Titan Impact 840 Manuel utilisateur

Catégorie
Pulvérisateur de peinture
Taper
Manuel utilisateur
IMPACT
840
0719 • Form No. 0552882I
AIRLESS, HIGH-PRESSURE
SPRAYING UNIT
GROUPE DE PROJECTION À
HAUTE PRESSION
AIRLESS EQUIPO DE ALTA
PRESIÓN PARA PULVERIZAR
- EN - OPERATING MANUAL 2
- F - MODE D’EMPLOI 16
- ES - INSTRUCCIONES DE USO 30
OPERATING MANUAL
MODEL
805-010
MODEL
805-009
English English
2 © Titan Tool Inc. All rights reserved.
Important Safety Information
Read all safety information before operating the
equipment. Save these instructions.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
To reduce the risks of re or explosion, electrical shock
and the injury to persons, read and understand all
instructions included in this manual. Be familiar with the
controls and proper usage of the equipment.
Grounding Instructions
This product must be grounded. In the event of an electrical short circuit,
grounding reduces the risk of electric shock by providing an escape wire
for the electric current. This product is equipped with a cord having a
grounding wire with an appropriate grounding plug. The plug must
be plugged into an outlet that is properly installed and grounded in
accordance with all local codes and ordinances.
WARNING - Improper installation of the grounding plug
can result in a risk of electric shock.
If repair or replacement of the cord or plug is necessary, do not connect
the green grounding wire to either at blade terminal. The wire with
insulation having a green outer surface with or without yellow stripes is
the grounding wire and must be connected to the grounding pin.
Check with a qualied electrician or serviceman if the grounding
instructions are not completely understood, or if you are in doubt as
to whether the product is properly grounded. Do not modify the plug
provided. If the plug will not t the outlet, have the proper outlet
installed by a qualied electrician.
This product is for use on a nominal 120 volt circuit and has a grounding
plug that looks like the plug illustrated below. Make sure that the product
is connected to an outlet having the same conguration as the plug. No
adapter should be used with this product.
Grounded Outlet
Grounding Pin
Cover for grounded outlet box
IMPORTANT: When the sprayer is used with a generator
or uncontrolled line voltage, the use of Titan’s “Line Surge
Protector” (P/N 800-935) is recommended.
WARNING: EXPLOSION OR FIRE
Solvent and paint fumes can explode or ignite. Property
damage and/or severe injury can occur.
PREVENTION:
Do not spray ammable or combustible materials near an open
ame, pilot lights or sources of ignition such as hot objects,
cigarettes, motors, electrical equipment and electrical appliances.
Avoid creating sparks from connecting and disconnecting power
cords.
Use extreme caution when using materials with a ashpoint
below 100ºF (38ºC). Flashpoint is the temperature that a uid can
produce enough vapors to ignite.
Paint or solvent owing through the equipment is able to result
in static electricity. Static electricity creates a risk of re or
explosion in the presence of paint or solvent fumes. All parts
of the spray system, including the pump, hose assembly, spray
gun and objects in and around the spray area shall be properly
grounded to protect against static discharge and sparks. Use only
conductive or grounded high-pressure airless paint sprayer hoses
specied by the manufacturer.
Verify that all containers and collection systems are grounded to
prevent static discharge.
Connect to a grounded outlet and use grounded extension cords
(electric models only). Do not use a 3 to 2 adapter.
Do not use a paint or solvent containing halogenated
hydrocarbons. Such as chlorine, bleach mildewcide, methylene
chloride and trichloroethane. They are not compatible with
aluminum. Contact the coating supplier about compatibility of
material with aluminum.
Keep spray area well ventilated. Keep a good supply of fresh air
moving through the area to keep the air within the spray area free
from accumulation of ammable vapors. Keep pump assembly in
well ventilated area. Do not spray pump assembly.
Do not smoke in the spray area.
Do not operate light switches, engines, or similar spark producing
products in the spray area.
Keep area clean and free of paint or solvent containers, rags, and
other ammable materials.
Know the contents of the paint and solvents being sprayed.
Read all Material Safety Data Sheets (MSDS) and container labels
provided with the paints and solvents. Follow the paint and
solvent manufacture’s safety instructions.
Place pump at least 25 feet (7.62 meters) from the spray object in
a well ventilated area (add more hose if necessary). Flammable
vapors are often heavier than air. Floor area must be extremely
well ventilated. The pump contains arcing parts that emit sparks
and can ignite vapors.
Plastic can cause static sparks. Never hang plastic to enclose spray
area. Do not use plastic drop cloths when spraying ammable
material.
Fire extinguisher equipment shall be present and working.
WARNING: INJECTION INJURY
A high pressure paint stream produced by this equipment
can pierce the skin and underlying tissues, leading to
serious injury and possible amputation. See a physician
immediately.
PREVENTION:
Do not aim the gun at, or spray any person or animal.
Keep hands and other body parts away from the discharge. For
example, do not try to stop leaks with any part of the body.
NEVER put your hand in front of the gun. Gloves will not provide
protection against an injection injury.
ALWAYS keep the tip guard in place while spraying. The tip guard
provides some protection but is mainly a warning device.
Only use a nozzle tip specied by the manufacturer.
Use caution when cleaning and changing nozzle tips. In the
case where the nozzle tip clogs while spraying, ALWAYS lock
gun trigger, shut pump o, and release all pressure before
servicing, cleaning tip or guard, or changing tip. Pressure will
not be released by turning o the motor. The PRIME/SPRAY
valve or pressure bleed valve must be turned to their appropriate
positions to relieve system pressure. Refer to PRESSURE RELIEF
PROCEDURE described in the pump manual.
Do not leave the unit energized or under pressure while
unattended. When the unit is not in use, turn o the unit and
relieve the pressure in accordance with the manufacturer’s
instructions.
High-pressure spray is able to inject toxins into the body and
cause serious bodily injury. In the event that injection occurs,
seek medical attention immediately.
Check hoses and parts for signs of damage, a leak can inject
material into the skin. Inspect hose before each use. Replace any
damaged hoses or parts. Only use TITAN original-high-pressure
hoses in order to ensure functionality, safety and durability.
English English
© Titan Tool Inc. All rights reserved. 3
Important Safety Information
This system is capable of producing 3300 PSI / 228 Bar. Only
use replacement parts or accessories that are specied by the
manufacturer and that are rated a minimum of 3300 PSI. This
includes spray tips, nozzle guards, guns, extensions, ttings, and
hose.
Always engage the trigger lock when not spraying. Verify the
trigger lock is functioning properly.
Verify that all connections are secure before operating the unit.
Know how to stop the unit and bleed pressure quickly. Be
thoroughly familiar with the controls. Pressure will not be
released by turning o the motor. The PRIME/SPRAY valve
or pressure bleed valve must be turned to their appropriate
positions to relieve system pressure. Refer to PRESSURE RELIEF
PROCEDURE described in the pump manual.
Always remove the spray tip before ushing or cleaning the
system.
NOTE TO PHYSICIAN:
Injection into the skin is a traumatic injury which can lead to
possible amputation. It is important to treat the injury as soon as
possible. DO NOT delay treatment to research toxicity. Toxicity
is a concern with some coatings injected directly into the blood
stream. Consultation with a plastic surgeon or reconstructive hand
surgeon may be advisable.
WARNING: HAZARDOUS VAPORS
Paints, solvents, insecticides, and other materials can
be harmful if inhaled or come in contact with the body.
Vapors can cause severe nausea, fainting, or poisoning.
PREVENTION:
Use a respirator or mask if vapors can be inhaled. Read all
instructions supplied with the mask to be sure it will provide the
necessary protection.
Wear protective eyewear.
Wear protective clothing as required by coating manufacturer.
WARNING: GENERAL
Can cause severe injury or property damage.
PREVENTION:
Always wear appropriate gloves, eye protection, clothing and a
respirator or mask when painting.
Do not operate or spray near children. Keep children away from
equipment at all times.
Do not overreach or stand on an unstable support. Keep eective
footing and balance at all times.
Stay alert and watch what you are doing.
Do not operate the unit when fatigued or under the inuence of
drugs or alcohol.
Do not kink or over-bend the hose. Airless hose can develop leaks
from wear, kinking and abuse. A leak can inject material into the
skin.
Do not expose the hose to temperatures or pressures in excess of
those specied by manufacturer.
Do not use the hose as a strength member to pull or lift the
equipment.
Use lowest possible pressure to ush equipment.
Follow all appropriate local, state and national codes governing
ventilation, re prevention and operation.
The United States Government Safety Standards have been
adopted under the Occupational Safety and Health Act (OSHA).
These standards, particularly part 1910 of the General Standards
and part 1926 of the Construction Standards should be consulted.
Before each use, check all hoses for cuts, leaks, abrasion or
bulging of cover. Check for damage or movement of couplings.
Immediately replace hose if any of those conditions exist. Never
repair a paint hose. Replace with a conductive high-pressure
hose.
Do not spray outdoors on windy days.
Always unplug cord from outlet before working on equipment
(electric models only).
Specications
Gallons per minute (GPM) 1.0 (3.75 LPM)
Maximum tip sizes 0.032
Maximum pressure 3300 PSI (22.8 MPa)
Power 2.3 HP Brushless DC Motor, 100~120V
AC, 50/60Hz, 15A
Weight, high rider 83 lbs. (37.6 kg)
Weight, low rider 81 lbs. (36.7 kg)
Maximum hose length 300’ (91.4 m)
Generator requirement 5000 Watt (disable idle-down feature)
Table of Contents
Safety Precautions ........................................................................... 2
General Description ........................................................................ 4
Operation ......................................................................................... 4
Using the Gun Trigger Lock ......................................................................4
Setup ................................................................................................................. 4
Preparing to Paint.........................................................................................5
Painting ............................................................................................................ 5
Control Panel Indicators .............................................................................6
Digi-Trac™ Control System Operation ..................................................6
Pressure Relief Procedure ..........................................................................7
Spraying ........................................................................................... 8
Spraying Technique .....................................................................................8
Practice ............................................................................................................. 8
Cleanup ............................................................................................ 9
Maintenance .................................................................................... 9
General Repair and Service Notes ..........................................................9
Replacing the Filters ..................................................................................10
Replacing the Motor Assembly .............................................................10
Replacing the Gears ...................................................................................11
Replacing the Transducer ........................................................................11
Replacing the PRIME/SPRAY Valve .......................................................12
Servicing the Fluid Section ......................................................................12
Troubleshooting ............................................................................ 14
Digi-Trac™ Control System Error Messages .......................................15
Parts Listings .................................................................................. 44
Main Assembly ............................................................................................44
Drive Assembly ............................................................................................46
Upright Cart ..................................................................................................47
Fluid Section Assembly ............................................................................48
Filter Assembly ............................................................................................50
Low Rider Cart ..............................................................................................51
Siphon Set Assembly (low rider) ...........................................................52
Labels ..............................................................................................................52
Electrical Schematic ...................................................................................53
Accessories ....................................................................................................54
Product Registration ..................................................................... 55
Warranty ........................................................................................ 56
English English
4 © Titan Tool Inc. All rights reserved.
General Description
This airless sprayer is a precision power tool used for spraying
many types of materials. Read and follow this instruction manual
carefully for proper operating instructions, maintenance, and safety
information.
Oiler Cap
Oiler button
Fluid section
Siphon tube
Return tube
PRIME /
SPR
AY Valve
Outlet
tting
Filter
assembly
Digi-Tr
ac™ Screen
(reverse side)
Pressure
control knob
(reverse side)
Motor
Operation
This equipment produces a fluid stream at extremely
high pressure. Read and understand the warnings
in the Safety Precautions section at the front of this
manual before operating this equipment.
Using the Gun Trigger Lock
Always engage the gun’s trigger lock when the gun is not in use.
1. To lock the trigger, push in the trigger lock from left to right,
when looking at the rear of the gun.
2. To unlock the trigger, push the trigger lock from right to left,
when looking at the rear of the gun.
12
Gun locked
(gun will not spray)
Gun unlocked
(gun will spray)
Setup
Perform the following procedure before plugging in the power cord
of an electric unit.
1. Ensure that the siphon tube and the return hose are attached
and secure.
2. Using a wrench, attach a minimum of 50’ of 1/4” airless spray
hose to the outlet tting on the sprayer. Tighten securely.
3. Attach an airless spray gun to the spray hose. Using two
wrenches (one on the gun and one on the hose), tighten
securely.
NOTE: Do not attach the tip to the spray gun yet. Remove
the tip if it is already attached.
Make sure all airless hoses and spray guns are
electrically grounded and rated at or above the
maximum operating pressure range of the airless
sprayer.
4. Make sure the pressure control knob is in its OFF position in
the black zone.
5. Make sure the ON/OFF switch is in its OFF position.
6. Remove the ll cap with a straight-slot screwdriver, or a coin.
Fill the oil reservoir with one ounce of piston seal lubricant
(Piston Lube). Replace oiler cap.
7. Press oiler button 2-5 times to prime the oiler. Press once for
every eight hours of usage to lubricate the uid section.
IMPORTANT: Never operate unit for more than ten seconds
without fluid. Operating this unit without fluid will cause
unnecessary wear to the packings.
8. Make sure the electrical service is 120V, 15 amp minimum.
9. Plug the power cord into a properly grounded outlet at least
25’ from the spray area.
IMPORTANT: Always use a minimum 12 gauge, three-wire
extension cord with a grounded plug. Never remove the third
prong or use an adapter.
Preparing a New Sprayer
If this sprayer is new, it is shipped with test uid in the uid section to
prevent corrosion during shipment and storage. This uid must be
thoroughly cleaned out of the system with mineral spirits before you
begin spraying.
IMPORTANT: Always keep the trigger lock on the spray gun in
the locked position while preparing the system.
1. Place the siphon tube into a container of mineral spirits.
2. Place the return hose into a metal waste container.
3. Set the pressure to minimum by turning the pressure control
knob to the “MIN” setting.
RapidClean
RAPID
CLEAN
P
ump OFF
Pressure
Control K
nob
Pressure
Indicator
4. Move the PRIME/SPRAY valve down to the PRIME position.
5. Turn on the sprayer by moving the ON/OFF switch to the ON
position.
6. Allow the sprayer to run for 15–30 seconds to ush the
test uid out through the return hose and into the waste
container.
7. Turn o the sprayer by moving the ON/OFF switch to the OFF
position.
English English
© Titan Tool Inc. All rights reserved. 5
Preparing to Paint
Before painting, it is important to make sure that the uid in the
system is compatible with the paint that is going to be used.
NOTE: Incompatible uids and paint may cause the valves
to become stuck closed, which would require
disassembly and cleaning of the sprayer’s uid
section.
IMPORTANT: Always keep the trigger lock on the spray gun in
the locked position while preparing the system.
1. Place the siphon tube into a container of the appropriate
solvent. Examples of the appropriate solvent are water for
latex paint or mineral spirits for oil-based paints.
RAPID
CLEAN
2. Place the return hose into a metal waste
container.
3. Set the pressure to minimum by turning
the pressure control knob to the “MIN”
setting.
4. Move the PRIME/SPRAY valve down to
the PRIME position.
NOTE: Hold the return hose in the waste
container when moving the PRIME/
SPRAY valve to PRIME in case the
sprayer is pressurized.
5. Turn on the sprayer by moving the ON/OFF switch to the ON
position.
6. Allow the sprayer to run for 15–30 seconds to ush the old
solvent out through the return hose and into the metal waste
container.
7. Turn o the sprayer by moving the ON/OFF switch to the OFF
position.
NOTE: Make sure that the spray gun does not have a tip or
tip guard installed.
8. Move the PRIME/SPRAY valve up to the SPRAY
position.
9. Turn on the sprayer.
10. Unlock the gun by pushing the gun trigger
lock to the unlocked position.
Ground the gun by holding it against
the edge of the metal container while
flushing. Failure to do so may lead to
a static electric discharge, which may
cause a fire.
11. Trigger the gun into the metal waste container until the old
solvent is gone and fresh solvent is coming out of the gun.
12. Lock the gun by pushing the gun trigger lock to the locked
position.
13. Set down the gun and increase the pressure by turning the
pressure control knob slowly clockwise.
14. Check the entire system for leaks. If leaks occur, follow the
“Pressure Relief Procedure” in this manual before tightening
any ttings or hoses.
15. Follow the “Pressure Relief Procedure” in this manual before
changing from solvent to paint.
Be sure to follow the pressure relief procedure when
shutting down the sprayer for any purpose, including
servicing or adjusting any part of the spray system,
changing or cleaning spray tips, or preparing for
cleanup.
Painting
1. Place the siphon tube into a container of paint.
2. Place the return hose into a metal waste container.
3. Set the pressure to minimum by turning the pressure control
knob to the “MIN” setting.
4. Move the PRIME/SPRAY valve down to the PRIME position.
5. Turn on the sprayer by moving the ON/OFF switch to the ON
position.
6. Allow the sprayer to run until paint is coming through the
return hose into the metal waste container.
7. Turn o the sprayer by moving the ON/OFF switch to the OFF
position.
8. Remove the return hose from the waste container and place it
in its operating position above the container of paint.
9. Move the PRIME/SPRAY valve up to the SPRAY position.
10. Turn on the sprayer.
11. Unlock the gun by pushing the gun trigger lock to the
unlocked position.
Ground the gun by holding it against
the edge of the metal container while
flushing. Failure to do so may lead to
a static electric discharge, which may
cause a fire.
12. Trigger the gun into the metal waste container until all air and
solvent is ushed from the spray hose and paint is owing
freely from the gun.
13. Lock the gun by pushing the gun trigger lock to the locked
position.
14. Turn o the sprayer.
15. Attach tip guard and tip to the gun as instructed by the tip
guard or tip manuals.
POSSIBLE INJECTION HAZARD. Do not spray without
the tip guard in place. Never trigger the gun unless
the tip is in either the spray or the unclog position.
Always engage the gun trigger lock before removing,
replacing or cleaning tip.
16. Turn on the sprayer.
17. Increase the pressure by turning the pressure control knob
slowly clockwise and test the spray pattern on a piece of
cardboard. Adjust the pressure control knob until the
spray from the gun is completely atomized. Try to keep the
pressure control knob at the lowest setting that maintains
good atomization.
NOTE: Turning the pressure up higher than needed to
atomize the paint will cause premature tip wear and
additional overspray.
English English
6 © Titan Tool Inc. All rights reserved.
Control Panel Indicators
The following is a description of the control panel indicators.
RAPID
CLEAN
Pressure
Indicato
r
Motor
Running
Indicato
r
Pressure Indicator
The pressure indicator shows the current operating pressure of the
sprayer. It has three dierent indications: blinking yellow, solid
yellow, and solid green.
Blinking Yellow
When the pressure indicator is blinking yellow, the sprayer is
operating between 0 and 200 PSI. A blinking yellow pressure
indicator means:
The sprayer is plugged in and turned “ON”
The sprayer is at priming pressure (little or no pressure)
It is safe to move the PRIME/SPRAY valve between positions
It is safe to change or replace the spray tip
NOTE: If the pressure indicator begins blinking yellow
when the pressure control knob is set at a higher
pressure and the PRIME/SPRAY valve is in the
SPRAY position, either the spray tip is worn or the
sprayer is in need of service/repair.
Solid Yellow
When the pressure indicator is solid yellow, the sprayer is operating
between 201 and 1900 PSI. A solid yellow pressure indicator means:
The sprayer is at the proper pressure setting for spraying stain,
lacquer, varnish, and multi-colors
If the pressure indicator goes to solid yellow when the
pressure is set so that it starts at solid green, it indicates one of
the following:
a. Tip Wear Indicator — when spraying with latex or at high
pressure the solid yellow appears. This means the tip is worn
and needs to be replaced.
b. Tip Too Large — when a tip that is too large for the sprayer is
put in the gun, the pressure indicator will turn from solid green
to solid yellow.
c. Fluid Section Wear — if a solid yellow pressure indicator
appears when using a new tip and the pressure is set at
maximum, service may be required (worn packings, worn
piston, stuck valve, etc...).
Solid Green
When the pressure indicator is solid green, the sprayer is operating
between 1901 and 3300 PSI. A solid green pressure indicator means:
The sprayer is at the proper pressure setting for spraying oil-
based and latex house paints
The sprayer is operating at peak performance at a high
pressure setting
Motor Running Indicator
The Motor Running indicator is on when the motor is commanded to
run. This indicator is used by service centers to troubleshoot motor
problems.
NOTE: If the motor running and pressure indicators blink
alternately, it means the motor has overheated. Turn
pump OFF and allow to cool.
Digi-Trac™ Control System Operation
The Digi-Trac™ Control System is an optional add-on that increases
the functionality of the sprayer. It is installed directly below the
pressure control knob on the control panel. It consists of a display
and four function keys. The display shows various menu screens that
allow the user to customize and monitor sprayer operation using the
function keys.
SET PSI 3000
ACTUAL PSI 2950
Display
F
unction
Keys
Function Keys
The function keys are numbered 1–4. Each key is labeled with an
additional function as well.
#1/Menu Key Pressing the #1 key scrolls through the available
menu screens or performs a function described
on the active menu screen.
#2/p Key
Pressing the #2 key performs a function
described on the active menu screen or increases
a value.
#3/q Key
Pressing the #3 key performs a function
described on the active menu screen or decrease
a value.
#4/Select Key Pressing the #4 key selects the active menu
screen or performs a function described on the
active menu screen.
Menu Screens
Several menu screens are available for the user to customize and
monitor sprayer operation. They include Main Screen, User Pre-
Sets, Volume Pumped, Job Volume, Unit Serial #, TImers, Job Timers,
Service Time, Security Code, Prime, and RAPID CLEAN.
Main Screen
SET PSI 3000
ACTUAL PSI 2950
The Main Screen is the default screen for
the control system at sprayer startup.
Pressing the #2 key switches between PSI, Bar, and MPa units of
measure. Press the #1 key to scroll through the remaining menu
screens.
NOTE: For sprayers with serial numbers “15xxx01001”
and higher, you are able to change the display text
language by following the below procedure.
Pressing the #3 key at the Main Screen changes
the language of the text on the display. There are
a total of nine languages available. Each time the
#1 key is pressed, a dierent language will appear.
The languages, in order of appearance, are: English,
Spanish, Dutch, Danish, Swedish, German, French,
Italian, and Portuguese.
Volume Pumped Screen
VOLUME PUMPED
SELECT-4MENU-1
The Volume Pumped screen shows the
total number of gallons or liters sprayed
by the sprayer.
GALLONS X
MENU-1
To select the Volume Pumped screen,
press the #4 key.
English English
© Titan Tool Inc. All rights reserved. 7
Job Volume Screen
JOB VOLUME
SELECT-4MENU-1
The Job Volume screen allows the user to
reset a gallon counter to track usage on
specic jobs.
JOB GAL XXXX
RESET-3MENU-1
To select the Job Volume screen, press
the #4 key.
Unit Serial # Screen
UNIT SERIAL #
SELECT-4MENU-1
The Unit Serial # screen shows the
sprayers serial number.
SER # XXXXXXXXXX
MENU-1
To select the Unit Serial # screen, press
the #4 key.
Timers Screen
TIMERS
SELECT-4MENU-1
The Timers screen shows the total time
the sprayer has been turned on as well
as the total time the sprayer has been
running (pumping).
ON TIME
RUN TIME
XXXX
XXXX
To select the Timers screen, press the #4
key.
Job Timers Screen
JOB TIMERS
SELECT-4MENU-1
The Job Timers screen allows the user to
reset the “ON TIME” and “RUN TIME” to
track time on specic jobs.
JOB ON X
RESET-3MENU-1
JOB RUN X
RESET-3MENU-1
To select the Job TImers screen, press
the #4 key. “JOB ON” screen will appear.
Press #3 to reset. Press #1 to continue to
“JOB RUN” screen. Press #3 to reset. Press
#1 to scroll through the remaining menu
screens.
Service Time Screen
SERVICE TIME
SELECT-4MENU-1
The Service Time screen allows the user
to set a service time interval (in hours).
Below the set time, the screens shows the
current amount of hours on the sprayer
since the last activation of the service
timer. To select the Service Timer screen,
press the #4 key.
SERVICE @ XX
RUN HOURS XX
To set the service time, press the #2 (up)
and/or the #3 (down) keys to the desired
time (run hours will increase/decrease in
increments of 25 for each time you press
a key).
When the sprayer reaches the SERVICE@ time selected, the screen will
display “SERVICE DUE”. To reset the timer, press the #3 key when the
pump is rst turned on. This will reset the “SERVICE DUE” message
and also reset the “SERVICE TIME” to the previous setting.
Security Code Screen
SECURITY CODE
CHANGE-2MENU-1
The Security Code screen allows the
user to set a four digit security code to
prevent unauthorized use of the sprayer. If a security code has been
set, the control system display will ask for the code at startup. If the
correct code is entered, the display will show the Main Screen and
the sprayer will operate. If the wrong code is entered, the display will
continue to ask for the correct code and the sprayer will not work. To
set or change the security code, press the #2 key.
NOTE: If the sprayer is new, no security code is set and the
Main Screen will appear at startup. When setting a
security code for the rst time, the “Enter Old Code
Number” screen will appear, and you will need to
enter “1111”.
ENTER OLD CODE
NUMBER XXXX
Enter the old security code number to
access the screen that allows the code
change. If the wrong code is entered, the
display will continue to ask for the correct
code and the security code cannot be changed.
ENTER NEW CODE
NUMBER XXXX
RE-ENTER NEW
NUMBER XXXX
NEW CODE NUMBER
ACCEPTED
Enter the new security code. Once the
new code is entered, the display will
automatically ask that the new code be
re-entered for verication. If the same
new code is re-entered, the display will
conrm that the new code has been
accepted and return to the Main Screen.
If the new code is re-entered incorrectly, the display will return to the
“Enter New Code Number” screen and the process will repeat.
If you forget or misplace your security code, you can call Titan
customer service for assistance.
NOTE: To inactivate the Anti-Theft Digital Lockout security
function, enter “1111” at the “Enter New Code
Number” screen (this is the default code that leaves
the sprayer unlocked). As a result, the Main Screen
will appear at sprayer startup.
Prime Screen
The Prime screen appears when the
pressure control knob is set at the “MIN”
setting.
Rapid Clean Screen
RAPID CLEAN
The Rapid Clean screen appears when the
pressure control knob is set at the RAPID
CLEAN position and the PRIME/SPRAY valve is in the PRIME position.
NOTE: If there is no action at any menu screen for 30
seconds, the display will go back to the Main Screen.
Pressure Relief Procedure
Be sure to follow the pressure relief procedure when
shutting down the sprayer for any purpose, including
servicing or adjusting any part of the spray system,
changing or cleaning spray tips, or preparing for
cleanup.
1. Lock the gun by pushing the gun trigger lock to the locked
position.
2. Turn o the sprayer by moving the ON/OFF switch to the OFF
position.
3. Turn the pressure control knob counterclockwise to its OFF
position in the black zone.
4. Unlock the gun by pushing the gun trigger lock to the
unlocked position.
5. Hold the metal part of the gun rmly to
the side of a metal container to ground
the gun and avoid a build up of static
electricity.
6. Trigger the gun to remove any pressure
that may still be in the hose.
7. Lock the gun by pushing the gun trigger lock
to the locked position.
8. Move the PRIME/SPRAY valve down to the
PRIME position.
English English
8 © Titan Tool Inc. All rights reserved.
Spraying
POSSIBLE INJECTION HAZARD. Do not spray without
the tip guard in place. Never trigger the gun unless
the tip is in either the spray or the unclog position.
Always engage the gun trigger lock before removing,
replacing, or cleaning tip.
Spraying Technique
The following techniques, if followed, will assure professional
painting results.
Hold the gun perpendicular to the surface and always at equal
distance from the surface. Depending on the type of material,
surface, or desired spray pattern, the gun should be held at a distance
of 12 to 14 inches (30 to 35 cm).
Move the gun either across or up and down the surface at a steady
rate. Moving the gun at a consistent speed conserves material and
provides even coverage. The correct spraying speed allows a full, wet
coat of paint to be applied without runs or sags.
Holding the gun closer to the surface deposits more paint on the
surface and produces a narrower spray pattern. Holding the gun
farther from the surface produces a thinner coat and wider spray
pattern. If runs, sags, or excessive paint occur, change to a spray tip
with a smaller orice. If there is an insucient amount of paint on
the surface or you desire to spray faster, a larger orice tip should be
selected.
Maintain uniform spray stroke action. Spray alternately from left to
right and right to left. Begin movement of the gun before the trigger
is pulled.
start
stroke
release
trigger
pull
trigger
end
stroke
Avoid arcing or holding the gun at an angle. This will result in an
uneven nish.
Too Thick
Ospray
Arcing Gun at angle
Proper lapping (overlap of spray pattern) is essential to an even nish.
Lap each stroke. If you are spraying horizontally, aim at the bottom
edge of the preceding stroke, so as to lap the previous pattern by
50%.
Overlap edges
1st
pass
2nd
pass
3rd
pass
4th
pass
5th
pass
For corners and edges, split the
center of the spray pattern on the
corner or edge and spray vertically
so that both adjoining sections
receive approximately even
amounts of paint.
When spraying with a shield, hold
it rmly against the surface. Angle the spray gun slightly away from
the shield and toward the surface. This will prevent paint from being
forced underneath.
Shrubs next to houses should be tied back and covered with a canvas
cloth. The cloth should be removed as soon as possible. Titan gun
extensions are extremely helpful in these situations.
Nearby objects such as automobiles, outdoor furniture, etc. should
be moved or covered whenever in the vicinity of a spray job. Be
careful of any other surrounding objects that could be damaged by
overspray.
Practice
1. Make sure that the paint hose is free of kinks and clear of
objects with sharp cutting edges.
3. Set the pressure to minimum by turning the pressure control
knob to the “Min” setting in the yellow zone.
3. Move the PRIME/SPRAY valve up to its SPRAY position.
4. Turn the pressure control knob clockwise to its highest setting
in the green zone. The paint hose should stien as paint
begins to ow through it.
5. Unlock the gun trigger lock.
6. Trigger the spray gun to bleed air out of the hose.
7. When paint reaches the spray tip, spray a test area to check
the spray pattern.
Good spray pattern
Paint tailing pattern
8. Use the lowest pressure setting
necessary to get a good spray
pattern. If the pressure is set too
high, the spray pattern will be
too light. If the pressure is set
too low, tailing will appear or
the paint will spatter out in gobs
rather than in a ne spray.
English English
© Titan Tool Inc. All rights reserved. 9
Cleanup
Special cleanup instructions for use with flammable
solvents:
Always ush spray gun preferably outside and at least one
hose length from spray pump.
If collecting ushed solvents in a one gallon metal container,
place it into an empty ve gallon container, then ush solvents.
Area must be free of ammable vapors.
Follow all cleanup instructions.
IMPORTANT: The sprayer, hose, and gun should be cleaned
thoroughly after daily use. Failure to do so permits material to
build up, seriously affecting the performance of the unit.
Always spray at minimum pressure with the gun
nozzle tip removed when using mineral spirits or any
other solvent to clean the sprayer, hose, or gun. Static
electricity buildup may result in a fire or explosion in
the presence of flammable vapors.
1. Follow the “Pressure Relief Procedure” found in the Operation
section of this manual.
2. Remove the gun tip and tip guard and clean with a brush
using the appropriate solvent.
3. Place the siphon tube into a container of the appropriate
solvent. Examples of the appropriate solvent are water for
latex paint or mineral spirits for oil-based paints.
4. Place the return hose into a metal waste container.
5. Move the PRIME/SPRAY valve down to its PRIME position.
NOTE: Hold the return hose in the waste container when
moving the PRIME/SPRAY valve to PRIME in case the
sprayer is pressurized.
RAPID
CLEAN
6. Set the pressure to RAPID CLEAN by turning
the pressure control knob to its RAPID
CLEAN position.
7. Turn on the sprayer by moving the ON/OFF
switch to the ON position.
8. Allow the solvent to circulate through the
unit and ush the paint out of the return hose into the metal
waste container.
9. Turn o the sprayer by moving the ON/OFF switch to the OFF
position.
10. Move the PRIME/SPRAY valve up to its SPRAY position.
11. Turn on the sprayer.
Ground the gun by holding it against
the edge of the metal container while
flushing. Failure to do so may lead to
a static electric discharge, which may
cause a fire.
12. Trigger the gun into the metal waste container until the paint
is ushed out of the hose and solvent is coming out of the
gun.
13. Continue to trigger the spray gun into the waste container
until the solvent coming out of the gun is clean.
NOTE: For long-term or cold weather storage, pump
mineral sprits through the entire system.
For short-term storage when using latex paint,
pump water mixed with Titan Liquid Shield through
the entire system (see the Accessories section of this
manual for part number).
14. Follow the “Pressure Relief Procedure” found in the Operation
section of this manual.
15. Unplug the unit and store in a clean, dry area.
IMPORTANT: Do not store the unit under pressure.
Maintenance
Before proceeding, follow the Pressure Relief
Procedure outlined previously in this manual.
Additionally, follow all other warnings to reduce the
risk of an injection injury, injury from moving parts
or electric shock. Always unplug the sprayer before
servicing!
General Repair and Service Notes
The following tools are needed when repairing this sprayer:
Phillips Screwdriver 3/8” Hex Wrench
Needle Nose Pliers 5/16” Hex Wrench
Adjustable Wrench 1/4” Hex Wrench
Rubber Mallet 3/16” Hex Wrench
Flat-blade Screwdriver 5/32” Hex Wrench
5/64” Hex Wrench
1. Before repairing any part of the sprayer, read the instructions
carefully, including all warnings.
IMPORTANT: Never pull on a wire to disconnect it. Pulling on a
wire could loosen the connector from the wire.
2. Test your repair before regular operation of the sprayer to be
sure that the problem is corrected. If the sprayer does not
operate properly, review the repair procedure to determine if
everything was done correctly. Refer to the Troubleshooting
Charts to help identify other possible problems.
3. Make certain that the service area is well ventilated in case
solvents are used during cleaning. Always wear protective
eyewear while servicing. Additional protective equipment
may be required depending on the type of cleaning solvent.
Always contact the supplier of solvents for recommendations.
4. If you have any further questions concerning your Titan Airless
Sprayer, call Titan:
Customer Service ................................................ 1-800-526-5362
Fax ................................................................. 1-800-528-4826
English English
10 © Titan Tool Inc. All rights reserved.
Replacing the Filters
Pump Filter
Filter Body
Filter Spring
Filter Spring
Adapter
Core Spring
Filter
O-ring
Filter Housing
1. Loosen and remove the lter
body by hand.
2. Slip the lter o of the core
spring.
3. Inspect the lter. Based on
inspection, clean or replace the
lter.
4. Inspect the o-ring. Based on
inspection, clean or replace the
o-ring.
5. Slide the new or cleaned lter
over the core spring with the
lter spring adapter in place.
Push the lter into the center of
the lter housing.
6. Slide the lter body over the
lter and thread it into the lter
housing until secure.
NOTE: The lter housing
should be hand-
tightened, but make
sure the lter housing
is seated fully into the
pump block.
Gun Filter
1. Unclip the top of the trigger guard from the gun body.
2. Using the bottom of the trigger guard as a wrench, loosen and
remove the handle assembly from the gun head.
3. Pull the old lter out of the gun body. Clean or replace.
4. Slide the new lter, tapered end rst, into the gun head.
5. Thread the handle assembly into the gun head. Tighten with
the trigger wrench.
6. Snap the trigger guard back onto the gun body.
Handle
Filter
Gun
Body
NOTE: For more detail, part number information, and
complete assembly drawings, please see the RX-Pro
Airless Gun Owner’s Manual.
Replacing the Motor Assembly
1. Unplug the unit.
2. Loosen and remove the two (2) motor shroud screws. Remove
the motor shroud.
3. Loosen and remove the three (3) belly pan screws. Remove
the belly pan.
4. Loosen and remove the two (2) motor cover screws. Remove
the motor cover.
5. Disconnect all wires between the motor and the sprayer.
6. Loosen and remove the four (4) control panel screws. Remove
the control panel.
7. Disconnect the wires between the motor and the control
panel.
8. Loosen and remove the two (2) motor controller screws.
Remove the motor controller.
9. Loosen and remove the four (4) motor bae screws. Remove
the motor bae.
10. Loosen and remove the six (6) motor mounting screws.
11. Pull the motor out of the gearbox housing.
12. With the motor removed, inspect the gears in the gearbox
housing for damage or excessive wear. Replace the gears, if
necessary.
13. Install the new motor into the gearbox housing.
14. Secure the motor with the six (6) motor mounting screws.
15. Reconnect the wires between the sprayer and the new motor.
(refer to the electrical schematic in the Parts List section of this
manual).
16. Place the bae over the end of the motor assembly. Secure
with the four (4) motor bae screws.
17. Place motor controller back into place behind the motor
bae. Secure with the two (2) motor controller screws.
18. Reconnect all wires between the motor and sprayer.
19. Reconnect the wires between the motor and the control
panel.
20. Replace control panel and secure with four (4) control panel
screws.
21. Place the motor cover back over the motor controller. Secure
with the two (2) motor cover screws.
22. Put the belly pan back in place and secure with the three (3)
belly pan screws.
23. Slide the motor shroud over the motor assembly.
24. Secure the motor shroud with the two (2) motor shroud
screws.
Motor Shroud
Motor
Shroud
Screw
Belly Pan
Screw
Belly Pan
Motor Cover
Motor Cover Screw
Motor Controller Screw
Motor Controller
Motor Bae
Screw
Motor
Bae
Motor Mounting
Screw
housing
Control
Panel
Panel
Screw
Motor
English English
© Titan Tool Inc. All rights reserved. 11
Replacing the Gears
1. Follow steps 1-11 in Replacing the Motor Assembly (page
10) to remove the motor and control panel.
2. Inspect the armature gear on the end of the motor for damage
or excessive wear. If the gear is completely worn out, replace
the motor assembly.
3. Remove and inspect the 1st stage gear and 2nd stage
gear assemblies for damage or excessive wear. Replace, if
necessary.
4. Inspect the front gear box assembly for damage or excessive
wear. If damaged or worn, replace the front gear box
assembly.
NOTE: Clean and rell the gear box cavity up to the rear
face of each gear with Lubriplate (P/N 314-171).
5. Reinstall the motor into the gearbox housing.
6. Follow steps 13-24 in Replacing the Motor Assembly (page
10) to replace the motor and control panel.
Armature Gear
1st Stage Gear
2nd Stage Gear
Thrust Washer
Belly Pan
Belly Pan Scre
w
Front Gear Box Assembly
Replacing the Transducer
1. Unplug the unit.
2. Loosen and remove the
two (2) lter assembly
bolts. Slide the lter
assembly from the cart.
3. Loosen and remove the
two (2) motor shroud
screws. Remove the
motor shroud.
4. Loosen and remove
the two (2) motor cover
screws. Remove the
motor cover.
5. Disconnect the
transducer wire from the
motor controller.
6. Pull the grommet out of the mounting plate and slide it up the
shaft of the transducer until it is clear of the mounting plate.
7. Using a wrench, loosen and remove the transducer from
the lter housing. Carefully thread the transducer wire out
through the mounting plate.
8. Slide the grommet o of the old transducer and onto the new
transducer.
9. Thread the new transducer wire through the mounting plate
and back to the motor controller.
10. Thread the new transducer into the lter housing and tighten
securely with a wrench.
NOTE: Make sure the o-ring on the transducer is in place
before threading the transducer into the lter
housing.
11. Push the grommet into the mounting plate.
12. Connect the transducer wire to the motor controller (refer
to the electrical schematic in the Parts List section of this
manual).
13. Place the motor cover back over the motor controller. Secure
with the two (2) motor cover screws.
14. Slide the motor shroud over the motor assembly.
15. Secure the motor shroud with the two (2) motor shroud
screws.
Tranducer
Motor
Shroud
Screw
Motor
Cover
Mo
tor
Cover
Screw
Motor Shroud
Motor
Controller
Filter assembly
Grommit
English English
12 © Titan Tool Inc. All rights reserved.
Replacing the PRIME/SPRAY Valve
Perform the following procedure using PRIME/SPRAY valve
replacement kit P/N 700-248.
1. Push the groove pin out of the valve handle.
2. Remove the valve handle and the cam base.
3. Using a wrench, loosen and remove the valve housing
assembly.
4. Make sure the gasket is in place and thread the new valve
housing assembly into the lter block. Tighten securely with a
wrench.
5. Place the cam base over the valve housing assembly.
Lubricate the cam base with grease and line up the cam with
the lter block using the dowel pin.
6. Line up the hole on the valve stem with the hole in the valve
handle.
7. Insert the groove pin into the valve handle and through the
valve stem to secure the valve handle in position.
Gasket
Dowel Pin
Cam Base
Valve Stem
Filter
Housing
Valve Housing
Assembly
Valve
Handle
Groove Pin
Servicing the Fluid Section
Use the following procedures to service the valves and repack the
uid section. Perform the following steps before performing any
maintenance on the uid section.
1. Loosen and remove the four front cover screws. Remove the
front cover.
2. Set the pressure to minimum by turning the pressure control
knob to the “MIN” setting. The Digi-Trac™ screen should say
“PRIME”.
3. Press the #1 key on the Digi-Trac™ control panel. The “CREEP
MODE” screen will now appear.
4. Slowly turn the pressure control knob clockwise to increase
the pressure. The crankshaft/slider assembly will begin to
move very slowly.
5. When it reaches the bottom, dead-center of its stroke, turn
the pressure control knob back to the “MIN” setting. The
crankshaft/slider assembly should stop.
6. Turn the pump o and unplug the unit.
Before proceeding, follow the Pressure Relief
Procedure outlined previously in this manual.
Additionally, follow all other warnings to reduce the
risk of an injection injury, injury from moving parts
or electric shock. Always unplug the sprayer before
servicing!
7. Remove the return hose from the clamp on the siphon tube.
8. Unscrew the siphon tube/siphon set from the foot valve.
9. Loosen and remove the high-pressure hose from the nipple
on the back of the upper housing of the uid section.
Foot Valv
e
Housing
Viton
O-Ring
O-ring
PTFE
Back-Up
Ring
Foot Valv
e
Seat
Foot Valv
e
Ball
Foot Valv
e
Cage
Lower
Housing
Upper
Housing
Servicing the Valves
The design of the uid section allows
access to the foot valve and seat as well
as the outlet valve and seat without
completely disassembling the uid
section. It is possible that the valves may
not seat properly because of debris stuck
in the foot valve seat or outlet valve seat.
Use the following instructions to clean
the valves and reverse or replace the
seats.
1. Loosen and remove the foot valve
housing from the lower housing.
2. Clean out any debris in the foot
valve housing and examine the
housing and the foot valve seat.
If the seat is damaged, reverse or
replace the seat.
3. Using two wrenches, hold the
upper housing at the wrench ats
with one wrench and loosen the
lower housing with the other. Remove the lower housing.
4. Using a 3/8” wrench, loosen and remove the outlet valve
retainer from the piston rod.
Outlet Valv
e
Retainer
Nylon
Washer
Outlet Valv
e
Seat
Outlet Valv
e
Ball
Outlet Valv
e
Cage
Outlet Valv
e
Seal
Piston Rod
Upper
Housing
Lower
Housing
NOTE: Always service the outlet
valve with the piston rod
attached to the pump. This
will prevent the piston
rod from rotating during
disassembly of the outlet
valve.
5. Clean out any debris and examine
the retainer and outlet valve seat.
If the seat is damaged, reverse or
replace the seat.
6. Remove, clean, and inspect the
outlet valve cage and outlet valve
ball. Replace if they are worn or
damaged.
7. Reassemble the valves by reversing
the steps above.
NOTE: During reassembly, make sure the Viton o-rings and
the PTFE back-up rings between the upper housing
and lower housing as well as between the lower
housing and the foot valve housing are lubricated
with grease and in position.
English English
© Titan Tool Inc. All rights reserved. 13
Repacking the Fluid Section
Slider
Assembly
Crankshaf
t
Knock-O
Nut
Upper Seal
Retainer
Spacer
Upper
Packing
Lower
Packing
Upper
Housing
Piston Rod
Wear Ring
1. Remove the foot valve assembly
and the lower housing using the
steps in the “Servicing the Valves”
procedure above.
NOTE: The outlet valve does not
need to be disassembled
from the piston rod for
this procedure.
2. Tap the knock-o nut with a
soft hammer so that it turns
counterclockwise and loosens.
3. Turn the uid section
counterclockwise to remove it
from the gear box housing.
4. Place the upper housing upright in
a vise by clamping on the wrench
ats.
NOTE: Do not over-tighten
the vise. Damage to
the upper housing may
occur.
5. Using a wrench, remove the upper
seal retainer.
6. Slide the piston rod forward until
the piston is out of the T-slot on
the slider assembly.
7. Pull the piston out through the
bottom of the upper housing.
8. Inspect the piston rod for wear and
replace if necessary.
9. Remove the upper and lower
packings from the upper housing.
NOTE: Be careful not to scratch,
score, or otherwise
damage the upper
housing during removal
of the packings.
10. Clean the upper housing. Inspect the upper housing for
damage and replace if necessary.
11. Remove the plastic wrap from the upper packing and pre-
form tool.
IMPORTANT: Cut the plastic wrap with a scissors. Do not cut
plastic wrap with a utility knife as damage can occur to the
O-rings.
12. Slide the upper packing o the sizing/ insertion tool (towards
the tip) and install into the top of the upper housing with the
raised lip on the packing facing down.
Install upper packing
with raised lip
facing down.
Raised Lip
13. Insert the spacer on top of the
upper packing.
14. Thread the upper seal retainer into
the upper housing and torque to
25-30 ft. lbs.
15. Pre-form the lower packing using
the lower packing sizing tool
(included in the repacking kit).
Install lower packing with
the side that has the o-ring
closest to the face of the
packing facing up.
Closer
Top
16. Insert the lower packing partially
into the bottom of the upper
housing so that the side that has
the o-ring closest to the face of
the packing faces up.
17. Push the lower packing into
position using the lower packing
insertion tool (see Fluid Section
Assembly parts list for lower
packing insertion tool P/N).
18. Place the piston insertion tool
(included in the repacking kit) over the top of the piston rod.
19. Insert the piston rod into the bottom of the upper housing,
through the lower packing, through the upper packing, and
out through the upper seal retainer.
NOTE: When repacking the uid section, make sure the
raised lip on the bottom of the lower packing is fully
outside the packing around the piston rod after
insertion of the piston rod.
20. Remove the piston insertion tool from the top of the piston
rod.
21. Slide the top of the piston rod into the T-slot on the slider
assembly.
22. Turn the knock-o nut counterclockwise until it is ush
against the upper housing.
23. Lubricate the threads on the upper housing with anti-seize
compound. Remove the upper housing from the vise.
24. Thread the upper housing into the gear box housing, turning
clockwise.
25. Continue to turn the upper housing clockwise until the knock-
o nut is ush against the gear box housing.
NOTE: If the nipple on the upper housing does not face
the back of the unit, turn the upper housing
counterclockwise until the nipple faces the back of
the unit. Do not turn the upper housing more than
one full turn.
26. Once the nipple is positioned, turn the knock-o nut
clockwise until it contacts the gear box housing.
27. Tap the knock-o nut with a soft hammer to tighten it against
the gear box housing.
28. Making sure that the Viton o-ring and PTFE back-up ring are
lubricated and in place, thread the lower housing into the
upper housing. Using two wrenches, hold the upper housing
at the wrench ats with one wrench and tighten the lower
housing with the other.
29. Attach the high-pressure hose to the nipple on the back of the
housing and tighten with a wrench. Do not kink the hose.
NOTE: For low rider units, make sure the hose does not
touch the cart frame. If it does, reposition the nipple
by turning the upper housing until the hose is clear
of the frame and the nipple is within 45º of the back
of the unit.
30. Making sure that the Viton o-ring and PTFE back-up ring are
lubricated and in place, reassemble the foot valve assembly
and and thread it into the lower housing. Tighten securely.
31. Thread the siphon tube/siphon set into the foot valve and
tighten securely. Make sure to wrap the threads on the down
tube/siphon tube adapter with PTFE tape before assembly.
32. Replace the return hose into the clamp on the siphon tube.
33. Place the front cover on the gearbox housing and secure in
position using the four front cover screws.
34. Turn on the sprayer by following the procedure in the
“Operation” section of this manual and check for leaks.
NOTE: Repacking kit P/N 805-1010 is available. For best
results use all parts supplied in this kit.
English English
14 © Titan Tool Inc. All rights reserved.
Problem
A. The unit will not run.
B. The unit will not prime.
C. The unit will not build or
maintain pressure.
D. Fluid leakage at the upper end
of the uid section.
E. Excessive surge at the spray
gun.
F. Poor spray pattern.
G. The unit lacks power.
Cause
1. The unit is not plugged in.
2. Tripped breaker.
3. The pressure is set too low (pressure control
knob set at minimum setting does not supply
power to unit).
4. Faulty or loose wiring.
5. Excessive motor temperature.
6. ON/OFF switch is defective.
1. The PRIME/SPRAY valve is in the SPRAY
position.
2. Air leak in the siphon tube/siphon assembly.
3. The pump lter and/or inlet screen is clogged.
4. The siphon tube/siphon assembly is clogged.
1. The spray tip is worn.
2. The spray tip is too large.
3. The pressure control knob is not set properly.
4. The pump lter, gun lter, or inlet screen is
clogged.
5. Material ows from the return hose when the
PRIME/SPRAY valve is in the SPRAY position.
6. Air leak in the siphon tube/siphon assembly.
7. There is external uid leak.
8. There is an internal uid section leak
(packings are worn and/or dirty, valve balls
are worn).
9. Worn valve seats
10. Motor powers but fails to rotate
1. The upper packings are worn.
2. The piston rod is worn.
1. Wrong type of airless spray hose.
2. The spray tip worn or too large.
3. Excessive pressure.
1. The spray tip is too large for the material
being used.
2. Incorrect pressure setting.
3. Insucient uid delivery.
4. The material being sprayed is too viscous.
1. The pressure adjustment is too low.
2. Improper voltage supply.
Solution
1. Plug the unit in.
2. Reset the breaker.
3. Turn the pressure control knob clockwise to supply
power to the unit and increase the pressure setting.
4. Inspect or take to a Titan authorized service center.
5. Allow motor to cool.
6. Replace the ON/OFF switch.
1. Rotate the PRIME/SPRAY valve clockwise to the PRIME
position.
2. Check the siphon tube/siphon assembly connection and
tighten or re-tape the connection with PTFE tape.
3. Remove the pump lter element and clean. Remove the
inlet screen and clean.
4. Remove the siphon tube/siphon assembly and clean.
1. Replace the spray tip following the instructions that
came with the spray gun.
2. Replace the spray tip with a tip that has a smaller orice
following the instructions that came with the spray gun.
3. Turn the pressure control knob clockwise to increase the
pressure setting.
4. Remove the pump lter element and clean. Remove the
gun lter and clean. Remove the inlet screen and clean.
5. Clean or replace the PRIME/SPRAY valve.
6. Check the siphon tube/siphon assembly connection and
tighten or re-tape the connection with PTFE tape.
7. Check for external leaks at all connections. Tighten
connections, if necessary.
8. Clean the valves and service the uid section following
the “Servicing the Fluid Section” procedure in the
Maintenance section of this manual.
9. Reverse or replace the valve seats following the
“Servicing the Fluid Section” procedure in the
Maintenance section of this manual.
10. Take unit to a Titan authorized service center.
1. Repack the pump following the “Servicing the Fluid
Section” procedure in the Maintenance section of this
manual.
2. Replace the piston rod following the “Servicing the Fluid
Section” procedure in the Maintenance section of this
manual.
1. Replace hose with a minimum of 50’ of 1/4” grounded
textile braid airless paint spray hose.
2. Replace the spray tip following the instructions that
came with the spray gun.
3. Rotate the pressure control knob counterclockwise to
decrease spray pressure.
1. Replace the spray tip with a new or smaller spray tip
following the instructions that came with the spray gun.
2. Rotate the pressure control knob to adjust the pressure
for a proper spray pattern.
3. Clean all screens and lters.
4. Add solvent to the material according to the
manufacturer’s recommendations.
1. Rotate the pressure control knob clockwise to increase
the pressure setting.
2. Reconnect the input voltage for 120V AC.
Troubleshooting
English English
© Titan Tool Inc. All rights reserved. 15
English
Digi-Trac™ Control System Error Messages
The following error message screens appear whenever the Digi-Trac
Control System detects a problem with the sprayer. Once a problem
occurs and the error message appears, the sprayer will shut down.
Before proceeding, follow the Pressure Relief
Procedure outlined previously in this manual.
Additionally, follow all other warnings to reduce the
risk of an injection injury, injury from moving parts
or electric shock. Always unplug the sprayer before
servicing!
Check Transducer Screen
CHECK TRANSDUCER
The Check Transducer screen appears
when the transducer has become
disconnected or is defective. Take the sprayer to a Titan authorized
service center for repair.
Check Potentiometer Screen
CHECK
POTENTIOMETER
The Check Potentiometer screen appears
when the potentiometer has become
disconnected or is defective. Take the
sprayer to a Titan authorized service
center for repair.
Low Voltage Screen
LOW VOLTAGE
The Low Voltage screen appears when
the sprayer shuts down because of low
input voltage. Check the power supply
and correct the problem. Restart the
sprayer by following the “Painting”
procedure in the Operation section of this
manual.
High Motor Temperature Screen
HIGH MOTOR
TEMPERATURE
The High Motor Temperature screen
appears when the temperature of the
motor has risen too high. Take the
sprayer to a Titan authorized service
center for repair.
High Mechanical Load
HIGH MECHANICAL
LOAD
The High Mechanical Load screen appears
when the sprayer shuts down because
of high current or when the sprayer goes
into current fold back mode. Take the
sprayer to a Titan authorized service
center for repair.
High Control Temperature
HIGH CONTROL
TEMPERATURE
Indicates the Digi-Trac is shut down due
to excessive heat. Take the sprayer to a
Titan authorized service center for repair.
Check Motor
CHECK MOTOR
Indicates the motor or motor hall aect
sensors are defective. Take the sprayer
to a Titan authorized service center for
repair.
Bad Hall Cycle Power
BAD HALL CYCLE
POWER
Indicates the motor is shut down due to
connection problems between the motor
and controller. Take the sprayer to a Titan
authorized service center for repair.
Français
16 © Titan Tool Inc. Tous droits réservés.
Consignes de sécurite important
Lire toutes ces consignes avant d’utiliser l’appareil.
Garder ces consignes.
Indique une situation à risque, laquelle, si elle n’est pas
évitée, peut entraîner des blessures graves, voire la mort.
Pour réduire les risques d’incendie ou d’explosion,
de choc électrique et de blessure, vous devez lire et
comprendre les directives gurant dans ce manuel.
Familiarisez-vous avec les commandes et l’utilisation
adéquate de l’équipement.
Directives de mise à la terre
Cet appareil doit être mis à la terre. En cas de court-circuit, cette précaution
réduit les risques de choc en procurant un parcours au courant électrique. Le
cordon de l’appareil est doté d’un l de terre relié à la troisième broche de sa
che. Cette dernière doit être branchée dans une prise correctement câblée et
mise à la terre conformément aux codes et règlements locaux.
MISE EN GARDE - Le fait de ne pas brancher correctement la
che trilaire de l’appareil peut entraîner des risques de choc
électrique.
Si on doit réparer ou remplacer le cordon ou la che, ne pas raccorder le
l de terre à la borne des broches plates (lames) de cette dernière. Ce l,
normalement vert (avec ou sans rayures jaunes), doit être relié à la broche de
terre.
Consulter un technicien ou un électricien qualié à défaut de comprendre
l’ensemble des présentes directives ou en cas d’incertitude quant à la mise à
terre de l’appareil. Ne pas modier la che de l’appareil; si elle ne s’adapte pas
dans la prise voulue, la faire remplacer par un électricien qualié.
Conçu pour les circuits de 120 V, cet appareil est doté d’une che ressemblant
à celle illustrée ci-dessous. S’assurer que le produit est connecté à une prise
électrique ayant la même conguration que la che mâle. Ne pas utiliser
d’adaptateur avec ce produit.
Prise trilaire
Broche de mise à la terre
Plaque murale de la prise
IMPORTANT: Quand le pulvérisateur est utilisé avec un générateur de
tension de la ligne ou non, l’utilisation de Titan “Line Surge Protector” (P
/ N 800-935) est recommandé.
MISE EN GARDE : EXPLOSION OU INCENDIE
Les émanations de certains produits peuvent exploser
ou s’enammer, et risquent d’entraîner des dommages
matériels ou de graves blessures.
MESURES PRÉVENTIVES :
Ne pulvérisez pas de matières inammables ou combustibles près
d’une amme nue, de voyants lumineux ou de sources d’ignition
telles que des objets chauds, cigarettes, moteurs, matériel et appareils
électriques. Évitez de produire des étincelles en connectant et en
déconnectant les cordons électriques.
S’entourer de toutes les précautions possibles lorsqu’on utilise
des produits ayant un point d’éclair inférieur à 38°C (100°F). Le
point d’éclair est la température à laquelle le liquide peut créer
susamment de vapeurs et s’enammer.
L’écoulement de peinture ou de solvant dans l’équipement peut
produire de l’électricité statique. L’électricité statique crée un risque
d’incendie ou d’explosion en présence de fumées de peinture ou de
solvant. Toutes les pièces du système du pulvérisateur, y compris la
pompe, l’ensemble du tuyau, le pistolet de pulvérisation et les objets
dans et autour de la zone de pulvérisation doivent être correctement
reliés à la terre pour protéger contre les décharges d’électricité
statique et les étincelles. N’utilisez que des tuyaux conducteurs ou
reliés à la terre pour pulvérisateurs de peinture sous vide à haute
pression, spéciés par le fabricant.
Vériez que tous les conteneurs ou systèmes de stockage sont reliés à
la terre pour éviter les décharges d’électricité statique.
Connectez à une prise électrique avec prise de terre et utilisez des
rallonges électriques reliées à la terre. N’utilisez pas d’adaptateur 3 à 2.
N’utilisez pas de peinture ou de solvant contenant du halon,
par exemple, le chlore, les agents antimoisissure à l’eau de
Javel, le chlorure de méthylène et le trichloroéthane. Ils ne sont
pas compatibles avec l’aluminium. Contactez le fournisseur de
revêtements pour connaître la compatibilité du matériau avec
l’aluminium.
La zone de pulvérisation doit toujours être bien aérée. Une
bonne quantité d’air frais doit constamment traverser la zone de
pulvérisation pour éviter les accumulations de vapeurs inammables.
Le système de pompage doit être placé dans une zone bien aérée. Ne
pulvérisez pas le système de pompage.
Ne fumez pas dans la zone de pulvérisation.
N’actionnez pas d’interrupteurs électriques, de moteurs ou autres
dispositifs produisant des étincelles dans la zone de pulvérisation.
Maintenez la propreté de la zone et veillez à ce qu’elle ne contienne
pas de conteneurs de peinture ou de solvant, de chions et autres
matières inammables.
Sachez ce que contiennent la peinture et les solvants pulvérisés. Lisez
les ches de sécurité du matériel (MSDS) et les étiquettes apposées sur
les conteneurs de peintures et de solvants. Respectez les consignes de
sécurité du fabricant de peinture et de solvant.
Placez la pompe à une distance minimum de 7,62 mètres (25 pieds) de
l’objet à pulvériser, dans une zone bien aérée (ajoutez de la longueur
de tuyau si besoin est). Les vapeurs inammables sont souvent plus
lourdes que l’air. La zone près du sol doit être très bien aérée. La
pompe contient des pièces qui produisent des arcs et émettent des
étincelles pouvant enammer les vapeurs.
Le plastique peut causer des étincelles d’électricité statique.
N’accrochez aucun plastique dans une zone de pulvérisation fermée.
N’utilisez pas de toiles de protection en plastique quand vous
pulvérisez une matière inammable.
Ayez un extincteur en bon état de fonctionnement à portée de main.
MISE EN GARDE : INJECTION CUTANÉE
Le jet de haute pression produit par cet appareil peut
transpercer la peau et les tissus sous-jacents, causant des
blessures graves pouvant entraîner l’amputation.
MESURES PRÉVENTIVES :
Ne dirigez pas le pistolet sur et ne pulvérisez pas les personnes ou les
animaux.
N’approchez pas les mains ni d’autres parties du corps de la sortie du
produit. Par exemple, ne tentez pas d’arrêter une fuite avec une partie
du corps.
NE JAMAIS mettre la main, même gantée, devant le pistolet (les gants
n’orent aucune protection contre les blessures par injection).
TOUJOURS s’assurer que le protège-embout est en place avant
de pulvériser. Il est cependant à noter que, s’il assure une certaine
protection, ce dispositif joue surtout un rôle préventif.
Utilisez exclusivement un embout de buse spécié par le fabricant.
Prenez garde quand vous nettoyez ou que vous changez les embouts
de buse. Si l’embout se bouche pendant que vous pulvérisez,
verrouillez TOUJOURS la détente du pistolet, arrêtez la pompe et
libérez toute la pression avant de réparer ou de nettoyer l’embout
ou le protecteur ou avant de changer d’embout. La pression n’est
pas libérée par l’arrêt du moteur. La poignée du robinet-valve PRIME/
SPRAY doit être placée sur PRIME pour libérer la pression. Consultez
la PROCÉDURE DE DÉCOMPRESSION décrite dans le manuel de la
pompe.
Ne laissez pas l’appareil sous tension ou sous pression quand vous
vous en éloignez. Quand vous n’utilisez pas l’appareil, éteignez-le et
libérez la pression conformément aux instructions du fabricant.
La pulvérisation à haute pression peut injecter des toxines dans le
corps et causer de graves blessures corporelles. Si une telle injection se
produisait, consultez immédiatement un médecin.
Vériez les tuyaux et les pièces pour détecter des signes
d’endommagement : une fuite peut injecter le produit dans la peau.
Inspectez le tuyau avant chaque emploi. Changez tous les tuyaux ou
pièces endommagés. Pour des raisons de fonctionnement, de sécurité
Français
© Titan Tool Inc. Tous droits réservés. 17
Consignes de sécurite important
et de durée de vie, utiliser exclusivement des tuyaux exibles à haute
pression d‘origine de TITAN.
Ce système peut produire une pression de 3 300 PSI / 228 Bar.
N’utilisez que les pièces de rechange ou les accessoires spéciés par le
fabricant et ayant une pression nominale minimum de 3 300 PSI. Ceci
est valable pour les embouts de pulvérisation, les protecteurs de buse,
les pistolets, les rallonges, les raccords et le tuyau.
Verrouillez toujours la détente quand vous ne pulvérisez pas. Vériez
que le verrou de la détente fonctionne correctement.
Vériez que toutes les connexions sont bien serrées avant d’utiliser
l’appareil.
Sachez comment arrêter l’appareil et le dépressuriser rapidement.
Soyez bien familiarisé avec les commandes. La pression n’est pas
libérée lorsque le moteur est arrêté. La poignée du robinet-valve
PRIME/SPRAY doit être placée sur PRIME pour libérer la pression.
Consultez la PROCÉDURE DE DÉCOMPRESSION décrite dans le
manuel de la pompe.
Retirez toujours l’embout de pulvérisation avant de rincer ou de
nettoyer le système.
REMARQUE À L’INTENTION DES MÉDECINS : Les injections cutanées
sont des lésions traumatiques; il importe donc de les traiter sans délai.
On NE DOIT PAS retarder ce traitement sous prétexte de vérier la
toxicité du produit en cause, celle-ci n’étant conséquente que dans le
cas d’injection directe de certains produits dans le système sanguin.
Il pourrait s’avérer nécessaire de consulter un plasticien ou un
spécialiste en chirurgie reconstructive de la main.
MISE EN GARDE : ÉMANATIONS DANGEREUSES
Certains produits (peintures, solvants, insecticides ou
autres) peuvent être nocifs s’ils sont inhalés ou entrent en
contact avec l’organisme. Les émanations de ces produits
peuvent provoquer de graves nausées, évanouissements
ou empoisonnements.
MESURES PRÉVENTIVES :
Se servir d’un masque ou d’un respirateur s’il y a risque d’inhalation
(lire toutes les directives concernant ces dispositifs an de s’assurer
qu’ils orent la protection requise).
Porter des lunettes de protection.
Porter les vêtements de protection prescrits par le fabricant du
produit utilisé.
MISE EN GARDE : GÉNÉRALITÉS
D’autres dangers peuvent entraîner des dommages
matériels ou des blessures graves.
MESURES PRÉVENTIVES :
Portez toujours les gants, la protection oculaire, les vêtements et un
respirateur ou masque appropriés quand vous peignez.
Ne travaillez pas et ne pulvérisez pas près d’enfants. Éloignez toujours
les enfants de l’équipement.
Ne travaillez pas avec les bras au-dessus de la tête ni sur un support
instable. Appuyez-vous bien sur les deux pieds pour toujours
conserver l’équilibre.
Soyez attentif et regardez ce que vous faites.
N’utilisez pas l’appareil quand vous êtes fatigué ou sous l’inuence de
drogues ou d’alcool.
Ne faites pas de nœuds avec le tuyau et ne le tordez pas trop. Le
tuyau à vide peut présenter des fuites suite à l’usure, les nœuds ou
les mauvais traitements. Une fuite risque d’injecter du produit dans la
peau.
N’exposez pas le tuyau à des températures ou des pressions
supérieures à celles spéciées par le fabricant.
N’utilisez pas le tuyau pour tirer ou soulever l’équipement.
Utilisez la plus basse pression possible pour rincer l’équipement.
Respectez tous les codes locaux, étatiques et nationaux qui régulent
la ventilation, la prévention d’incendies et le fonctionnement.
Les normes de sécurité du gouvernement des États-Unis ont été
adoptées dans la loi Occupational safety and Health Act (OSHA). Ces
normes, en particulier la partie 1910 des Normes générales et la partie
1926 des Normes de construction, doivent être consultées.
Avant chaque emploi, vériez tous les tuyaux pour détecter
d’éventuelles coupures, fuites, abrasion ou couvercle bombé. Vériez
l’état ou le mouvement des accouplements. Changez immédiatement
le tuyau si l’une de ces conditions est vériée. Ne réparez jamais un
tuyau de peinture. Remplacez-le par un tuyau conducteur à haute
pression.
Ne pulvérisez pas à l’extérieur par temps venteux.
Débranchez toujours le cordon électrique de la prise avant de
travailler sur l’équipement.
Spécications
Débit (GPM) 1,0 (3,75 LPM)
Embout, dimension
maximale
0,032”
Pression maximale 3 300 PSI (22,8 MPa)
Source de puissance 2,3 HP moteur DC de Brushless,
100~120V AC, 50/60Hz, 15A
Poids, chariot 83 lbs. (37,6 kg)
Poids, bas chariot 81 lbs. (36,7 kg)
Cordon d’alimentation
dimension maximale
300’ (91,4 m)
Génératrice 5000 W (désactiver la mort en fonction)
Table des matières
Consignes de sécurité ................................................................... 16
Specications ................................................................................. 17
Description générale ..................................................................... 18
Fonctionnement ............................................................................ 18
Utilisation du blocage de la détente du pistolet .............................18
Vérications préliminaires .......................................................................18
Préparation avant de peindre ................................................................19
Peinture ..........................................................................................................19
Panneau de contrôle indicateurs ..........................................................20
Fonctionnement du système de commande Digi-Trac
MD
.... 20-21
Procédure de décompression ................................................................22
Vaporisation .................................................................................. 22
Technique de vaporisation .....................................................................22
Essais préliminaires ....................................................................................22
Nettoyage ...................................................................................... 23
Maintenance .................................................................................. 23
Généralités concernant la maintenance ............................................23
Remplacement des ltres ........................................................................24
Remplacement du moteur ......................................................................24
Remplacement des engrenages ...........................................................25
Remplacement du transducteur ...........................................................25
Remplacement de la soupape PRIME/SPRAY ..................................26
Maintenance de la section des liquides ......................................26-28
Dépannage ..................................................................................... 28
Messages d’erreur du système de commande Digi-Trac
MD
..............29
Listes de pièces .............................................................................. 44
Vue d’ensemble ...........................................................................................44
Boîte d’engrenages ....................................................................................46
Ensemble de chariot ..................................................................................47
Section des liquides ...................................................................................48
Ensemble du ltre ......................................................................................50
Ensemble de basse chariot .....................................................................51
Ensemble d’aspiration (bas chariot) ....................................................52
Étiquettes ......................................................................................................52
Schéma de raccordement électrique ..................................................53
Accessoires ....................................................................................................54
Enregistrement du produit ........................................................... 55
Garantie .......................................................................................... 56
Français
18 © Titan Tool Inc. Tous droits réservés.
Description générale
Ce vaporisateur à dépression est un outil électrique de précision
servant à atomiser divers types de matériaux. On doit lire et suivre
attentivement les directives apparaissant dans ce manuel pour savoir
comment l’utiliser et le maintenir en bon ordre, et ce, en toute sécurité.
Bouchon de
graisseur
Bouton de
graisseur
Section des
liquides
Flexible
d’aspiration
Tube de
retour
Soupape
PRIME/SPR
AY
Raccord de
exible
Ensemble
de ltre
Système de
commande
Digi-Trac
MC
(côte opposé)
Bouton de
régulation
de pression
(côte opposé)
Moteur
Fonctionnement
Cet appareil produit un jet à très haute pression; avant
de le faire fonctionner, il est donc essentiel de lire et de
comprendre les avertissements formulés dans la section
Consignes de sécurité à l’avant de ce manuel.
Utilisation du blocage de la détente du pistolet
Engagez toujours le blocage de la détente du pistolet lorsque le
pistolet n’est pas utilisé.
1. Pour verrouiller la détente, appuyez sur le verrou de la détente
de gauche à droite, en regardant l’arrière du pistolet.
2. Pour déverrouiller la détente, appuyez sur le verrou de la
détente de droite à gauche, en regardant l’arrière du pistolet.
12
Détente bloquée
(le pistolet ne
pulvérise pas)
Détente débloquée
(le pistolet pulvérise)
Vérications préliminaires
On doit procéder aux étapes suivantes avant de brancher le cordon
d’alimentation de l’appareil.
1. S’assurer que le exible et le bloc d’aspiration soient
solidement xés.
2. Fixer un exible de vaporisation à tresse de Nylon, conçu pour
les appareils à dépression, et mesurant au moins 15 mètres
(50 pi).
3. Fixer un pistolet à dépression au exible de vaporisation; ne
pas xer l’embout au pistolet tout de suite (le retirer s’il est
déjà xé).
NOTA : Ne pas encore xer l’embout sur le pistolet de
vaporisation. Démonter l’embout s’il est déjà xé.
S’assurer que tous les flexibles et pistolets à dépression
soit mis à la terre et conçus pour accepter des pressions
de liquide d’au moins 3 300 lb/po (22,8 MPa).
4. S’assurer que le bouton de régulation de pression soit à la
position OFF (zone noire).
5. S’assurer que le commutateur soit à la position OFF.
6. Enlevez le bouchon de graisseur à l’aide d’un tournevis à tête
plate. Remplir le réservoir avec une once de piston sceau
lubriant (Piston Lube). Remplacer le bouchon de graisseur.
7. Poussez 2-5 fois sur le bouton pour préparer la graisseur.
Pouzzez une fois pour toutes les huit heures d’utilisation pour
lubrier le section de liquides.
IMPORTANT : Ne jamais faire fonctionner l’appareil sans liquide
pendant plus de 10 secondes, ce qui pourrait user inutilement les
tampons graisseurs.
8. S’assurer que l’alimentation électrique soit d’au moins 15 A à
120 V.
9. Brancher le cordon d’alimentation dans une prise
adéquatement mise à la terre située à une distance d’au moins
7,5 m (25 pi) de la surface à vaporiser.
IMPORTANT : Les rallonges utilisées doivent être trifilaires, de
calibre 12 et dotées d’une fiche à broche de MALT; on ne doit
jamais retirer cette troisième broche ou utiliser un adaptateur.
Préparation d’un nouveau vaporisateur
Si cet appareil est neuf, il contient encore un liquide d’essai mis en
usine pour le protéger de la corrosion en cours d’expédition ou
d’entreposage. Ce liquide doit être complètement éliminé au moyen
d’essence minérale avant que l’appareil puisse être utilisé.
IMPORTANT : La détente du pistolet doit toujours être
verrouillée lorsqu’on procède à ces vérifications préliminaires.
1. Mettre le exible d’aspiration dans un contenant d’essence
minérale.
2. Mettre le exible de retour dans un contenant de purge
métallique.
3. Régler la pression au minimum en mettant le bouton de
régulation à la position “MIN”.
RapidClean
Arrêt (OFF),
zone noir
Bouton de
régulation
de pression
Indicatuer
de pression
RAPID
CLEAN
4. Abaisser la soupape PRIME/SPRAY à la position PRIME.
5. Mettre l’appareil en marche en mettant le commutateur à la
position ON.
6. Laisser le vaporisateur fonctionner pendant 15 à 30 secondes
pour évacuer le liquide d’essai par le exible de retour,
jusqu’au contenant de purge.
7. Arrêter l’appareil en mettant le commutateur à la position
OFF.
Français
© Titan Tool Inc. Tous droits réservés. 19
Préparation avant de peindre
Avant de peindre, il est important de s’assurer que le liquide dans
l’appareil est compatible avec le produit à utiliser.
NOTA : L’incompatibilité liquide/produit peut provoquer le
blocage des soupapes, ce qui entraînerait le besoin
de démonter et de nettoyer la section des liquides du
vaporisateur.
IMPORTANT : La détente du pistolet doit toujours être verrouillée
lorsqu’on procède à ces vérifications préliminaires.
1. Mettre le exible d’aspiration dans un contenant de solvant
approprié (de l’eau dans le cas de peintures au latex, de
l’essence minérale dans le cas de peintures à l’huile, etc.).
RAPID
CLEAN
2. Mettre le exible de retour dans un
contenant de purge métallique.
3. Régler la pression au minimum en
mettant le bouton de régulation à la
position “MIN”.
4. Abaisser la soupape PRIME/SPRAY à la
position PRIME.
NOTA : Tenez le tube de retour dans le
conteneur de déchets en faisant
passer le PRIME / SPRAY soupape de
PRIME dans le cas où le pulvérisateur
est sous pression.
5. Mettre l’appareil en marche en mettant le commutateur à la
position ON.
6. Laisser le vaporisateur fonctionner pendant 15 à 30 secondes
pour évacuer le solvant usé par le exible de retour, jusqu’au
contenant de purge.
7. Arrêter l’appareil en mettant le commutateur à la position OFF.
NOTA : S’assurer que l’embout ou le protège-embout ne
soient pas installés.
8. Soulever la soupape PRIME/SPRAY à la
position SPRAY.
9. Mettre l’appareil en marche.
10. Déverrouiller le pistolet en mettant le verrou
de détente à la position appropriée.
On doit mettre le pistolet à la terre en
le tenant contre le bord du contenant
de purge métallique pendant qu’il
se vide afin d’éviter les risques de
décharges électrostatiques, lesquelles
peuvent provoquer un incendie.
11. Appuyer sur la détente en visant le contenant métallique pour
purger le solvant usé du pistolet, jusqu’à ce que du solvant
frais en ressorte.
12. Verrouiller le pistolet en mettant le verrou de détente à la
position appropriée.
13. Déposer le pistolet et augmenter la pression en tournant
lentement le bouton de régulation vers la droite.
14. Inspecter tous les composants an d’y détecter des fuites
potentielles. Le cas échéant, suivre les directives de la section
Procédure de décompression du présent manuel avant de
xer les exibles et de serrer les raccords.
15. Procéder aux étapes de la section Procédure de
décompression du présent manuel avant de passer du solvant
au produit de peinture.
On doit effectuer la procédure de décompression chaque
fois qu’on arrête l’appareil pour en faire la maintenance,
en changer les réglages de vaporisation, en remplacer/
nettoyer les embouts ou en effectuer la préparation en
vue d’un nettoyage.
Peinture
1. Mettre le exible d’aspiration dans un contenant de produit
de peinture.
2. Mettre le exible de retour dans un contenant de purge
métallique.
3. Régler la pression au minimum en mettant le bouton de
régulation à la position “MIN”.
4. Abaisser la soupape PRIME/SPRAY à la position PRIME.
5. Mettre l’appareil en marche en mettant le commutateur à la
position ON.
6. Laisser le vaporisateur fonctionner jusqu’à ce que le produit
commence à s’écouler par le exible de retour dans le
contenant de purge.
7. Arrêter l’appareil en mettant le commutateur à la position OFF.
8. Retirer le exible de retour du contenant de purge et le mettre
à sa position normale, au-dessus du contenant de produit de
peinture.
9. Soulever la soupape PRIME/SPRAY à la position SPRAY.
10. Mettre l’appareil en marche.
11. Déverrouiller le pistolet en mettant le verrou de détente à la
position appropriée.
On doit mettre le pistolet à la terre en
le tenant contre le bord du contenant
de purge métallique pendant qu’il
se vide afin d’éviter les risques de
décharges électrostatiques, lesquelles
peuvent provoquer un incendie.
12. Appuyer sur la détente en visant le contenant métallique pour
purger le solvant et l’air du exible de vaporisation, jusqu’à ce
que le produit de peinture s’écoule librement du pistolet.
13. Verrouiller le pistolet en mettant le verrou de détente à la
position appropriée.
14. Arrêter l’appareil.
15. Fixer l’embout et le protège-embout au pistolet,
conformément aux directives accompagnant ces derniers.
RISQUES D’INJECTION. Ne pas vaporiser sans avoir
installé le protège-embout. Ne jamais appuyer
sur la détente sans avoir mis l’embout en position
de vaporisation ou de désobstruction. Toujours
enclencher le verrou de détente avant de retirer, de
remplacer ou de nettoyer l’embout.
16. Mettre l’appareil en marche.
17. Augmenter la pression en tournant lentement le bouton de
régulation vers la droite, jusqu’à la zone verte, puis eectuer
un essais sur un morceau de carton en examinant le jet
résultant. Régler la pression de manière à ce que le produit
soit parfaitement atomisé.
NOTA : Si la pression est trop élevée, l’embout subira une
usure prématurée et produira des éclaboussures de
surpulvérisation.
Français
20 © Titan Tool Inc. Tous droits réservés.
Indicatuers de panneau de contrôle
Voici une description des indicateurs de panneau de contrôle.
RAPID
CLEAN
Indicateur
de pression
Indicateur de
marche du
moteur
Indicateur de Pression
L’indicateur de pression ache la pression de travail actuelle du
vaporisateur. Il a trois niveaux d’indication : jaune clignotant, jaune
xe et vert xe.
Jaune Clignotant
Lorsque l’indicateur de pression est jaune clignotant, l’appareil
fonctionne à une pression comprise entre 0 et 200 PSI. Un indicateur
de pression jaune clignotant signie :
Que l’appareil est branché et en position “ON”.
L’appareilest à une pression d’amorçage (peu ou pas de
pression)
Il est possible sans danger de placer la soupape PRIME/SPRAY
entre deux positions.
Il est possible et sans danger de changer ou de remplacer
l’embout de vaporisation (consulter le manuel de l’embout
concernant les procédures de remplacement).
NOTA : Si l’indicateur de pression commence à clignoter
en jaune lorsque le bouton de commande de la
pression est réglé sur une pression supérieure et que
la soupape de PRIME/SPRAY est en position SPRAY,
soit l’embout de vaporisation est usé, soit il y a une
fuite, soit l’appareil doit être entretenu/réparé.
Jaune Fixe
Lorsque l’indicateur de pression est jaune xe, l’appareil fonctionne
à une pression comprise entre 200 et 1800 PSI. Un indicateur de
pression jaune xe signie :
Que l’appareil est à la bonne pression pour vaporiser de la
teinture, de la laque, du vernis et des peintures multicolores.
Si l’indicateur de pression passe au jaune xe lorsque la
pression est réglée pour démarrer en vert xe, cela signie
l’un des points suivants :
a. Indicateur d’Usure d’Embout – lors de la vaporisation avec du
latex ou à haute pression, le jaune xe apparaît. Ceci signie
que l’embout est usé et doit être remplacé.
b. Embout Trop Grand – lorsqu’un embout est trop grand pour
l’appareil est installé sur le pistolet, l’indicateur de pression
passe de vert xe à jaune xe.
c. Usure de la Section des Fluides – si un indicateur de pression
jaune xe apparaît lorsqu’on utilise un nouvel embout et que la
pression est réglée au maximum, il est peut être nécessaire de
réparer l’appareil (tampons graisseurs usés, piston usé, soupape
collée, etc).
Vert Fixe
Lorsque l’indicateur de pression est vert xe, l’appareil fonctionne
à une pression comprise entre 1800 et 3300 PSI. Un indicateur de
pression vert xe signie :
L’appareil est réglé sur la bonne pression pour vaporiser des
peintures d’intérieur à l’huile ou au latex.
L’appareil fonctionne à plein régime avec une pression élevée.
Indicateur de Fonctionnement du Moteur
L’indicateur de Fonctionnement du Moteur est allumé lorsque le
moteur est mis en marche. Cet indicateur est utilisé par les centres
techniques pour réparer les problèmes de moteur.
NOTA : Les indicateurs de marche et de pression qui
clignotent en alternance indiquent que le moteur est
en surchaue. Arrêtez la pompe (position « ARRÊT »)
et laissez-la refroidir.
Fonctionnement du système de commande Digi-Trac
Le système de commande Digi-Trac
MD
est une option qui augmente
la fonctionnalité du pulvérisateur. Il est installé directement sous le
bouton de régulation de la pression du panneau de commande et il
est constitué d’un écran et de quatre touches de fonction. L’achage
montre les diérents écrans de menu, ce qui permet à l’utilisateur de
personnaliser et de surveiller le fonctionnement du pulvérisateur à
l’aide des touches de fonction.
SET PSI 3000
ACTUAL PSI 2950
Achage
Touches
de f
onction
Touches de fonction
Les touches de fonction sont numérotées de 1 à 4. Chaque touche
porte également l’étiquette d’une fonction supplémentaire.
No 1/Touche
« Menu »
Appuyer sur la touche no 1 pour faire déler les
écrans de menu disponibles ou pour exécuter
une fonction de l’écran de menu actif.
No 2/Touche
« + »
Appuyer sur la touche no 2 pour exécuter
une fonction de l’écran de menu actif ou pour
augmenter une valeur.
No 3/Touche
« - »
Appuyer sur la touche no 3 pour exécuter
une fonction de l’écran de menu actif ou pour
diminuer une valeur.
No 4/Touche
« Sélectionner »
Appuyer sur la touche no 4 pour sélectionner
l’écran de menu actif ou pour exécuter une
fonction de l’écran de menu actif.
Écrans de menu
De nombreux écrans de menu sont disponibles pour permettre à
l’utilisateur de personnaliser et de surveiller le fonctionnement du
pulvérisateur. Ce sont : l’écran principal, l’écran des gallons pompés,
l’écran des volume nécessaires au travail, l’écran du numéro de série
de l’appareil, l’écran des indicateurs de durée, l’écran des indicateurs
de durée du travail, l’écran de la durée d’utilisation, l’écran de
pression, l’écran du code de sécurité, l’écran d’amorçage et l’écran de
nettoyage rapide.
Écran principal
REG MPa 23.0
MPa ACTUEL 22.5
L’écran principal est l’écran par défaut du
système de commande qui apparaît au
démarrage du pulvérisateur.
Appuyer sur la touche no 2 pour basculer entre les unités PSI, Bar et
MPa. Appuyer sur la touche no 1 pour faire dérouler les écrans de
menu disponibles.
NOTA : Dans le cas des pulvérisateurs ayant le numéro de
série « 15xxx01001 » et plus élevé, il est possible de
changer la langue du texte en suivant la procédure
qui suit.
L’activation de la touche n° 3 dans le Main Screen
(Fenêtre principale) permet de changer la langue
du texte aché à l’écran. Neug langues sont
disponibles au total. À chaque fois que vous
appuyez sur la touche n° 1, une langue diérente
apparaît. Ces langues, dans l’ordre d’apparition,
sont: anglais, espagnol, néerlandais, danois,
suédois, allemand, français, italien, et portugais.
Écran « Volume pompés » (Volume Pumped)
VOLUME POMPE
SELECT-4MENU-1
L’écran « Volume pompés » ache la
quantité totale des gallons ou des litres
pulvérisés par le pulvérisateur.
GALLONS XXXXXX
MENU-1 LITRES-2
LITRES XXXXXX
MENU-1 GALLONS-2
Pour sélectionner l’écran « Volume
pompé », appuyer sur la touche no 4.
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28
  • Page 29 29
  • Page 30 30
  • Page 31 31
  • Page 32 32
  • Page 33 33
  • Page 34 34
  • Page 35 35
  • Page 36 36
  • Page 37 37
  • Page 38 38
  • Page 39 39
  • Page 40 40
  • Page 41 41
  • Page 42 42
  • Page 43 43
  • Page 44 44
  • Page 45 45
  • Page 46 46
  • Page 47 47
  • Page 48 48
  • Page 49 49
  • Page 50 50
  • Page 51 51
  • Page 52 52
  • Page 53 53
  • Page 54 54
  • Page 55 55
  • Page 56 56

Titan Impact 840 Manuel utilisateur

Catégorie
Pulvérisateur de peinture
Taper
Manuel utilisateur

dans d''autres langues