Surge master SHS12000R Manuel utilisateur

Marque: Surge master

Modèle: SHS12000R

Catégorie: Groupes électrogènes

Taper: Manuel utilisateur

Ce manuel convient également à

PRINTED IN CANADA

REV 080316 PART NUMBER: Z97094

FIRST USE: DO NOT attempt to crank or start the engine

before it has been properly lled with the recommended amount and type of oil.

Damage to the generator as a result of failure to follow these instructions will void your

warranty. See the engine owners manual for detailed instructions.

Keep this manual with the Generator at all times

STANDARD PORTABLE

GENERATORS

CERTIFIED.

ELECTRICAL SAFETY

SHS3000

SHS3000R

SHS5000

SHS5000R

SHS7000

SHS7000R

OPERATOR'S MANUAL

SCS3000

SCS3000R

SCS5000

SCS5000R

SCS7000

SCS7000R

SHS3000

SHS3000R

SCS3000

SCS3000R

SHS5000

SHS5000R

SCS5000

SCS5000R

SHS7000

SHS7000R

SCS7000

SCS7000R

U1 Lawn & Garden 250 CCA battery is not included

Thoroughly review this manual and the engine manual for

safe and proper operation.

EMB Manufacturing Inc.

4144 Boomer Line · St. Clements, On · N0B 2M0 · Canada

Ph: (519) 699-9283 · Fax: (519) 699-4146

www.surgemaster.ca

BY EMB MFG INC.

TABLE OF CONTENTS

WARRANTY ............................................................... 3

DELIVERY INSPECTION REPORT ........................... 4

SERIAL NUMBER LOCATION .................................. 5

LABEL INFORMATION ............................................. 5

1 INTRODUCTION ........................................... 6

2 SAFETY ........................................................ 7

2.1 SAFETY DO'S & DON'TS' ......................... 8

2.2 EQUIPMENT SAFETY GUIDELINES ........ 9

2.3 SAFETY TRAINING ................................. 10

2.4 PREPARATION ........................................ 10

2.5 MAINTENANCE SAFETY .........................11

2.6 BATTERY SAFETY ...................................11

2.7 REFUELING SAFETY ............................. 12

2.8 OPERATING SAFETY ............................. 12

2.9 TRANSPORT SAFETY ............................ 13

2.10 STORAGE SAFETY................................. 13

2.11 ELECTRICAL SAFETY ............................ 13

2.12 GAS MOTOR SAFETY ............................ 14

2.13 SIGN-OFF FORM .................................... 15

3 SAFETY SIGNS .......................................... 16

3.1 HOW TO INSTALL SAFETY SIGNS: ....... 16

3.2 SAFETY SIGN EXPLANATIONS: ............ 16

4 OPERATION & FEATURES ....................... 18

4.1 TO THE NEW OPERATOR OR OWNER 18

4.1.1 SAFE CONDITION ................................. 18

4.2 MACHINE COMPONENTS ...................... 19

4.3 MACHINE BREAK-IN .............................. 20

4.4 PREOPERATION CHECKLIST................ 20

4.5 CONTROLS ............................................. 21

4.5.1 ENGINE CONTROLS .............................. 21

4.5.2 ELECTRICAL PANEL FEATURES ........... 22

4.5.3 ELECTRICAL PANEL............................... 23

SHS3000 & SHS3000R ....................... 23

SCS3000 & SCS3000R ....................... 23

SHS5000 & SHS5000R ....................... 23

SCS5000 & SCS5000R ....................... 24

SHS7000 & SHS7000R ....................... 24

SCS7000 & SCS7000R ....................... 24

CIRCUIT BREAKERS:......................... 25

OPERATING HINTS: ........................... 25

4.6 ELECTRICAL LOAD ...........................26

4.6.1 WATTAGE AND LOAD .........................26

REACTIVE LOAD ............................26

RESISTIVE LOAD ...........................26

CONTINUOUS WATTAGE ..............26

MAXIMUM WATTAGE .....................26

4.6.2 CALCULATING LOAD .........................26

4.6.4 WATTAGE CHART ...............................27

5 FIELD OPERATION ................................ 28

5.1 PREPARE ............................................28

5.2 START ..................................................29

5.2.1 STARTING THE GENERATOR:...........29

5.2.2 STOPPING: .........................................29

5.2.3 EMERGENCY STOPPING: .................29

5.2.4 TERRAIN: ...........................................29

5.2.5 WEATHER: ..........................................29

5.2.6 ELECTRICAL LOADS: .........................29

5.2.7 COMPONENT CONDITION: ...............29

5.2.8 ELECTRICAL HAZARDS: ....................29

5.3 RESIDENTIAL......................................30

5.4.1 TRANSPORTING: ...............................30

5.4.2 LIFTING HOOK: ...................................31

5.4.3 FOLDING HANDLE: ............................31

5.5 STORAGE ...........................................32

5.5.1 PLACING IN STORAGE ......................32

5.5.2 REMOVING FROM STORAGE ...........32

6 SERVICE AND MAINTENANCE ............33

6.1 SERVICE .............................................33

6.1.1 FLUIDS AND LUBRICANTS ................33

6.2 MAINTENANCE ...................................34

6.2.1 GENERAL MAINTENANCE .................34

6.2.2 ENGINE MAINTENANCE ....................34

6.2.3 ALTERNATOR MAINTENANCE ..........34

6.2.4 BATTERY MAINTENANCE .................35

7 SPECIFICATIONS ..................................36

7.1 MECHANICAL......................................36

7.2 BOLT TORQUE ....................................37

8 TROUBLE SHOOTING ........................... 38

9 ACCESSORIES ......................................39

10 INDEX .....................................................40

Warranty

WARRANTY

Effective on products retailed on or after January 1, 2015.

This product is warranted to be free of defects in materials and workmanship under normal use and service, for a period of

from the date of purchase, when operated and maintained in accordance with the Operating and Maintenance Instructions

supplied with this unit. Warranty is limited to the repair of the product and/or replacement of parts.

This warranty does not cover the following items:

1) Parts lost or damaged during shipment,

2) Normal maintenance or adjustments

3) Normal replacement of service items.

4) Accessory items / parts not supplied by EMB MFG INC.

5) Damages resulting from:

•misuse, negligence, accident, theft or re

•use of improper or insufcient fuel, uids or lubricants

• use of parts or after market accessories other than genuine EMB MFG INC. parts

•modications, alteration, tampering or improper repair performed by parties other than an authorized servicer

•any device or accessories installed by parties other than an authorized EMB servicer

Engines are covered by the manufacturer of the engine and covered by the warranty period specied by that manufacturer.

Engine warranty must be registered at the engine manufactures website. For service contact your local engine dealer.

Under no circumstances will the manufacturer be liable for any consequential damage or expense of any kind, including loss

of prots. The manufacturer is under no circumstances liable for tow vehicle of any kind. The manufacturer is not liable for

the maintenance of the product.

This warranty is extended only to the original purchaser and is not transferable. Warranty is void if repairs are attempted by

anyone other than an authorized service centre.

If a difculty develops with the product, contact EMB MFG INC. Only our authorized service centres may make repairs to

the product or affect the replacement of defective parts, which will be done at no charge within a reasonable time after the

receipt of the product. Unit or parts shall be returned at the customer’s expense to the authorized service centre. Damage

in transit is not covered by warranty. Include the original purchase receipt with any claim (keep a copy of the receipt

for your les).

The distributor’s liability under warranty is limited to the repair of the product and/or replacement of parts and is given to the

purchaser in lieu of all other remedies including incidental and consequential charges. There are no warranties, expressed

or implied, other than those specied herein.

EMB MFG Inc

4144 Boomer Line, St Clements, ON N0B 2M0 Canada

Phone: 519-699-9283 Fax: 519-699-4146 : attention to Warranty Dept

Email: [email protected]

WARRANTY IS VOID IF NOT REGISTERED

Five (5) Years for Consumer

Two (2) Year for Commercial/Rental

rev.270315

SurgeMaster

Backup Power Series: SHS3000, SHS3000R,

SHS5000, SHS5000R, SHS7000, SHS7000R

Jobsite Rated Series: SCS3000, SCS3000R,

SCS5000, SCS5000R, SCS7000, SCS7000R

DELIVERY INSPECTION REPORT

 Pre-Delivery Inspection

Inspect for damage from shipping, immediately contact

the shipping company if damage is found.

Portable Generator

Check Electrical Connecons

Check Funcon of Generator

Check that Fasteners are ght

Check Engine Fluid Levels

Review Operang and Safety Instrucons

Safety Checks

All Safety Decals Installed

Guards and Shields Installed and Secured

Test GFCI oulets

Review Operang and Safety Instrucons

To activate warranty, register your product online at

www.surgemaster.ca

_________________________________________

Customer’s Name

_________________________________________

Contact Name

_________________________________________

Dealer Name

(_________)_______________________________

Phone Number

_________________________________________

Serial Number

__________ /__________ /__________

Delivery Date

I have thoroughly instructed the buyer on the equipment care, adjustments, safe operation and applicable warranty

policy and reviewed the manual.

_________________________________________

Dealer’s Rep. Signature

__________ /__________ /__________

Date

The product manuals have been received by me and I have been thoroughly instructed as to care, adjustments,

safe operation and applicable warranty policy.

_________________________________________

Owner's Signature

__________ /__________ /__________

Date

SERIAL NUMBER LOCATION

Always reference the serial number of your SurgeMaster generator when ordering parts or requesting service

or other information.

The serial number plate is located where indicated. Please mark the numbers in the spaces provided for

easy reference. (Serial label location is the same for ALL models)

SERIAL NUMBER LOCATION

Backup Power Series or Jobsite Rated Series Portable Gas Generator

Model Number ____________________________________________________

Serial Number ____________________________________________________

Serial Number

Location

LABEL INFORMATION

As you begin to get familiar with your SurgeMaster product, you will notice that there are numerous labels

located on the machine. Here is a brief explanation of what they are for and how to read them.

There are three different types of labelling: safety, informative and product labels.

Safety Labels are pictorial with a yellow background and generally 2

panel. The top panel shows the safety alert (the potential hazard) and the

bottom panel shows the message (how to avoid the hazard).

Safety Notice Labels are pictorial with a blue background and generally

rectangular with single or multiple symbols. The label illustrates

requirements for safe operation (safety equipment, housekeeping etc).

These labels are accompanied by detailed instructions in the owners

manual, with the label illustrated along side.

Informative Labels are generally pictorial with a white background and can vary to the number of panels.

The label will illustrate the function of a feature and is accompanied by detailed instructions in the owners

manual, with the label illustrated along side.

Product Labels are associated with the product and carry various messages (model, serial, etc).

Maintenance Labels are associated with the product and carry various messages. They are generally

pictorial. They may be round or rectangular, have a green background and can vary to the number of

panels. The label may illustrate the type maintenance and frequency in time between services. Labels are

accompanied by detailed instructions in the owners manual, with the label illustrated along side.

See the section on safety signs for safety label denitions. For a complete illustration of labels and label

locations, download the parts manual for your model product at www.embmfg.com.

Z94207

safety alert

message

safety label

1 INTRODUCTION

Congratulations on your choice of the SurgeMaster Generator. This equipment has been designed and

manufactured to meet the needs of a home owner, business operator or industry that needs electric power

during power outage, at a remote location or any time remote power is needed.

Safe, efcient and trouble free operation of your SurgeMaster Generator requires that you and anyone

else who will be using or maintaining the generator, review this SurgeMaster Operators manual and

read and understand the Safety, Operation, Maintenance and Trouble Shooting information contained

within this Manual.

All SurgeMaster generators are CSA certied and are "neutral bonded to frame" this is a safety feature

that means that the neutral line of the electrical circuit has been bonded to the frame of the generator. The

purpose is to make fulll advantage of the overcurrent protection device to prevent shocks & electrocution

due to a short circuit from a defective cord or device. In effect this will cause the current from a short circuit

to travel back to the generator and activate the breaker, instead of through a person to ground

The

SurgeMaster Backup Power Series generator

is designed to be a

reliable source of continuous power for the home owner, or

recreational use.

Utilizing robust gas powered engines to provide a steady and dependable

source of power,

in case of power outage,

or when the need arises.

The Backup Power series is intended to be connected directly to the

appliance/equipment requiring electrical power. It is not recommended to

connect these generators to a home electrical system without appropriate

equipment and a qualied electrician to make the connections.

The

SurgeMaster Jobsite Rated Series generator

are designed with the

contractor in mind. Equipped with GFCI protected outlets, these generators

are a safe and dependable source of continuous power on the job site. Small

and portable,

the gas powered engines produce a steady and dependable

source of power,

for all your power tools.

As well having the neutral

conductor bonded to the frame, Jobsite Rated generators feature GFCI

outlet protection, an OSHA requirement when using portable electrical

equipment on job sites.

From home owners, recreational use campers, hunters, snowmobilers, to jobsite contractors, decks,

docks, & fence builders, rugged roll-cage frame to stand-up to jobsite demands, the SurgeMaster

line-up of generators will get you up and running.

Use the Table of Contents or Index as a guide to locate required information. Keep this manual handy for

frequent reference and to pass on to new operators or owners.

7000 series generators require a U1 Lawn & Garden style battery available from your dealer.

Call your SurgeMaster dealer or the Distributor if you need assistance, information or additional copies of

the manuals.

OPERATOR ORIENTATION - The directions left, right, front and rear, as mentioned throughout this

manual, are determined when facing the control panel

SHS3000 / SHS3000R

SCS3000 / SCS3000R SHS5000 / SHS5000R

SCS5000 / SCS5000R

SHS7000 / SHS7000R

SCS7000 / SCS7000R

2 SAFETY

SAFETY ALERT SYMBOL

Why is SAFETY important to you?

The Safety Alert symbol identies

important safety messages on the

SurgeMaster Generator and in the

manual. When you see this symbol,

be alert to the possibility of personal

injury or death. Follow the instructions

in the safety message.

This Safety Alert symbol means

ATTENTION! BECOME ALERT!

YOUR SAFETY IS INVOLVED!

Accidents Disable and Kill

Accidents Cost

Accidents Can Be Avoided

3 Big Reasons

If you have any questions not answered in this manual or require additional copies or the manual is damaged,

please contact your dealer or SurgeMaster, 4144 Boomer Line, St. Clements, ON, N0B 2M0. Phone (519)

699-9283 or Fax (519) 699-4146.

DANGER - Indicates an imminently hazardous

situation that, if not avoided, will

result in death or serious injury. This

signal word is to be limited to the

most extreme situations typically

for machine components which,

for functional purposes, cannot be

guarded.

WARNING - Indicates a potentially hazardous

situation that, if not avoided, could

result in death or serious injury, and

includes hazards that are exposed

when guards are removed. It may

also be used to alert against unsafe

practices.

CAUTION - Indicates a potentially hazardous

situation that, if not avoided, may result

in minor or moderate injury. It may

also be used to alert against unsafe

practices.

SIGNAL WORDS:

Note the use of the signal words DANGER,

WARNING and CAUTION with the safety

messages. The appropriate signal word for

each message has been selected using the

following guide-lines:

SAFETY

YOU are responsible for the SAFE operation

and maintenance of your SurgeMaster Portable

Generator. YOU must ensure that you and anyone

else who is going to use, maintain or work around the

generator be familiar with the use and maintenance

procedures and related SAFETY information

contained in this manual. This manual will take you

step-by-step through your working day and alerts

you to all good safety practices that should be used

while using the Generator.

Remember, YOU are the key to safety. Good

safety practices not only protect you but also

the people around you. Make these practices a

working part of your safety program. Be certain

that EVERYONE using this equipment is familiar

with the recommended use and maintenance

procedures and follows all the safety precautions.

Most accidents can be prevented. Do not risk injury

or death by ignoring good safety practices.

2.1 SAFETY DO'S & DON'TS'

• DO give operating instructions to operators or

employees before allowing them to operate the

machine, and REVIEW annually thereafter.

• DO NOT run a generator indoors, a generator’s

exhaust contains toxic carbon monoxide, which

you cannot smell or see. Breathing carbon

monoxide can be lethal.

• DO read and understand

ALL Safety and Operating

instructions in the manual and

follow them. Most accidents

can be avoided. The most important safety

device on this equipment is a SAFE operator.

• DO NOT expect a person who has not read

and understood all use and safety instructions

to operate the machine. An untrained operator

is not qualified and exposes himself and

bystanders to possible serious injury or death.

It is the owners responsibility to the operator

to ensure familiarity and understanding of the

machine.

• DO NOT modify the equipment in any way.

Unauthorized modification may impair the

function and/or safety and could affect the life

of the equipment.

• DO NOT risk injury or death by ignoring good

safety practices.

• DO review safety related items annually with

all personnel who will operating or maintaining

the generator

• DO have a rst-aid kit available

for use should the need arise

and know how to use it.

• DO read and understand all

safety signs located on the

machine before using, maintaining, adjusting

or cleaning the generator

• DO have a re extinguisher suitable

for electrical res available, should

the need arise and know how to use it.

• DO inspect and secure all guards

before starting.

• DO wear appropriate protective gear. This list

includes but is not limited to:

• Heavy gloves

• Hearing

protection

• Protective shoes

with slip resistant

soles

• Protective

glasses, goggles

or face shield

• DO prepare before servicing, adjusting,

repairing or unplugging:

• stop the machine, disconnect load

• shut off the engine,

• wait for all moving parts to stop

• clear the area of people, especially small

children.

• DO wear suitable ear protection for prolonged

exposure to excessive noise.

• DO operate on dry level ground

away from combustibles.

• DO NOT touch hot engine

parts, mufer, mufer cover,

engine body, engine oil, etc.

during operation and after the engine has been

shut off. Contact may cause burns.

• DO NOT modify the control panel wiring or any

grounding on the generator

• DO think SAFETY! Work SAFELY!

2.2 EQUIPMENT SAFETY GUIDELINES

Safety of the operator and bystanders is one of the main concerns in designing and developing equipment.

However, every year many accidents occur which could have been avoided by a few seconds of thought and

a more careful approach to handling equipment. You, the operator, can avoid many accidents by observing

the following precautions in this section. To avoid personal injury or death, study the following precautions

and insist those working with you, or for you, follow them.

1. In order to provide a better view, certain

photographs or illustrations in this manual may

show an assembly with a safety shield removed.

However, equipment should never be used in

this condition. Keep all shields in place. If shield

removal becomes necessary for repairs, replace

the shield prior to use.

2. Replace any safety sign or instruction sign that

is not readable or is missing. Location of such

safety signs is indicated in this manual.

3. Never use alcoholic beverages or drugs which

can hinder alertness or coordination while using

this equipment. Consult your doctor about

using this machine while taking prescription

medications.

4. Under no circumstances should young

children be allowed to work with this

equipment. Do not allow persons to use

this until they have read this manual and

have developed a thorough understanding of

the safety precautions and of how it works.

Review the safety instructions with all users

annually.

5. This equipment is dangerous to children and

persons unfamiliar with its operation. The

operator should be a responsible, properly

trained and physically able person familiar with

machinery and familiar with this equipment's

operations. If the elderly are assisting with work,

their physical limitations need to be recognized

and accommodated.

6. Never exceed the limits of a piece of machinery.

If its ability to do a job, or to do so safely, is in

question - DON'T TRY IT.

7. Never run a generator indoors,

a generator’s exhaust contains

toxic carbon monoxide, which you

cannot smell or see. Breathing

carbon monoxide can be lethal.

8. Do not modify the equipment

in any way. Unauthorized

modication may result in serious

injury or death and may impair the

function and life of the equipment.

9. In addition to the design and conguration

of this equipment, including Safety Signs

and Safety Equipment, hazard control and

accident prevention are dependent upon the

awareness, concern, prudence, and proper

training of personnel involved in the operation,

transport, maintenance, and storage of the

machine. Refer also to Safety Messages and

operation instruction in each of the appropriate

sections of the engine and machine manuals.

Pay close attention to the Safety Signs afxed

to the machine.

10. Safe condition involves the following procedure:

• Flip main switch "off" or disconnect all loads

• Shut off the engine.

• Ensure all components have stopped moving.

Safe Condition procedure should be performed

before any service, maintenance work or

storage preparation.

Z94216

2.3 SAFETY TRAINING

1. Train all new personnel and review instructions

frequently with existing workers. Safety is a

primary concern in the design and manufacture

of our products. Unfortunately, our efforts to

provide safe equipment can be wiped out by a

single careless act of an operator or bystander.

2. In addition to the design and conguration

of equipment, hazard control and accident

prevention are dependent upon the awareness,

concern, prudence and proper training of

personnel involved in the operation, transport,

maintenance and storage of this equipment.

3. It has been said, "The best safety feature is an

informed, careful operator."

We ask you to be that kind

of an operator. It is the

operator's responsibility to

read and understand ALL

Safety and Use instructions in the manual and

to follow these. Accidents can be avoided.

4. Working with unfamiliar equipment can

lead to careless injuries. Read this manual

before assembly or using, to acquaint

yourself with the machine. If this machine

is used by any person other than yourself,

or is loaned or rented, it is the machine

owner's responsibility to make certain that

the operator, prior to using:

• Reads and understands the operator's

manuals.

• Is instructed in safe and proper use of

the equipment.

• Understands and knows how to perform

the "safe condition" procedure:

• Flip main switch "off" or disconnect all

loads

• Shut off the engine.

• Ensure all components have stopped

moving.

5. Know your controls and how to stop the engine

and machine quickly in an emergency. Read this

manual and the one provided with your engine.

6. Be certain only a properly trained and physically

able person will use the machinery. A person who

has not read and understood all using and safety

instructions is not qualied to use the machine.

An untrained operator exposes himself and

bystanders to possible serious injury or death.

If the elderly are assisting with the work, their

physical limitations need to be recognized and

accommodated.

2.4 PREPARATION

1. Never use the engine and machine until the

operators have been adequately trained in the

safe operation of the machine and have read

and completely understand:

• Safety, Operation and Feature sections of

this manual,

• Engine Operator's Manual

• Each of the Safety Messages found on the

safety signs on the engine and machine.

2. Personal protection equipment including:

• safety glasses

• safety shoes

• gloves

• hearing protection

are recommended

during assembly,

installation,

operation, adjustment, maintaining, repairing,

removal, cleaning, or moving the generator.

Do not allow long hair, loose tting clothing or

jewellery to be around equipment.

3. PROLONGED EXPOSURE TO LOUD NOISE

MAY CAUSE PERMANENT HEARING LOSS!

Power equipment can often be noisy enough

to cause permanent, partial hearing loss. We

recommend that you wear

hearing protection on a full-

time basis. Noise over 85dB

on a long-term basis can

cause severe hearing loss.

Noise over 90db adjacent to

the Operator over a long-term

basis may cause permanent,

total hearing loss.

4. Clear working area of stones, branches or hidden

obstacles that might be hooked or snagged,

causing injury or damage.

5. Use only in daylight or good articial light.

6. Be sure machine is properly mounted, adjusted

and in good operating condition.

7. Ensure that all safety shielding and safety signs

are properly installed and in good condition.

8. If fuel is on site, store it well away from the

machine and ammable materials.

9. Perform the "PreOperation Checklist" procedure

before starting work.

12. When performing

maintenance on this

equipment always have at

least 2 workers present. Do

not work alone in case an

emergency should arise.

13. When cleaning any parts, do not use gasoline

but use regular cleanser.

14. Always use proper tools, that are in good

condition. Make sure you understand how to

use them, before performing any service work.

2.6 BATTERY SAFETY

1. Wear gloves and safety glasses or face shield

when working on or near batteries.

2. Use a battery carrier to lift the battery or place

hands at opposite corners to avoid spilling

acid through the vents.

3. Avoid contact with battery electrolyte:

External Contact: Flush immediately with

water.

Eye Contact: Flush with water for 15 minutes.

Get prompt medical attention. Clean up any

spilled electrolyte immediately.

4. Avoid contact with battery posts, terminals

and related accessories, they contain lead

and lead compounds, chemicals known to

cause harm. Wash hands immediately after

handling battery.

5. Keep all sparks and ames away from batter-

ies, as gas given off by electrolyte is explo-

sive.

6. To avoid injury from spark

or short circuit, disconnect

battery ground cable before

servicing any part of the elec-

trical system.

7. FROZEN BATTERIES CAN

EXPLODE and result in death

or serious injury. DO NOT

jump start / charge a frozen

battery. Let battery thaw be-

fore charging.

8. DO NOT use or charge the battery if its uid

level is below the LOWER mark.

2.5 MAINTENANCE SAFETY

1. Good maintenance is your responsibility. Poor

maintenance is an invitation to trouble.

2. Follow good shop practices.

• Keep service area clean

and dry.

• Be sure electrical outlets

and tools are properly

grounded.

• Use adequate light for

the job at hand.

3. Make sure there is plenty of

ventilation. Never operate the machine or the

towing vehicle in a closed building. The exhaust

fumes may cause asphyxiation.

4. Put the machine in safe condition before

working on this machine:

• Flip main switch "off" or disconnect all loads

• Shut off the engine.

• Ensure all components have stopped moving.

5. Allow the engine to cool before performing

maintenance, engine components and oil may

be hot enough to cause injury.

6. Never work under equipment unless it is blocked

securely.

7. When performing any service or maintenance

work always use personal protection devices

such as

• safety glasses,

• hand protection - gloves

• hearing protectors

• safety shoes

8. Where replacement parts are necessary for

periodic maintenance and servicing, genuine

factory replacement parts must be used to restore

your equipment to original specications. The

manufacturer will not be responsible for injuries

or damages caused by use of unapproved parts

and/or accessories.

9. An appropriate re extinguisher (electrical res)

and rst aid kit should be kept readily accessible

while performing maintenance on this equipment.

10. Inspect and tighten all bolts, nuts and screws

and check that all electrical and fuel connections

are properly secured to ensure generator is in

a safe condition.

11. When completing a maintenance or service

function, make sure all safety shields and devices

are installed before placing the generator in

service.

Caution: Poison / Danger - Causes

Severe Burns. The battery contains

sulphuric acid. Avoid contact with skin,

eyes or clothing. Keep out of reach of

children.

2.8 OPERATING SAFETY

1. Please remember it is important that you read

and heed the safety signs on the generator.

Clean or replace all safety signs if they cannot

be clearly read and understood. They are there

for your safety, as well as the safety of others.

The safe use of this machine is strictly up to

you, the operator.

2. All things with moving parts are potentially

hazardous. There is no substitute for a cautious,

safe-minded operator who recognizes potential

hazards and follows reasonable safety practices.

The manufacturer has designed this generator

to be used with all its safety equipment properly

attached, to minimize the chance of accidents.

Read and understand operator's manual before

starting, to make sure you have all safety

equipment attached and operational.

3. Close and secure all covers, guards, deectors

and shields before starting and operating.

4. Never run a generator indoors,

a generator’s exhaust contains

toxic carbon monoxide, which you

cannot smell or see. Breathing

carbon monoxide can be lethal.

5. Do not operate near openings to

any building that can be occupied

in order to help avoid the exhaust

hazard.

6. Personal protection equipment

including hearing protection, safety glasses,

safety shoes, and gloves are recommended

during assembly, installation, operation,

adjustment, maintaining, repairing, removal,

or moving.

7. Inspect electrical harness, and controller to

ensure they are in good condition before

operating to maintain control.

8. Keep the generator dry. Operate on a dry surface

under an open well ventilated, covered structure.

9. Never use alcoholic beverages or drugs which

can hinder alertness or coordination while

operating this equipment. Consult your doctor

about operating this machine while taking

prescription medications.

10. Never allow children or unauthorized people to

operate or be around this machine.

11. Plug appliances directly into generator or use a

heavy-duty outdoor-rated extension cord. Make

sure entire extension cord is free of cuts or

tears and the plug has all 3 prongs, especially

a grounding pin.

12. If necessary to connect generator to house

wiring to power appliances, have a qualied

electrician install appropriate equipment. Or,

your utility company may be able to install an

appropriate transfer switch.

13. Keep the working area clean and free of debris

to prevent tripping. Operate only on level

ground.

14. Parts of a generator become very hot during

operation and remain hot for a

time after stopping the engine.

Be careful not to touch the mufer

while it is hot. Let the engine

cool before storing the generator

indoors.

15. To prevent a possible re, keep

the generator at least 3 feet (1

meter) away from building walls

and other equipment during

operation. Do not place ammable objects close

to the engine.

16. NEVER plug the generator into a wall outlet.

This practice, known as backfeeding, can cause

an electrocution risk to utility workers and others

served by the same utility transformer.

Z94216

Z94222

2.7 REFUELING SAFETY

1. Allow the engine to cool if the generator has

been in operation.

2. Refuel only outdoors in a well-ventilated area

with the engine off.

3. Never smoke near fuel, and keep other ames

and sparks away.

4. Do not overll the fuel tank.

5. Always store fuel in an approved

container. Make sure that any

spilled fuel has been wiped up

before starting the engine.

2.11 ELECTRICAL SAFETY

1. The generator produces enough

electric power to cause a serious

shock or electrocution if misused.

2. Using a generator or electrical

appliance in wet conditions

(rain or snow), or near a pool

or sprinkler system, or when

your hands are wet, could

result in electrocution. Keep the

generator and the immediate

area dry.

3. If the generator has been outdoors, unprotected

from the weather, check all of the electrical

components on the control panel before

each use. Moisture can cause a short circuit

in electrical components that could result in

electrocution.

4. Do not connect to a building’s electrical system

unless an transfer / isolation switch has been

installed by a qualied electrician.

5. NEVER tamper with the factory settings of

the engine or engine governor. Engine speed

controls the frequency portion of the electrical

output (60hZ). Personal injury or damage to the

engine or equipment can result if operating in

speed ranges above the maximum or below the

minimum allowable.

2.10 STORAGE SAFETY

1. Store the unit in a well vented area away from

human activity.

2. If possible, store in a dry area, avoid storage

areas with high humidity, because that promotes

rust and corrosion.

3. Avoid any area where power tools are operated

or spark-producing electric motors.

4. Do not allow children to play on or around the

stored machine.

5. Place the generator on a level surface. Tilting or

laying it on its side can cause fuel or oil leakage.

Support the frame with planks if required.

6. Allow the engine / exhaust to cool. A hot engine

and exhaust system can ignite or melt some

materials.

7. With the engine and exhaust system cool, cover

the generator to keep out dust.

8. Do not use a nonporus sheet as a dust cover. A

nonporous cover will trap moisture around the

generator, promoting rust and corrosion.

Z94221

2.9 TRANSPORT SAFETY

1. Comply with Provincial / state and local laws

governing safety and transporting of machinery

on public roads.

2. Do not exceed a safe travel speed. Slow down

for rough terrain and cornering.

3. Do not transport or move the generator with the

engine running.

4. Inspect all access panels and guards to ensure

they are secured.

5. If the generator has been running, allow the

engine to cool for at least 15 minutes before

loading the generator on the transport vehicle.

A hot engine and exhaust system can burn you

and may ignite some materials.

6. Ensure the fuel tank cap is on tight and keep the

generator level when transporting to reduce the

possibility of fuel leakage.

7. Move the fuel valve lever to the OFF position.

8. When using ropes or tie-down straps to secure

the generator for transportation, be sure to only

use the frame bars as attachment points. Do

not fasten ropes or straps to any portions of the

generator body.

9. Do not drink and drive.

10. Just before transport, perform a circle check to

ensure everything is safe and secure.

2.12 GAS MOTOR SAFETY

BEFORE STARTING ENGINE, READ

AND UNDERSTAND THE OPERATING

AND MAINTENANCE INSTRUCTIONS

THAT CAME WITH YOUR ENGINE.

WARNING: DO NOT

1. DO NOT run engine in an enclosed area.

Exhaust gases contain carbon monoxide, an

odourless and deadly poison.

2. DO NOT place hands or feet near moving or

rotating parts.

3. DO NOT store, spill, or use gasoline near an

open ame, or devices such as a stove, furnace,

or water heater which use a pilot light or devices

which can create a spark.

4. DO NOT refuel indoors where area is not well

ventilated. Outdoor refuelling is preferred.

5. DO NOT refuel while engine is running. Allow

engine to cool for 5 minutes before refuelling.

Store fuel in approved safety containers.

6. DO NOT remove fuel tank cap while engine is

running.

7. DO NOT operate engine if gasoline is spilled.

Move machine away from the spill and

avoid creating any ignition until gasoline has

evaporated.

8. DO NOT smoke while lling fuel tank.

9. DO NOT choke carburetor to stop engine.

Whenever possible, gradually reduce engine

speed before stopping.

10. DO NOT run engine above rated speeds. This

may result in injury.

11. DO NOT tamper with governor springs,

governor links or other parts which may

increase the governed speed.

12. DO NOT tamper with the engine speed selected

by the original equipment manufacturer.

13. DO NOT check for spark with spark plug or

spark plug wire removed.

14. DO NOT crank engine with spark plug removed.

If engine is ooded, crank until engine starts.

15. DO NOT strike ywheel with a hard object or

metal tool as this may cause ywheel to shatter

in operation. Use proper tools to service engine.

16. DO NOT operate engine without a mufer.

Inspect periodically and replace, if necessary.

If engine is equipped with a mufer deector,

inspect periodically and replace, if necessary

with correct deector.

17. DO NOT operate engine with an accumulation

of grass, leaves, dirt or other combustible

materials in the mufer area.

18. DO NOT use this engine on any forest covered,

brush covered, or grass covered unimproved

land unless a spark arrester is installed on

the mufer. The arrester must be maintained

in effective working order by the operator. In

the state of California the above is required

by law (Section 4442 of the California Public

Resources Code). Other states may have

similar laws. Federal laws apply on federal land.

19. DO NOT touch hot mufer, cylinder or ns

because contact may cause burns.

20. DO NOT run engine with air cleaner or air

cleaner cover removed.

WARNING: DO

1. ALWAYS DO remove the wire from the spark

plug when servicing the engine or equipment

to prevent accidental starting. Disconnect

the negative wire from the battery terminal if

equipped with a 12 volt starting system.

2. DO keep cylinder ns and governor parts free of

grass and other debris which can affect engine

speed.

3. DO examine mufer periodically to be sure it is

functioning effectively. A worn or leaking mufer

should be repaired or replaced as necessary.

4. DO use fresh gasoline. Stale fuel can gum

carburetor and cause leakage.

5. DO check fuel lines and ttings frequently for

cracks or leaks. Replace if necessary.

2.13 SIGN-OFF FORM

SurgeMaster follows the general Safety Standards specied by the American Society of Agricultural and

Biological Engineers (ASABE) and the Occupational Safety and Health Administration (OSHA). Anyone

who will be using and/or maintaining the Portable Generator must read and clearly understand ALL Safety,

Usage and Maintenance information presented in this manual.

Do not use or allow anyone else to use this generator until such information has been reviewed. Annually

review this information before the season start-up.

Make these periodic reviews of SAFETY and OPERATION a standard practice for all of your equipment.

We feel that an untrained operator is unqualied to use this machine.

A sign-off sheet is provided for your record keeping to show that all personnel who will be working with the

equipment have read and understand the information in the Operator’s Manual and have been instructed

in the operation of the equipment.

EMPLOYEES SIGNATURE EMPLOYERS SIGNATURE

SIGN-OFF FORM

DATE

3 SAFETY SIGNS

1. Keep safety signs clean and legible at all times,

2. Replace safety signs that are missing or have become illegible.

3. Replaced parts that displayed a safety sign should also display the current sign.

4. Safety signs in Section 3 each have a part number displayed with it. Use this part number when ordering

replacement parts.

5. Safety signs are available from your authorized Distributor or Dealer Parts Department or the factory.

Z94222

Z94221

Danger: Never run a

generator indoors, a

generator’s exhaust contains

toxic carbon monoxide,

which you cannot smell

or see. Breathing carbon

monoxide can be lethal.

Caution: Parts of a generator become

very hot during operation and remain hot

for a time after stopping the engine. Be

careful not to touch the mufer while it is

hot. Let the engine cool before storing the

generator indoors.

Caution: A generator produces enough

electrical power to cause serious shock

or electrocution. Using a generator in

wet conditions such as in rain or snow,

, or with wet hands could result in

electrocution. Keep the generator dry.

Caution: Do not refuel the machine

while smoking or when near open ame

or sparks. Fuel is highly ammable,

handle with care.

Caution: Read and understand ALL

safety and operating instructions in

the manual, read and understand ALL

safety labels located on the machine.

The most important safety device on this

equipment is an informed SAFE operator.

3.2 SAFETY SIGN EXPLANATIONS:

3.1 HOW TO INSTALL SAFETY SIGNS:

• Be sure that the installation area is clean and dry.

• Be sure temperature is above 50°F (10°C).

• Determine exact position before you remove the backing paper.

• Remove the smallest portion of the split backing paper.

• Align the sign over the specied area and carefully press the small portion with the exposed sticky

backing in place.

• Slowly peel back the remaining paper and carefully smooth the remaining portion of the sign in place.

• Small air pockets can be pierced with a pin and smoothed out using the piece of sign backing paper.

NEVER use inside a home or

garage, EVEN IF doors and

windows are open.

N'employerJAMAIS dans la

maisonoudans dessecteurs

partiellement inclustelsque des

garages,MÊMESIles portes et

lesfenetressoientouvertes.

Only use OUTSIDE and far

away from windows, doors,

and vents.

Employer seulemer DEHORS

et loin de fenêtres, desporte

et des ventilateurs.

DANGER!

Using a generator indoors CAN KILL YOU IN MINUTES. Generator

Exhaust contains carbon monoxide. This is a poison you cannot see

or smell.

L'utilisation d'un générateur àl'intérieur PEUT VOUS FAIRE MOURIR

EN MINUTES. L'échappement contient le monoxyde de carbone,

Ceci est un toxiqueque vous ne pouveznivoirni sentir.

Z94225

NEUTRAL BONDED TO FRAME

NEUTRE RACCORDÉ AU BÂTI

Z94170

Note: This is a

safety feature and

indicates that the

neutral line of the electrical circuit has been

bonded to the frame of the generator.

REMEMBER - If safety signs have been damaged, removed, become illegible or parts replaced without

safety signs, new signs must be applied. New safety signs are available from your authorized dealer.

3 SAFETY SIGN LOCATIONS

The types of safety signs and locations on the equipment are shown in the illustrations that follow. Good

safety requires that you familiarize yourself with the various safety signs, the type of warning and the area,

or particular function related to that area, that requires your SAFETY AWARENESS.

• Think SAFETY! Work SAFELY!

Z94252 On Both Sides

Models With Electric

Start

Z94255 On Both Sides

Models Without Electric

Start

Z94221

Z94216

Z94215

0°

NEVER use inside a home or

garage, EVEN IF doors and

windows are open.

N'employerJAMAIS dans la

maisonoudans dessecteurs

partiellement inclustelsque des

garages,MÊMESIles portes et

les fenetressoientouvertes.

Only use OUTSIDE and far

away from windows, doors,

and vents.

Employer seulemer DEHORS

et loin de fenêtres, desporte

et des ventilateurs.

DANGER!

Using a generator indoors CAN KILL YOU IN MINUTES. Generator

Exhaust contains carbon monoxide. This is a poison you cannot see

or smell.

L'utilisationd'ungénérateur àl'intérieur PEUT VOUS FAIRE MOURIR

EN MINUTES. L'échappement contient le monoxyde de carbone,

Ceci est un toxiqueque vous ne pouvez ni voir ni sentir.

Z94225

Z94252

Z94222

Z94255

NEVER use inside a home or

garage, EVEN IF doors and

windows are open.

N'employerJAMAIS dans la

maisonoudans dessecteurs

partiellement inclustelsque des

garages,MÊMESIles portes et

les fenetressoientouvertes.

Only use OUTSIDE and far

away from windows, doors,

and vents.

Employer seulemer DEHORS

et loin de fenêtres, desporte

et des ventilateurs.

DANGER!

Using a generator indoors CAN KILL YOU IN MINUTES. Generator

Exhaust contains carbon monoxide. This is a poison you cannot see

or smell.

L'utilisationd'ungénérateur àl'intérieur PEUT VOUS FAIRE MOURIR

EN MINUTES. L'échappement contient le monoxyde de carbone,

Ceci est un toxiqueque vous ne pouvez ni voir ni sentir.

Z94225

4 OPERATION & FEATURES

The SurgeMaster Portable Generators are designed

to provide portable electrical power to equipment

that is not connected to the electrical grid system.

It is the responsibility of the owner or operator

to read this manual and to train all other

operators before they start working with the

machine. Follow all safety instructions exactly.

Safety is everyone's business. By following

recommended procedures, a safe working

environment is provided for the operator,

bystanders and the area around the work site.

Untrained operators are not qualied to use the

machine.

Many features incorporated into this machine are

the result of suggestions made by customers like

you. Read this manual carefully to learn how to use

the Generator safely and how to set it to provide

maximum field efficiency. By following these

instructions in conjunction with a good maintenance

program, your Portable Generator will provide many

years of trouble-free service.

4.1.1 SAFE CONDITION

Ensure all operators understand how to put the

machine in safe condition before working with

this machine,

• Flip main switch "off" or disconnect all loads

• Shut off the engine.

• Ensure all components have stopped moving.

4.1 TO THE NEW OPERATOR OR OWNER

OPERATING SAFETY

• Read and understand operator's manual before

starting. Review safety instructions annually.

• Stop and disable engine, and wait for all moving

parts to stop before servicing, adjusting or

repairing.

• To prevent electrical shocks, do not operate

this generator in the rain or with wet hands.

Generator should be kept dry and not operated

on wet or damp surfaces.

• Close and secure all guards, deectors and

shields before starting and operating.

• Do not connect the generator to a commercial

power line.

• Do not operate with damaged or defective

extension cords, or power cords. Protect

the cord from getting pinched or crushed if it

passes through a window or doorway.

• Use properly rated, grounded 3-prong

extension cords, tools, and appliances.

• Do not operate this generator indoors, or

in areas with poor ventilation. The exhaust

fumes contain carbon monoxide, a poisonous,

odourless, invisible gas. Prolonged exposure

can lead to unconsciousness and death.

• Do not refuel the engine while it is in operation

or still hot. Do not refuel the engine near

open ames, pilot lights or sparking electrical

devices (e.g. power tools, welders or grinders).

• To prevent a possible re, keep the generator

at least 1 meter (3 feet) away from building

walls and other equipment during operation.

• Do not place ammable objects close to the

engine.

• The engine should be refuelled in a well-lit,

adequately vented area. Avoid fuel spillage.

• Never allow children or unauthorized people

to operate or be around this machine.

• Keep the working area clean and free of

debris to prevent tripping. Operate only on

level ground.

• Do not cover the generator while in operation.

Overheating can result in damaged equipment.

• For storage, do not cover the generator until

it has cooled down completely.

• The ambient temperature should not exceed

100° F/40° C.

DO NOT attempt to crank or start the engine

before it has been properly lled with the recommended amount and type of oil.

4.2 MACHINE COMPONENTS

SurgeMaster Portable Generators consists of

several models of generators. Although slightly

different for each model, controls and power outlets

are mounted in similar locations for convenient

access and operation.

The unit is designed to provide electrical power

for work (Jobsite Rated series) or home (Backup

Power series). Each outlet is designed with a circuit

breaker to protect against overload. For protection

against electrical shocks from short circuits, the

machine is neutral bonded to the frame. The entire

assembly is mounted within the frame for added

protection and convenient access.

Series Model

Engine

Alternator

Continuous

wattage

Maximum

wattage

SHS3000 163cc 2.9 21002500

SHS3000R 163cc 2.9 21002500

SHS5000 270cc 4.9 42505000

SHS5000R 270cc 4.9 42504600

SHS7000 389cc 6.8 62506500

SHS7000R 389cc 6.8 62506700

SCS3000 163cc 2.9 2100 2500

SCS3000R 163cc 2.9 21002500

SCS5000 270cc 4.9 42505000

SCS5000R 270cc 4.9 42504600

SCS7000 389cc 6.8 6250 6500

SCS7000R 389cc 6.8 6250 6700

Note:

All SurgeMaster generators are CSA certied and have the safety feature

of the neutral conductor bonded to the frame, an OSHA requirement when

using portable electrical equipment on job sites.

Engine

See "Controls" section

and engine owners

manual for more

engine information.

Outlets

Circuit

Breaker

Frame

4.3 MACHINE BREAK-IN

Although there are no operational restrictions on the

portable generator when used for the rst time, it is

recommended that the following mechanical items

be checked:

A. After operating for 1 hour:

1. Ensure the machine is in safe condition

before checking any components. (see

4.1.1)

2. Review the engine operators manual for

break-in.

3. Inspect the axle, tires, and wheels.

4. Torque all fasteners and hardware.

5. Check that the alternator cooling air intake

and discharge openings are free and

unblocked

6. Check condition of electrical components

and connectors. Keep all components /

connectors in good condition.

B. After operating for 8 hours:

1. Repeat steps 1 through 6 listed above.

(Section A)

2. Go to the normal servicing and maintenance

schedule as dened in the Maintenance

Section.

4.4 PREOPERATION CHECKLIST

Efcient and safe operation of the SurgeMaster

Portable Generator requires that each operator

reads and understands the use procedures and all

related safety precautions outlined in this section.

A PreOperation checklist is provided for the

operator. It is important for both the personal safety

and maintaining good mechanical condition that this

checklist is followed.

Before operating the SurgeMaster Portable

Generator and each time thereafter, the following

areas should be checked off:

Pre-Operation Checklist P

Check and lubricate the machine per the schedule outline

in the Maintenance Section.

Exhaust gas contains poisonous carbon monoxide. Never

run the generator in an enclosed area. Be sure there is

adequate ventilation in the work area.

Check all electrical connections. Replace, repair or clean

as required.

Make sure that all lids, guards and shields are in place,

secured and functioning as designed.

Check condition of the battery and other electrical

components. Keep all components in good condition.

Check the fuel level, Starting with a full tank will help to

eliminate or reduce operating interruptions for refueling.

Check engine fluid levels. Top up as required. Refer to the

engine operators manual.

Check the air filter

Check all power cords that will be used, ensure they are in

good repair.

Check that the alternator cooling air intake and discharge

openings are free and unblocked

Air Discharge

Air Intake

Ensure alternator openings

are free and unblocked

DO NOT attempt to crank or start the engine

before it has been properly lled with the

recommended amount and type of oil.

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Surge master SHS12000R Manuel utilisateur

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Modèle: SHS12000R

Catégorie: Groupes électrogènes

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