.).
Mar30,2009K6860780Rev.1
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Mopar 82212123AC Guide d'installation

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