Vulcan-Hart VMCS HD Griddle Top Ele Le manuel du propriétaire

©ITW Food Equipment Group, LLC

3600 North Point Blvd.

Baltimore, MD 21222

RETAIN THIS MANUAL FOR FUTURE USE

FORM F-47658 (10-15)

OPERATION AND FIELD INSTALLATION MANUAL

VMCS Heavy Duty Electric Griddle Top

MODELS

VMCS-101

VMCS-102

VMCS-201

VMCS-202

VMCS-101

For additional information on Vulcan or to locate an authorized parts and

service provider in your area, visit our website at www.vulcanequipment.com

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TABLE OF CONTENTS

OPERATIONS

Installation…………………………………………………………………………………………...

Electrical specifications…………………………………………………………………………….

Controls……………………………………………………………………………………………...

Raising/lowering griddle top……………………………………………………………………….

Teflon wrap installation………………………………………………………………………….....

Plate gap adjuster…………………………………………………………………………………..

Using the griddle……………………………………………………………………………………

Care and cleaning……..…………………………………………………………………………...

Shutdown……………………………………………………………………………………………

Maintenance………………………………………………………………………………………...

FIELD INSTALLATION ASSEMBLY

Tools required………………………………………………………………………………………

Mounting bracket assembly……………………………………………………………………….

Mounting bracket installation……………………………………………………………………...

Griddle top installation……………………………………………………………………………..

Mounting plate installation…………………………………………………………………………

Bumper stop installation...…..……………………………………………………………………..

Range of motion.……………………………………………………………………………………

Electrical connections and specifications.……………………………………………………….

Wiring diagram..…………………………………………………………………………………….

Troubleshooting….…………………………………………………………………………………

3

5

6

7

8

9

10

11

14

17

18

19

20

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VMCS HEAVY DUTY ELECTRIC GRIDDLE TOP

GENERAL

VMCS Heavy Duty Electric Griddle Tops are produced with quality workmanship and

materials. Proper installation, usage and maintenance of the griddle top will result in

many years of satisfactory performance.

Thoroughly read this entire manual before beginning and carefully follow all of the

instructions provided.

INSTALLATION

Before installing, check the electrical service to make sure it agrees with the

specifications on the rating plate. If the supply and equipment voltages do not agree, do

not proceed with the installation. Contact your dealer or Vulcan-Hart immediately.

INSTALLATION CODES AND STANDARDS

Your Vulcan griddle top must be installed in accordance with:

In the United States of America:

1. State and local codes

2. National Electrical Code ANSI/NFPA – 70 (latest edition) available from The National

Fire Protection Association,1 Batterymarch Park,Quincy, MA 02269.

3. NFPA Standard #96 Vapor Removal from Cooking Equipment, (latest edition) available

From the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

In Canada:

1. Local code

2. Canadian Electrical Code C22.1 Part 1 (latest edition) available from the Canadian

Standard Association, 5060 Spectrum Way, Suite 100, Mississauga, Ontario, Canada,

L4W 5N6.

ELECTRICAL SPECIFICATIONS

Model No

Description

Voltage

Power

1 Phase Draw

VMCS-101

FLAT

PLATE

208V

3.6 KW

17.3 A

VMCS-102

240V

15.0 A

VMCS-201

GROOVED

PLATE

208V

17.3 A

VMCS-202

240V

15.0 A

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UNPACKING

This griddle top was inspected before leaving the factory. The carrier assumes full responsibility for the

safe delivery upon acceptance of the shipment. Check for possible shipping damage immediately after

receipt.

If the griddle top is found to be damaged, complete the following steps:

1. Carrier must be notified within 5 business days of receipt.

2. Carrier’s local terminal must be notified immediately upon discovery (note time, date, and

who was spoken to), and follow up and confirm with written or electronic communication.

3. All original packing materials must be kept for inspection purposes.

4. The griddle top cannot have been moved, installed, or modified.

5. Notify Vulcan Customer Service immediately at 800-814-2028.

Check that the following have been included:

 Bumper stop assembly(see page 16)

o (4) Bumper stop assembly mounting screws

 (2) Mounting plates (see page 14)

o (4) M10 mounting plate screws

o (4) M10 mounting plate lock washers

 Teflon sheet kit (see page 6)

o (2) Teflon sheets

o (2) Teflon clips

o Teflon bracket

The VMCS mounting bracket (see page 11) is a separate accessory and shipped in

another package. It is recommended that you specify factory mounting of the bracket if

you are purchasing a new griddle with the VMCS Heavy Duty Electric Griddle Top.

The griddle and its parts are hot. Use care when operating, cleaning

or servicing the griddle.

Disconnect power supply and follow lockout / tagout procedures

before cleaning and servicing the appliance.

BEFORE FIRST USE

Remove all packaging material and protective plastic from the unit. It is recommended

that you clean your Vulcan VMCS griddle top thoroughly with a mild soap and water. Wipe

the griddle surface thoroughly with water and wipe dry with a soft clean cloth.

SEASONING THE GRIDDLE

Each time, before turning the unit on, apply high temperature cooking oil – about two

ounces per VMCS top plate. Work the oil into the whole griddle surface.

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After cleaning your griddle with chemicals, you should repeat the seasoning procedure for

proper cooking.

CONTROLS

The heavy duty electric griddle top section is independently controlled by a power switch,

thermostat and high limit cutoff switch. When the power switch (red rocker switch) is

turned ON, the left amber light will illuminate and power will be supplied to the

thermostat. The thermostat cover must be removed to access the thermostat adjustment

knob.

When the thermostat is turned ON, the amber indicator light to the right of the power

switch will illuminate to indicate that the element is on. When the griddle plate reaches

the desired temperature set point, the element will be turned off and the amber indicator

light will go off. The high limit cutoff switch is a safety feature that will cut power to the

heating element to prevent overheating. The high limit switch can be reset by depressing

the high limit reset button. At the end of each day, you must push the power switch to the

OFF position to turn off power to the griddle top section. See Fig. A.

Amber Indicator Lights

 Power Light (Left)

 Heating Light (Right)

High Limit Reset Access Plug

Thermostat Cover

High Limit Reset Button

Thermostat Adjustment Knob

Handle

Power Switch (Center)

Plate Gap Adjuster

Fig. A

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TEFLON WRAP INSTALLATION

To raise the assembly

1. Lift by the handle only

2. Hold handle until assembly holds in

place at the approximate 53° position.

Fig. B

Always hold handle to

maintain control of the unit until lifting

mechanism holds in the desired raised

position or rests in the lowered position.

Do not allow unit to swing upward or

downward under its own power as this

may result in injury or equipment damage.

To lower the assembly

1. Grasp the handle and pull downward.

Continue to hold handle until the unit

stops in lowered position. Fig. C

Do not force unit if it does not

move up and down in the prescribed manner.

The assembly may be damaged by the

application of excessive upward or downward

force. Contact an authorized service

contractor if assembly becomes difficult to

move.

Fig. C

Fig. B

Raised Position

Lowered Position

The griddle and its parts

are hot. Use care when operating,

cleaning or servicing the griddle.

1. Clean off platen using soft cloth, water

and mild soap solution.

2. Slide the Teflon bracket (#944503) into

the sleeve of the Teflon sheet as shown

in Fig. D.

Fig. D

Teflon Bracket

Teflon Sheet Sleeve

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PLATE GAP ADJUSTER

3. Raise the platen to the 53° raised

position. Drape the Teflon sheet

from the right side of the platen by hooking the

front and back of the Teflon bracket to the

Teflon retaining pins. See Fig. E.

4. Pull the Teflon sheet from the right side

around the face of the platen cooking

surface to the left side.

5. Pull the Teflon sheet tight and ensure the

cooking surface of the platen is completely

covered by the Teflon sheet.

6. Secure the Teflon sheet to the left side of

the platen with the two Teflon clips. Push the

clips down over the Teflon sheet, clipping onto

the round rods underneath the sheet. See

Fig. F.

The plate gap adjuster is used to prevent soft

foods from being crushed by the downward force

of the unit. The “1” setting would be used for the

smallest or no gap with “4” being used to create

the largest gap.

Settings are changed by rotating the gap

adjuster body to the left or right until it locks in

place at the desired setpoint.

Fig. E

Fig. F

Teflon Retaining Pin

Teflon Clip

Fig. G

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USING THE VMCS ELECTRIC GRIDDLE TOP

To preheat, wipe the griddle top plate with cooking oil and set the thermostats for the

desired temperatures 10-12 minutes before cooking.

A uniform and systematic approach to loading the griddle will produce the most consistent

product results.

REAR

FRONT

REAR

FRONT

REAR

FRONT

REAR

FRONT

PRODUCT LOADING

The flat cooking surface units feature the Rapid Recovery™ plate which is a composite

material with a stainless steel surface. The grooved cooking surface units have plates

composed of standard, carbon steel. Both cooking surfaces can be scored or dented by

careless use of a spatula or scraper. Be careful not to dent, scratch, or gouge the plate

surface. Do not try to knock off loose food that may be on the spatula by tapping the

corner or the edge of the spatula on the griddle surface. Do not use hardened steel

spatulas. Use mild steel spatulas with rounded corners.

CARE AND CLEANING

The griddle and its parts are hot. Use care when operating, cleaning

or servicing the griddle.

Clean the electric griddle top regularly. A clean griddle always looks better, lasts longer

and performs better. To produce evenly cooked, perfectly browned griddle products keep

the griddle plate clean and free of carbonized grease. Carbonized grease on the surface

hinders the transfer of heat from the griddle surface to the food, resulting in spotty

browning and loss of cooking efficiency. Carbonized grease tends to cling to griddle

foods, giving them a highly unsatisfactory and unappetizing appearance.

To keep the griddle clean and operating at peak efficiency, follow these procedures:

AFTER EACH USE

Clean the electric griddle top with a griddle scraper during the work shift. Keep the

griddle scraper head flat to avoid scratching or gouging the plate. Use a cooking release

agent to prevent product from sticking to the griddle top cooking surface.

ONCE PER DAY

Thoroughly clean all stainless steel exterior panels and surfaces. Clean the cooking

surface with a non-metallic scouring pad (Scotch-Brite™).

Fig. H

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ONCE PER WEEK

Clean the griddle surface thoroughly. A mild detergent solution may be used on the plate

surface to help clean it, but be sure the detergent is thoroughly removed by wiping down

with clear water. After removal of detergent from the surface of the plate, the griddle

should be coated with cooking oil according to the instructions in this manual. Clean

stainless steel surfaces with a damp cloth and polish with a soft dry cloth. To remove

discoloration, use a griddle cleaner. If the griddle usage is very high, consider conducting

this weekly cleaning procedure more than once per week.

Do not use a brick or griddle stone for cleaning.

Do not use metallic scouring pads for cleaning.

Do not use a water-jet to clean the griddle.

Do not use chlorine sanitizer in contact with griddle. Contact can cause

discoloration, corrosion and permanent damage.

Do not use cleaning agents including Sodium Hydroxide, which is common in

household oven cleaners. Contact can cause discoloration, corrosion and

permanent damage.

CARE AND CLEANING OF TEFLON WRAP

1. In between cooking runs and during idle periods, the Teflon sheet should be wiped off

with water and a clean soft cloth.

2. After each day the Teflon sheet should be removed from the platen(s), disassembled

and placed in water with mild soap solution (no abrasive or harsh chemical cleaners

should be used). Gently wash both sides of the Teflon sheet and the hardware with the

soft clean cloth in the mild soap solution.

3. Using water, rinse the Teflon sheet and hardware thoroughly on both sides.

4. Dry the Teflon sheet and hardware using a clean soft cloth.

5. Before reassembling the Teflon sheet to the platen, clean the platen as described in

Care and Cleaning section.

SHUTDOWN OF GRIDDLE

1. Set the power switch to the OFF position. This will shut down the griddle top

completely.

2. Leave unit in the raised, 53° position.

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EXTENDED SHUTDOWN

1. Set the power switch to the OFF position. This will shut down the griddle top

completely.

2. Leave unit in the raised, 53° position.

3. Apply a light coating of cooking oil on the grooved (steel) plate to inhibit rust.

4. Shut off the main electrical supply

MAINTENANCE

The griddle and its parts are hot. Use care when operating, cleaning

or servicing the griddle.

Disconnect power supply and follow lockout / tagout procedures

before cleaning and servicing the appliance.

LUBRICATION

There are no parts on this unit that require lubrication.

SERVICE AND PARTS INFORMATION

Contact the Authorized Service Contractor in your area to obtain service and parts

information. For a complete listing of Service and Parts depots refer to

www.vulcanequipment.com.

When calling for service the following information should be available from the appliance

serial plate: Model Number, Serial Number and voltage.

FIELD INSTALLATION ASSEMBLY

Contact the authorized service contractor in your area for field installation.

The field installation instructions are prepared for the use of trained service technicians and should only

be used by those who are properly qualified. These instructions are not intended to be all

encompassing. You should read, in its entirety, the installation instructions to determine if you have the

necessary tools, instruments and skills required to perform the procedure. The field installation should

not be attempted if you do not have the necessary tools, instruments and skills.

TOOLS REQUIRED FOR FIELD INSTALLATION

1. #2 Philips head screw driver

2. M10 socket driver

3. 7/16” socket driver

4. Rubber mallet

5. Power drill

6. 7/8” deep well socket wrench

7. (2) large “F” clamps

8. 5/32” drill bits for metal

9. Thread lock compound (Loctite Blue®)

10. ¾” wide masking tape

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BRACKET ASSEMBLY AND INSTALLATION

The griddle and its parts are hot. Use care when operating, cleaning

or servicing the griddle.

Disconnect power supply and follow lockout / tagout procedures

before cleaning and servicing the appliance.

Griddle Top

Assembly Mounting Points

Prior to assembly, make sure the

mounting bracket is the correct size. The

back bracket should match the width of

the griddle. Make sure the griddle top

electrical specifications match the

available service. Each griddle top will

require its own separate electrical service.

1. Using (2) washers and (2) ¼”-28 bolts,

assemble one of the side mount

brackets to the back bracket as shown

in Fig. 1. The bolts should be hand

tightened only at this point. Repeat

procedure to attach the other side

mount bracket to the other end of the

back bracket.

2. The entire mounting bracket system

should be assembled at this point as

shown in Fig. 2 with bolts hand

tightened only.

3. Slide mounting bracket system onto

back of the griddle as shown in Fig. 3.

The left and right side brackets should

be pushed up until stopped by the

bottom of the griddle and pushed

forward until stopped by the griddle

back panel. Secure the mounting

bracket system at this location with a

“F” clamp on each side of the assembly

as shown. Place a wood block or other

type of protection between clamp and

griddle plate.

Fig. 1

Fig. 2

Fig. 3

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4. Securely tighten the mounting bracket

system assembly bolts at the left and

right side mounting brackets.

Fig. 4.

5. Check that the left and right mounting

brackets have not moved from position

while the assembly bolts were

tightened. The “F” clamps should still

be in place to prevent the assembly

from moving while drilling holes in the

chassis.

Check before drilling holes in chassis, it

is important that the assembly has not

moved from the location prescribed in

step # 3

6. Using the side mounting bracket as a

guide, drill holes into the griddle chassis

with the 5/32” bits only at the highest

hole and the hole nearest the front of

the unit on the side bracket. See Fig. 5

and Fig 6. Repeat procedure for

opposite side of bracket system

assembly.

7. Insert and tighten 10-24 x ½ screws into

the holes that were drilled in step 6.

Repeat procedure for opposite side of

bracket system assembly. See Fig. 6.

Fig. 4

Fig. 5

Fig. 6

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8. Drill the remaining holes through the

side mounting brackets into the griddle

chassis. Insert and tighten screws as

shown in Fig. 7. Repeat procedure for

the other side of the assembly.

9. Drill holes with 5/32” bits from the rear of

the side mounting bracket into the back

mounting bracket and install wall spacer

with (4) 10-24 x ½” screws as shown in

Fig. 8. Repeat procedure for the other

side of the assembly.

Wall Spacer

10. Install one bottom support bracket every

two feet of griddle width between griddle

top mounting points as needed for

additional support. Bottom support

brackets should be flush with bottom of

griddle chassis and back mounting

bracket. Drill two holes with 5/32” bits

and attach with 10-24 x 2” screws as

shown in Fig.9 to the back mounting

bracket. Repeat for each bottom

support bracket needed.

Cutaway

side view

Fig. 7

Fig. 8

Fig. 9

Bottom support

bracket

- 14 -

It may be necessary to

angle the griddle and hang one of the

four legs off the edge of the table at a

time to complete step 11. Ensure that

the griddle is safely supported and this

step is accomplished with aid of a

second person.

11. Drill two holes with 5/32” bits through

bottom support brackets and into the

bottom of griddle chassis. Insert and

tighten 10-24 x 2” screws as shown in

Fig.10. Repeat as necessary for all bottom

support brackets.

GRIDDLE TOP INSTALLATION

12. Attach masking tape to mounting plate and

slide into position between the griddle back

panel and the top of the selected griddle

top mounting point as shown in

Fig. 11.

13. Use tape to align holes in mounting plate

with holes in griddle top mounting point as

shown in Fig. 12. Tape to hold in position

until installation of griddle top is complete.

Repeat steps 12 and 13 for the bottom

mounting point.

Fig. 10

Fig. 11

Mounting Plate

Griddle top

mounting point

Fig. 12

Mounting Plate

- 15 -

14. Place cardboard or other protective

covering on the gas griddle surface to

prevent scratching.

Ensure that the unit is

safely supported and steps 15 through 20

are accomplished with aid of a second

person.

15. Remove top and rear spring armature

covers. Set into place in the raised

position. Fig. 13.

16. Remove the four retaining clips that

secure the lower pivot rod. Fig 14.

17. Remove the lower pivot rod, then

remove the spring assembly as shown

in Fig 15.

Fig. 13

Fig. 14

Fig. 15

Lower Pivot Rod

Spring Assembly

- 16 -

Ensure that the unit is

safely supported and steps 15 through 20

are accomplished with aid of a second

person.

Apply a thread locking compound

to the mounting bracket screws in steps 18

and 19.

18. Insert and tighten the bottom mounting

bracket screws and washers. Fig.16.

Ensure the mounting screws fully

engage the mounting plate that is

referenced in steps 12 and 13.

19. Set unit to lowered position as shown in

Fig C on page 6. Insert and tighten the

top mounting bracket screws and

washers. Fig.17.

Ensure the mounting screws fully

engage the mounting plate that is

referenced in steps 12 and 13.

Recheck and tighten bottom mounting

screws as necessary.

20. Reverse steps 16 and 17 to reinstall the

spring assembly, lower pivot rod and four

retaining clips. Fig.18

Fig. 16

Fig. 17

Fig. 18

- 17 -

21. Install the bumper stop assembly into top

of armature. Fig. 19

Bumper Stop Assembly

22. Check range of motion as shown in

Fig. 20. The assembly should hold in

place at the raised, 53˚ position and rest

under its own weight in the lowered

position. Refer to page 6 for proper

raising and lowering technique.

23. Reinstall the top and rear spring

armature covers. Fig. 21

24. Repeat proceeding steps as needed for

each griddle top head assembly.

Raised Position

Lowered Position

Fig. 19

Fig. 20

Fig. 21

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ELECTRICAL CONNECTIONS

Electrical and grounding connections must comply with the

applicable portions of the National Electrical Code and/or other local electrical

codes.

Disconnect the electrical power to the griddle and follow lockout /

tagout procedures.

Since the griddle top is not fused, you must connect to a fused circuit equipped with a

suitable disconnecting means as required by local authorities.

Electrical Connections

1. Remove the small junction box cover plate on the back of the unit. This exposes the

VMCS clamshell griddle line leads.

2. Select a suitable knockout on the sides or bottom of the junction box.

3. Connect the griddle’s line leads to the supply wires with factory supplied wire connectors as shown

in the applicable wiring diagrams.

4. Push the excess wire into the junction box and replace the cover plate. Never operate griddle

without cover in place.

ELECTRICAL SPECIFICATIONS

Model No

Description

Voltage

Power

1 Phase Draw

VMCS-101

FLAT

PLATE

208V

3.6 KW

17.3 A

VMCS-102

240V

15.0 A

VMCS-201

GROOVED

PLATE

208V

17.3 A

VMCS-202

240V

15.0 A

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- 20 -

TROUBLESHOOTING

PROBLEM

POSSIBLE CAUSES

Heat does not come on

when power switch is

turned ON

1. Thermostat set too low. Turn to higher setting

2. High limit cutoff switch is tripped – depress reset button.

3. If power switch is not illuminated. Check breaker panel.

4. If power switch is not illuminated, check if main power

supply is disconnected (Call for service).

5. Problem with heating element, thermostat or power

switch. (Call for service)

Heat does not come on

when thermostat is turned

ON

1. Power switch not in the ON position.

2. High limit cutoff switch is tripped – depress reset button.

3. Power not supplied to unit. Check breaker panel.

4. Main power supply disconnected (Call for service).

5. Problem with heating element, thermostat or power

switch. (Call for service)

Unit will not hold or

remain in the raised

position.

1. Not raising high enough. Unit will only hold in place at the

53˚ position.

2. Problem with spring mechanism (Call for service)

Unit will not lower from

the raised position

1. Problem with spring mechanism (Call for service)

Unit will not raise from the

cooking or lowered

position

1. Problem with spring mechanism (Call for service)

Food under-cooked

1. Temperature set too low.

2. Food not cooked for long enough time.

3. Cooking surface not touching or partially touching food

when in the lowered position. Reset the plate gap

adjuster. See page 7.

Food over-cooked

1. Temperature set too high.

2. Food cooked for too long of a time.

3. Cooking surface pressing down too hard when in the

lowered position. Reset the plate gap adjuster. See page

7.

Food is being crushed

1. Cooking surface pressing down too hard when in the

lowered position. Reset the plate gap adjuster. See page

7.

Food sticks to cooking

surface

1. Temperature set too high or too low.

2. Cooking surface needs to be cleaned.

3. Cooking surface not covered with enough cooking oil.

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