Allen-Bradley 1747-DCM Installation Instructions Manual

Marque
Allen-Bradley
Modèle
1747-DCM
Taper
Installation Instructions Manual
Publication 1747-IN005B-EN-P - March 2003
Installation Instructions
Direct Communication Module
(Catalog Number 1747-DCM)
Inside. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page
For More Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Hazardous Location Considerations. . . . . . . . . . . . . . . . . . .4
Environments dangereux . . . . . . . . . . . . . . . . . . . . . . . . . . .4
System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Hardware Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Module Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Installation and Removal . . . . . . . . . . . . . . . . . . . . . . . . . .12
Network Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
2 Direct Communication Module
Publication 1747-IN005B-EN-P - March 2003
Important User Information
Because of the variety of uses for the products described in this publication, those responsible for the
application and use of these products must satisfy themselves that all necessary steps have been taken to
assure that each application and use meets all performance and safety requirements, including any applicable
laws, regulations, codes and standards. In no event will Rockwell Automation be responsible or liable for
indirect or consequential damage resulting from the use or application of these products.
Any illustrations, charts, sample programs, and layout examples shown in this publication are intended solely
for purposes of example. Since there are many variables and requirements associated with any particular
installation, Rockwell Automation does not assume responsibility or liability (to include intellectual property
liability) for actual use based upon the examples shown in this publication.
Allen-Bradley publication SGI-1.1, Safety Guidelines for the Application, Installation and Maintenance of
Solid-State Control (available from your local Rockwell Automation office), describes some important
differences between solid-state equipment and electromechanical devices that should be taken into
consideration when applying products such as those described in this publication.
Reproduction of the contents of this copyrighted publication, in whole or part, without written permission of
Rockwell Automation, is prohibited.
Throughout this publication, notes may be used to make you aware of safety considerations. The following
annotations and their accompanying statements help you to identify a potential hazard, avoid a potential
hazard, and recognize the consequences of a potential hazard:
!
WARNING
Identifies information about practices or circumstances that can cause an explosion in a
hazardous environment, which may lead to personal injury or death, property damage,
or economic loss.
ATTENTION
!
Identifies information about practices or circumstances that can lead to personal injury
or death, property damage, or economic loss.
IMPORTANT
Identifies information that is critical for successful application and understanding of the
product.
Direct Communication Module 3
Publication 1747-IN005B-EN-P - March 2003
For More Information
For detailed information on planning and installing your system, see the following
publications:
If you would like a manual, you can:
• download a free electronic version from the internet at
www.theautomationbookstore.com
• purchase a printed manual by:
– contacting your local distributor or Rockwell Automation representative
– visiting www.theautomationbookstore.com
– calling 1.800.963.9548 (USA/Canada) or 001.330.725.1574
(Outside USA/Canada)
Publication Number
Direct Communication User Manual 1747-6.8
SLC 500 Modular Hardware Style User Manual 1747-UM011
SLC 500 Fixed Hardware Style User Manual 1747-6.21
RIO Scanner User Manual 1747-6.6
SLC 500 Instruction Set Reference Manual 1747-RM001
Industrial Automation Wiring and Grounding Guidelines 1770-4.1
4 Direct Communication Module
Publication 1747-IN005B-EN-P - March 2003
Hazardous Location Considerations
This equipment is suitable for use in Class I, Division 2, Groups A, B, C, D, or
non-hazardous locations only. The following WARNING applies to use in hazardous
locations.
Environments dangereux
Cet équipement est conçu pour être utilisé dans des environnements de Classe 1,
Division 2, Groupes A, B, C, D ou non dangereux. La mise en garde suivante
s’applique à une utilisation dans des environnements dangereux.
!
WARNING
EXPLOSION HAZARD
• Substitution of components may impair suitability for
Class I, Division 2.
• Do not replace components or disconnect equipment
unless power has been switched off.
• Do not connect or disconnect components unless power
has been switched off.
• All wiring must comply with N.E.C. article 501-4(b).
!
AVERTISSEMENT
DANGER D’EXPLOSION
• La substitution de composants peut rendre cet équipement
impropre à une utilisation en environnement de Classe 1,
Division 2.
• Ne pas remplacer de composants ou déconnecter
l’équipement sans s’être assuré que l’alimentation est
coupée.
• Ne pas connecter ou déconnecter des composants sans
s’être assuré que l’alimentation est coupée.
Direct Communication Module 5
Publication 1747-IN005B-EN-P - March 2003
System Overview
The Direct Communication Module, catalog number 1747-DCM, connects any
SLC 500
programmable controller with expansion chassis or SLC 500 Modular
Programmable Controller to a supervisory Allen-Bradley programmable controller
via the RIO Link, providing a distributed processing system. The 1747-DCM allows
these supervisory processors to transfer data between one another. The 1747-DCM
appears as an RIO adapter to:
• a PLC
processor with integral RIO scanner on the RIO Communication Link
• an RIO scanner, catalog number 1771-SN or 1747-SN, on the RIO
Communication Link
The 1747-DCM can physically reside on the RIO Link with any other adapter. It is
compatible with all RIO scanners.
1747-DCM Modules are connected in a daisy-chain configuration using
Belden™ 9463 cable. See the example below.
Supervisory PLC or SLC
Distributed SLCs with
DCMs (adapters)
PanelView™ (adapter)
DCM 2
DCM 3
DCM 1
RIO Scanner
6 Direct Communication Module
Publication 1747-IN005B-EN-P - March 2003
Extended Node Capability
The 1747-DCM features extended node capability. Extended node capability allows
you to have up to 32 adapters on the RIO link using an 82Ω termination resistor at
both ends of the RIO link for all baud rates.
Hardware Features
IMPORTANT
Extended node capability can only be used if the scanner and all
adapters on the RIO link have extended node capability.
SLC 500
CAT
SERIAL NO.
DCM
DIRECT COMMUNICATION
MADE IN USA
COMM
FAULT
CONFIGURATION
RACK SIZE
1/4 1/2 3/4 1
RACK ADDR
FIRST I/O GROUP
0 2 4 6
DATA RATE (K B/S)
57.6 115.2 230.4
LINE 1 _______
SHIELD ______
LINE 2 _______
MODULE
8
7
6
5
4
3
2
1
8
7
6
5
4
3
2
1
I/O
GROUP
(LSB)
(MSB)
X
X
RACK
SIZE
LAST RACK
CLR ON FLT
DATA
RATE
SW 2
SW 1
SW1 SW2
12 345678 12 345678
RACK
ADDR
1747±DCM
SW2
SW1
O
N
1234567 8
O
N
1 234 567 8
I/O
GROUP
(LSB)
RACK
ADDRESS
(MSB)
RACK
SIZE
DATA
RATE
X
X
LAST RACK
CLR ON FLT
FAULT LED (Red)
COMM LED (Green)
Door Label
Front Label
RIO Link Connector
Cable Tie Slots
Self-Locking Tab
Side Label
DIP Switches
Self-Locking Tab
Direct Communication Module 7
Publication 1747-IN005B-EN-P - March 2003
Module Configuration
DIP Switches
DIP switches enable the 1747-DCM to properly interpret the RIO system addressing.
The 1747-DCM has two banks of DIP switches mounted on its circuit board. Each
bank contains eight switches. The default settings are shown below.
DIP Switch 1 Settings
Chassis Address (SW1-1 through SW1-6)
The chassis address refers to the logical chassis number from the scanner image
that contains a particular 1747-DCM’s image.
The table on the following page shows the settings that define possible chassis
address choices for all scanners. To use this table, first determine which of the
following categories applies to your scanner.
• PLC-2, mini-PLCs, PLC-2/30 with 1770-SD, SD2 remote scanner
• PLC-3 and PLC-5/250 processors (This category includes those with built-in
scanners, as well as the following, without built-in scanners: 1775-54A, -54B,
-S5, SR, -SR5, and 5250-RS.)
• SLC-5/02 (or above) with 1747-SN scanner
After determining which category applies to your 1747-DCM application:
1. Find the column for the scanner used in your application.
2. Go down the column to the chassis address that you assigned to the
1747-DCM.
3. Use the switch settings in the right-most columns of the table that
correspond to your chassis address.
8
O
N
1234567
Starting I/O Group Number
Chassis Address
8 Direct Communication Module
Publication 1747-IN005B-EN-P - March 2003
Settings for SW1-1 through SW1-6
Logical Chassis Number (Octal) Switch Number (SW1)
1747-
SN
PLC-2 PLC-3 PLC-5
/15
PLC-5
/25
PLC-5
/40
PLC-5
/60
PLC-5
/250
123456
0 1 0 - - - - 0 ON ON ON ON ON ON
12111111ONONONONONOFF
23222222ONONONONOFFON
34333333ONONONONOFFOFF
54 4444ONONONOFFONON
65 5555ONONONOFFONOFF
76 6666ONONONOFFOFFON
7 7 7 7 7 ONONONOFFOFFOFF
10 10 10 10 ON ON OFF ON ON ON
11 11 11 11 ON ON OFF ON ON OFF
12 12 12 12 ON ON OFF ON OFF ON
13 13 13 13 ON ON OFF ON OFF OFF
14 14 14 14 ON ON OFF OFF ON ON
15 15 15 15 ON ON OFF OFF ON OFF
16 16 16 16 ON ON OFF OFF OFF ON
17 17 17 17 ON ON OFF OFF OFF OFF
20 20 20 ON OFF ON ON ON ON
21 21 21 ON OFF ON ON ON OFF
22 22 22 ON OFF ON ON OFF ON
23 23 23 ON OFF ON ON OFF OFF
24 24 24 ON OFF ON OFF ON ON
25 25 25 ON OFF ON OFF ON OFF
26 26 26 ON OFF ON OFF OFF ON
27 27 27 ON OFF ON OFF OFF OFF
30 30 ON OFF OFF ON ON ON
31 31 ON OFF OFF ON ON OFF
32 32 ON OFF OFF ON OFF ON
33 33 ON OFF OFF ON OFF OFF
34 34 ON OFF OFF OFF ON ON
35 35 ON OFF OFF OFF ON OFF
36 36 ON OFF OFF OFF OFF ON
37 37 ON OFF OFF OFF OFF OFF
40 OFFONONONONON
41 OFFONONONONOFF
42 OFFONONONOFFON
43 OFFONONONOFFOFF
Direct Communication Module 9
Publication 1747-IN005B-EN-P - March 2003
44 OFF OFF ON OFF ON ON
45 OFFONONOFFONOFF
46 OFFONONOFFOFFON
47 OFFONONOFFOFFOFF
50 OFF ON OFF ON ON ON
51 OFF ON OFF ON ON OFF
52 OFF ON OFF ON OFF ON
53 OFF ON OFF ON OFF OFF
54 OFF ON OFF OFF ON ON
55 OFF ON OFF OFF ON OFF
56 OFF ON OFF OFF OFF ON
57 OFF ON OFF OFF OFF OFF
60 OFF OFF ON ON ON ON
61 OFF OFF ON ON ON OFF
62 OFF OFF ON ON OFF ON
63 OFF OFF ON ON OFF OFF
64 OFF OFF ON OFF ON ON
65 OFF OFF ON OFF ON OFF
66 OFF OFF ON OFF OFF ON
67 OFF OFF ON OFF OFF OFF
70 OFF OFF OFF ON ON ON
71 OFF OFF OFF ON ON OFF
72 OFF OFF OFF ON OFF ON
73 OFF OFF OFF ON OFF OFF
74 OFF OFF OFF OFF ON ON
75 OFF OFF OFF OFF ON OFF
76 OFF OFF OFF OFF OFF ON
77 77 77 77 77 77 77 77 Reserved
Settings for SW1-1 through SW1-6
Logical Chassis Number (Octal) Switch Number (SW1)
1747-
SN
PLC-2 PLC-3 PLC-5
/15
PLC-5
/25
PLC-5
/40
PLC-5
/60
PLC-5
/250
123456
10 Direct Communication Module
Publication 1747-IN005B-EN-P - March 2003
Starting I/O Group Number (SW1-7 and SW1-8)
The starting I/O group number must be an even number from 0 to 6 (e.g. 0, 2, 4, or
6) and is dependent upon whether the 1747-DCM has been configured as a full, ¾,
½, or ¼ chassis. The first word transferred is always the status word for the
1747-DCM.
The table below shows the switch settings for the starting I/O group numbers.
DIP Switch 2 Settings
The default settings are shown below.
Data Rate (SW2-1 and SW2-2)
Starting I/O Group Number SW1-7 SW1-8 Valid Chassis Configuration
0ONONAll
2 ON OFF ¾, ½, ¼
4OFFON½, ¼
6OFFOFF¼
Data Rate SW2-1 SW2-2 Cable Length (Belden 9463)
57.6K baud ON ON 3048 meters (10,000 feet)
115.2K baud ON OFF 1542 meters (5,000 feet)
230.4K baud OFF ON 762 meters (2,500 feet)
OFF OFF
O
N
81234567
Reserved
Rack Size
Last Rack
Clear On Fault
Data Rate
Direct Communication Module 11
Publication 1747-IN005B-EN-P - March 2003
Clear on Fault (SW2-3)
Turn the switch to the OFF position if you want the 1747-DCM to clear and hold
clear all data bits in its input image table in the event of an RIO communication
failure or when the supervisory processor enters the Program/Test/Fault mode.
Status bits will not be cleared.
Turn the switch to the ON position if you want the 1747-DCM to hold all input data
bits in their last state if an RIO communication failure occurs or when the
supervisory processor enters the Program/Test/Fault mode.
Last Chassis (SW2-4)
Switch SW2-4 must be set to the OFF position if the 1747-DCM shares its logical
chassis with at least one other adapter and has been assigned the highest I/O group
number in that logical chassis.
Clear On Fault SW2-3
Yes OFF
No ON
ATTENTION
!
Before setting SW2-3 to ON, make sure that holding all 1747-DCM
input bits in their last state, in the event of an RIO communication
failure, does not create an unsafe condition in the distributed SLC
processor.
Last Chassis SW2-4
Yes OFF
No ON
12 Direct Communication Module
Publication 1747-IN005B-EN-P - March 2003
Chassis Size (SW2-5 and SW2-6)
The logical chassis size allocates image space in the scanner for each 1747-DCMs
I/O data. The 1747-DCM allows ¼, ½, ¾, and full chassis addressing. SW2 switches
5 and 6 define the chassis size, as shown below.
Installation and Removal
Power Requirements
Before installation, make sure your modular SLC power supply has adequate
reserve current capacity. The 1747-DCM requires 360 mA at 5V dc.
Each fixed SLC 500 controller can support one 1747-DCM in a 2-slot expansion
chassis, depending on which I/O module is in the second slot. See Discrete Input
and Output Modules Technical Data, publication number 1746-2.35 for details.
Chassis Size SW2-5 SW2-6 Number of RIO Words Transferred Total Words
¼ Logical Chassis ON ON 1 Status and 1 Data 2
½ Logical Chassis ON OFF 1 Status and 3 Data 4
¾ Logical Chassis OFF ON 1 Status and 5 Data 6
Full Logical Chassis OFF OFF 1 Status and 7 Data 8
IMPORTANT
The 1747-DCM image cannot cross logical chassis boundaries. For
example, configuring the module for ½ logical chassis with
starting group 6 will cause a configuration error.
ATTENTION
!
Disconnect power before attempting to install, remove, or wire
the 1747-DCM.
IMPORTANT
Make sure you have set the DIP switches properly before
installing the 1747-DCM. See Module Configuration on page 7.
Direct Communication Module 13
Publication 1747-IN005B-EN-P - March 2003
Installation
1. Disconnect power.
2. Align the full-sized circuit board with the chassis card guides. The 1747-DCM
must not be installed in slot 0. The first slot (slot 0) of the first chassis is
reserved for the CPU.
3. Slide the module into the chassis until the top and bottom latches are
latched.
4. Attach the RIO link cable to the connector on the front of the module.
5. Insert the cable tie in the slots.
6. Route the cable down and away from the module, securing it with a cable
tie.
7. Cover all unused slots with the Card Slot Filler, catalog number 1746-N2.
Removal
1. Disconnect power.
2. Press the releases at the top and bottom of the module and slide the module
out of the chassis slot.
3. Cover all unused slots with the Card Slot Filler, catalog number 1746-N2.
RIO Link Connector
Card Guide
Module Release
14 Direct Communication Module
Publication 1747-IN005B-EN-P - March 2003
Network Wiring
A ½ Watt terminating resistor must be attached across line 1 and line 2 of the
connectors at each end (scanner and last physical device) of the network. The size
of the resistor depends upon the baud rate and extended node capability, as shown
in the table below.
Baud Rate Terminating Resistor Size Maximum Cable
Distance (Belden 9463)
Using Extended
Node Capability
57.6K baud 82Ω ½ Watt Grey-Red-Black-Gold 3048 m (10,000 ft.)
115.2K baud 82Ω ½ Watt Grey-Red-Black-Gold 1524 m (5,000 ft.)
230.4K baud 82Ω ½ Watt Grey-Red-Black-Gold 762 m (2,500 ft.)
Without Extended
Node Capability
57.6K baud 150Ω ½ Watt 3048 m (10,000 ft.)
115.2K baud 150Ω ½ Watt Brown-Green-Brown-Gold 1524 m (5,000 ft.)
230.4K baud 82Ω ½ Watt Grey-Red-Black-Gold 762 m (2,500 ft.)
Line 1 - Blue
Shield - Shield
Line 2 - Clear
Line 1 - Blue
Shield - Shield
Line 2 - Clear
Line 1 - Blue
Shield - Shield
Line 2 - Clear
DCM
COMM
FAULT
CONFIGURATION
RACK SIZE
1/4 1/2 3/4 1
RACK ADDR
FIRST I/O GROUP
0 2 4 6
DATA RATE (K B/S)
57.6 115.2 230.4
LINE 1 _______
SHIELD ______
LINE 2 _______
1747±DCM
SW2
SW1
O
N
12345678
O
N
12345678
I/O
GROUP
(LSB)
RACK
ADDRESS
(MSB)
RACK
SIZE
DATA
RATE
X
X
LAST RACK
CLR ON FLT
Terminating Resistor
Terminating Resistor
1747-DCM
Direct Communication
Module
1747-DCM
Direct Communication
Module
RIO Scanner
RIO Link
Connector
Direct Communication Module 15
Publication 1747-IN005B-EN-P - March 2003
Troubleshooting
Using the FAULT LED (Red)
Using the COMM LED (Green)
If LED is: Cause: Corrective Action:
On Internal Fault Cycle power to the I/O chassis containing the 1747-DCM. Replace the
1747-DCM if red LED remains lit after power-up.
Flashing Configuration
Error
Check that the DIP switch settings are correct. Make sure that I/O group
and chassis size settings are compatible.
(1)
Also see that the setting for
chassis address is correct.
(1) The 1747-DCM cannot cross logical chassis boundaries. For example, configuring the module for ½ logical chassis with
starting group 6 causes a configuration error.
Off Normal State No action required.
If LED is: Cause: Corrective Action:
On Normal State No action required.
Flashing RIO scanner’s processor in
Program/Test/Fault mode
Check for RIO scanner’s processor error, correct
condition, and cycle power to the 1747-DCM.
Off
RIO scanner’s processor not connected to
scanner
Check that the scanner is properly installed in the
chassis.
RIO scanner’s processor chassis inhibited Check RIO scanner’s processor chassis integrity,
correct any problem, and cycle power to the
1747-DCM.
No communication between RIO
scanner’s processor and 1747-DCM
Check that the baud rate of the 1747-DCM matches
the baud rate of the scanner.
Check cable connections from the RIO scanner or its
processor to the 1747-DCM.
Check that the 1747-DCM connector is properly
installed.
Publication 1747-IN005B-EN-P - March 2003 PN 40071-083-01(2)
Supersedes Publication 1747-IN005A-EN-P - February 2000 Copyright © 2007 Rockwell Automation, Inc. All rights reserved. Printed in Singapore.
Specifications
Backplane Current Consumption 360 mA at 5V dc
Operating Temperature 0°C to +60°C (+32°F to +140°F)
Storage Temperature -40°C to +85°C (-40°F to +185°F)
Humidity Rating 5% to 95% non-condensing
Agency Certification (when product or packaging
is marked)
UL listed
CSA certified
Class 1, Division 2, Groups A, B, C, D certified
CE compliant for all applicable directives.
C-Tick marked for all applicable acts.
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Allen-Bradley 1747-DCM Installation Instructions Manual

Marque
Allen-Bradley
Modèle
1747-DCM
Taper
Installation Instructions Manual
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