Kubota F2803-B Workshop Manual

Taper
Workshop Manual
WORKSHOP
MANUAL
MANUEL
D’ATELIER
W
ERKSTAT
TANLEITUNG
DIESEL ENGINES
MOTEUR DIESEL
DIESELMOTOREN
“BG”
SERIES
SERIE
“BG”
“BG”
REIHE
Redistribution or publication of this document, 
by any means, is strictly prohibited.
TO
THE
READER
05
SERIES
The KUBOTA “BG.” series models have been developed based on the KUBOTA
“B” series vertical water cooled four cycle diesel engines in
05
SERIES
(D905-BG,
D1005-BG, V1205-BG, V1305-BG, D1105-BG, Vl505-BG), 92.4
mm
stroke
BG
-
V3300-T-BG and 125
mm
stroke (D3502-BG, V4702-BG) and are classified in
two
speed classes,
1500
rpm (50Hz) and 1800 rpm (60Hz) and available in 16 kinds
and 32 types by use of
16
different engine models.
(D1403-BG, D1703-BG, VI903-BG, V2203-BG, F2803-BG), V2003-T-BG, V3300-
D905-B
D1005-B
VI 205-B
VI 205-T-B
VI 305-B
D1105-B
D1105-T-B
VI 505-B
Since the flywheel and flywheel housing
in
the series have been selected
in
accordance
with
the
SAE
standards, the engines are suited
for
use
with
the
generators based
on
the
SAE
standards installation.
In
this
workshop manual, the
points
changed between the
“BG”
and
“B”
series in dimensions, specifications, governor systems and applications are
described.
Regarding other items, see the workshop manuals having the following code
numbers.
The specifications and dimensions
in
this
manual are subject
to
change
without
prior
notice for improvement.
*
D905-BG1-SAE
means that the model
is
D905-B,
speed
is
1800
rpm, and the
SAE
standards are applied.
*
D905-BG2-SAE
means that the model
is
D905-B,
speed
is
1500
rpm and the
SAE
standards are applied.
Code Numbers
of
“B”
Series Workshop Manuals
125
mm
Stroke Series
.
~
97897-01
1
10
D3502-B
V4702-B
VI 505-T-B
D1403-B
D1703-B
VI 903-B
V2203-B
92.4mm
Stroke Series
Code
No.
97897-01 640
97897-01 090
V3300-T-B
May
2000
0
KUBOTA Corporation 2000
Redistribution or publication of this document, by
any means, is strictly prohibited.
Les modhles de la serie KUBOTA
"BG"
ont ete developpes sur la baseG6des
moteurs diesel quatre temps refroidis par eau, verticaux de la serie KUBOTA B"
avec Serie
05
(D905-BG, D1005-BG, V1205-BG, V1305-BG, D1105-BG, V1505-
BG
,
course de 92,4 mm (D1403-BG, D1703-BG, V1903-BG, V2203-BGI F2803-
BGI, V2003-T-BG, V3300-BG
-
V3300-T-BG et course de 125 mm (D3502-BG
V4702-BG).
Ils
sont classes en deux classes de vitesse, 1500 tr/mn
(50
Hz) e;
1800
tr/mn
(60
Hz)
et disponibles en
16
types et 32 types par I'utilisation de
16
modhles de moteur diff erents.
Comme
le
volant et le carter de volant dans la serie
ont
6th sblectionntis en
accord avec les normes SAE, les moteurs
sont
convenables pour Stre utilises avec
les generateurs bases sur une installation aux normes
SAE.
Dans
le
manuel d'atelier, nous dhcrivons les points changes entre les sLries
"BG"
et
"B"
en ce qui concerne les dimensions, les caradtSristiques, les systtimes
de regulateur et
les
applications.
En
ce qui concerne les autres points, reportez-vous aux manuels d'atelier ayant
les numhros de code suivants.
Les caracttkistiques et les dimensions dans ce manuel sont sujettes
B
modifications sans prbavis, pour des raisons d'amelioration.
*
D905-BG1-SAE signifie que le modele est le D905-B, sa vitesse est de
1800
tr/mn
et que
les
normes SAE sont appliquees.
*
D905-BG2-SAE signifie que le modele est le D905-B, sa vitesse est de 1500 tr/mn
et que les normes SAE sont appliqubes.
Numeros de code des manuels d'artelier de la serie
"B"
Modeles
D905-B
SERlE
05
Moteur 92,4 rnm
de course
V2003-T-B
F2503-T- B
V3300
Moteur 125 mm
de course
D1005-B
VI
205-B
VI
205-%B
VI
305-B
D1105-B
D1105-T-B
VI 505-B
VI 505-T-B
D1403-8
D1703-B
VI
903-8
V2203-8
F2803-B
V2003-T-B
F2503-T-B
V3300-B
V3300-T-B
D3502-B
V4702-B
Rkference
97897-01
640
97897-01 090
97897-01
670
97897-01 710
97897-01
110
Mai
2000
0
KUBOTA Corporation
2000
Redistribution or publication of this document, by
any means, is strictly prohibited.
‘1
05 REIHE
t
D905-B
D1005-B
V1205-B
V1205-T-B
VI 305-8
D1105-B
D1105-T-B
V1505-B
V1505-T-B
D1403-B
FUR
DEM
Serienrnotorrnit
92,4
rnrn
Hub
LESER
D1703-B
v1
903-B
V2203-B
Die Motorenrnodelle der Seile “BG” von KUBOTA basieren auf dern senkrecht
eingebauten, wassergekuhlten Viertakt-Dieselrnotor der Baureihe B”
,
der uber
einen 05 Reihe (D905-BG, D1005-BG, VI205-BG,
VI
305-BG, D1105-BG, V1505-
BG), 92.4
rnrn
(D1403-BG, D1703-BG, V1903-BG, V2203-BG, F2803-BG),V2003-T-
BG, V3300-BG
-
V3300-T-BG und 125
rnrn
(D3502-BG, V4702-BG) verfugt. Diese
Motoren werden wiederurn in zwei Drehzahlgruppen-1500 U/Min
(50
Hz) und 1800
U/Min (60 Hz) unterteilt; es stehen darnit 16 verschiedene Motorenrnodelle rnit
insgesarnt 32 Ausfuhrungen zur Verfugung.
Schwungschei be und Schwungscheibengehause entsprechen den SAE-
StandardmaBen; aus diesem Grunde sind die Motoren auch zur Verwendung mit
Generatoren geeignet, deren Installation dem SAE- Standard entspricht.
Dieses Werkstatthandbuch erlautert die Unterschiede zwischen den
Baureihen
B
und
BG
in
bezug auf Abmessungen, Spezifikationen,
Drehzahlregler-Systemen und Montage.
Fur
alle anderen Wartungsschritte sich auf das unten aufgefuhrte
Werkstatthandbuch der entsprechenden Code-Nummber betiehen.
Die
in
diesem Werkstatthandbuch angegebenen Spezifi kationen und
Abmessungen konnen aus Grunden technischer Verbesserungen jederzeit ohne
vorherige Ankundigung geandert werden.
*
Die Bezeichnung D905-BG1-SAE bedeutet, daB es
sich
hierbei um einen Motor
der Serie D905B mit einer Drehzahl von
1800
U/Min handelt, der dern SAE-
*
Die Bezeichnung D905-BG2-SAE bedeutet, daB es
sich
hierbei
urn
einen Motor
der Serie D905B mit einer Drehzahl von 1500 U/Min handelt, der dem SAE-
Standard entspricht.
Code-Nummern der Werstatthandbucher, Sereie
B
.
Standard entspricht.
V3300-T-B
Serienrnotormit
I
D3502-B
125 rnm Hub
I
V4702-B
Code Nr.
97897-01 640
97897-01 090
97897-01 670
97897-0171
0
97897-01
1
10
Mai
2000
0
KUBOTA Corporation
2000
Redistribution or publication of this document, by
any means, is strictly prohibited.
CONTENTS
SAFETY
INSTRUCTIONS
1
SPECIFICATIONS
7
DIMENSIONS
31
M
.
MECHANISM
.
F
.
FEATURE
M-1
[IJ
MAIN FEATURES OF
"BG"
TYPE ENGINES
................................................
M-1
[2]
LIST OF ALTERED POINTS FROM THE
"B"
SERIES
MODELS
.....................
M-2
1
.
FUEL SYSTEM
M-7
[l]
GOVERNOR
............................................................................................
M-7
(1)
General
.................................................................................................
M-7
(2)
Governor Regulation
.............................................................................
M-7
(3)
Centrifugal Governor
.............................................................................
M-9
I
S
.
DISASSEMBLING AND SERVICING
I
G
.
GENERAL
s-I
[l]
APPLICATIONS
.............................................................................................
5-1
(1)
General
...................................................................................................
5-1
(2)
Direct Connection
To
Housing
..................................................................
5-1
(3) Operating Mechanism
............................................................................
5-1
(4)
Supporting Method
.................................................................................
5-3
(5)
Covering
.................................................................................................
5-5
[2]
SAE FLYWHEEL
&
FLYWHEEL HOUSING FOR
"BG"
TYPE
..........................
5-7
(3)
SERVICING SPECIFICATIONS
......................................................................
5-10
05
SERIES
........................................................................................................
5-10
V3300, V3300-T
..................................................................................................
5-22
92.4
mm
STROKE
SERIES
....................................................................................
5-16
125
mm
STROKE
SERIES
.....................................................................................
5-29
[4]
MAINTENANCE INTERVAL (Engine
Oil
and
Oil
Filter Cartridge)
................
5-80
1
.
ENGINE
BODY
S-83
DISASSEMBLING AND ASSEMBLING
..............................................................
""S-83
[l]
GEAR CASE
................................................................................................
5-83
Redistribution or publication of this document, by
any means, is strictly prohibited.
TABLE
DES
MATIERES
INSTRUCnONS DE SECURITE
1
SPEC1 FI
CATl
0
NS
7
DIMENSIONS
31
VERZEICHNIS
SICHERHEITSMASSNAHMEN
1
TECHNISCHE MERKMALE
7
ABMESSUNGEN
31
I
M
.
MECANISME
I I
MECHANISMUS
I
F
.
GENERALITES M-3
MOTEURS DE TYPE
"BG"
.......................
M-3
[1]
CARACTERISTIQUES PRINCIPALES DES
[2] LISTE DES POINTS MODIFIES
PAR RAPPORTAUX MODELES
DE LA
SERIE
"B"
......................................
M-4
I
.
SYSTEME D'ALIMENTATION M-8
[l]
REGULATEUR
.........................................
M-8
(1) Generalites
........................................
M-8
(2) Regulation du regulateur
..................
M-8
(3) Regulateur centrifuge
.....................
M-10
F
.
ALLGEMEINES M-5
MOTORENMODELLE
BG
........................
M-5
VERGLEICH ZURSERIE
B
.........................
M-6
1
.
KRAFTSTOFFSYSTEM M-8
[l] DREHZAHLREGLER
................................
M-8
(1) Allgemeines
.......................................
M-8
(2) Drehzahl regel
ung
............................
M-8
(3)
Zentrifugal-Drehzahlregler
.............
M-10
[l]
HAUPTMERKMALE DER
[2]
LISTE
DERVERAN.DERUNGEN
IM
1
S
.
DEMONTAGE
ET
ENTRETIEN
I
G
.
GENERALITES
s-2
[l]
APPLICATIONS
........................................
5-2
(1) Generalites
..........................................
5-2
(2)
Accouplement direct au carter
............
5-2
(3) Utilisation du mecanisme
....................
5-2
(4)
Methode de support
............................
5-4
(5) Recouvrement
.....................................
5-6
[2] VOLANT
ET
CARTER DE VOLANT SAE
POUR TYPE
"BG"
.....................................
5-8
[3]
CARACTERISTIQUES D'ENTRETIEN
........
5-35
SERIE
05
.......................................................
5-35
MOTEUR DE 92, 4mm DE COURSE
................
5-41
MOTEUR DE 125 min DE COURSE
................
5-52
[4] INTEVALLE D'ENTRETIEN
V3300, V3300-T
...........................................
5-46
(Huile moteur et cartouche de
filtre
ij
huile)
.........................................
5-81
1
.
CORPS DU MOTEUR S-84
DEMONTAGE ET MONTAGE
.......................
5-84
[l]
CARTER DE DISTRIBUTION
.....................
5-84
I
S
.
AUSBAU UND WARTUNG
I
I
I
G
.
ALLGEMEINES
s-2
[l]
MONTAGE
...............................................
5-2
(1) Allgemeines
........................................
5-2
(3) Betatigungseinrichtung
.......................
5-2
(5) Abdeckungen
......................................
5-6
SCHW.UNGSCHEIBENGEHAUSE
FOR
MOTORENTYP BG
.............................
5-8
[3] WARTUNGSDATEN
................................
5-35
05 REIHE
.......................................................
5-35
V3300,V330 0.T
...........................................
5-69
(2) Direktverbindung mit dem
Gehause
...............................................
5-2
(4) Abstutzungsmethode
..........................
5-4
[2] SAE-SCHWUNGSCHEIBEN UND
SERIENMOTORMIT 92,
4
mm HUB
.................
5-63
SERIENMOTORMIT 125
mm
HUB
................
5-75
[4] WARTU NGSINTERVALLE
(Motor61
und Motordfilter)
.................
5-82
I
.
MOTORKORPER
5-84
AUS-UND EINBAU
........................................
5-84
[l]
GETRIEBEGEHAUSE
................................
5-84
Redistribution or publication of this document, by
any means, is strictly prohibited.
‘BG”
SERE
WSM.01440
SAFETY
INSTRUCilONS
SAFETY
SERVICING
AND
REPAIRING
~
(1)
Before working on the engine
:
0
Stop
the
engine, and remove the key.
0
Allow the engine to cool before proceeding.
0
Place the engine on a firm and level surface.
0
Disconnect the battery’s ground cable.
0
Clean the work area and engine.
(2)
Do not work on the engine while under the influence of alcohol, medication, or other substances or
(3)
Do
not wear
a
necktie,
scarf,
necklace, loose or bulky clothing when you work near machine tools or
(4)
Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable
(5)
Use tools appropriate to
the
work. Makeshift
tools,
parts, and procedures will not make good repairs.
(6)
When servicing
is
performed together by two or more persons, take care to perform all work safely.
(7)
If
the engine must be running to do some work, make sure the area
is
well
ventilated. Never run the
(8)
Do not touch the rotating or hot parts while the engine
is
running.
(9)
Fuel
is
extremely flammable and explosive under certain conditions. Do not smoke or allow flames or
sparks in your working area.
(10)
To avoid sparks from an accidental short circuit, always disconnect
the
battery‘s ground cable first and
connect
it
last.
(11)
Sulfuric acid in battery electrolyte
is
poisonous.
It
is
strong enough to burn skin, clothing and cause
blindness
if
splashed into eyes.
Keep electrolyte away from eyes, hands and clothing.
If
you spill
electrolyte on yourself, flush with water, and get medical attention immediately.
(12)
Battery gas
can
explode. Keep sparks and open flame away from the top of battery, especially when
charging the battery.
(13)
Never remove the radiator cap
while
the engine
is
running, or immediately after stopping.
Otherwise,
hot water
will
spout out from radiator. Wait for more than
ten
minutes to cool the radiator, before
removing the cap.
(14)
Escaping fuel fluid under pressure can penetrate the skin causing serious injury. Relieve pressure before
disconnecting fuel
lines.
Tighten all connections before applying pressure.
(15)
Do
not start the engine by shorting across starter terminals.
(16)
Unauthorized modifications to the engine may impair the function and/or safety and affect engine
life.
while fatigued.
moving parts.
or uncomfortable loud noises.
engine in
a
closed area. The exhaust gas contains poisonous carbon monoxide.
2
Redistribution or publication of this document, by
any means, is strictly prohibited.
'BG'
SERIES
WSM,
01440
INSTRUCTIONS
DE
SECURITE
ENTRETIEN
ET
REPARATION
DE
SECURITE
I
1
Avant de travailler
sur
le moteur
:
Arreter le moteur et retirer la
cl&
Laisser au moteur le temps de refroidir avant d'operer.
Placer le moteur sur une surface ferme et plane.
Deconnecter la cdble de mise
8
la tere de la batterie.
Nettoyer I'aire de travail et le moteur.
Ne pas travailler sur le moteur en
&ant
sous I'influence de I'alcool, de medicaments, d'autres substances
ou en &at de fatigue.
Ne pas porter de cravate, de foulard, de collier, ou des viitements trop larges et mal ajustes au corps
lorsque
I'on
travaille
8
proximite des machines outil ou de pieces en mouvement.
Porter
un
dispositif protecteur auditif appropri6 tel qu'un protege-oreilles ou un prothge-tympans pour
se
protbger contre des bruits retentissants desagreables ou genants.
Utiliser des outils appropries au travail. Des outils
de
fortune, des pihces bricolees et
des
expedients ne
peuvent assurer des reparations satisfaisantes.
Lorsque I'entretien est effectud par deux ou plus
de
deux personnes ensemble, veiller
8
ce que toutes les
operations soient effectudes dans
de
parfaites conditions de securite.
Si
le moteur
doit
&re mis en marche pour effectuer
le
travail, s'assurer que le local est bien ahre. Ne
jamais faire tourner le moteur dans un local ferm6. Les gaz d'bchappement contiennent du monoxyde de
carbone qui est toxique.
Ne pas toucher les pieces rotatives ou chaudes pendant que le moteur est en train de fonctionner.
Le carburant est extrhmement inflammable et explosif dans certaines conditions. Ne pas fumer d'une
part, et dviter la presence de flammes ou d'Btincelles dans votre aire de travail.
Afin d'bviter les Brincelles provoquees par un court-circuit accidentel,
iI
convient de toujours deconnecter
en premier le cdble de mise
I
la terre de la batterie
et
de
le
connecter en dernier.
L'acide sulfurique de 1'6lectrolyte de la batterie est toxique. La concentration est assez forte pour brOler
la peau et
les
vQtements et provoquer la perte de la vue si I'acide penhtre
dans
les yeux.
Si
vous
renversez de I'acide de remplissage (blectrolyte) sur vous-mGme, nettoyer avec de I'eau et consulter
immediatement
un
medecin.
Le gaz de la batterie peut exploser. Maintenir les flammes vives et les Btincelles bloign6es de la partie
superieure de la batterie, tout spkialement lorsque la batterie est
en
charge.
Ne jamais retirer le bouchon du radiateur alors que le moteur fonctionne ou immediatement aprh I'arrGt
du moteur.
Sinon,
de I'eau bouillante jaillira du radiateur. Attendre plus de dix minutes, temps
nbcessaire'pour que le radiateur refroidisse, avant de retirer le bouchon du raidateur.
Un jet de carburant sous pression peut penetrer dans la peau et causer
de
sbrieux troubles. Eliminer la
pression avant de deconnecter
les
tuyaux pour le carburant. Reserrer tous les raccords avant de mettre
sous pression.
~~
I
I
(15)
Ne pas demarrer en court-circuitant
les
terminaux du dhmarreur.
(16)
Des modifications non autorisees au moteur reiquent de diminuer ou de compromettre le
fonctionnement etlou la securite ainsi que la durabilite du moteur.
4
Redistribution or publication of this document, by
any means, is strictly prohibited.
SICHERHEITSMASSNAHMEN
"BG"
SERIES
WSM,01440
A
SICHERHEIT ZUERST
Dieses branchenubliche "Sicherheitswarnsymbol" dient in der vorliegenden Werkstattanleitung und
auf den Aufklebern am Gerat selbst zur Warnung vor moglichen Personenschaden. Lesen Sie die
entsprechenden Hinweise grundlich durch.
Es
ist
unbedingt notwendig, daB
Sie
sich vor Reparatur oder
Betrieb des Rasenmahers mit den entsprechenden Anweisungen und
Sicherheitsbestirnmungen
vertraut rnachen.
:
Direkte Gefahren, die zu schwerwiegenden Personenschaden oder Tod FUHREN.
I
WARNUNG
:
Gefahren oder fahrlassiges Verhalten, die zu schwerwiegenden Personenschaden
oder Tod FUHREN KONNEN.
la
a
VORSICHT
:
Gefahren oder fahrlassiges Verhalten, die tu leichten Personenschaden FUHREN
KONNEN.
I
WICHTIG
:
Hinweis auf mogliche Sachschaden bei Nichtbefolgung der Anweisungen.
I
I
I
ANMERKUNG
:
Nutzliche Zusattinformationen.
5
Redistribution or publication of this document, by
any means, is strictly prohibited.
"BC'SERIES
vmn,
01440
SICHERHEITSMASSNAHMEN
SICHERHEITSHINWEISE
FUR WARTUNGS-UND
REPARATU
RARB
ElTE
N
Vor Beginn irgendwelcher Arbeiten am Motor
:
Den motor abstellen, und den Zundschlussel abziehen.
Den Motor abkuhlen lassen.
Den Motor auf einer festen und ebenen Unterlage abstellen.
Das Batterie-Massekabel abtronnen.
Den Arbeitsbereich und den Motor reinigen.
Keine Arbeiten am Motor ausfuhren, wenn
Sie
errnudet sind, oder unter dern EinfluB von Alkohol oder
Arzneirnitteln stehen.
Bei
allen Arbeiten
an
Geraten, die bewegliche Teile aufweisen. niernals eine Krawatte, einen Schal, eine
Halskette oder locker sitzende bzw. unhandliche Kleidungsstucke tragen.
Zurn Schutz vor uberrnaBig lauten und daher gehorschadigenden Gerauschen
ist
ein Gehorschutz, wie
zurn Beispiel Ohrenschutzer oder Ohrenstopfen, zu tragen.
Zur Ausfuhrung der Arbeiten die Korrekten Werkzeuge verwenden. BehelfsrnaBige Werkzeuge,
Teile
und Reparaturen stellen ein Sicherheitsrisiko dar.
Wenn die Arbeiten von mehreren Personen ausgefuhrt werden, auf klare Verstandigung achten, darnit
die Sicherheit aller gewahrleistet
ist.
Wenn der Motor zur Ausfuhrung von Wartungsarbeiten laufen rnuB, auf ausreichende Beluftung des
Arbeitsbereichs achten.
Den Motor niernals in einern geschlossenen Raurn laufen lassen, da die
Auspuff gase giftiges Kohlenrnonoxidgas enthalten.
Bei
laufendern Motor auf einen ausreichenden Sicherheitsabstand von sich drehenden oder heiBen
Teilen achten.
Kraftstoff
ist
extrern feuergefahrlich und unter gewissen Bedingungen explosiv.
Irn
Arbeitsbereich nicht
rauchen: offene Flarnrnen und Funken sind fernzuhalten.
Urn
Funkenbildung durch einen unbeabsichtigten KurzschluB zu verrneiden, irnrner das Batterie-
Massekabel zuerst abtrennen und danach als letztes anschlieoen.
Die irn Elektrolyt enthaltene Schwefelsaure
ist
giftig.
Sie
ist
ebenfalls ausreichend stark, urn
Hautveratzungen hervorzurufen, Kleidung zu zerstoren und Erblindung hervorzurufen, wenn
sie
in die
Augen gelangt. Wenn Elektrolytauf lhre Haut oder in lhre Augen gelangt, rnit reichlich Wasser abspulen
und sofort einen Arzt aufsuchen.
Batteriegase konnen zur Explosion
f
uhren. Deshalb ganz besonders wahrend des Ladevorgangs offenes
Feuer und Funken von der Batterie fernhalten.
Den Kuhlerdeckel niernals bei laufendern Motor oder unrnittelbar nach dern Abstellen des Motors
abnehrnen, da
heiBe
Kuhlflussigkeit aus dern Kuhler herausspritzen kann. Vor dern Abnehrnen des
Kuhlerdeckels rnindestens zehn Minuten warten.
Wenn der unter hohern Druck stehende Kraftstoff herausspritzt, kann er die Haut durchdringen und
schwere Verletzungen verursachen. Vor dem Abnehrnen der Kraftstoffleitungen daher unbedingt den
Druck ablassen. Bevor das System wieder unter Druck gesetzt wird, rnussen alle Verbindungen gut
festgezogen werden.
Den Motor nicht durch KurzschlieBen der Batterie anlassen.
Unzulassige Veranderungen am Motor konnen die Funktion undoder Sicherheit beeintrachtigen und die
Lebensdauer des Motors reduzieren.
6
Redistribution or publication of this document, by
any means, is strictly prohibited.
SPECIFICATIONS
"BG" SERIES WSM,01441
72 x 73.6 (2.83
x
2.90)
898 (54.86)
ll.9HPl1800rpm 9.9HPl1500rpm
8.8 kwll800 rpm 7.3 kwll500 rpm
10.5 HPll800 rpm 8.8 HPll500 rpm
7.8 kwll800 rpm 6.5 kwll500 rpm
SP
ECI
FICATI
0
NS
76.x 73.6 (2.99 x 2.90)
1001 (61.08)
13.1 HPl1800rpm 11.0HPll500rpm
9.7 kwl1800 rprn 8.2 kwll500 rpm
11.6 HPl1800 rpm 9.7HPl1500 rpm
8.6 kwll800 rpm 7.2 kwll500 rpm
Model
4
0.27 to0.31 rad.
(15.5to 17.5')
before T.D.C.
D905-(E)BG-SAE
I
D1005-(E)BG-SAE
0.29 to 0.32 rad. 0.27 to 0.31 rad.
(1
6.5 to 18.5O) (15.5to 17.5')
before T.D.C. before T.D.C.
BG1
BG2
I
BGI
I
BG2
Vertical, water-cooled, &cycle diesel engine
Number of Cylinder
Bore
x
Stroke
mm
(in.)
61113
(win.)
SAE J-1349
IS0
3046
Total Displacement
STAND-BY
Brake Horse
Power
NET CONT.
Governor Regulation
SAE J-1349
IS0
3046
Combustion Chamber
E
NCS
(Spherical Type)
Bosch "Mini" Type Fuel Injection
Pump
Governor
Nozzle
Mechanical Governor
Bosch "Throttle" Type
Injection Timing
0.29 to 0.32 rad.
(1
6.5 to 18.5')
before T.D.C.
Injection Pressure 13.73 MPa, 140 kgflcmz, 1991 psi
23
:
1
Compression Ratio
Lubricating System
Forced Lubricating by Trochoid Pump
Lubricating Filter
CartridgeType (full flow paperfilter)
Class
CF
lubricating oil as
per
API classification
is
recommended.
If
this class
of
lubricating oil
is
not available, preferably use Class CD
or
CE
lubricating oil.
For details on recommended lubricating oils, see page
S-80.
5.1
P
(5.39
U.S.qts.)
Diesel Fuel No.2-D (ASTM D975)
Lubricating Oil
Lubricating Oil Capacity
Fuel
Cooling System
Pressurized Radiation, Forced Circulation with Water Pump
Pusher Type
Fan Type
Flywheel Type
Clutch No.6-1/2
SAE
N0.5
Electric Starting with Starter
(1
2
V,
1
.O
kw)
By Glow Plug in Combustion Chamber
Flywheel Housing Type
Starting System
Starting Support Device
1 2
V,
360
W
Dynamo for Charging
~~~~ ~~
110 kg (242.6 Ibs)
Weiuht
Direction
of
Rotation
Counterclockwise
(from
flywheel side)
7
Redistribution or publication of this document, by
any means, is strictly prohibited.
"BG"
SERIES
WSPJ,01441
SPECIFICATIONS
Item
Type
V1205-(E)BG-SAE V1305-(E)BG-SAE
BGl BG2 BG1 BG2
Vertical, water-cooled,4-cycle diesel engine
72 x73.6 (2.83
x
2.90)
1198(73.10)
15.7 HPll800 rpm
13.1 HPll500 rpm
Power
76
x
73.6 (2.99
x
2.90)
1335 (81 -46)
17.5 HPl1800 rpm 14.6 HPl1500 rpm
SAE J-1349
FNT.
I-
STAND-BY
Brake Horse
SAE
J-I
349
IS0
3046
~~
1
1.7
kwll800 rpm
I
9.7 kw/l500 rpm
I
13.0 kwll800 rpm
I
10.8 kwll500 rpm
~~
Governor Regulation
Combustion Chamber
Fuel Injection Pump
Governor
10.3 kwll800 rprn
I
8.6 kwll500 rpm
I
11.5 kwll800 rpm
I
9.6 kwll500 rpm
Less than 5%
E
TVCS (Spherical Type)
Bosch "Mini" Type
Mechanical Governor
(1 6.5 to 18.5')
0.29 to 0.32 rad.
Nozzle
0.27 to 0.31 rad.
(15.5to 17.5')
I
0.29 to 0.32 rad.
(15.5 to 17.5')
I
(16.5 to 18.59
0.27
to
0.31 rad.
I
Bosch "Throttle" Type
Injection Pressure
Compression Ratio
Lubricating System
~~~~ ~~
Injection Timing
before T.D.C. before T.D.C. before T.D.C.
before T.D.C.
13.73 MPa, 140 kgf/cm*, 1991 psi
23
:
1
Forced Lubricating by Trochoid Pump
~
Lubricating Oil
Lubricating Oil Capacity
Fuel
Coolina Svstem
Class
CF
lubricating oil as per API classification
is
recommended.
If
this class of lubricating oil
is
not available, preferably use Class CD or
CE
lubricating oil.
For details on recommended lubricating oils,see page
S-BO.
6.0
P
(6.34
U.S.qts.)
Diesel Fuel No.2-D (ASTM D975)
Pressurized Radiation, Forced Circulation
with
Water Pump
.
Lubricatina Filter
~ ~~
Flywheel Housing Type
Starting System
Starting Support Device
Dynamo for Charging
Weight
Direction
of
Rotation
I
CartridgeType
(full
flow paper filter)
SAE N0.5
EIectricStarting with Starter (12
V,
1.2
kw)
By
Glow
Plug in Combustion Chamber
1
2
V,
360 W
127 kg (280.0 Ibs)
Counterclockwise (from flywheel side)
Fan TvDe
I
Pusher Type
Flvwheel Type
I
Clutch No.6-1R
Redistribution or publication of this document, by
any means, is strictly prohibited.
SPECIFICATIONS
"BG"
SERIES
WSM, 01441
Model D1105-(E)BG-SAE
BG
1
BG2
VI
505-(E)BG-SAE
BGI
BG2
I
Bore
x
Stroke
Number of Cylinder
3
mm (in.)
I
4
I
Total Displacement cm3 (win.)
I
1123 (68.53)
STAND-BY
1498(91.41)
SAE J-1349 15.4 HPll800 rpm 12.8 HP/1500 rpm 20.2 HPll800 rpm 16.8 HPll500 rpm
1
I
Brake Horse
Power
IS0
3046
SAE J-1349
IS0
3046
NET CONT.
1
1.4 kw/l800 rpm 9.5 kw/l500 rpm
15.0 kw/1800 rpm
12.5 kwll500 rpm
13.6HP/1800rpm
11.3 HP/1500rpm
17.9HP/1800rpm 14.9HP/1500rpm
10.1
kw/l800 rpm
8.4 kw/l500 rpm
13.3 kw/IB00 rpm
11.1
kw/l500 rpm
Governor Regulation
Combustion Chamber
Fuel Injection Pump
Less than 5%
E
TVCS
(Spherical Type)
Bosch "Mini" Type
Governor
Nozzle
Injection Timing
injection Pressure
Mechanical Governor
Bosch "Throttle" Type
0.29 to 0.32 rad.
0.27 to
0.31
rad. 0.29 to
0.32
rad.
0.27
to 0.31 rad.
(16.5to 18-59 (15.5to 17-50) (16.5to 18.5') (15.5tO 17.5')
before T.D.C. before T.D.C. before T.D.C. before T.D.C.
13.73 MPa,
140
ksf/cmz, 1991
psi
Compression Ratio
Lubricating System
Lubricating Filter
Lubricating Oil
I
Flywheel Type
~~ ~~
23
:
1
Forced Lubricating by Trochoid Pump
Cartridge Type (full flow paper filter)
Class
CF
lubricating oil as per API classification
is
recommended.
If
this class of lubricating oil
IS
not available, preferably use
Class
CD or
CE
lubricating oil.
For details on recommended lubricatins oils, see pase S-80.
Lubricating Oil Capacity
Fuel
Cooling System
Fan Type
9
5.1
9
(5.39
U.S.qts.)
6.0
9
(6.34 U.S.qts.1
Diesel Fuel
No.2-D
(ASTM
D975)
Pressurized Radiation, Forced Circulation with Water Pump
Pusher Type
~
Flywheel Housing Type
Starting System
Starting Support Device
Dynamo for Charging
Weight
Direction of Rotation
~~~~
~-
SAE No.5
ElectricStartingwithStarter(12V,I.O
kw)
Electricstarting withStarter(12V, 1.2 kw)
By Glow Plug in Combustion Chamber
12
V,
360
W
1
10
kg (242.6
I
bs)
127kg (280.0 lbs)
Countcrclockwisc (from flywheel side)
Redistribution or publication of this document, by
any means, is strictly prohibited.
"BG"
SERlES
WSM.01441
SPECIFICATIONS
SAE
J-1349
STAND-BY
Brake Horse
IS0
3046
Power
SAE
J-1349
NET
CONI.
I
IS0
3046
~
Governor Regulation
~
Combustion Chamber
~
Fuel Injection Pump
19.1 HPl1800
rpm
14.2 kwl1800
rpm
16.9 HP11800
rpm
12.6 kwl1800 rpm
16.2 HPl1500 rpm
24.3 HPll800 rpm 20.1 HPl1500 rpm
12.0 kw/l500 rpm
17.9 kwll800 rpm 14.8 kwll500 rpm
14.3 HPI1500 rpm
20.3 HP/1800 rpm 17.2 HPll500
rpm
10.6 kw/1500 rpm
15.1 kwll800 rpm 12.8 kwll500
rpm
Capacity
Oil Pan Depth 124mm
(4.88
in.)
D1403-(E)BG-SAE
I
Dl703-(E)BG-SAE
Model
I
itel
60Hz
I
5-
60Hz
I
50Hz
~~~
Vertical, water-cooled, 4qcle diesel engine
I
Type
I
Number of Cylinder
3
I
Bore
x
Stroke
mm
(in.)
80
x
92.4 (3.1 5
x
3.64)
I
87
x
92-4 (3.43
x
3.64)
I
Total Displacement cm3
(cu-in.)
1393 (85.00)
I
1647 (100.50)
Bosch
"Mini"
Type
I
Governor
Mechanical Governor
Bosch "Throttle" Type
0.30 to 0.33 rad.
(1
7 to 19') before
T.D.C.
13.73 MPa, 140 kgflcm2,1991 psi
Nozzle
Injection
Timing
Injection Pressure
Compression Ratio
23
:
1
I
Lubricating System
Forced Lubricating by Trochoid Pump
Cartridge Type
(full
flow paper filter)
Class
CF
lubricating oil as per
API
classification is recommended.
If
this class of lubricating oil is not available, preferably use Class
CD
or
CE
lubricating oil.
For details on recommended lubricating oils, see page
5-80.
Lubricating Oil
Lubricating
Oil
5.68 (5.92
U.S.@.)
7.0
8
(7.40
U.S.qts.)
Diesel
Fuel
No.2-D
(ASTM
D975)
Pressurized Radiation, Forced Circulation with Water
Pump
Pusher Type
Clutch
N0.7-1R
I
Fuel
Cooling System
Fan Type
Flywheel Type
Flywheel Housing Type
Starting
System
Starting Support Device
Dynamo for Charging
Weight
Direction
of
Rotation
SAE
No.4
Electricstarting
with
Starter
(1
2
V,
1 A kw)
By
Glow Plug
in
Combustion Chamber
12 V,480
W
170
kg
(374.9 Ibs)
Counterclockwise (from flywheel side)
10
Redistribution or publication of this document, by
any means, is strictly prohibited.
SPECIFICATIONS
"BG"
SERIES
WSM,
01441
Type
Number of Cylinder
Bore x Stroke
mm
(in.)
VI 903-(E)BG-SAE V2203-( E)BG-SAE
60Hz 50Hz 60% 50Hz
Vertical, water-cooled, 4-cycle diesel engine
4
80x92.4(3.15x3.64)
87 x 92.4 (3.43 x 3.63)
1
Total Displacement
STAND-BY
Brake Horse
Power
NET CONT.
cm3 (win.)
SAE
J-I
349
IS0
3046
SAE
J-I
349
IS0
3046
1857(113.31) 2197 (134.06)
26.0 HP/1800 rpm 22.0 HP/1500 rpm 32.5 HP/1800 rpm 26.9 HP/1500 rpm
19.3 kw/l800 rpm 16.4 kw/l500 rpm 23.9 kwll800 rpm 19.8 kwll500 rpm
23.0HP11800 rpm 19.5 HP/1500 rpm 27.1 HP/1800 rpm 23.0 HPll500 rpm
17.1 kw/l800 rpm 14.5 kwll500 rpm 20.2 kw/l800 rpm 17.1 kw/l500 rpm
Governor Regulation
Combustion Chamber
Fuel Injection Pump
Governor
Nozzle
I
Lessthan 5%
E
TVCS (Spherical Type)
Bosch "Mini" Type
Mechanical Governor
Bosch "Throttle" Type
Injection Pressure
Compression Ratio
Lubricating System
Injection Timing
I
0.30
to
0.33 rad. (17 to 191) bef0reT.D.C.
13.73 MPa, 140 kgf/cm*,1991 psi
23
:
1
Forced Lubricating by Trochoid Pump
Lubricating Oil
~
Lubricating Filter
Class
CF
lubricating oil as per APl classification
is
recommended.
For detaiys on recommended lubricating oils,see page 5-80.
If
this class of lubricatin oil
is
not available, preferably use Class CD or
CE
lubricating oil.
I
CartridgeType (full flow paper filter)
Lubricating Oil
Capacity
Oil Pan Depth 90 mm
(3.54
in.)
Oil
(AAAin.1
Pan Depth 124mm
7-61 (8.03
U.S.qts.)
9.5
I(10.04
U.S.qts.)
Cooling System
Fan Type
Flywheel Type
Flywheel Housing Type
Starting System
Fuel
Pressurized Radiation, Forced Circulation with Water Pump
Pusher Type
Clutch No.7-1/2
SAE N0.4
Electric Starting with Starter
(1
2
V,
1.4 kw)
Diesel Fuel No.2-D (ASTM D975)
Weight
Direction of Rotation
202 kg (445.4 Ibs)
Counterclockwise (from flywheel side)
___~
Starting Support Device
__~
-
___
-
By Glow Plug in Combustion Chamber
Dynamo for Charging
I
12 V,480
W
11
Redistribution or publication of this document, by
any means, is strictly prohibited.
"BG"
SERIES
WSM,O1441
SPECIFICATIONS
4
83
x
92.4 (3.27
x
3.64)
1999 (121.99)
36.3 HP/1800 rpm
30.1 HP/1500 rpm
5
87
x
92.4
(3.43
x
3.64)
2746 (167.56)
40.8 HP/1800 rpm
33.5 HP/1500 rpm
32.8 HP/1800 rprn
24.5 kw/l800 rpm
~ ~~~
27.3 HP/1500 rpm
34.0 HP/1800 rpm 28.7 HP/1500 rpm
20.4 kw/l500 rpm
25.3 kw/l800 rpm 21.4 kw/l500 rpm
7.9 L (8.35 U.S.qts.)
9.8 L (10.36 U.S.qts.)
-
12.0 L (12.68 U.S.qts.)
V2003-T-
(E)
BG-SAE
I
F2803-
(E)
BG-SAE
60HZ
I
50Hz
I
60Hz
I
50HZ
Vertical, water-cooled, kycle diesel engine
Type
Number
of
Cylinder
Bore
x
Stroke mm (in.)
Total Displacement cm3 (cu.in.)
SAEJ-1349
STAND BY
IS0 3046
Brake H.P.
SAEJ-1349
NET CONT.
IS0
3046
27.1
kw/l800 rprn
I
22.5 kw/l500 rpm
I
30.4 kw/l800 rpm
I
24.9 kw/l500 rprn
Governor Regulation
Less than
5%
~
Combustion Chamber
E-TVCS (Spherical Type)
Bosch "bJini" Type
Fuel Injection Pump
Governor
Mechanical Governor
Nozzle
~~~~~____
Bosch "Throttle" Type
0.30 to 0.33 rad. (17
to
19') Injection Timing
Injection Pressure
13.73 MPa, 140 kgf/cm2,1991 psi
Compression Ratio
23
:
1
Forced Lubricating by Trochoid Pump Lubricating System
Lubricating Filter
Cartridge Type (full flow paper filter)
Class CF lubricating oil as per API classification is recommended.
If this class
of lubricating oil is not available, preferably use Class CD or CE lubricating oil.
For details on recommended lubricating oils, see page 5-80.
Lubricating Oil
Oil pan Depth 90 mm
Capacity
124 mm (4.88 in.)
Fuel
Cooling System
Fan Type
Pressurized Radiation, Forced Circulation with Water Pump
Pusher Type
Flywheel Type Clutch No. 7-1/2
I
Clutch No.10
SAE No.4
Flywheel Housing Type
Starting System
Electric Starting with Starter (12 V, 1.4 kw)
Starting Support Device
Dynamo for Charging
By Glow Plug in Combustion Chamber
12V,480W
208 kg (458.6 Ibs)
I
229 kg (504.9
Ibs)
Weight
Direction
of
Rotation
Counterclockwise (from flywheel side)
12
Redistribution or publication of this document, by
any means, is strictly prohibited.
SPECIFICATIONS
"BG"
SERIES
WSM,01442
Item
Type
Number
of
Cylinder
Bore
x
Stroke
mm
(in.)
V3300-EBG V3300-T-EBG
60Hz 50Hz 60Hz 50Hz
Vertical, water-cooled, 4-cycle diesel engine
4
98
x
110
(3.86
x
4.33)
Total Displacement
STAND-BY
Brake Horse
Power
NET CONT.
cm3 (cu.in.)
SAE J-1349
IS0
3046
SAE J-1349
IS0
3046
3318 (202.53)
47.3 HP11800 rpm 38.8 HP/1500 rprn 57.8 HP/1800 rprn 47.3 HP/1500 rpm
35.3 kw/l800 rpm 28.9 kw/l500 rprn 43.1 kwll800 rprn 35.3 kwll500 rpm
43.0 HPll800 rpm 35.3 HP/1500 rprn 52.5 HP/1800 rpm 43.0 HP/1500 rpm
32.1 kw/l800 rpm 26.3 kw/l500 rprn 39.2 kw/l800 rpm 32.1 kw/l500 rpm
/Covernor Requlation
Combustion Chamber
Fuel Injection Pump
Governor
Nozzle
Less than 5%
E-TVCS (Spherical Type)
Bosch "Mini" Type
Mechanical Governor
Bosch "Throttle" Type
I
Injection Pressure
Compression Ratio
Lubricating System
13.73 MPa, 140 kgf/cmz, 1991 psi
22.6:
1
21.8:
1
Forced Lubricating by Trochoid Pump
I
Injection Timing
I
0.21
to00.24rad.(12t014~ bef0reT.D.C.
I
Lubricating Oil
Lubricating Oil Capacity
Fuel
Class
CF
lubricating oil as per API classification
is
recommended.
For detaiys on recommended lubricating oils,see page S-80.
13.24(13.95
U.S.qts.)
Diesel Fuel No.2-D (ASTM D975)
If
this class of lubricatin oil
is
not available, preferably use
Class
CD or
CE
lubricating oil.
Lbicating Filter
Fan Type
Flywheel Type
Flywheel Housing Type
Starting System
Starting Support Device
Cartridge Type (full flow paper filter)
Pusher Type
Clutch NO.
10
&
11-1R
SAE No.3
Electric Starting with Starter
(1
2
V,
2.5 kw)
By Glow Plug in combustion Chamber
lioiins System
I
~~
Pressurized Radiation, Forced Circulation with Water Pump
lDynamofor Charging
~~
12
V,
540
W
I
Weight
276 kg (608.5 Ibs) 283 kg (624 Ibs)
I
I
Direction of Rotation
I
Counterclockwise (from flywheel side)
I
13
Redistribution or publication of this document, by
any means, is strictly prohibited.
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Kubota F2803-B Workshop Manual

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Workshop Manual

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