Powerfist 8683005 Le manuel du propriétaire

Catégorie
Coupe-bordures
Taper
Le manuel du propriétaire
V1.0 8683005
Please read and understand all instructions before use. Retain this manual for
future reference.
8683005 1 Ton Shop Crane V1.0
2 For technical questions call 1-800-665-8685
SPECIFICATIONS
Capacity
2,200 lbs.
Max. Lifting Height 78-3/4 in.
Boom Length Range
34-1/2 to 45 in.
Boom Reach 45 in.
Wheel Type Swivel
Wheel Size (4) 3.5 in., (2) 2.5 in.
Material Steel construction
Finish Blue
Folded Dimensions
24-13/64 x 20-13/64 x 55-3/32 in.
Base Length 55-1/2 in.
Base Width
38-3/16 in.
Overall Height 55-1/2 in.
Hydraulic Ram Oil Capacity 600 ml
HAZARD DEFINITIONS
Please familiarize yourself with the hazard notices found in this manual. A
notice is an alert that there is a possibility of property damage, injury or
death if certain instructions are not followed.
DANGER! This notice indicates an immediate and specific hazard that
will result in severe personal injury or death if the proper
precautions are not taken.
WARNING! This notice indicates a specific hazard or unsafe practice that
could result in severe personal injury or death if the proper
precautions are not taken.
CAUTION! This notice indicates a potentially hazardous situation that
may result in minor or moderate injury if proper practices are
not taken.
NOTICE! This notice indicates that a specific hazard or unsafe practice
will result in equipment or property damage, but not
personal injury.
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INTRODUCTION
The 1 Ton Shop Crane is versatile and constructed of heavy-gauge steel. It
holds and supports heavy loads with a clevis hook and is easily moved
around the shop to move the load. It is also foldable for compact storage.
SAFETY
WARNING! Read and understand all instructions before using this tool. The
operator must follow basic precautions to reduce the risk of personal injury
and/or damage to the equipment.
Keep this manual for safety warnings, precautions, operating or inspection
and maintenance instructions.
WORK AREA
1. Operate in a safe work environment. Keep your work area clean, well-
lit and free of distractions. Place lights so you are not working in a
shadow.
2. Keep anyone not wearing the appropriate safety equipment away from
the work area.
3. Store unused tools properly in a safe and dry location to prevent rust
or damage. Lock tools away and keep out of the reach of children.
PERSONAL SAFETY
WARNING! Wear personal protective equipment approved by the Canadian
Standards Association (CSA) or American National Standards Institute (ANSI).
PERSONAL PROTECTIVE EQUIPMENT
1. Always wear impact safety goggles that provide front and side
protection for the eyes. Eye protection equipment should comply with
CSA Z94.3-07 or ANSI Z87.1 standards based on the type of
work performed.
2. Wear gloves that provide protection based on the work materials or to
reduce the effects of tool vibration.
3. Wear protective clothing designed for the work environment and tool.
4. Non-skid footwear is recommended to maintain footing and balance in
the work environment.
5. Wear steel toe footwear or steel toe caps to prevent a foot injury from
falling objects.
8683005 1 Ton Shop Crane V1.0
4 For technical questions call 1-800-665-8685
PERSONAL PRECAUTIONS
Control the tool, personal movement and the work environment to avoid
personal injury or damage to tool.
1. Do not operate any tool when tired or under the influence of drugs,
alcohol or medications.
2. Avoid wearing clothes or jewelry that can become entangled with the
moving parts of a tool. Keep long hair covered or bound.
3. Do not overreach when operating a tool. Proper footing and balance
enables better control in unexpected situations.
SPECIFIC SAFETY PRECAUTIONS
WARNING! DO NOT let comfort or familiarity with product (gained from
repeated use) replace strict adherence to the tool safety rules. If you use
this tool unsafely or incorrectly, you can suffer serious personal injury.
1. Use the correct tool for the job. This tool was designed for a specific
function. Do not modify or alter this tool or use it for an unintended
purpose.
2. Do not use the tool if any parts are damage broken or misplaced.
Repair or replace the parts.
3. The maximum lifting capacity is 1 ton. Know the weight of the load
being lifted. DO NOT overload the crane beyond the rated capacity of
each specified boom position. Overloading can cause damage or failure
of the crane.
3. Do not use this crane to support a load. It is only designed for lifting,
lowering and transporting a load within the shop.
4. Use only slings, levelers or chains with a rated capacity greater than
the weight of the load being lifted.
5. Do not stand under or work under a raised load, serious personal or
property damage could occur.
6. Stabilize the load. Ensure that the load remains stable at all times. Lift
deadweight only.
7. Do not move a load with the boom raised, serious personal or property
damage could occur. Lower the load and boom before moving the shop
crane. Move the load slowly and smoothly to avoid uncontrolled
swinging and possible loss of load.
8. Do not allow the load to swing or drop violently while lowering or moving
the shop crane, serious personal or property damage could occur.
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9. Make sure there is enough clearance around the crane and the load
for movement.
10. Before lowering load, ensure that there are no obstructions underneath
and that all people are standing clear.
11. Inspect the shop crane before each use. DO NOT use if bent, broken,
cracked, leaking or otherwise damaged, any suspect parts are noticed
or it has been subjected to a shock load.
12. Check to ensure that all applicable bolts and nuts are firmly tightened.
13. Never stand directly in front of a loaded shop crane and never leave a
loaded shop crane unattended.
14. Do not use brake fluid or any other improper fluid and avoid mixing
different types of oil when adding hydraulic oil. Only good quality
hydraulic jack oil can be used.
15. Store the crane with the boom in the fully lowered position and
hydraulic ram valve closed when not in use.
HYDRAULIC PRECAUTIONS
DANGER! Seek immediate medical attention if hydraulic fluid under
pressure penetrates your skin. See Injection Injury precautions for
instructions before using a pressurized hydraulic system.
1. Do not touch or handle hydraulic hoses or components while under
pressure. Hydraulic fluid escaping under pressure has sufficient force
to penetrate your clothing and skin. A pinpoint hole may inject
hydraulic fluid into your body. Seek immediate medical attention if this
occurs (see Injection Injury).
2. Never exceed the hydraulic systems load capacity (see Specifications).
3. Do not adjust the hydraulic systems relief setting. The settings are
preset by the factory.
4. Hydraulic oil under pressure is hot and can cause a burn injury if
touched, sprayed or spilled. Allow the hydraulic system to cool before
conducting maintenance.
5. Hydraulic components require regular inspection. Release all pressure
from the system before you inspect it. Replace damaged hydraulic
parts with identical manufacturer's components.
6. Do not attempt makeshift repairs to a hydraulic system. Such repairs
can fail suddenly and create a hazardous condition.
8683005 1 Ton Shop Crane V1.0
6 For technical questions call 1-800-665-8685
7. Hydraulic fluid has a combustible flash point of 200°F (93°F). Do not
expose the fluid to an ignition source.
8. Change your clothing immediately if sprayed with hydraulic fluid. Store
clothing or rags contaminated with hydraulic fluid in an approved
metal safety can with a spring-closing lid and venting designed to
contain a fire.
INJECTION INJURY
DANGER! Seek immediate, professional medical treatment if fluid
penetrates your skin. It may feel like a pricking or sting. Do not wait for the
appearance of symptoms. A toxic reaction can occur from the exposure.
Delay in treatment can lead to amputation or death.
Inform the medical staff that you have a fluid penetration injury as soon as
you arrive at the medical facility. The severity of the symptoms will depend
on the type of fluid injected. Bring the Safety Data Sheet for the fluid with
you to the medical facility if possible.
INJECTION PRECAUTIONS
Fluid can penetrate the skin at 100 PSI pressure. Fluid escaping under
pressure from the tool has sufficient force to penetrate your clothing and
skin. Follow the precautions below to avoid an injection injury.
1. Always check for leaks wearing a face shield, safety goggles,
rubberized gloves and protective clothes.
2. Release all pressure from the system before you inspect it.
3. Do not use your hands to detect a fluid leak. Use a large piece of wood,
cardboard or paper and watch for discolouration.
4. Replace damaged parts with identical manufacturer's components to
ensure it is rated to handle the pressure.
UNPACKING
WARNING! Do not operate the tool if any part is missing. Replace the
missing part before operating. Failure to do so could result in a malfunction
and personal injury.
Remove the parts and accessories from the packaging and inspect for damage.
Make sure that all items in the parts list are included.
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ASSEMBLY & INSTALLATION
Numbered references in parenthesis (#1) refer to the included Parts List.
Dashed numbers in parenthesis (Fig. 1-1) refer to a specific point in an
illustration or image.
1. Attach a 3-1/2 in. swivel wheel (#27) to the two rear corners of the base
and at the end of each leg (#30). Attach each wheel with 4 M8x20 bolts
(#15), washers (#16 and 17) and M8 nuts (#26). Tighten the nuts to
secure swivel wheels.
2. Attach a 2-1/2 in. swivel wheel (#29) to the front of each front corner
base with 4 M8x12 bolts and washers 8 (#16 and 17). Insert each bolt
through the washer and caster, then screw the bolt into the back
bracket. Repeat for the other caster.
3. Insert a leg into the bases bracket. Align the 2 sets of bolt holes and
slide a pin (#28) through each set. Secure with an R-pin (#7). Repeat
with the other leg.
4. Place the main post (#20) onto the front of the base. It will angle
towards the bases rear. Slide 2 M14x100 bolts (#23) through the bolt
holes in the main post and base. Secure loosely with washers 14 (#13
and 34) and an M14 nut (#24).
5. Attach one connecting rod (#31) and the handle (#18) to the left side of
the post. Slide an M16x110 bolt (#14) through the bolt holes. Place the
other connecting rod (#31) onto the bolt and secure loosely with
washers 16 (#11 and 33) and an M16 nut (#12).
6. Secure each connecting rod (#31) to the outside of the base with an
M16x100 bolt (#9). Pass each bolt through the bases bolt holes and
secure each loosely on the inner side with washers 16 (#11 and 13) and
an M16 nut (#12).
7. Tighten all the nuts in Steps 4 to 6.
8. Insert the boom (#6) into the main posts bracket. Slide an M16x110
bolt (#14) through the boom and bracket. Secure with washers 16 (#11
and 33) and an M16 nut (#12).
9. Attach the hydraulic jack to the small bracket near the bottom of the
main post. Hold the jack upright and align the bolt holes with those in
the bottom bracket. Slide an M16x90 bolt (#10) through the bolt holes.
Secure loosely with washers 16 (#11 and 33) and an M16 nut (#12).
Tighten after completing Step 10.
8683005 1 Ton Shop Crane V1.0
8 For technical questions call 1-800-665-8685
10. The hydraulic jacks ram has a bolt hole. Align this bolt hole with the
bolt hole in the bottom bracket of the boom (#6). Slide an M16x90
bolt (#10) through the bracket and rams bolt holes. Secure with
washers 16 (#11 and 33) and an M16 nut (#12). Tighten the nut in Step 9.
11. Slide the top chain link for the hook (#1) into the slot on the extension
boom (#5). Slide an M12x80 bolt (#2) through the bolt holes and chain
link. Secure with washers 12 (#3 and 32) and an M12 nut (#4).
12. Slide the extension boom (#5) into the boom (#6) until the bolt holes
align with the booms bolt holes. Slide a shaft pin (#8) through the bolt
holes and secure with an R-pin (#7).
a. Changes to the boom length will require moving the
bolt hardware.
13. Place the handle (#22) into the bracket on the main post until needed.
SUPPORT BRACKETS INSTALLATION
1. Place the main post (#20) on the base. Do not tighten the screw and
leave a gap between the main post and the base.
2. Assemble the handle (#18) and connecting rod (#31) to the main
post (#20). Adjust the main post to match the holes in the line.
OPERATION
The boom length can be extended, but doing so reduces the maximum weight it
can lift. The boom has the max. weight listed beside each bolt hole.
1. Purge air from the hydraulic system before first use. See Bleeding the
Hydraulic System in the Maintenance section.
2. Position the hook (#1) above the load. The hook can either attach to the
load directly if there is an appropriate attachment point or a harness
(chain or otherwise) may be attached to the hook.
a. Ensure the load is balanced so it does not shift or fall when being
raised, lowered or moved.
3. Turn the hydraulic jacks release-valve clockwise to raise the boom.
4. Insert the handle (#22) into the ram unit (#21) and pump until there is
tension on the chain, but before the load is lifted. Double check the
hook or harness to ensure the connection is correct.
5. Slowly pump the handle to raise the load enough to clear any obstacles
between the lift point and the final destination.
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6. Remove the handle and stow in the bracket on the main post (#20).
7. Push/pull the crane to the destination. Move slowly to prevent the load
from swinging. Stop moving if the load begins to swing and do not
resume until it the load is still. Resume moving, but at a slower pace.
8. Lower the boom arm by gradually turning the hydraulic jacks release
valve counterclockwise. Pause lowering and position the load before
allowing it to come to a rest.
9. Unhook the crane from the load and lower the boom completely to
protect the ram from corrosion.
CARE & MAINTENANCE
1. Maintain the tool with care. A tool in good condition is efficient, easier
to control and will have fewer problems.
2. Inspect the tool components periodically. Repair or replace damaged or
worn components. Only use identical replacement parts when
servicing.
3. Follow instructions for lubricating and changing accessories.
4. Only use accessories intended for use with this tool.
5. Maintain the tools labels and name plates. These carry important
information. If unreadable or missing, contact Princess Auto Ltd.
For replacements.
WARNING! Only qualified service personnel should repair the tool. An
improperly repaired tool may present a hazard to the user and/or others.
HYDRAULIC RAM MAINTENANCE
Monthly maintenance is recommended for the hydraulic ram. Any
restrictions due to dirt, rust, etc. can cause the either slow movement or
extremely rapid jerks, damaging the internal components. The following
steps are designed to keep the pump maintained and operational.
1. Lubricate the cylinder and the pumping mechanism with light oil.
2. Visually inspect for cracked welds, bent, loose, missing parts or
hydraulic oil leaks.
3. Inspect the hydraulic ram immediately if it was subjected to an
abnormal load or shock load.
8683005 1 Ton Shop Crane V1.0
10 For technical questions call 1-800-665-8685
4. Remove any hydraulic pump from service that is damaged, worn down
or operates abnormally, until repaired by an authorized service
technician.
5. Check and maintain the ram oil level.
6. Always store your crane with the hydraulic ram in the fully retracted
position. This will help protect critical areas from corrosion.
7. Do not use brake or transmission fluids or regular motor oil as they
can damage the seals. Always purchase and use products labeled
Hydraulic Oil.
BLEEDING THE HYDRAULIC SYSTEM
Bleed excess air from the hydraulic system as follows:
1. Open the release valve (#36) by turning it counterclockwise.
2. Remove the oil filler screw (#35) and fill the pump with hydraulic fluid.
3. Wait 5 minutes for trapped air to rise to the surface.
4. Pump the handle or pedal for several full strokes to eliminate any air in
the system.
5. Check the oil filler hole and if necessary, top off with more
hydraulic oil.
6. Restore the oil filler screw. Close the release valve by turning
clockwise.
7. Test the ram several times for proper operation before putting it into
use. Do not use the ram if it still does not appear to be working
properly. Have a qualified service technician service or repair the
hydraulic system.
FOLDING THE LEGS
1. Starting with the legs fully
extended, remove the pins and R-
pins (Fig. 1-1) directly above the
2-1/2 swivel wheels.
Fig. 1
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2. Lift one leg upwards until it is
perpendicular to the base. Secure the
leg in place by reinstalling the pin and
R-pin into the bolt hole indicated in Fig.
2-1. Repeat the process on the
other side.
LUBRICATION
Inspect and lubricate the tool when required. Only
use light oil to lubricate all moving parts.
DISPOSAL
Recycle a tool damaged beyond repair at the appropriate facility.
Contact your local municipality for a list of disposal facilities or by-laws for
electronic devices, batteries, oil or other toxic liquids.
IMPORTANT! DO NOT pollute the environment by allowing uncontrolled
discharge of waste oil.
DISPOSAL OF HYDRAULIC FLUID
Do not drain hydraulic oil into the sewer system or dispose in an
uncontrolled location. Hydraulic fluid may take up to a year to breakdown in
the environment and the ingredients may still be toxic. Contact your local
municipality for proper disposal instructions or locations.
Fig. 2
8683005 1 Ton Shop Crane V1.0
12 For technical questions call 1-800-665-8685
TROUBLESHOOTING
Visit a Princess Auto Ltd. location for a solution if the tool does not function
properly or parts are missing. If unable to do so, have a qualified technician
service the tool.
Problem(s)
Possible Cause(s)
Suggested Solution(s)
Crane Oil leaking from cylinder.
Replace seals or fittings as required.
Cylinder ram
does not move.
1. Hydraulic problems.
2. Crane overloaded.
3. Ram jammed.
4. Ram binding.
1. Check hydraulic system and
bleed if necessary.
2. Exceeded capacity of Crane.
Reduce weight of load or use a
crane with a greater weight
capacity.
3. Check cylinder for damage.
Remove defective part and repair.
4. Cylinder ram is
bent. Replace ram
and seals.
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PARTS BREAKDOWN
8683005 1 Ton Shop Crane V1.0
14 For technical questions call 1-800-665-8685
PARTS LIST
#
DESCRIPTION
QTY
1 Chain & Hook Assembly 1
2 Bolt M12x80 1
3 Flat Washer 12 1
4
Nut M12 1
5 Boom Extension 1
6 Boom 1
7
R-pin 5
8 Shaft Pin 1
9 Bolt M16x100 2
10 Bolt M16x90 2
11 Flat Washer 16 6
12
Nut M16 6
13 Flat Washer 14 2
14 Bolt M16x110 2
15
Bolt M8x20 16
16 Spring Washer 8 24
17
Flat Washer 8 24
18 Handle 1
19 Handle Sleeve 3
Main Post 1
21 Ram Unit 1
22 Jack Handle 1
23 Bolt M14x100 2
24 Nut M14 2
Base 1
Nut M8 16
27 Swivel Wheel (3.5 in.) 4
Pin 4
29 Swivel Wheel (2.5 in.) 2
30 Leg 2
31 Connecting Rod 2
32 Spring Washer 12 1
Spring Washer 16 6
Spring Washer 14 2
35 Oil Filler Screw 1
Release Valve 1
37 Bolt M8x12 8
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8683005 1 Ton Shop Crane V1.0
16 For technical questions call 1-800-665-8685
V1,0 8683005
Vous devez lire et comprendre toutes les instructions avant d'utiliser l'appareil.
Conservez ce manuel afin de pouvoir le consulter plus tard.
8683005 Grue d’atelier, 1 tonne V1,0
2 En cas de questions techniques, appelez le 1-800-665-8685
SPÉCIFICATIONS
Capacité 2 200 lb
Hauteur de levage
0 à 78 3/4 po
Longueur de flèche
29 7/8 à 45 po
Portée de la flèche 45 po
Type de roue Pivotante
Taille de roue (4) 3,5 po, (2) 2,5 po.
Matériau Construction en acier.
Finition
Bleu
Dimensions, pl 24 13/64 x 20 13/64 x 55 3/32 po
Longueur de base
55 1/2 po
Largeur de base
38 3/16 po
Hauteur hors tout 55 1/2 po
Capacité dhuile du rin hydraulique
600 mL
FINITIONS DE DANGER
Veuillez-vous familiariser avec les avis de danger qui sont présentés dans ce
manuel. Un avis est une alerte indiquant qu'il existe un risque de dommage
à la propriété, de blessure ou de décès si on ne respecte pas certaines
instructions.
DANGER ! Cet avis indique un risque immédiat et particulier qui
entraînera des blessures corporelles graves ou même la
mort si on omet de prendre les précautions nécessaires.
AVERTISSEMENT ! Cet avis indique un risque particulier ou une pratique non
sécuritaire qui pourrait entraîner des blessures
corporelles graves ou même la mort si on omet de
prendre les précautions nécessaires.
ATTENTION ! Cet avis indique une situation possiblement dangereuse qui
peut entraîner des blessures mineures ou modérées si on
ne procède pas de la façon recommandée.
AVIS ! Cet avis indique un risque particulier ou une pratique non
sécuritaire qui entraînera des dommages au niveau de
l'équipement ou des biens, mais non des
blessures corporelles.
V1,0 Grue d’atelier, 1 tonne 8683005
Visitez www.princessauto. c om pour plu s d 'in form ati on s 3
INTRODUCTION
La grue datelier de 1 tonne est polyvalente et construite en acier épais. Elle
retient et supporte des charges lourdes avec un crochet à chape et elle peut
facilement être déplacée dans latelier pour bouger la charge.
SÉCURI
AVERTISSEMENT ! Veuillez lire et comprendre toutes les instructions avant
d'utiliser cet outil. L'utilisateur doit respecter les précautions de base
lorsqu'il utilise cet outil afin de réduire le risque de blessure ou de
dommage à l'équipement.
Conservez ce manuel qui contient les avertissements de sécurité, les
précautions, les instructions de fonctionnement ou d'inspection et d'entretien.
AIRE DE TRAVAIL
1. Travaillez dans un environnement de travail sécuritaire. Gardez votre
aire de travail propre, bien éclairée et exempte de toute distraction.
Placez les lampes de façon à ne pas travailler dans lombre.
2. Assurez-vous que les personnes qui ne portent pas l'équipement de
sécurité approprié ne se trouvent pas à proximité de l'aire de travail.
3. Rangez les outils correctement dans un lieu sécurisé et sec. Gardez les
outils hors de la portée des enfants.
SÉCURITÉ PERSONNELLE
AVERTISSEMENT ! Portez de l'équipement de protection personnelle
homolog par l'Association canadienne de normalisation (CSA) ou
l'American National Standards Institute (ANSI).
ÉQUIPEMENT DE PROTECTION PERSONNELLE
1. Portez toujours des lunettes antiprojections qui offrent une protection
frontale et latérale pour les yeux. L'équipement de protection des yeux
devrait être conforme à la norme CSA Z94.3-07 o u ANSI Z87.1 fonction
du type de travail effectué.
2. Portez des gants qui protègent en fonction des matériaux de travail et
pour réduire les effets des vibrations de l'outil.
3. Portez des vêtements de protection conçus pour l'environnement de
travail et pour l'outil.
4. Les chaussures antidérapantes sont recommandées pour maintenir la
stabilité et l'équilibre au sein de l'environnement de travail.
8683005 Grue d’atelier, 1 tonne V1,0
4 En cas de questions techniques, appelez le 1-800-665-8685
5. Portez des chaussures à embout d'acier ou à coquilles d'acier pour
éviter les blessures aux pieds dues à la chute d'objets.
PRÉCAUTIONS PERSONNELLES
Gardez le contrôle de l'outil, de vos mouvements et de l'environnement de
travail pour éviter les blessures ou le bris de l'outil.
1. N'utilisez pas l'outil si vous êtes fatigué ou sous l'effet de drogues,
d'alcool ou de médicaments.
2. Évitez de porter des vêtements ou des bijoux pouvant se prendre dans les
pièces mobiles d'un outil. Gardez les cheveux longs recouverts ou attachés.
3. N'utilisez pas l'outil si vous devez étirer les bras pour vous en servir.
Une stabilité et un équilibre appropriés sont nécessaires afin d'avoir un
meilleur contrôle en cas de situations inattendues.
CONSIGNES DE SÉCURITÉ SPÉCIFIQUES
AVERTISSEMENT! Ne permettez PAS au confort ou à votre familiarisation avec
l'outil (obtenus après un emploi répété) de se substituer à une adhésion stricte
aux règles de sécurité de l'outil. Si vous utilisez cet outil de façon dangereuse
ou incorrecte, vous pouvez subir des blessures corporelles graves.
1. Utilisez le bon outil pour la tâche à effectuer. Cet outil a été conçu pour
une utilisation spécifique. Évitez de modifier ou d'altérer cet outil ou de
l'utiliser à une fin autre que celle pour laquelle il a été conçu.
2. La capacité de levage maximale est de 2 tonnes. Il est important que
vous connaissiez le poids de la charge soulevée. Ne soumettez pas la
grue à une charge supérieure à la capacité nominale spécifiée pour
chaque position du bras de levage. Une surcharge peut causer des
dommages ou une faillite de la grue.
3. N’utilisez pas cette grue pour soutenir une charge. Celle-ci nest coue
que pour soulever, abaisser et transporter une charge à lintérieur
de latelier.
4. Utilisez uniquement des élingues, des appareils de mise à niveau ou
des chaînes dont la capacité nominale indiquée excède le poids de la
charge soulevée.
5. Ne vous tenez pas sous une charge soulevée, puisqu'il pourrait en
résulter des blessures corporelles graves ou des dommages à
la propriété.
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Powerfist 8683005 Le manuel du propriétaire

Catégorie
Coupe-bordures
Taper
Le manuel du propriétaire

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