Duplo DC-8 Mini Manuel utilisateur

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Duplo DC-6 Mini /

DC-8 Mini

Instruction Manual

DUPLO CORPORATION

(DC 8 mini)

Please let our service people install the machine.

DC-6 mini

DC-8 mini

Instruction Manual

SAFETY PRECAUTIONS

Thank you for purchasing a DC-6 mini/DC-8 mini.

This instruction manual describes the functions of the DC-6 mini/DC-

8 mini, how to operate it, and safety precautions in use.

Before using your unit, read this instruction manual carefully in order

to use your unit correctly and get the best out of it.

After reading the manual, keep it safely for future reference when you

have questions regarding your unit or when your unit malfunctions.

Safety Symbols

Various safety symbols are shown in this instruction manual and labeled on the unit to guide you in using

your unit correctly, and to prevent injuries to you and those around you, and other damages.

These symbols have the following meanings.

Safety Symbols

Indicates death or serious injuries will result if this precaution is not followed

and consequently, the unit is incorrectly handled.

Indicates injuries and damages to objects will result if this precautions is not

followed and consequently, the unit is incorrectly handled.

The symbols warn of possible danger.

The specific danger is shown inside the .

(In this example, the symbol warns of possible electric hazard.)

The symbols show prohibited acts.

The specific prohibited act is shown inside the .

(In this example, the symbol indicates disassembly is prohibited.)

The symbols show instructions.

The specific instruction is shown in the .

(In this example, the symbol instructs that the plug be disconnected.)

WARNING

CAUTION

Beware of Electric Hazard

NOTE TO USERS OF DC-6 mini

Although this manual is based on the DC-8 mini, it is intended for use for

Page Setter 6 as well because the two models are operated in exactly the

same way.

Table of Contents

1. WARNING ................................................5

2. PRECAUTION ..........................................7

3. Installing the Machine.................................8

3-1. Components ........................................................8

3-2. Mounting the components ...................................9

4. Part Names.................................................11

5. Names and Functions on the

Control Panel .............................................12

6. Using the DC-6 mini, DC-8 mini ...............13

6-1. Precautions when Stacking the Papers .............13

6-2. Stacking the Paper ............................................14

6-3. Procedures ........................................................15

6-4. Preset Key .........................................................20

6-5. On Cluster Stack and Straight Stack Modes .....23

6-6. When Using A3, LD Paper.................................24

7. On this Occasion.......................................27

7-1. When the Feed Bin Error Lamp Blinks ..............27

7-2. When the Feed Bin Error Lamp Lights Up.........28

7-3. When the Feed Lever/Paper Receiver Tray

Lamp Lights Up..................................................29

7-4. When a Paper Jam Occurs................................30

8. Troubleshooting ........................................32

8-1. The Machine Does not Work When the Start

Key is Pressed ...................................................32

8-2. The Paper Jam Error Lamp Lights Up

Regardless of Correct Paper Feeding ...............32

8-3. Mis-feeding or Over-feeding Frequently

Occurs

....................................................................

32

8-4. “E-1” is Displayed on the Counter ....................32

9. Cleaning the Machine and Replacing

the Consumables ......................................33

10. Specifications ............................................35

Use only the power supply voltage displayed.

AC220-240V

Ensure that the total current of all the units connected to the wall outlet does not

exceed power supply capacity.

When using the extension cord, ensure that the total current of all the units connected

to this extension cord does not exceed the specification of the extension cord.

If it exceeds the specified current or power supply capacity, fire hazards may result.

Do not scratch, damage, or remodel the power cord.

Do not place heavy objects on the power cord, nor pull or bend it.

Or the power cord will damage and cause fire and electric hazards.

Disconnect the power plug from the outlet by pulling the plug instead of the power

cord.

Pulling the power cord will damage the power cord and cause fire and electric hazards.

If the power plug or cord becomes abnormally hot, first turn off the power switch and

disconnect the power plug from the outlet.

If used continuously in this state, fire and electrical hazards may result. Contact your

dealer.

Do not bind up the power cord even if it is too long, or this will cause poor heat emis-

sion and fire hazards as a result.

Do not touch the power plug with wet hands, or electric hazards may result.

1. WARNING

+ 6%

–10%

Disconnect Plug

Proh bited

Prohibited

Proh bited

Check Capacity

Voltages Other than

220-240V Prohibited

1. WARNING

When not using the product for a long period of time due to vacations, etc., be sure to

disconnect the power plug from the outlet. If it malfunctions, fire hazards caused by

power leakage may result.

Remove dusts on the blades of the power plug and the surface from which the blades

extend with a dry cloth. The dusts attached may cause fire hazards.

Disconnect Plug

Wipe Plug

If the device is abnormally hot, emitting smoke or an abnormal smell, etc., first turn off

the power switch and disconnect the power plug from the outlet. If the device is used

in these states, fire and electrical hazards may result.

Contact your dealer immediately.

Disconnect Plug

Do not place the device and its power cord near heating equipment and the vents of

heaters, or the covers and power cord coating may melt and cause fire and electrical

hazards.

Prohibited

Do not place the device where people may step on the power cord, or the power cord

may damage and cause fire and electrical hazards.

Prohibited

Before cleaning the device, be sure to disconnect the power plug from the outlet, or the

device may be started accidentally during cleaning and cause injuries.

Prohibited

Do not remodel the device, or fire and electrical hazards may result and cause injuries.

Disassembly Prohibited

Do not remove the covers and rear panels using tools.

The inside of the device contains high voltage and mechanism driving parts which

may cause electrical hazards and injuries.

Disassembly Prohibited

Do not install the product in environments other than those specified, as this will not

only cause the product to rust and malfunction, but will lead to power leakage, fire

hazards, and electrical hazards as well.

Temperature : 10 ˚C to 35 ˚C Temperature Change Rate : Below 10 ˚C/h

Humidity : 20%RH to 85%RH Humidity Change Rate : Below 20%/RH/h

Do not install the device where it is very dusty, or it may malfunction.

Do not lift up nor tilt the device, or it may turn over and cause injuries.

Do not install the device where there are vibrations, or it may move, turn over, and

cause injuries.

Do not use the device in direct sunlight.

Do not place the device on a shaky table or in a tilted position, or it may fall and cause

injuries.

Do not use the device where it may be exposed to splashing water droplets and power

leakage occurs easily, or electrical hazards may result.

2. PRECAUTION

Prohibited

Disconnect Plug

When not using the product for a long period of time, disconnect the power plug

from the outlet or electrical hazards from insulation failure and fire hazards from

leakage may result.

3-1. Components

Check whether the following components are present and attach them to the machine.

Guide A

Guide B

Sort guide

Instruction Manual

DC-6

1

DC-8

1

DC-8

1

8

1

DC-6

1

6

1

3.

Installing the Machine

Jogger Unit

Paper Receiver Tray

Auxiliary Feed Bin

Straight stacking guide

DUPLO CORPORA ION

(DC 8 mi i)

ease et ou e ice p op e ns al he ma h ne

DC-6 mini

DC-8 mini

Instruction Manual

3. Installing the Machine

3-2. Mounting the Components

1 Attach the jogger as shown in the fig-

ure.

Remove the two set screws attached to the main body

and fix the jogger unit with the screws.

Jogger unit.........1

• After temporarily tightening the two set screws, press

down both right and left ends of the jogger unit evenly

to prevent inclination as shown in the figure, then

tighten the two set screws.

2 Attach the paper receiver tray.

1 Align the jogger (left) with the reading on the B5.

2 Remove the two set screws attached to the main body.

3 Insert the jogger (right) into the holes at right side of

the paper receiver tray and fix the paper receiver tray

on the jogger unit with the two set screws.

Paper receiver tray.........1

4 After temporarily tightening the two set screw, press

down both right and left ends of the paper receiver tray

evenly to prevent inclination as shown in the figure,

then tighten the two set screws.

3. Installing the Machine

3 Attach the auxiliary feed bins.

Insert the top end of the auxiliary feed bin into the

pillar on the main body.

Parts to be used:

Auxiliary feed bins.........6 (DC-6)

Auxiliary feed bins.........8 (DC-8)

Refer to page 17 for guide A, guide B and the

straight stacking guide usage.

4. Part Names

• This lamp lights up when the conveyance cover is open or when it is not firmly closed.A

• This lamp lights up when an error occurs in the downstream processing device (option).

:

9

• This key is used to select a downstream processing device to be connected.

ON...Can use the downstream processing device.

OFF...Can not use the downstream processing device.

8

• The number of sets to be collated is displayed.

• The number of bins to be used is displayed soon after the preset key is pressed.

• Do not forget to press this key before starting operation.

A set of sheets on the feed bins are fed and at the same time the bin to be used and the

paper size are stored.

7

• Press this key to commence and stop operation.

* The machine stops after discharging a set of sheets.

6

• Press this key to return the counter display to “0” .

* Keep pressing this key until “0” is displayed.

5

• In the straight stack mode, ejected paper is stacked at a fixed position of the paper

receiver tray.

• In the cluster stack mode, ejected paper is stacked by set on the receiver tray.

4

3

• This lamp lights up when the feed lever is down, when paper jams in the discharge

section or when paper is stacked fully on the paper receiver tray.

• Press this key to discharge the jammed paper in the machine.

* The machine stops discharging operation automatically after 4 seconds even though

the key is kept pressed.

2

• The lamp of the troubled bin from 1 to 6 lamps blinks when the paper is not fed or

when the feed bin runs out of paper.

• When more than two sheets of paper are fed continuously at one time (continuous

feed), or when more than two sheets of paper are fed together (multiple feed), the lamp

(lamps 1 to 8) of the bin where the problem has occurred will light up.

1

5. Names and Functions on the

Control Panel

6. Using the DC-6 mini, DC-8 mini

Separate sheets of paper before

stacking in the feed bin.

• If sheets paper are not well separated, it may cause

misfeeding or double feeding.

• Make folded or curled paper smooth before use.

6-1. Precautions when Stacking the Papers.

Align the paper before stacking it on the

feed bin.

• Insert the paper to the feed inlet until it touches lightly

the guide face of the inlet.

• Misfeed or double-feed may occur if the paper is not

aligned.

Check whether the ink of the printed

materials is dry.

• Use after the ink on the paper is dryed well.

• Semi-dried ink not only fouls the machine, but also

causes misfeeding troubles by the ink stain.

Do not mix paper with different paper

quality, thickness, and printing in one

bin or the machine may detect it as

multiple feed by mistake.

6. Using the DC-6 mini, DC-8 mini

Direction at stacking the paper

Depending on the paper size, the stacking direction varies as follows.

6-2. Stacking the Paper

• Stack the paper lengthways as shown in the figure.

If the end of the paper is longer than the tray,

pull out the slide plate so that it does not hang

downwards.

Note:

Stacking Order of the Paper on the Bin

There are two ways of stacking paper on

the bin.

• Stack the paper sideways as shown in the figure.

• Put the first page on the top of bin and thereafter stack

the pages in numerical order.

• The paper is discharged to the paper receiver tray with

the printed surface down.

• Put the first page on the bottom bin and thereafter

stack the pages in numerical order.

Select the way more convenient to you.

6. Using the DC-6 mini, DC-8 mini

6-3. Procedures

1 Insert the power cord into the outlet.

2 Turn the power switch on.

• Press the switch in the direction of “I” to turn the

power on.

• Press the switch in the direction of “O” to turn the

power off.

3 Adjust the reference guide to the

paper.

• Lift up the reference guide and insert it into the

grooves of the top and bottom stationary plates.

5 Press the movable guide lightly along

the paper side.

4 Stack the paper on the feed bin.

1 Stack the paper after lower the paper feed lever

downward.

Refer to “Precautions when Stacking Papers” on page

13 and “Stacking the paper” on page 14.

2 Put the paper along the reference guide as far as it will

go.

Be careful not to stack too much at one time

since the paper stack amount is limited to about

20mm in height.

6. Using the DC-6 mini, DC-8 mini

This switch operation cannot be performed

when the downstream processing device is not

connected.

6 Select “ON” or “OFF” with the

downstream processing switch key.

• Select “ON” when using a downstream processing

device.

• Select “OFF” when the downstream processing device

is not used.

This operation cannot be performed when the

downstream processing switch key is “ON”.

• Select the mode “Straight Stack” when not clustering

the paper.

7 Select cluster stack or straight stack

with the paper receiver select key.

• Select the mode “Cluster Stack” when clustering the

paper.

The paper receiver tray moves automatically to

the appropriate position when it is not at the

proper position. The mode “Cluster Stack”

cannot be selected while the paper receiver

tray is moving.

6. Using the DC-6 mini, DC-8 mini

8 Determine the paper receiver

stopper position.

• When using B5, A4, B4 or A3 paper etc., adjust the

paper size displayed on the paper receiving stopper

to that displayed on the window of the paper

receiving plate.

• When using A5 size paper, attach the guides (A) and

(B) after pressing the paper receiver stopper as far as it

will go.

9 Determine the jogger (left) position.

• When using A3 or LD paper, refer to "When Using

A3, LD Paper" on page 24.

When the cluster stack mode is

selected

• Determine the jogger (left) position by matching the

paper scale in front.

• When using A5 size paper, determine the position by

matching the A4 indication.

When the straight stack mode is

selected

1 Attach the straight stacking guide to the jogger (right)

which is one of accessories as shown in the figure.

6. Using the DC-6 mini, DC-8 mini

2 Take out a sheet of paper on the feed bin and feed it out

along the straight stacking guide up to the paper

receiver tray.

3 Set the jogger (left) to a position with a space of about

5mm from the paper.

10 Attach the feed lever to the above

position.

11 Press the preset key.

• Sheets of paper consisting of a set are fed from the

bins and the number of bins and fed sheets is displayed

on the counter display window.

Refer to “Preset key” on page 20.

• The feed bin error lamp blinks when the paper is not

stacked in the bin or when the paper is not fed from the

bin.

Check the a set of sheets discharged on the

paper receiver tray.

6. Using the DC-6 mini, DC-8 mini

• When a feed error occurs, correct it.

Refer to “On this Occasion” on page 27.

• After it is corrected, press the clear key to return the

counter display to “0” and press the preset key again.

Commence operation after checking the state

of the feed bins with the preset key.

12 Press the start/stop key to commence

operation.

• Press the start/stop key to stop operation when the

number of sets required is obtained.

* The machine stops after the paper is discharged

completely.

• The machine stops automatically when “999” is

displayed on the counter display.

• Press the start/stop key again to continue operation.

• The counter display returns to “0”, and display begins

again.

When the end paper does not come out from a

paper feeding shelf, put a white paper under

the paper. This is not trouble but phenomenon

due to static electricity occurred from

environment temperature and temperature

change.

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