Sixnet IPm Guide d'installation

Marque: Sixnet

Modèle: IPm

Taper: Guide d'installation

Red Lion Controls  20 Willow Springs Circle  York, PA 17406 USA  1.717.767.6511  [email protected]

USER MANUAL

SixTRAK IPm Controller

VersaTRAK IPm RTU

Installation and Maintenance

Contents at a Glance:

Section 1

Overview

Section 2

Assembly and Installation

Section 3

Power and ST-Bus Wiring

Section 4

Controller or RTUs

Section 5

Technical Specifications

Section 6

Maintenance Information

Section 7

Service Information

–

This manual applies to the following Red Lion products:

ST-IPM-####, VT-IPM-####

Red Lion Controls  20 Willow Springs Circle  York, PA 17406 USA  1.717.767.6511  [email protected]

STATEMENT OF LIMITED WARRANTY

Red Lion, manufacturer of SixTRAK, VersaTRAK, RemoteTRAK and EtherTRAK products, warrants to Buyer that products

manufactured by Red Lion will be free from defects in material and workmanship. Red Lion’s obligation under this warranty will

be limited to repairing or replacing, at Red Lion’s option, the defective parts within 1 year of the date of installation, or within 18

months of the date of shipment from the point of manufacture, whichever is sooner. Products may be returned by Buyer only after

permission has been obtained from Red Lion. Buyer will prepay all freight charges to return any products to the repair facility

designated by Red Lion.

This limited warranty does not cover losses or damages that occur in shipment to or from Buyer or due to improper installation,

maintenance, misuse, neglect or any cause other than ordinary commercial or industrial applications, This limited warranty is in

lieu of all other warranties whether oral or written, expressed or implied. Red Lion’s liability shall not exceed the price of the

individual unit which is the basis of the claim. In no event shall Red Lion be liable for any loss of profits, loss of use of facilities or

equipment or other indirect, incidental or consequential damages.

Red Lion Controls  20 Willow Springs Circle  York, PA 17406 USA  1.717.767.6511  [email protected]

INSTALLATION AND HAZARDOUS AREA WARNINGS

These products should not be used to replace proper safety interlocking. No software-based device (or any other solid-state device)

should ever be designed to be responsible for the maintenance of consequential equipment or personnel safety. In particular, Red

Lion disclaims any responsibility for damages, either direct or consequential, that result from the use of this equipment in any

application.

All power, input and output (I/O) wiring must be in accordance with Class I, Division 2 wiring methods and in accordance with the

authority having jurisdiction.

WARNING – EXPLOSION HAZARD – SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS

1, DIVISION 2.

WARNING – EXPLOSION HAZARD – WHEN IN HAZARDOUS LOCATIONS, DISCONNECT POWER BEFORE

REPLACING OR WIRING MODULES.

WARNING – EXPLOSION HAZARD – DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED

OFF OR THE AREA IS KNOWN TO BE NONHAZARDOUS.

AVERTISSEMENTS POUR INSTALLATION ET POUR ENDROITS DANGEREUX

Ces produits ne doivent pas être utilisés pour remplacer le verrouillage de sécurité approprié. Aucun dispositif basé sur un logiciel

(ou tout autre dispositif à l'état solide) devraient jamais être conçus pour être responsable de l'entretien de l'équipement consécutifs

ou la sécurité du personnel. En particulier, Red Lion décline toute responsabilité pour les dommages, directs ou indirects, résultant

de l'utilisation de cet équipement dans n'importe quelle application.

Tout courant, câblage entrée et sortie (I / O) doit être conforme aux méthodes de câblage à la Classe I, Division 2 et conformément

à l'autorité compétente.

AVERTISSEMENT – RISQUE D’EXPLOSION – LA SUBSTITUTION DE TOUT COMPOSANT PEUT NUIRE À LA

CONFORMITÉ DE CLASSE I, DIVISION 2.

AVERTISSEMENT – RISQUE D’EXPLOSION – LORSQUE DANS DES ENDROITS DANGEREUX, DÉBRANCHEZ LE

CORDON D'ALIMENTATION AVANT DE REMPLACER OU DE BRANCHER LES MODULES.

AVERTISSEMENT – RISQUE D’EXPLOSION – NE DÉBRANCHEZ PAS L'ÉQUIPEMENT À MOINS QUE

L'ALIMENTATION AIT ÉTÉ COUPÉE OU QUE L’ENVIRONNEMENT EST CONNU POUR ÊTRE NON DANGEREUX.

Note: All information in this document applies to SixTRAK IPm Open Controller, SixTRAK I/O

Controller, and VersaTRAK IPm RTU, except where otherwise noted. Refer to the Sixnet I/O

Tool Kit software online help system for detailed product specifications and configuration

settings.

Red Lion Controls  20 Willow Springs Circle  York, PA 17406 USA  1.717.767.6511  [email protected]

Section 1

Overview

Introduction

The products covered by this manually are designed for use in industrial control and data

acquisition systems. Refer to the Sixnet Electronic catalog and the individual data sheets for

complete features and benefits. This user manual covers the aspects of hardware installation

and maintenance. For software features and capabilities please refer to Sixnet’s Electronic help

System accessible from within the Sixnet I/O Tool Kit software.

A typical Sixnet station consists of an AC to DC power supply; a Sixnet controller or RTU,

controller, or RTU; and modular I/O modules. The I/O modules can be interfaced via Ethernet

(EtherTRAK), RS485 (RemoteTRAK), or the ST-BUS (SixTRAK). Just about any

combination of these components along with third party hardware and software can be used to

make a system.

*more with an ET-GT-ST-# I/O concentrator

These Sixnet products offer practically unlimited

I/O expansion and communication connectivity.

Up to 20*

modules

Red Lion Controls  20 Willow Springs Circle  York, PA 17406 USA  1.717.767.6511  [email protected]

SixTRAK IPm Open Controller

ST-IPM-####

VersaTRAK IPm RTU

VT-IPM-####

Red Lion Products Covered by this Manual

Red Lion

Software Tools

Red Lion supplies the "mission oriented" tools you need for every step of your project from

the initial specification, through startup, and years of trouble free operation. Configuration

information flows between Sixnet Windows, saving you time (you don't have to enter data

multiple times) and dramatically reducing data entry errors. Refer to the on-line help in the

Sixnet I/O Tool Kit for complete details.

Sixnet

I/O Tool

Kit

The Sixnet I/O Tool Kit is a configuration, calibration and maintenance tool for Sixnet

hardware. Use the I/O Tool Kit to configure I/O features, perform channel-by-channel

calibrations in meaningful engineering units, and perform live diagnostics at each station.

Refer to the electronic help for details.

Here are the optional Feature Sets for the Sixnet I/O Tool Kit:

SCS (Scalable Control System) features

Includes importing, tag exporting, I/O transfers, advanced load options, and the IOmap

shared database. The SCS option is required to develop ISaGRAF programs, using the

ISaGRAF Workbench.

Datalogging

Includes Sixlog datalogging including automatic host and client transfers.

Open LINUX features

Gain access to LINUX-visible features in IPm controllers, including file loading and

advanced diagnostics. A library of functions to access the IPm I/O registers and other

services is supplied with this enhanced license.

Sixlog

Sixlog is datalogging software for Sixnet controller or RTUs, controllers, and RTUs. Data is

logged into protected memory in the unit. Then Sixlog uploads the data files and saves them

into ASCII format files that are easy to import into databases, spreadsheets and other

Windows applications. Access the Sixlog functions from within the Sixnet I/O Tool Kit.

ISaGRAF

The ISaGRAF Workbench allows you to write an IEC 61131 control program for a Sixnet

controller or RTU. All 5 of the IEC 61131 languages are supported, including Ladder Logic

and Function Blocks.

Red Lion Controls  20 Willow Springs Circle  York, PA 17406 USA  1.717.767.6511  [email protected]

Getting Started

with Red Lion

Hardware

Following these steps will make installation and start-up easier.



Mount the Hardware

If you purchased a TrakPak packaged system, the complete enclosure is ready for

installation on any flat surface. If you purchased individual components, refer to the

following sections of this or the appropriate user manuals for information on installing

them into an enclosure.



Install ST-BUS or Communication Wiring to I/O Modules

Make ST-BUS wiring connections to any SixTRAK I/O modules. Refer to a following

section for ST-BUS wiring guidelines. Make the necessary communication connections

to any EtherTRAK or RemoteTRAK I/O modules. If you have a TrakPak packaged

system, all these connections have already been done for you.



Connect Power and I/O Wiring to the Modules

Connect AC power to the Red Lion or user supplied power supply. Make DC power

connections from the power supply to the Red Lion components. Make field wiring

connections to the Sixnet I/O modules and any peripheral equipment. Refer to the

appropriate user manuals for I/O connection details.



Install Communication Cabling

The units covered by this manual come with communication accessories. Snap the pre-

wired RJ45 to DB9 adapter to the RJ45 patch cord (not supplied). Connect this cable

between one of the serial RS232 ports (RJ45 connector) on your controller or RTU and

a serial RS232 port (DB9 connector) on your PC.

Fabricate and install RS232 and RS485 cables as needed to connect to other devices. If

you are using Ethernet units, install the correct cabling and peripherals. Refer to the

documentation for your Ethernet communication devices for details.



Apply Power

Power up the Red Lion components and related peripherals. Observe the status LED on

each unit. Typically a solid ON indicates proper operation. A blinking LED may

indicate that the unit needs to be configured. Refer to the appropriate Red Lion user

manual for details.



Configure Using the Sixnet I/O Tool Kit

Refer to the steps on the next page to create a hardware configuration for each Sixnet

station. Refer to the on-line help in the I/O Tool Kit for details.



Test the Hardware

Use the Test I/O window in the I/O Tool Kit program to verify proper I/O operation of

all Sixnet stations. Refer to the I/O Tool Kit on-line help system.



Configure Your PC Software to Communicate with the Sixnet station(s)

Refer to the documentation for your software.



If You Have Difficulty

If you experience startup trouble, refer to a following page in this document for some

troubleshooting tips or go to www.redlion.net. If you still need assistance then please

contact Red Lion.

Red Lion Controls  20 Willow Springs Circle  York, PA 17406 USA  1.717.767.6511  [email protected]

Using Red Lion

Windows

Software

Below is a quick overview of using the Sixnet I/O Tool Kit. It is supplied on the Sixnet CD

and registering for Level 1 (basic features) is free.

Note: An expanded version of this page has been provided as on-line help. To access it,

click on the Getting Started icon in the I/O Tool Kit online help.

Basic Configuration: Run the Sixnet I/O Tool Kit program and create your panel layouts.

Then configure operating parameters for each Sixnet component, including channel tag

names. Link the SixTRAK I/O modules (if any) and load your configuration to the controller

or RTU. Assign virtual I/O modules and I/O transfers for any EtherTRAK or RemoteTRAK

modules you wish to have the controller or RTU poll. Save this information to a project file.

Using the Test I/O function, verify that you can read and write all your I/O.

Note: Set tag name restrictions in the Sixnet I/O Tool Kit program before creating tag

names to ensure compatibility when exporting them for usage in other Windows

applications.

Your Sixnet components are now ready to exchange I/O data with your Windows

applications via DDE, OPC, or direct DLL calls. (Refer to the "How to Access Sixnet I/O

From a Windows Application" topic in the Sixnet I/O Tool Kit online help.) If you will be

running a Windows application, then continue with the following steps.

Exporting I/O Definitions: (optional, requires the SCS feature set) Some Windows

applications, such as ISaGRAF, Citect and Intellution FIX, can import Sixnet tag names. If

your Windows application supports this feature, run the Sixnet I/O Tool Kit and open your

project file. Export your tag names to a file using the appropriate format.

Note: If you are exporting tag names for ISaGRAF, Citect or Intellution, you must create, or

already have, a project to export tag data into.

Datalogging: (optional, requires the Datalogging feature set) If you will be logging data in

the Sixnet controller or RTU, then create the appropriate datalog configuration(s) and load

them into the unit. Refer to the Sixlog topics in the Sixnet I/O Tool Kit online help for

details.

IEC 61131 Programming: (optional, requires the SCS feature set) If you are using the

ISaGRAF IEC1131 programming software, refer to the Sixnet ISaGRAF on-line help for

detailed instructions.

LINUX capabilities: (optional, requires the IPm Advanced feature set) If you are using

the advanced LINUX IPm capabilities, refer to the Sixnet I/O Tool Kit on-line help for

detailed instructions.

Red Lion Controls  20 Willow Springs Circle  York, PA 17406 USA  1.717.767.6511  [email protected]

Safety

Standards

These industrial Ethernet Switches meet the following standards plus others:

Note: Some ratings may be pending on newer models. Contact Red Lion for latest info.

Sixnet, LLC is an ISO9001:2000 certified company (FM 65232) since 1996. These devices

are design, developed and manufactured per an ISO9001 quality management system.

Electrical safety –

 CE per Low Voltage Directive and EN/IEC 61010-1

 UL recognition per UL508 (UL File # E179490)

 CSA per C22.2/14 (cUL File # E179490)

Markings:

Direct Current: 10-30VDC (minimum/maximum)

Protective Conductor Terminal

See warnings below.

Install the Managed Switches in accordance with local and national electrical codes.

Lightning Danger: Do not work on equipment during periods of lightning activity.

Do not connect a telephone line into one of the Ethernet RJ45 connectors.

EMC (emissions and immunity) –

 CE per the EMC directive, EN 55022 or IEC 61326-1 or EN 61000-6-2/4

 FCC part 15 and ICES 003; Class A. See FCC statement on previous page.

Marine, maritime and offshore –

These devices, when installed in an appropriately IP rated enclosure, comply with the ABS

standards which is similar to DNV No. 2.4 and equivalent Lloyds. See warning below.

For marine and maritime compliance, do not install this product within 5 meters of a

standard or a steering magnetic compass.

WEEE compliance –

These devices comply with the WEEE directive. Do not throw away these devices in the

standard trash. Contact Red Lion regarding proper disposal.

RoHS

RoHS compliance –

These devices comply with the RoHS directive and are consider lead and other hazardous

substance free.

Red Lion Controls  20 Willow Springs Circle  York, PA 17406 USA  1.717.767.6511  [email protected]

Hazardous Locations –

 CE per ATEX directive and EN60079-0/EN60079-15 (Zone 2);

For T4 rating, please see unit label or Declaration of Conformity

 UL per UL1604 (Class I, Div. 2), Groups A,B,C,D (UL File # E192531)

 CSA per C22.2/213 (Class 1, Div. 2), Groups A,B,C,D (cUL File # E192531)

See warnings below.

Consultez les avertissements ci-dessous.

WARNING

(EXPLOSION HAZARD)

SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY

FOR CLASS 1, DIVISION 2 (ZONE 2).

WARNING

(EXPLOSION HAZARD)

WHEN IN HAZARDOUS LOCATIONS, DISCONNECT POWER

BEFORE REPLACING OR WIRING UNITS.

WARNING

(EXPLOSION HAZARD)

DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN

SWITCHED OFF OR THE AREA IS KNOWN TO BE

NONHAZARDOUS.

WARNING

(EXPLOSION HAZARD)

IN HAZARDOUS OR POTENTIALLY HAZARDOUS LOCATIONS,

DO NOT SEPARATE ANY PART OF THE UNIT WHEN

ENERGIZED. USE THE UNIT FOR INTERNAL CONNECTIONS

ONLY.

WARNING

USE THE FOLLOWING POWER SUPPLIES: RM-PS-024-01F AND

ST-PS-024-02 WITH SIXNET’S RECOGNIZED PROGRAMMABLE

CONTROLLERS, OR THEIR EQUIVALENT.

AVERTISSEMENT

(RISQUE D’EXPLOSION)

LA SUBSTITUTION DE TOUT COMPOSANT PEUT NUIRE À LA

CONFORMITÉ DE CLASSE I, DIVISION 2 (ZONE 2).

AVERTISSEMENT

(RISQUE D’EXPLOSION)

LORSQUE DANS DES ENDROITS DANGEREUX, DÉBRANCHEZ

LE CORDON D'ALIMENTATION AVANT DE REMPLACER OU DE

BRANCHER LES MODULES.

AVERTISSEMENT

(RISQUE D’EXPLOSION)

NE DÉBRANCHEZ PAS L'ÉQUIPEMENT À MOINS QUE

L'ALIMENTATION AIT ÉTÉ COUPÉE OU QUE L’ENVIRONNEMENT

EST CONNU POUR ÊTRE NON DANGEREUX.

AVERTISSEMENT

(RISQUE D’EXPLOSION)

DANS LES ENDROITS DANGEREUX OU POTENTIELLEMENT

DANGEREUX, NE PAS SEPARER UNE PARTIE DE L'UNITE SOUS

TENSION. SEULEMENT UTILISEZ L'APPAREIL POUR LES

CONNEXIONS INTERNES.

AVERTISSEMENT

UTILISEZ LES ALIMENTATIONS SUIVANTES: RM-PS-024-01F ET

ST-PS-024-02 AVEC CONTROLEURS PROGRAMMABLE SIXNET

RECONNUS, OU LEUR EQUIVALENT.

Red Lion Controls  20 Willow Springs Circle  York, PA 17406 USA  1.717.767.6511  [email protected]

Section 2

Assembly and Installation

SixTRAK Panel

Assembly

Most Sixnet components snap onto DIN rail strips fastened to a subpanel. Figure 2-1 shows a

sample panel with DIN rail strips and wire duct attached. Recommended DIN rail spacing is

8 inches. This spacing allows room for wire duct to be installed without obstructing field

wiring installation.

The Sixnet components are typically installed against one another, but space may be left

between modules to accommodate other DIN rail mounted components such as terminal

blocks and fuse holders. End clamps are recommended to restrict side-to-side movement.

Figure 2-2 shows the physical dimensions of the units covered by this manual.

Sixnet components can be installed in any orientation and order on your panel.

Sample Layout For a 36” x 30” Enclosure

(Figure 2-1)

Wire Duct

27.0" (68.6 cm)

33.0"

(83.8 cm)

8.0"

(20.3 cm)

6.5"

(16.5 cm)

8.0"

(20.3 cm)

8.0"

(20.3 cm)

Red Lion Controls  20 Willow Springs Circle  York, PA 17406 USA  1.717.767.6511  [email protected]

IPm Controllers and RTU Dimensions

(Figure 2-2)

0.25"

[0.64 cm]

2.92"

[7.42 cm]

0.17"

[0.43]

(clear for

#8 screw)

DIN EN

50022

(not

included)

4.47" [11.35 cm]

4.75" [12.07 cm]

3.17" [8.05 cm]

1.85"

[4.70 cm]

1.65"

[4.19 cm]

SixTRAK IPm,

VersaTRAK IPm,

and SixTRAK

I/O Controller

Front View

ST-GT SIXNET

ST-GT-####

Side View

3.00"

[7.63 cm]

3.17" [8.05 cm]

2.55"

[6.48 cm]

ST-IPM-####

Side View

2.49"

[6.33 cm]

3.17" [8.05 cm]

2.04"

[5.19 cm]

VT-IPM-####

Side View

4.27" [10.83 cm]

4.47" [11.35 cm]

2.92"

[7.42 cm]

3.17"

[8.05 cm]

4.27" [10.83 cm]

1.38" [3.5 cm]

1.06" [2.7 cm]

0.30" [0.76 cm]

DIN EN50022

(not included with units)

(not shown to scale)

(for reference only)

Red Lion Controls  20 Willow Springs Circle  York, PA 17406 USA  1.717.767.6511  [email protected]

Section 3

Power and ST-Bus Wiring

Power

Requirements

Sixnet IPm controllers and RTU accept 24 VDC power from a Sixnet power supply (ST-PS-

024-02N or RM-PS-024-01F) or from a user DC power source of 10 to 30 VDC.

ST-PS-024-02N

(24VDC @ 2A)

The SixTRAK power supply operates on 90 to 260VAC (47 to 63 Hz.). Refer to Figure 3-1

for connections. Tighten these screw terminals to a maximum of 3.48 in-lbs.

ST-PS-024-02N

Power Connections

(Figure 3-1)

RM-PS-024-01F

(24VDC @ 1A)

The RM-PS-024-01F operates on 85-264 VAC (47-63 Hz) or 120-370 VDC. Refer to Figure

3-2 for connections. Tighten the screw terminals to a maximum of 3.48 in-lbs.

RM-PS-024-

01F Power

Connections

(Figure 3-2)

RM-PS-024-01F

Redundant Power

The RM-PS-024-01F allows you to connect auxiliary 24 VDC power (from another RM-PS-

024-01F or other source) to terminals 17 and 18. When auxiliary power is connected, the

RM-PS-024-01F will source most of the power, under normal operating conditions. If the

primary power fails then the auxiliary power will immediately take over.

Current

Requirements

To calculate the current requirements, add the wattage required for the Sixnet controller or

RTU, and modules in use. Then divide the total wattage by the DC power source voltage.

Then add any current needed for user instrumentation loops.

90-260 VAC

Power for controllers,

RTUs, I/O, expanders,

or user loops

Line

Neutral

24 VDC

Line

Neutral

Chassis GND

DC +

DC --

Chassis GND

Optional

Auxiliary

DC Input

Power

Input

Power

Output

DC Power for controllers,

RTUs, I/O, and user loops

Optional Auxiliary

DC Power Input

GND DC+

Extra terminals

for 4-20 loops,

fields devices

and more

DC GND

DC + IN

DC GND

DC+ OUT

Chassis

DC GND

DC+ OUT

DC GND

DC+ IN

Line

Neutral

Chassis

4-20

Input

Field

Device

Discrete

Output

Discrete

Input

Wiring Base

Opt. Auxiliary

Power Input

Red Lion Controls  20 Willow Springs Circle  York, PA 17406 USA  1.717.767.6511  [email protected]

DC Power Wiring

All Sixnet units and user instrumentation loops may be powered from a single DC source.

Refer to Figure 3-3 and 3-4 for typical DC power connections. The user DC power source

must be between 10 to 30 volts.

Redundant Power

Inputs

The SixTRAK IPm and VersaTRAK IPm have redundant power + input terminals. (There is

one common power – terminal.) This allows you to connect two separate power supplies. If

one fails then the other will take over powering your hardware. The SixTRAK I/O Controller

can also have redundant power inputs but requires an externally wired diode. See figure 3-4.

Note: In the SixTRAK IPm and VersaTRAK IPm, the ST C (+) and ST D (-) of the

SixTRAK ST-BUS are internally connected to only the primary power input (terminals 2 and

4). Therefore, when running on only auxiliary power (terminals 3 and 4) then there will be no

power on terminals 16 and 17 (ST C and ST D). If redundant power is desired for the ST-

BUS it is recommended that the auxiliary power + be connected to terminal 16 through an

external diode. The diode should be appropriately sized (current rating) for the number of

SixTRAK I/O modules being powered. See figure 3-3.

SixTRAK IPm and VersaTRAK IPm Power Connections

(Figure 3-3)

or VersaTRAK IPm

SixTRAK IPm

1 2

8 9 10

11 12

15 16

SixTRAK I/O (ST-BUS)

ST D (-)

ST C (+)

Shield GND

ST B

ST A

Chassis GND

Power + Input (Primary)

Power + Input (Auxiliary)

Power - Input

Redundant Power Inputs

To internal circuitry

Optional external

diode required

for ST-BUS

redundant power

These diodes and connections

are internal to the unit.

Red Lion Controls  20 Willow Springs Circle  York, PA 17406 USA  1.717.767.6511  [email protected]

ST-Bus Wiring

Guidelines

ST-Bus wiring connects the SixTRAK I/O modules and expanders to the controller or RTU.

Follow the upcoming guidelines for reliable performance.

ST-Bus

Capability

Max. modules controlled by one controller or RTU ........................................................ 128

Max. modules or expanders connected directly to controller or RTU ............... 20 (any mix)

Max. modules connected to expander output .................................................... 20 (any mix)

Required cable type ........................... Any with 2 individually shielded pairs, 22AWG min.

Recommended cables .......................................... Alpha 2466C, Belden 8723, Carol C1352

Max. cabling off each controller, RTU or expander ........................................... 50 ft. (16M)

ST-EX-001-20U

I/O Expander

See the SixTRAK I/O User manual for details on using the ST-EX-001-20U I/O expander.

Red Lion Controls  20 Willow Springs Circle  York, PA 17406 USA  1.717.767.6511  [email protected]

Connect up to 20 I/O modules or expanders directly to the

controller or RTU with a maximum total cabling of 50 feet.

Likewise, connect up to 20 I/O modules to each expander.

All expanders must be connected directly to the controller or

RTU. (Expanders cannot be cascaded in series.)

ST-Bus connections may form star configurations without

any restrictions.

Route ST-Bus wiring away from power wiring and sources of

electrical interference.

Expanders may be used in cabinets with more than 20 I/O modules as long as the total length of wire

stays within the 50-foot limit. Extending ST-Bus wiring to additional cabinets is not recommended.

Instead, use a gateway, RTU or I/O concentrator in each additional cabinet and run Ethernet, RS232 or

RS485 wiring between the cabinets.

Use the supplied ST-Bus jumpers between adjacent SixTRAK components. Otherwise, use the recommended cable.

I/O

Maximum cabling (total combined)

directly off RTU or Controller: 50 ft. (16m)

RTU or

Controller

I/O

I/O I/O

Maximum cabling (total combined)

off each Expander: 50 ft. (16m)

Expander

I/O

Expander

I/O

RTU or

Controller

Expander

I/O

I/O I/O

I/O

RTU or

Controller

I/O

I/O I/O

ST-BUS

Power & Control Wiring

Route

Separately

17 18 24 25 26 27 28

ST ST ST ST

A B C D

GND

19 20 21 22 23 17 18 24 25 26 27 28

ST ST ST ST

A B C D

GND

ST ST ST ST

A B C D

GND

ST ST ST ST

A B C D

GND

19 20 21 22 23 17 18

With adjacent SixTRAK I/O modules

use the supplied jumper wires

For distances up to 50 ft.

use the recommended cable

SixTRAK I/O module SixTRAK I/O moduleSixTRAK I/O module

Red Lion Controls  20 Willow Springs Circle  York, PA 17406 USA  1.717.767.6511  [email protected]

Section 4

Communications

Communication

ports

The Sixnet controllers and RTUs covered by this manual have various combinations of

Ethernet and serial ports. See the chart below.

Product

RS232

Port A

RS232

Port B

RS485

Port C

RS232

Port D

Ethernet

Port 1

Ethernet

Port 2

Built-in

Switch

ST-IPM-####

VT-IPM-####

RS232 Ports

A and B

These ports are identical in connection and functionality. A RJ45 female connector is provided

for each. The pin-outs follow the EIA/TIA-561standard (See figures 4-1 and 4-2). A pre-wired

DB9F to RJ45F adapter is included with these units. Use this adapter along with a RJ45 male

to RJ45 male straight-thru wired patch cable (not included) to make a connection between a

com port on your PC (DB9 male) and either Port A or B (RJ45 female). Refer to the Sixnet

Electronic catalog for more information on connecting to other equipment.

RJ45 Pin Locations

(for RS232 or Ethernet)

RS485

Port C

This port is found on all units. It provides a RS485 (2-wire, half duplex only) connection to

Sixnet’s RemoteTRAK I/O modules or other equipment. Four terminals (for signal gnd, 485+,

485-, & termination) are provided. Generally, you connect + to + and – to – between units.

However, since there is no standard for RS485 terminal designations you may need to connect

+ to – and – to + in some cases. No damage will result if you connect incorrectly. It is highly

recommended that you tie the signal ground to an appropriate ground (if available) between all

RS485 units. Make sure to use a good quality communication cable with three conductors

(twisted is preferred) plus a shield. To prevent ground loops, the shield should be connected to

chassis ground on only one end of any cable run.

Note: If you have existing wiring that has only two conductors and a shield, you can

use the shield to connect the signal grounds between stations. This is not optimal

(especially for long cable runs) but should work in most situations.

RS485 Termination: All these units have RS485 termination components (150 ohm resistor

and a 0.1 F capacitor connected in series) already inside. To terminate your RS485 network

just tie the “T” terminal to the RS485 – terminal. Make sure to use the same type and size

conductor as used already used for your RS485 – connection. It is recommended that both end

stations of your RS485 network be terminated. Avoid terminating more than two stations.

Refer to the RemoteTRAK I/O User Manual on how to terminate a RemoteTRAK I/O Module.

For 3

party devices, please refer to their user manual for termination instructions.

Bias Resistors: On a RS485 2-wire network, a pair of bias resistors (1K ohm typically)

acting upon the transmit/receive wires may be required. If bias resistors are not present, the

receive inputs on some RS485 devices may react to noise on the floating wires. The bias

resistors will force the transmit/receive wires to a known (non-floating) state when none of the

RS485 devices are transmitting data. Some RS485 devices have bias resistors built-in, and are

enabled through DIP-switch or jumper settings. Make sure there is only one pair of bias

resistors acting upon the network.

Note: If your RS485 network is made up exclusively of Sixnet devices then these bias

resistors are not necessary.

Red Lion Controls  20 Willow Springs Circle  York, PA 17406 USA  1.717.767.6511  [email protected]

RS232

Port D

This port is found only on the VersaTRAK IPm. Five screw terminals (for TD, RD, RTS, CTS,

and GND) are provided to make your connections. Note: The 5

terminal is signal ground and

is shared by the adjacent RS485 Port C. Refer to figure 4-2 for the exact connections.

Ethernet Port 1

(Primary)

This port is found on all units. It is a 10/100BaseTx auto-detecting and auto-crossover Ethernet

port. This means it will auto-detect the speed, and work with either a straight-thru or cross-

wired Ethernet cable. A standard shielded RJ45 connector is provided. See the figures below

for the pin-outs. This port has a fixed unique MAC address. The IP address can be set with the

Sixnet I/O Tool Kit software. Refer to the on-line help for details.

Ethernet Port 2 with

Built-in Switch

This port is found on only the SixTRAK IPm. It is internally tied to an industrial Ethernet

switch (equivalent to Sixnet’s ET-GT-5ES-1). This provides four switched ports (standard

shielded RJ45 connectors) to connect to peripheral equipment such as Sixnet’s EtherTRAK

Ethernet I/O modules. All are 10/100BaseTx auto-detecting and auto-crossover Ethernet ports.

This means they will auto-detect the speed, and work with either a straight-thru or cross-wired

Ethernet cable. This port has a fixed unique MAC address. The IP address can be set with the

Sixnet I/O Tool Kit software. Refer to the on-line help for details.

Note: The primary Ethernet port is not internally tied to the internal Ethernet switch or the

second Ethernet port. The first and second Ethernet ports act independently from each other.

Refer to the Sixnet Electronic Help system for more details and usage tips.

SixTRAK IPm Communication Connections (Figure 4-1)

OPEN CONTROLLER

SixTRAK IPm

1 2

5 6

8 9 10

11 12

15 16

RS232

(RJ45)

1 RI/DSR in

2 DCD in

3 DTR out

4 GND

5 RXD in

6 TXD out

7 CTS in

8 RTS out

(EIA/TIA-561)

G + - T

RS485

Port C

Ethernet

(RJ45)

1 TX+

2 TX-

3 RX+

6 RX-

Ethernet (5 ports)

RS232

Port A

RS232

Port B

Red Lion Controls  20 Willow Springs Circle  York, PA 17406 USA  1.717.767.6511  [email protected]

VersaTRAK IPm Communication Connections (Figure 4-2)

Remote Terminal Unit

VersaTRAK IPm

1 2

8 9 10

11 12

15 16

RS232

(RJ45)

1 RI/DSR in

2 DCD in

3 DTR out

4 GND

5 RXD in

6 TXD out

7 CTS in

8 RTS out

(EIA/TIA-561)

G + - T

RS485

Port C

RTS

CTS

Ethernet

(RJ45)

1 TX+

2 TX-

3 RX+

6 RX-

Ethernet

RS232

Port A

RS232

Port B

RS232

Port D

(These ports share

a common GND.)

Red Lion Controls  20 Willow Springs Circle  York, PA 17406 USA  1.717.767.6511  [email protected]

Section 5

Technical Specifications

Technical

Specifications

Here are the technical specifications for the SixTRAK IPm Open Controller, VersaTRAK IPm

RTU, and SixTRAK I/O.

General

Industrial PowerPC (32 bit data bus)

Compatibility with legacy VersaTRAK RTU and SixTRAK

Programmable I/O Gateway

Fully (except there is no on-board I/O)

Operating system

Embedded LINUX

Unique station addresses (unit Ids)

16,000+ (Sixnet) or 247 (Modbus)

Dynamic memory (RAM)

(for program execution, dynamic variables, dynamic file

system, etc.)

32bit, 0 wait states

xT-IPM-1###  16 Megabytes

xT-IPM-2###  16 Megabytes

xT-IPM-6###  64 Megabytes

Program memory (Flash)

(for Linux OS, program storage, and file system)

xT-IPM-1###  16 Megabytes

xT-IPM-2###  16 Megabytes

xT-IPM-6###  16 Megabytes

Additional Flash memory

xT-IPM-6###  128 Megabytes

Datalogging memory (RAM)

(for datalogging and retained variables)

Battery-backed – Rechargeable Lithium

xT-IPM-1###  512K bytes

xT-IPM-2###  2 Megabytes

xT-IPM-6###  2 Megabytes

Battery-backup time / life

1 year / 10+ years

Real-time clock resolution

10 mS

Real-time clock accuracy

+/-15 seconds per month

I/O expansion

SixTRAK, EtherTRAK, RemoteTRAK

Maximum local I/O (via ST-Bus port)

1,024 (128 SixTRAK modules) (expander required after every 20

modules)

Maximum distributed I/O (application dependent)

50,000+

Datalogging support

Yes – Sixnet Sixlog

Datalogging modes

Trending, alarm logging, sequence of events, event initiated, client

transfers, and others

LINUX capabilities

Practically unlimited (standard option for ST-IPm and VT-IPm)

(OEM only option for ST-GT-####)

Programming

High level C and others

Number of applications allowed

As many as there is memory for

Available FREE source code

Practically unlimited

IEC 61131 PLCopen programming

Yes – Sixnet ISaGRAF

Languages supported

Ladder logic, function chart, function block, instruction list,

structured text, and flow chart

Number of programs allowed to be run in IPm at same

time

1 for ST-GT-####

2 for VT-IPM-####

4 for ST-IPM-####

Cycle time

10 mS minimum (user settable)

Communication capabilities

Master, slave, peer to peer, report on exception, store and forward

and more

Communication media supported

Ethernet, telemetry, telephone (dialup and leased line), radio (dumb

and smart), other wireless, fiber optic, short haul and more

Red Lion Controls  20 Willow Springs Circle  York, PA 17406 USA  1.717.767.6511  [email protected]

Redundancy

Various levels supported

Redundant Ethernet links (ST-IPm only)

Yes – 2 unique MAC & IP addresses allow for 2 unique network

connections

Redundant I/O modules

Yes – multiple modules can interface to the same I/O; an internal

discrete bit reports on-line status of each module

Redundant controllers

Yes – automatic controller switch-over is supported (user

application programming required)

Redundant power inputs (ST-IPM and VT-IPM only)

Yes – automatic switch-over on failure

Backup RS485 communications

Yes – especially with EtherTRAK modules

Watchdogs and Monitors

For run-time diagnostics

CPU watchdog

CPU automatically resets if error is detected; status LED flashes

error code

Communications watchdog

Settable timeout and output action (force off or freeze)

Heartbeat watchdog

Settable timeout & output action (force off or freeze)

Ethernet Port(s)

10/100BaseTx (auto-detecting)

Connection

RJ45 (auto-crossover)

Isolation

1500 Volts RMS 1 minute (60 Hz.)

Message response time (typical)

5 mS

Diagnostic LEDs on each port

Indicates speed, link and activity

Protocols supported

TCP/IP, ARP, UDP, ICMP, DHCP, Modbus/TCP, Sixnet, and more

Independent networks

VT-IPm & ST-GT = 1 w/ unique MAC & IP address

ST-IPm = 2 w/ unique MAC & IP addresses

Network port 1

1 shielded RJ45 connector

Network port 2 (ST-IPm only)

4 shielded RJ45 connectors (linked via integrated Ethernet switch)

Integrated Ethernet switch features

Same as Sixnet’s ET-GT-5ES-1

Serial Ports

300 to 115,200 baud

RS232 Port A

RJ45 (TD, RD, CTS, RTS, CD, DTR, DSR/RI , GND)

RS232 Port B

RJ45 (TD, RD, CTS, RTS, CD, DTR, DSR/RI , GND)

RS485 Port C

Screws (GND, 485+, 485-, termination) (2-wire half-duplex) (GND

common with port D)

RS485 network

Up to 32 (full-load) stations

RS485 distance

Up to 0.5 miles (1 km)

RS232 Port D (VT-IPm only)

Screws (TD, RD, RTS, CTS, GND)

Protocols (master & slave)

Sixnet & Modbus (RTU and ASCII); Many others available in

LINUX

Diagnostic LEDs on each port

Transmit Data (TD) & Receive Data (RD)

Flow Control

Hardware, software, RTS-party (for radios and RS485)

ST-BUS (local I/O) port

Full line of analog and discrete I/O

Modules

Up to 128 (including expanders)

I/O channels

Up to 1,024

Scan time

5 mS minimum (varies depending on quantity and type of I/O

modules)

Benchmark 1: 48 discretes & 8 analog

10 mS

Benchmark 2: 512 discretes

30 mS

Benchmark 3: 128 analogs

40 mS

Benchmark 3: 512 discretes & 128 analogs

80 mS

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