Thermador PALPKITGGW Guide d'installation

THERMADOR.COM

Installation

INSTRUCTIONS

Pro Harmony

®

, Pro Grand

®

, and Pro Rangetop Propane (LP) Conversion Kit

THERMADOR.COM

Installation

INSTRUCTIONS

Table of contents (English) ................................................................ 3

Table de matières (Français)............................................................ 24

Índice de materias (Español)............................................................ 46

Models |

Modèles |

Modelos:

PALPKITHW

PALPKITHW5

PALPKITGW

PALPKITGW5

PALPKITDGW

PALPKITGGW

Pro Harmony

®

, Pro Grand

®

, and Pro Rangetop Propane (LP) Conversion Kit

Page. 3

This THERMADOR

®

appliance is made by

BSH Home Appliances Corporation

1901 Main Street, Suite 600

Irvine, CA 92614

Questions?

1-800-735-4328

www.thermador.com

We look forward to hearing from you!

Table of

CONTENTS

Safety ...................................................................................... 4

Important safety instructions .......................................... 4

Propane (LP) gas conversion instructions ............................... 6

Before you begin ............................................................ 6

Checklist.......................................................................... 7

Installation procedure............................................................. 9

Disassembling the rangetop........................................... 9

Converting the regulator to LP....................................... 10

Changing the STAR® burner orifices ............................. 10

Propane (LP) burner orifice conversion tables................ 12

Changing the broil orifice, on GAS ranges only............. 15

Changing the bake orifice, on GAS ranges only ............ 18

Checking for gas leaks.................................................... 19

Checking the flame and burner performance................. 20

Setting the STAR burner valve screws ............................ 22

Placing the conversion label ........................................... 23

Support, accessories, and parts..................................back page

Safety

DEFINITIONS

9 WARNING

This indicates that death or serious injuries may occur as a

result of non-observance of this warning.

9 CAUTION

This indicates that minor or moderate injuries may occur as a

result of non-observance of this warning.

NOTICE: This indicates that damage to the appliance or

property may occur as a result of non-compliance with this

advisory.

Note: This alerts you to important information and/or tips.

Page. 4

Safety

9 IMPORTANT SAFETY INSTRUCTIONS

READ AND SAVE THESE INSTRUCTIONS

Please read carefully

Save the original gas parts for possible conversion back in

the future.

Important: Only a qualified service technician or installer

should make this conversion.

Installer: Please leave these instructions with this unit for

the owner.

Owner: Please retain these instructions for future

reference.

This kit is for converting Thermador appliances for

operation with propane (LP) gas. This kit contains orifices

for proper LP conversion for oven bake, broiler, and top

surface STAR

®

burners.

This kit is used to convert select models of Pro Rangetop,

Pro Harmony, and Pro Grand ranges to propane (LP) gas

usage. This kit cannot be used to convert older models of

rangetops or ranges. This kit cannot be used to convert

any other brand of appliance.

WARNING

This conversion kit shall be installed by a

qualified service agency in accordance with the

manufacturer’s instructions and all applicable

codes and requirements of the authority having

jurisdiction. In any case, the installation of this

conversion kit must conform with local codes

or, in the absence of local codes, with the

National Fuel Gas Code, ANSI Z223.1/NFPA 54

or, in Canada, the Natural Gas and Propane

Installation Code, CSA B149, latest edition. If

the information in these instructions is not

followed exactly, a fire, explosion or

production of carbon monoxide may result

causing property damage, personal injury, or

loss of life. The qualified service agency is

responsible for the proper installation of this

kit. The installation is not proper and complete

until the operation of the converted appliance

is checked as specified in the manufacturer’s

instructions supplied with the kit.

WARNING

Never Operate the Top Surface Cooking Section of this

Appliance Unattended

• Failure to follow this warning statement could result

in fire, explosion, or burn hazard that could cause

property damage, personal injury, or death.

• If a fire should occur, keep away from the appliance

and immediately call your fire department. DO NOT

ATTEMPT TO EXTINGUISH AN OIL/GREASE FIRE

WITH WATER.

WARNING

If the information in this manual is

not followed exactly, a fire or

explosion may result causing

property damage, personal injury, or

death.

-- DO NOT store or use gasoline or other

flammable vapors and liquids in the

vicinity of this or any other appliance.

-- WHAT TO DO IF YOU SMELL GAS

• DO NOT try to light any appliance.

• DO NOT touch any electrical switch.

• DO NOT use any phone in your

building.

• Immediately call your gas supplier

from a neighbor’s phone. Follow the

gas supplier’s instructions.

• If you cannot reach your gas supplier,

call the fire department.

-- Installation and service must be

performed by a qualified installer, service

agency or the gas supplier.

Page. 5

9 IMPORTANT SAFETY INSTRUCTIONS

READ AND SAVE THESE INSTRUCTIONS

For Massachusetts installations

1. Installation must be performed by a qualified or

licensed contractor, plumber, or gas fitter qualified or

licensed by the state, province or region.

2. Shut-off valve must be a “T” handle gas cock.

3. Flexible gas connector must not be longer than 36

inches.

The following must be met when testing supply piping

system:

• The appliance and its individual shut-off valve must be

disconnected from the gas supply piping system at

test pressures in excess of 1/2 psig (3.5 kPa).

• The appliance must be isolated from the gas supply

piping system by closing its individual manual shut-off

valve during any pressure testing of the gas supply

piping system at test pressures equal to or less than

1/ 2 psig (3.5 kPa).

CAUTION

When connecting the unit to propane gas, make certain

the propane gas tank is equipped with its own high

pressure regulator. The maximum gas pressure to this

appliance is not to exceed 14.0 inches water column

(3.5 kPa) from the propane gas tank regulator.

The minimum propane (LP) gas supply pressure for the

checking of the gas appliance pressure regulator, when

converted for use with propane gas, must be between 11

inches water column (2.7 kPa) and 14 inches water column

(3.5 kPa). Please refer to page 10 on to how to properly

convert the gas pressure regulator for use with propane

(LP) gas.

WARNING

Never leave the gas conversion partially completed. If the

appliance is operated while the gas conversion is

incomplete, high levels of carbon monoxide may be

emitted, or a fire or explosion may occur, causing property

damage, personal injury, or death.

Save the original natural gas orifices removed from the

appliance for future use. Make sure that you carefully mark

and label these orifices, indicating the correspondent

burner from which they were removed.

To convert the appliance back for use with natural gas,

follow these instructions exactly, but replacing the

propane gas orifices with the original natural gas ones.

Carefully match their correspondent burners as previously

marked and labeled.

To the service agent

It is important that you know the following BEFORE you

begin the conversion of the appliance.

• Confirm that the gas supply system is available and

ready to use. This is particularly important for new

construction.

• Verify the type of gas supplied to the location. Ensure

that the appliance is connected to the type of gas for

which it is certified.

• You must plan for sufficient time and resources to

perform the conversion process properly and

completely before leaving the job site. Every step

described in these instructions must be performed to

safely convert the appliance for proper operation with

propane (LP) gas. INCOMPLETE OR INADEQUATE

CONVERSION OF THE APPLIANCE CAN CREATE A

SAFETY HAZARD.

Proposition 65 Warning

This product may contain a chemical known to the State of

California, which can cause cancer or reproductive harm.

Therefore, the packaging of your product may bear the

following label as required by California:

State of California Proposition 65 Warning:

: WARNING

Cancer and Reproductive Harm -

www.P65Warnings.ca.gov

Page. 6

Propane (LP) gas conversion instructions

Before you begin

9 CAUTION

Before proceeding with the conversion, shut off the

gas supply to the appliance prior to disconnecting the

electrical power.

Disconnect the appliance from electrical power by

unplugging the electrical cord from its receptacle or

by disconnecting power at the circuit breaker box.

Tools needed

• T-20 torx driver

• 7/16'' box end wrench

• 13/16'' box end wrench

• 7 mm or a 9/32'' socket

• 1/4'' nut driver

• 16 mm hex bit or 5/8'' hex bit or 16 mm Allen wrench

• T-30 torx driver

• 1/2'' offset box end wrench

• 9 mm Allen wrench or 9 mm hex bit

• 9/32'' open end wrench

• 7/8'' socket or 7/8'' open end wrench

• Adjustable wrench

• Soap and water mixture or leak-check solution

LP gas kit parts included

Gas Pro Harmony ranges with 5 burners

(PRG305WH)

Qty.

Conversion label 1

Foam tape, 1'' piece 1

Screwdriver, 1/8'' x 0.20'' 1

Orifice, 0.73 mm (73) 2

Orifice, 0.90 mm (90) 1

Orifice, 1.05 mm (105) 1

Orifice, 1.15 mm (115) 1

Orifice, 1.34 mm (134), main oven bake 1

Orifice, 1.25 mm (125), main oven broil 1

Dual Fuel Pro Harmony ranges and Pro

Rangetop with 5 burners

(PRD305WH(U/C) or PCG305W)

Qty.

Conversion label 1

Foam tape, 1'' piece 1

Screwdriver, 1/8'' x 0.20'' 1

Orifice, 0.73 mm (73) 2

Orifice, 0.90 mm (90) 1

Orifice, 1.05 mm (105) 1

Orifice, 1.15 mm (115) 1

Dual Fuel Pro Harmony ranges and Pro

Rangetop with 4 or 6 burners

Qty.

Conversion label 1

Foam tape, 1'' piece 1

Screwdriver, 1/8'' x 0.20'' 1

Orifice, 1.05 mm (105) 3

Orifice, 1.15 mm (115) 3

Gas Pro Harmony ranges with 4 or 6 burners Qty.

Conversion label 1

Foam tape, 1'' piece 1

Screwdriver, 1/8'' x 0.20'' 1

Orifice, 1.05 mm (105) 3

Orifice, 1.15 mm (115) 3

Orifice, 1.34 mm (134), main oven bake 1

Orifice, 1.13 mm (113), aux oven bake 1

Orifice, 1.25 mm (125), main oven broil 1

Orifice, 0.75 mm (75), aux oven broil 1

Dual Fuel Pro Grand ranges with 4 or 6

burners

Qty.

Conversion label 1

Foam tape, 1'' piece 1

Screwdriver, 1/8'' x 0.20'' 1

Orifice, 1.05 mm (105) 3

Orifice, 1.15 mm (115) 2

Orifice, 1.26 mm (126) 1

Page. 7

Checklist

Each of the following steps must be completed correctly

for the appliance to function properly. Check off each step

as it is finished.

Pro Rangetop models

Pro Harmony gas models

Pro Harmony dual fuel models

Gas Pro Grand ranges with 4 or 6 burners Qty.

Conversion label 1

Foam tape, 1'' piece 1

Screwdriver, 1/8'' x 0.20'' 1

Orifice, 1.05 mm (105) 3

Orifice, 1.15 mm (115) 2

Orifice, 1.26 mm (126) 1

Orifice, 1.46 mm (146), main oven bake 1

Orifice, 1.13 mm (113), aux oven bake 1

Orifice, 1.25 mm (125), main oven broil 1

Orifice, 0.813 mm (813) or “67”, aux oven broil* 1

*This orifice is stamped “67”, which means #67 DMS (Drill

Metal Standard, or wire gage number, or drill size) and is

dimensionally equal to 0.0320'' or 0.813 mm diameter.

Ù Step 1

Disassemble the rangetop (page 9).

Ù Step 2

Convert the regulator to LP gas (page 10).

Ù Step 3

Change the STAR® burner orifices according

to your model and the corresponding table

(page 10).

Ù Step 4

Check the rangetop for gas leaks (page 19).

Ù Step 5

Reassemble the rangetop and check STAR

burner flame performance (page 20).

Ù Step 6

Set the valve screws for the STAR burners

(page 22).

Ù Step 7

Place the conversion label (page 23).

Ù Step 1

Disassemble the rangetop (page 9).

Ù Step 2

Convert the regulator to LP gas (page 10).

Ù Step 3

Change the STAR burner orifices according

to your model and the corresponding table

(page 10).

Ù Step 4

Remove the backguard (page 15).

Ù Step 5

Change the main oven broil burner orifice to

the 1.25 mm (125) orifice (page 15).

Ù Step 6

48'' models – change the aux oven broil

burner orifice to the 0.75 mm (75) orifice

(page 15).

Ù Step 7

Remove the oven door(s) (page 16).

Ù Step 8

Remove the kick and front panels (page 17).

Ù Step 9

Change the main oven bake burner orifice to

the 1.34 mm (134) orifice (page 18).

Ù Step 10

48'' models – change the aux oven bake

burner orifice to the 0.75 mm (75) orifice

(page 18).

Ù Step 11

Reinstall the door(s) (page 17).

Ù Step 12

Check the rangetop and oven for gas leaks

(page 19).

Ù Step 13

Reassemble the rangetop and check STAR

burner flame performance (page 20).

Ù Step 14

Set the STAR burner valve screws (page 22).

Ù Step 15

Check the broil and bake burner flame

performance (page 22).

Ù Step 16

Reinstall the kick and front panels (page 17).

Ù Step 17

Place the conversion label (page 23).

Ù Step 1

Disassemble the rangetop (page 9).

Ù Step 2

Convert the regulator to LP gas (page 10).

Ù Step 3

Change the STAR burner orifices according

to your model and the corresponding table

(page 10).

Ù Step 4

Check the rangetop for gas leaks (page 19).

Ù Step 5

Reassemble the rangetop and check STAR

burner flame performance (page 20).

Ù Step 6

Set the valve screws for the STAR burners

(page 22).

Ù Step 7

Place the conversion label (page 23).

Page. 8

Pro Grand gas models Pro Grand dual fuel models

Ù Step 1

Disassemble the rangetop (page 9).

Ù Step 2

Convert the regulator to LP gas (page 10).

Ù Step 3

Change the STAR® burner orifices according

to your model and the corresponding table

(page 10).

Ù Step 4

Remove the backguard (page 15).

Ù Step 5

Change the main oven broil burner orifice to

the 1.25 mm (125) orifice (page 15).

Ù Step 6

48'' models – change the aux oven broil

burner orifice to the 0.813 mm (813) or #67

orifice (page 15).

Ù Step 7

Remove the oven door (page 16).

Ù Step 8

Remove the kick and front panels (page 17).

Ù Step 9

Change the main oven bake burner orifice to

the 1.46 mm (146) orifice (page 18).

Ù Step 10

48'' models – change the aux oven bake

burner orifice to the 1.13 mm (113) orifice

(page 18).

Ù Step 11

Reinstall the door(s) (page 17).

Ù Step 12

Check the rangetop and oven for gas leaks

(page 19).

Ù Step 13

Reassemble the rangetop and check STAR

burner flame performance (page 20).

Ù Step 14

Set the valve screws for the STAR burners

(page 22).

Ù Step 15

Check the broil and bake burner flame

performance (page 22).

Ù Step 16

Reinstall the kick and front panels (page 17).

Ù Step 17

Place the conversion label (page 23).

Ù Step 1

Disassemble the rangetop (page 9).

Ù Step 2

Convert the regulator to LP gas (page 10).

Ù Step 3

Change the burner orifices according to your

model and the corresponding table

(page 10).

Ù Step 4

Check the rangetop for gas leaks (page 19).

Ù Step 5

Reassemble the rangetop and check STAR

burner flame performance (page 20).

Ù Step 6

Set the valve screws for the STAR burners

(page 22).

Ù Step 7

Place the conversion label (page 23).

Page. 9

Installation procedure

Disassembling the rangetop

9 CAUTION

Before proceeding with the conversion, shut off the

gas supply to the appliance prior to disconnecting the

electrical power.

Disconnect the appliance from electrical power by

unplugging the electrical cord from its receptacle or

by disconnecting power at the circuit breaker box.

To disassemble the rangetop

1. Remove the rangetop grates and the burner caps.

2. To facilitate the removal of the spill tray, remove the T-

20 torx screws in the front face of the island trim or

backguard.

3. Use a 16 mm hex head bit or Allen wrench for burners

labeled ‘D’ or ‘F’. Use a 9 mm hex head bit or Allen

wrench for burners labeled ‘B’ to remove the burner

venturi from each burner base.

TIP: If a 16 mm hex head bit is not readily available, a 5/8''

hex bit can be selected. Alternatively, a bolt with 5/8''

head either “double-nutted” or tightened into the chuck

of a power driver can be used.

4. Disconnect the igniter. Carefully pull up on the burner

base.

5. Remove the screw securing the burner pedestal with a

T-30 torx driver. Carefully remove each burner

pedestal.

6. Remove the spill trays by pivoting the trays up and out

the back.

7. Remove the heat shield on some models. Some

models have a double-width shield that extends under

adjacent spill tray.

a. Hex head bit or Allen wrench b. Burner venturi

1

2

a

b

a. Grate

b. Burner cap

c. Venturi

d. Burner base

e. Electrode

f. Burner pedestal

g. Spill tray

h. Heat shield

i. Igniter housing

j. Igniter wire

d

b

a

e

f

g

h

c

i

j

Page. 10

Converting the regulator to LP

The gas regulator is located in the rangetop, left side of

appliance. Exact location will vary per model.

2. Grasp the plastic button stem firmly and pull it

forcefully from the metal cap. The stem snaps snugly

into an indent in the cap and may require a strong pull

to remove. (Hint: it may be helpful to gently “rock”

the plastic stem while pulling it from the metal cap.)

3. Rotate the stem 180° so the letters “LP” on the stem

are upside down when the cap is set flat on its head.

Snap the stem back in place in this position inserting it

into the indent in the metal cap.The stem should snap

into place.

4. Reinstall conversion cap, configured for LP gas, back

into top of the regulator.

Changing the STAR

®

burner

orifices

Changing “D” and “F” STAR burners only

To prepare the 7 mm, 9/32'' socket, or ¼'' nut driver for

STAR burner orifice conversion

NOTE: This procedure facilitates the changing of the

orifices in the “D” and “F” STAR burners only. For the

smaller sized “B” burners in 305 models, this procedure

will not work because the socket is too big for insertion

through the orifice holders. To change “B” size STAR

burners, refer to page 11.

1. Trim a small piece of the foam tape provided with this

kit to about 1/4 – 1/2'' (6 – 12 mm).

2. Place foam tape over the edge of a 7 mm or a 9/32''

socket, or with 1/4'' nut driver used to replace the

burner orifices, as shown below.

• The foam tape helps to retain the orifice in the

end of the nut driver so it will not fall inside the

appliance during orifice removal or installation.

To replace the STAR “D” and “F” burner orifices

1. With the foam tape wrapped nut driver, reach down

through the jet holders and remove the gas orifice

from the STAR burner’s jet holder.

1. Remove the

conversion cap with

a 7/8'' socket or

wrench, or an

adjustable wrench.

a. Spring

b. Plastic button stem

c. Gasket

a. Natural gas b. LP gas

a

b

c

a

b

1

2

Page. 11

2. Label each of the removed orifices, noting from which

burner they were removed, in the event the appliance

is converted back to natural gas in the future.

For your convenience, note the orifice sizes and

locations in the following table.

3. Locate the proper STAR

®

burner

orifices included with the kit.

Orifices are stamped with the

orifice diameter size on the side.

4. Replace orifices as indicated in the tables beginning

on page 12. Ensure the orifice is completely seated

and tight to the jet holder to avoid possible gas leaks.

NOTE: All of the replacement orifices in the conversion kit

have straight threads (not pipe threads) and do not

require thread sealing compound.

Changing “B” STAR burners (305 models

only) and/or “D” and “F” STAR burners

This procedure can be applied when:

• Converting size “B” burners.

• Preferred by the installer to change orifices of any size

burner (“B”, “D”, or “F”).

• A 7 mm or 9/32'' socket, or ¼'' nut driver is not

available for use when changing the orifices on “D”

and “F” burners.

To replace the “B” STAR burner orifices (or any burner

size orifice)

1. From the side of the jet holder, insert a 9/32'' open

end wrench into the space between the metal wire

and the jet holder. Remove the gas orifice from the

STAR burner’s jet holder.

2. Label each of the removed orifices, noting from which

burner they were removed, in the event the appliance

is converted back to natural gas in the future. (See

table to the left.)

3. Locate the proper STAR burner

orifices included with the kit.

Orifices are stamped with the

orifice diameter size on the side.

4. Replace orifices as indicated in the tables beginning

on page 12. Ensure the orifice is completely seated

and tight to the jet holder to avoid possible gas leaks.

NOTE: All the replacement orifices in the conversion kit

have straight threads (not pipe threads) and do not

require thread sealing compound.

Burner location Orifice size

Left front

Left rear

Center front

Center rear

Right front

Right rear

a. Jet holder

b. Metal wire

c. Gas orifice

a

b

c

Page. 12

Pro Harmony ranges and Pro

Rangetops propane (LP)

burner orifice conversion kits

PALPKITHW For Pro Harmony dual fuel ranges and

Pro Rangetops with 4 and 6 burners

PALPKITHW5 For Pro Harmony dual fuel ranges and

Pro Rangetops with 5 burners

PALPKITGW For Pro Harmony gas ranges with 4 and

6 burners

PALPKITGW5 For Pro Harmony gas ranges with 5

burners

Model 304

(1)105 (3)105

(2)115 (4)115

Model 305

(1) 73

(3) 90

(4) 73

(2)115 (5)105

44

11

22

33

55

11

22

44

Model 364 with griddle

(1) 105

(3) —

(4) 105

(2) 115 (5) 115

Model 366

(1) 105 (3) 105 (5) 105

(2) 115 (4) 115 (6) 115

Model 364 with grill

(1) 105

(3) —

(4) 105

(2) 115 (5) 115

33

55

11

22

44

33

44

66

11

22

55

33

55

11

22

44

Page. 13

Pro Grand propane (LP) burner

orifice conversion kits

Model 486 with grill

(1) 105 (3) 105

(5) —

(6) 105

(2) 115 (4) 115 (7) 115

Model 486 with griddle

(1) 105 (3) 105

(5) —

(6) 105

(2) 115 (4) 115 (7) 115

Model 486 with griddle and grill

(1) 105 (3) 105 (5) —

(2) 115 (4) 115 (6) —

33

44

77

11

22

66

55

33

44

77

11

22

66

55

33

44

11

22

55

66

PALPKITDGW For all Pro Grand dual fuel ranges

PALPKITGGW For all Pro Grand gas ranges

Model 364 with griddle

(1) 105

(3) —

(4) 105

(2) 126 (5) 115

Model 366

(1) 105 (3) 105 (5) 105

(2) 126 (4) 115 (6) 115

Model 364 with grill

(1) 105

(3) —

(4) 105

(2) 126 (5) 115

33

55

11

22

44

33

44

66

11

22

55

33

55

11

22

44

Page. 14

Model 364 with induction

(1)105 (3)105

(5) —

(2)126 (4)115

Model 486 with induction

(1) 105 (3) 105 (5) 105

(7) —

(2) 126 (4) 115 (6) 115

Model 486 with grill

(1) 105 (3) 105

(5) —

(6) 105

(2)126 (4)115 (7)115

55

44

11

22

33

44

66

11

22

55

77

33

44

77

11

22

66

55

Model 486 with griddle

(1) 105 (3) 105

(5) —

(6) 105

(2)126 (4)115 (7)115

Model 486 with griddle and grill

(1)105 (3)105 (5)—

(2)126 (4)115 (6)—

Model 606 with grill and griddle

(1)105 (3)105 (5)— (7)105

(2)126 (4)115 (6)— (8)115

33

44

77

11

22

66

55

33

44

11

22

55

66

33

44

77

88

11

22

55

66

Page. 15

Changing the broil orifice, on

GAS ranges only (PRG models)

9 CAUTION

After the replacement of the broiler orifice, and

before reassembly of the back panel and backguard to

the range, perform a brief gas leakage check of the

orifice and associated fittings, per the “Check for Gas

Leaks” section of these instructions.

Removing the backguard assembly

1. Move the range out of its installed position to gain full

access to the rear panel of the backguard assembly

and to the broil burners' orifices.

2. Use a T-20 torx screwdriver to remove the screws from

the front of the backguard assembly.

3. Use a T-20 torx screwdriver to remove the screws from

the back rear panel of the backguard assembly.

4. Carefully lift the backguard assembly from the range.

Changing the broil burner orifice

NOTE: This procedure applies to both the main oven broil

burner and, when applicable, to the auxiliary oven broil

burner.

1. Remove broil orifice using a 7/16'' box end wrench,

while restraining the elbow fitting from rotation using

a small adjustable wrench.

Model 606 with griddle

(1) 105 (3) 105

(5) —

(6) 105

(2) 126 (4) 115 (7) 115

33

44

66

77

11

22

55

Page. 16

IMPORTANT: DO NOT bend the broil burner orifice

bracket. Ensure that the broiler orifice is aligned to the

center of the burner tube inlet.

2. Label each of the removed orifices, noting from which

burner they were removed, in the event the appliance

is converted back to natural gas in the future.

For your convenience, note the orifice sizes and

locations in the following table.

3. Locate the proper burner orifices included with the kit.

Orifices are stamped with the orifice diameter size on

the side.

4. Replace orifices as indicated in the table. To avoid any

possible gas leak in this area, ensure the orifice is

completely seated and tight to the burner orifice

holding bracket and the 90° orifice elbow.

NOTE: The replacement broil orifices have straight

threads (not tapered threads) and DO NOT require thread

sealing compound.

5. Continue to “Removing and installing the oven

door(s), on GAS ranges only (PRG models)” before

reattaching the backguard assembly. Once all of the

broil and bake burners' orifices have been replaced

and converted to LP gas, reinstall the oven doors

before performing a gas leak check of all the replaced

bake and broil orifices and their associated supply

tube fittings.

Removing and installing the

oven door(s), on GAS ranges

only (PRG models)

9 CAUTION

• USE CAUTION WHEN REMOVING THE DOOR.

THE DOOR IS VERY HEAVY.

• Make sure oven is cool and power to the oven has

been turned off before removing the door. Failure

to do so could result in electrical shock or burns.

• The oven door is heavy and fragile. Use both

hands to remove or replace the door.

• Failure to grasp the oven door firmly and properly

could result in personal injury and product

damage.

• With the door off, never release the levers and try

to close the hinges. Without the weight of the

door, the powerful springs will snap the hinges

closed with great force.

To gain access to the bake burner orifices, you will need to

remove the oven door, kick panel, and the bottom front

panel, if applicable.

Removing the oven door

1. Open the door fully. Flip the hinge clips down for both

sides of the door. A screwdriver may be required to

carefully pry the clip back.

2. Close the door gently until it stops against the hinge

clips. The open hinge clips will hold the door open at

a slight angle, about 30°, from the closed position.

Main oven broil Aux oven broil

Description Main oven broil Aux oven broil

Pro Grand 1.25 mm (125) 0.813 mm (813) or “67”

Pro Harmony 1.25 mm (125) 0.75 mm (75)

Page. 17

3. Grasp the door firmly on the ends of the door. Lift the

door up and out. There will be some spring resistance

to overcome.

4. Place the door in a safe and stable location.

Reinstalling the oven door before leak

testing the broil and bake burners

After replacing the bake burner orifices and the appliance

satisfactorily gas leak tested, the oven door, kick panel,

and the bottom front panel must be reinstalled.

1. Hold the door firmly in both hands.

2. Hold the door at a 30° angle from the closed position.

Insert hinges centered evenly into the hinge slots. The

hinges will securely hook into the slots when properly

installed. DO NOT force, bend or twist the door.

3. Open door fully to expose hinges, levers, and slots.

4. Flip the hinge forward until seated on the bracket. A

screwdriver may be required to carefully push the clip

back.

5. Close and open the door slowly to ensure it is

correctly and securely in place.

Removing the kick and front panels

1. Remove the kick panel screws using a T-20 torx

screwdriver.

2. Remove the front panel screws using a T-20 torx

screwdriver.

Page. 18

Changing the bake orifice, on

GAS ranges only (PRG models)

Changing the main oven bake burner

orifice

IMPORTANT:

• Do not bend the bake burner tube.

• Do not bend the bake burner gas tube.

• Do not modify the shutter opening. The air shutter

should remain fully open.

• Do not remove the anti-rotation bracket when

performing the orifice change. This bracket is

critical to the alignment of the bake burner tube

with the burner orifice. After the orifice

replacement, this bracket will facilitate the burner

tube’s realignment.

1. Remove the bake gas line using a 13/16'' box end

wrench.

2. Remove the two screws from the bake burner tube

mounting bracket with a T-20 torx driver.

4. Replace the orifice as indicated in the table.

5. Ensure that the bake orifice is aligned to the center of

the burner tube inlet. Reinstall the bake burner tube

beneath the oven. If necessary, use a flashlight to aid

in seeing the locating slot where the burner tube sits

at the backside of the burner cavity.

6. Slide the elbow fitting back into the anti-rotation

bracket. Reattach the two bake burner mounting

bracket screws and tighten the gas line.

7. If the gas range is a single oven, perform a gas

leakage check of the orifice and associated supply

tube fittings per “Checking for gas leaks” on page 19.

If the gas range has an auxiliary oven, proceed with

the following instructions.

Changing the auxiliary oven bake burner

orifice

IMPORTANT:

• Do not bend the bake burner tube.

• Do not bend the bake burner gas tube.

• Do not modify the shutter opening. The air shutter

should remain fully open.

1. Remove the two screws from the auxiliary bake burner

mounting bracket with a T-20 torx driver. Pull the

bracket and gas line carefully towards you.

NOTE: It is not necessary to loosen the auxiliary oven

bake gas line.

a. Anti-rotation bracket b. Bake gas line

c. Elbow fitting d. Shutter

e. Bake burner tube

mounting bracket

f. Bake burner tube

3. Insert a 1/2'' offset

wrench into the

shutter opening to

restrain the bake

orifice while hand

twisting the orifice

elbow

counterclockwise.

a e f

cb

d

Description Main oven bake

Pro Grand 1.46 mm (146)

Pro Harmony 1.34 mm (134)

a. Auxiliary bake burner

mounting bracket

b. Aux oven bake gas

line

c. Elbow fitting d. Bake burner tube

a

c

b

d

Page. 19

2. With an adjustable wrench, restrain the elbow fitting.

With a 1/2'' offset wrench, unscrew the auxiliary bake

burner orifice.

For your convenience, note the orifice sizes and

locations in the following table.

3. Replace the orifice as indicated in the table.

NOTE: The replacement bake orifices have straight

threads (not tapered threads) and DO NOT require thread

sealing compound.

4. Before reattaching the auxiliary bake burner mounting

bracket, perform a gas leakage check of the orifice

and associated supply tube fittings per “Checking for

gas leaks”.

Checking for gas leaks

9 WARNING

DO NOT use a flame of any kind to check for gas

leaks.

9 CAUTION

DO NOT spray water solution onto exposed electrical

components. If solution does drip onto electrical

components, shut the power off before wiping off the

electronics.

9 CAUTION

Ensure that the STAR burner igniter wire terminals do

not touch the chassis metal, or any metal part, to

prevent sparking. Do not touch the igniter wires while

the burner is turned on to avoid being shocked.

Leak testing should occur after the orifices are replaced

and before the appliance is fully reassembled. However,

the doors of the appliance must also be installed and

closed in order to leak check the broil and bake burners.

Leak testing of the appliance shall be conducted

according to the following instructions.

Gas leak checking the rangetop STAR

®

burners

To leak check the rangetop’s STAR burners

1. Make sure that the orifices have been tightened and

that all valves and controls are in the OFF position.

2. Turn on electric and gas supplies.

3. Spray a generous amount of soap and water

mixture—or other solution designed for checking gas

leaks—on the threaded junction at the base of the

orifice, the elbow fitting, and gas tube compression

nut. (A 25% dishwashing liquid to water mixture is

effective for this.) Avoid spraying electrical

components.

4. Turn the corresponding STAR burner knob to HI while

firmly blocking the STAR burner's orifice hole with a

soft rubber pencil eraser, your finger, or something

similar.

5. Monitor the base of the orifice junction, elbow fitting,

and compression nut to see if bubbles are forming

anywhere around the connections.

• Bubbles forming are indications of gas leaks.

6. If appliance leaks, repair all gas leaks immediately. Do

not over-torque the junctions, orifices or nuts, or bend

the gas tubes.

7. Repeat for all STAR burners.

Gas leak checking the broil orifice(s)

To leak check the broil burner orifice(s)

1. Spray a generous amount of soap and water

mixture—or other solution designed for checking gas

leaks—on the threaded junction at the base of the

orifice, the elbow fitting, and gas tube compression

nut. (A 25% dishwashing liquid to water mixture is

effective for this.) Avoid spraying electrical

components.

Main oven bake Aux oven bake

Description Auxiliary oven bake

Pro Grand 1.13 mm (113)

Pro Harmony 0.75 mm (75)

Page. 20

2. Turn the mode knob and the oven temperature knob

to BROIL while blocking the broil orifice hole with a

soft pencil eraser, your finger, or something similar.

• There will be a delay of approximately 45 to 90

seconds as the safety valve coil heats to release

the valve’s actuator. A single pop noise can usually

be heard as the broiler’s safety valve opens.

3. Monitor the base of the orifice junction, elbow fitting,

and compression nut to see if bubbles are forming

anywhere around the connections.

• Bubbles forming are indications of gas leaks.

4. If appliance leaks, repair all gas leaks immediately. Do

not over-torque the junctions, orifices or nuts, or bend

the gas tubes.

5. If applicable, repeat for the auxiliary broil orifice.

Gas leak checking the bake orifice(s)

To leak check the oven bake burner orifice(s)

1. Spray a generous amount of soap and water

mixture—or other solution designed for checking gas

leaks—on the threaded junction at the base of the

orifice, the elbow fitting, and gas tube compression

nut. (A 25% dishwashing liquid to water mixture is

effective for this.) Avoid spraying electrical

components.

2. Turn the mode knob to BAKE and the oven

temperature knob to any setting while blocking the

bake orifice hole with your finger.

• There will be a delay of approximately 45 to 90

seconds as the safety valve coil heats to release

the valve’s actuator. A single pop noise can usually

be heard as the broiler’s safety valve opens.

3. Monitor the base of the orifice junction, elbow fitting,

and compression nut to see if bubbles are forming

anywhere around the connections.

• Bubbles forming are indications of gas leaks.

4. If appliance leaks, repair all gas leaks immediately. Do

not over-torque the junctions, orifices or nuts, or bend

the gas tubes.

5. If applicable, repeat for the auxiliary bake orifice.

6. If the appliance has been satisfactorily leak checked,

turn off the gas and electric supplies. Reinstall the

auxiliary bake burner mounting bracket, if applicable,

and continue to “Checking the flame and burner

performance”.

Checking the flame and burner

performance

Checking the STAR

®

burner performance

9 WARNING

When cooking with the STAR burners, the burner

flame size should be adjusted so it does not extend

beyond the edge of the cooking utensil. This

instruction is based on safety considerations.

To observe the burner flames, it may be necessary to turn

off lights or close window blinds to darken the room for

easier viewing of the flame.

Reassemble the rangetop as follows:

TIP: Use the burner venturi as a centering guide when

remounting the burner pedestals. If the pedestals are

centered, the venturi will slide in and out easily after the T-

30 torx head screw has been secured. If the pedestals are

not centered properly, loosen the mounting screw and

recenter the burner until the venturi slides freely.

a. Grate

b. Burner cap

c. Venturi

d. Burner base

e. Electrode

f. Burner pedestal

g. Spill tray

h. Heat shield

i. Igniter housing

j. Igniter wire

d

b

a

e

f

g

h

c

i

j

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Thermador PALPKITGGW Guide d'installation

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