Manitowoc RF / RFS / RNS Model Guide d'installation

Part Number 000007644 Rev 01 12/16

RF/RFS/RNS Model

Ice Machines

Installation, Use and Care Manual

This manual is updated as new information and models are released. Visit our website for the latest manual.

www.manitowocice.com

This manual contains English and French Text

Safety Notices

Read these precautions to prevent personal injury:

• Read this manual thoroughly before operating,

installing or performing maintenance on the

equipment. Failure to follow instructions in this

manual can cause property damage, injury or death.

• Routine adjustments and maintenance procedures

outlined in this manual are not covered by the

warranty.

• Proper installation, care and maintenance are essential

for maximum performance and trouble-free operation

of your equipment.

Visit our website www.manitowocice.com for manual

updates, translations, or contact information for

service agents in your area.

• This equipment contains high voltage electricity and

refrigerant charge. Installation and repairs are to be

performed by properly trained technicians aware of

the dangers of dealing with high voltage electricity

and refrigerant under pressure. The technician must

also be certified in proper refrigerant handling

and servicing procedures. All lockout and tag out

procedures must be followed when working on this

equipment.

• This equipment is intended for indoor use only. Do

not install or operate this equipment in outdoor areas.

n

Warning

Follow these electrical requirements during

installation of this equipment.

• All field wiring must conform to all applicable

codes of the authority having jurisdiction. It is

the responsibility of the end user to provide the

disconnect means to satisfy local codes. Refer to rating

plate for proper voltage.

• This appliance must be grounded.

• This equipment must be positioned so that the plug is

accessible unless other means for disconnection from

the power supply (e.g., circuit breaker or disconnect

switch) is provided.

• Check all wiring connections, including factory

terminals, before operation. Connections can become

loose during shipment and installation.

n

Warning

Follow these precautions to prevent personal injury

during installation of this equipment:

• Installation must comply with all applicable

equipment fire and health codes with the authority

having jurisdiction.

• To avoid instability the installation area must be

capable of supporting the combined weight of the

equipment and product. Additionally the equipment

must be level side to side and front to back.

• Ice machines require a deflector when installed on

an ice storage bin. Prior to using a non-OEM ice

storage system with this ice machine, contact the

bin manufacturer to assure their ice deflector is

compatible.

• Remove all removable panels before lifting and

installing and use appropriate safety equipment

during installation and servicing. Two or more people

are required to lift or move this appliance to prevent

tipping and/or injury.

• Do not damage the refrigeration circuit when

installing, maintaining or servicing the unit.

• Connect to a potable water supply only.

• This equipment contains refrigerant charge.

Installation of the line sets must be performed by

a properly trained and EPA certified refrigeration

technician aware of the dangers of dealing with

refrigerant charged equipment.

• Legs or casters must be installed and the legs/casters

must be screwed in completely. When casters are

installed the mass of this unit will allow it to move

uncontrolled on an inclined surface. These units must

be tethered/secured to comply with all applicable

codes. Swivel casters must be mounted on the front

and rigid casters must be mounted on the rear. Lock

the front casters after installation is complete.

• Some 50 Hz models may contain up to 150 grams

of R290 (propane) refrigerant. R290 (propane)

is flammable in concentrations of air between

approximately 2.1% and 9.5% by volume (LEL lower

explosion limit and UEL upper explosion limit). An

ignition source at a temperature higher than 470°C is

needed for a combustion to occur. Refer to nameplate

to identify the type of refrigerant in your equipment.

Only trained and qualified personnel aware of the

dangers are allowed to work on the equipment.

n

Warning

Follow these precautions to prevent personal injury

while operating or maintaining this equipment:

• Read this manual thoroughly before operating,

installing or performing maintenance on the

equipment. Failure to follow instructions in this

manual can cause property damage, injury or death.

• Crush/Pinch Hazard. Keep hands clear of moving

components. Components can move without warning

unless power is disconnected and all potential energy

is removed.

• Moisture collecting on the floor will create a slippery

surface. Clean up any water on the floor immediately

to prevent a slip hazard.

• Objects placed or dropped in the bin can affect

human health and safety. Locate and remove any

objects immediately.

• Never use sharp objects or tools to remove ice or frost.

Do not use mechanical devices or other means to

accelerate the defrosting process.

• When using cleaning fluids or chemicals, rubber

gloves and eye protection (and/or face shield) must

be worn.

DANGER

Do not operate equipment that has been misused,

abused, neglected, damaged, or altered/modified

from that of original manufactured specifications. This

appliance is not intended for use by persons (including

children) with reduced physical, sensory or mental

capabilities, or lack of experience and knowledge, unless

they have been given supervision concerning use of the

appliance by a person responsible for their safety. Do

not allow children to play with, clean or maintain this

appliance without proper supervision.

n

Warning

This product is hermetically sealed and contains

fluorinated greenhouse gas R404A.

DANGER

Follow these precautions to prevent personal injury

during use and maintenance of this equipment:

• It is the responsibility of the equipment owner to

perform a Personal Protective Equipment Hazard

Assessment to ensure adequate protection during

maintenance procedures.

• Do Not Store Or Use Gasoline Or Other Flammable

Vapors Or Liquids In The Vicinity Of This Or Any Other

Appliance. Never use flammable oil soaked cloths or

combustible cleaning solutions for cleaning.

• All covers and access panels must be in place and

properly secured when operating this equipment.

• Risk of fire/shock. All minimum clearances must be

maintained. Do not obstruct vents or openings.

• Failure to disconnect power at the main power supply

disconnect could result in serious injury or death.

The power switch DOES NOT disconnect all incoming

power.

• All utility connections and fixtures must be

maintained in accordance with the authority having

jurisdiction.

• Turn off and lockout all utilities (gas, electric, water)

according to approved practices during maintenance

or servicing.

• Units with two power cords must be plugged into

individual branch circuits. During movement, cleaning

or repair it is necessary to unplug both power cords.

• Never use a high-pressure water jet for cleaning on

the interior or exterior of this unit. Do not use power

cleaning equipment, steel wool, scrapers or wire

brushes on stainless steel or painted surfaces.

• Two or more people are required to move this

equipment to prevent tipping.

• Locking the front casters after moving is the owner’s

and operator’s responsibility. When casters are

installed, the mass of this unit will allow it to move

uncontrolled on an inclined surface. These units must

be tethered/secured to comply with all applicable

codes.

• The on-site supervisor is responsible for ensuring that

operators are made aware of the inherent dangers of

operating this equipment.

• Do not operate any appliance with a damaged cord

or plug. All repairs must be performed by a qualified

service company.

Table of Contents

Part Number 000007644 Rev 01 12/16 5

Safety Notices

Safety Notices ..................................................................................................................... 3

Section 1

General Information

Model Numbers .................................................................................................................. 7

Flake UnderCounter Models ..............................................................................................................7

Nugget UnderCounter Models ..........................................................................................................7

Nugget Modular Models .....................................................................................................................7

Flake Modular Models ..........................................................................................................................7

Adapters ..............................................................................................................................8

RF2300 Bin Adapter Installation........................................................................................................8

Warranty Information ........................................................................................................8

Arctic Pure Water Filter System ......................................................................................... 8

Manitowoc Cleaner and Sanitizer ..................................................................................... 8

Section 2

Installation Instructions

Location of Ice Machine .....................................................................................................9

Clearance Requirements ......................................................................................................................9

Installation Requirements ................................................................................................. 9

Ice Machine Heat of Rejection ........................................................................................... 9

Rack Unit Connection Size .................................................................................................9

Water and Drain Requirements ....................................................................................... 10

Potable Water Requirements .......................................................................................................... 10

Drain Connections .............................................................................................................................. 10

Cooling Tower Applications ............................................................................................................. 10

Ice Machine Water Usage .................................................................................................................10

Water Supply and Drain Line Sizing/Connections .................................................................. 11

Electrical Service ..............................................................................................................12

Voltage .................................................................................................................................................... 12

Fuse/Circuit Breaker ...........................................................................................................................12

Ground Fault Circuit Interrupter .................................................................................................... 12

Minimum Power Cord Specifications ...........................................................................................12

For United Kingdom Only ................................................................................................................ 12

Maximum Breaker Size & Minimum Circuit Amperage Chart .......................................13

QuietQube Remote Condensing Unit..........................................................................................14

Refrigeration System Installation

Remote Condensing Unit Only .......................................................................................15

Usage with Non-Manitowoc Condensing Units ....................................................................... 15

Refrigeration Line Set Installation

Remote Condensing Unit Only ........................................................................................ 16

General ....................................................................................................................................................16

A. Line Set Length ...............................................................................................................................16

B. Line Set Rise or Drop .....................................................................................................................16

C. Suction Line Oil Traps ....................................................................................................................17

Installation Check List ......................................................................................................20

Additional Checks for QuietQube Models ......................................................................21

6 Part Number 000007644 Rev 01 12/16

Table of Contents (continued)

Section 3

Operation

Bin Thermostat And Evaporator Low Temperature Safety Adjustment Chart ............23

Thermostat Adjustment For Altitude .............................................................................23

Altitude Adjustment Chart .............................................................................................................. 23

RF0244/RF0266/RF0385/

RF0388/RF0399/RF0644 & RNS0244/RNS0385Operation ...........................................24

RFS0300 & RNS0300 Operation ......................................................................................24

RNS0600/RFS0650/RNS1000/RFS1200/RFS2300 & RF1200/RF2300 Operation .........24

Section 4

Maintenance

Interior Cleaning and Sanitizing ..................................................................................... 25

Cleaning/Sanitizing Procedure....................................................................................................... 25

Heavily Scaled Cleaning Procedure .............................................................................................. 25

Exterior Cleaning..............................................................................................................25

Cleaning/Sanitizing Procedure .......................................................................................25

Procedure to Clean Heavily Scaled Flake Ice Machines .................................................26

Removal of Parts for Cleaning/Sanitizing ......................................................................27

Ice Chute Removal .............................................................................................................................. 27

Air-Cooled Condenser Cleaning ......................................................................................28

Removal from Service/Winterization .............................................................................28

Water-Cooled Ice Machines ............................................................................................................. 28

Section 5

Troubleshooting

Checklist ............................................................................................................................29

Avis de sécurité

Avis de sécurité .................................................................................................................31

Part Number 000007644 Rev 01 12/16 7

Model Numbers

This manual covers the following models:

FLAKE UNDERCOUNTER MODELS

Self-Contained

Air-Cooled

RF0244A

RF0266A

RF0385A

RF0388A

RF0644A

NUGGET UNDERCOUNTER MODELS

Self-Contained

Air-Cooled

RNS0244A

RNS0385A

NUGGET MODULAR MODELS

Self-Contained

Air-Cooled

Self-Contained

Water-Cooled

Rack Unit

Head Section

QuietQube

Head Section

RCU Remote

Condensing Unit

RNS0308A --- --- --- ---

RNS0608A RNS0609W --- --- ---

RNS1008A RNS1009W --- RNS1078C RCU1098

FLAKE MODULAR MODELS

Self-Contained

Air-Cooled

Self-Contained

Water-Cooled

Rack Unit

Head Section

QuietQube

Head Section

RCU Remote

Condensing Unit

RFS0300A --- --- --- ---

RFS0650A RFS0650W ---- --- ---

RFS1200A RFS1200W RFS1279R RFS1278C RCU1075

RF2300A RF2300W RFS2379R RFS2378C RCU2375

n

Warning

Remove all ice machine panels before lifting and

installing.

,

Caution

Flake ice machines must be installed on a bin. Flake ice

machines cannot be installed on dispensers.

Section 1

General Information

8 Part Number 000007644 Rev 01 12/16

General Information Section 1

Adapters

RF2300 BIN ADAPTER INSTALLATION

n

Warning

PERSONAL INJURY POTENTIAL

RF2300 ice machines are not approved for use on B970

bins. RF2300 ice machines ship with a bracket that must

be used when installing on B1100 and B1400 Series bins.

1. Refer to diagram. Place bracket on bin top and slide

back to engage.

2. Place ice machine on bin: ice machine must fit between

bracket and front ridge.

Warranty Information

Visit www.manitowocice.com for:

• Warranty Verification

• Warranty Registration

• View and download a copy of your warranty

Arctic Pure Water Filter System

Engineered specifically for Manitowoc ice machines. This

water filter is an efficient, dependable, and affordable

method of inhibiting scale formation, filtering sediment,

and removing chlorine taste and odor.

Manitowoc Cleaner and Sanitizer

Manitowoc Ice Machine Metal Safe Cleaner is available in

convenient 16 oz. (473 ml) bottles. Manitowoc Ice Machine

Sanitizer is available in 16 oz. (473 ml) and 1 gal (3.78 L)

bottles.

Cleaner Part Number Sanitizer Part Number

16 oz. 000000084 16 oz. 9405653

1 Gallon 94-05813

Part Number 000007644 Rev 01 12/16 9

Location of Ice Machine

The location selected for the ice machine must meet the

following criteria. If any of these criteria are not met, select

another location.

• The location must be free of airborne and other

contaminants.

• The air temperature must be at least 50°F (10°C), but

must not exceed 110°F (43°C).

• The water temperature must be at least 37°F (3°C), but

must not exceed 90°F (32°C).

• The location must not be near heat-generating

equipment or in direct sunlight.

• The location must be capable of supporting the weight

of the ice machine and a full bin of ice.

• The location must allow enough clearance for water,

drain and electrical connections in the rear of the ice

machine.

• The location must not obstruct airflow through or

around the ice machine.

CLEARANCE REQUIREMENTS

Undercounter Units Air-Cooled Water-Cooled

Top 0" (0 cm) 0" (0 cm)

Sides 2" (5 cm) 2" (5 cm)

Back 8" (20 cm) 8" (20 cm)

NOTE: Allowance must be made for removal when the ice machine is built in. Monthly

removal of the top panel is required for cleaning & sanitizing.

Modular Units

Air-

Cooled

Water-

Cooled

QuietQube

Air-Cooled

Top/Sides 8" (20 cm) 8" (20 cm) 0" (0 cm)

Back 5" (13 cm) 5" (13 cm) 0" (0 cm)

RCU Units Remote Condensing Unit

Front/Back 24" (61 cm)

Sides/Top 6" (15.2 cm)

Installation Requirements

• The ice machine and bin must be level.

• Vent the ice machine and bin drains separately.

• Bin drain termination must have an air gap.

• A backflow preventer is required on water inlet lines.

• The ice machine and bin must be sanitized after

installation.

• Local water conditions may require treatment of the

water to inhibit scale formation, filter sediment, and

remove chlorine odor and taste.

• Routine adjustments and maintenance procedures

outlined in this manual are not covered by the warranty.

Ice Machine Heat of Rejection

Series

Ice Machine

Heat of Rejection

A/C Btuh

Heat of Rejection

Peak Btuh

RF0244 - RF0266

RFS0300

2400 5000

RNS0308 3075 4100

RF0388 - RF0399 3500 5200

RFS0650 - RNS0600 5200 7700

RNS1000 7500 10900

RNS1078C - RFS1200

RN1278C - RFS1279R

7500 14000

RN1400 16000 16400

RF2300 - RFS2300 17000 29500

Ice machines, like other refrigeration equipment, reject

heat through the condenser. It is helpful to know the

amount of heat rejected by the ice machine when sizing air

conditioning equipment.

This information is also necessary when evaluating the

benefits of using water-cooled or remote condensers to

reduce air conditioning loads. The amount of heat added to

an air conditioned environment by an ice machine using a

water-cooled or remote condenser is negligible.

Knowing the amount of heat rejected is also important

when sizing a cooling tower for a water-cooled condenser.

Use the peak figure for sizing the cooling tower.

Rack Unit Connection Size

Model Suction Line Liquid Line

RFS1279R 5/8 inch

(15.9 mm)

3/8 inch

(9.5 mm)

RFS2379R 3/4 inch

(19 mm)

1/2 inch

(12.7 mm)

Section 2

Installation Instructions

10 Part Number 000007644 Rev 01 12/16

Installation Instructions Section 2

Water and Drain Requirements

POTABLE WATER REQUIREMENTS

Follow these guidelines to install water inlet lines:

• Do not connect the ice machine to a hot water supply.

Be sure all hot water restrictors installed for other

equipment are working. (Check valves on sink faucets,

dishwashers, etc.)

• If water pressure exceeds the maximum of 80 psig

(552kPA) recommended pressure, obtain a water

pressure regulator from your Manitowoc distributor.

• Install a water shut-off valve and union for both the ice

making and condenser water lines.

• Insulate water inlet lines to prevent condensation.

• Plumbing must conform to local codes.

,

Caution

Do not apply heat to water valve inlet fitting or over-

tighten. This will damage plastic water inlet connection.

DRAIN CONNECTIONS

Follow these guidelines when installing drain lines to

prevent drain water from flowing back into the ice machine

and storage bin:

• Drain lines must have a 1.5 inch drop per 5 feet of run

(2.5 cm per meter), and must not create traps.

• The floor drain must be large enough to accommodate

drainage from all drains.

• Run separate bin and water-cooled condenser drain

lines. Insulate them to prevent condensation.

• Vent the bin and ice machine drain to the atmosphere.

The ice machine drain requires an 18" (46 cm) vent. Do

not vent the condenser drain on water-cooled models.

• Drains must have a union or other suitable means to

allow in-place disconnection from the ice machine

when servicing is required.

COOLING TOWER APPLICATIONS

A water cooling tower installation does not require

modification of the ice machine. The water regulator valve

for the condenser continues to control the refrigeration

discharge pressure.

It is necessary to know the amount of heat rejection, and

pressure drop through the condenser and water valves

(inlet and outlet) when using a cooling tower on an ice

machine.

• Water entering the condenser must not be lower than

37°F (3°C) or exceed 90°F (32°C).

• Water flow through the condenser must not exceed 5

gal. (19 L) per minute.

• Allow for a pressure drop of 7 psi (48 kPa) between the

condenser water inlet and the outlet of the ice machine.

• Water exiting the condenser must not exceed 110°F

(43°C).

ICE MACHINE WATER USAGE

Series

Ice Machine

Potable Water

Gal/100Lbs Ice

Condenser

Gal/100Lbs Ice

RF0244 - RF0266 11.8 —

RFS0300 - RNS0308 12.0 —

RF0388 12.4 —

RF0399 12.5 —

RNS0600 12.0 109

RFS0650 12.0 73

RF0644 - RNS1000 12.0 —

RFS1200 12.0 118

RN1200 13.2 109

RFS1279R 12.0 —

RF2300 - RFS2300 12.0 138

Part Number 000007644 Rev 01 12/16 11

Section 2 Installation Instructions

WATER SUPPLY AND DRAIN LINE SIZING/CONNECTIONS

Location

Water Temp

Min/Max

Water Pressure

Min/Max

Fitting/Min Tubing Size

Potable

Water Inlet

37°/90°F

(3°/32°C)

14/80 psi

(100/552 kPA)

3/8" FPT

Potable

Water Drain

--- --- 1/2" MPT

Condenser

Water Inlet

37°/90°F

(3°/32°C)

20/150 psi

(138/1034 kPA)

3/8" FPT

RF2300 only = 1/2" FPT

Condenser

Water Drain

--- --- 1/2" MPT

Bin Drain --- --- 3/4" FPT

Large Capacity Bin Drain --- --- 1" FPT

UNDERCOUNTER UNITS

ROUTE

DRAIN

TUBING TO

OPEN SITE

DRAIN

WATER SHUT-OFF VALVE

REQUIRED - ICE MAKING

WATER INLET TUBING 3/8"

MIN. I.D. (.95 CM)

VENT TUBE

18" (46 CM)

LONG

ICE MAKING

WATER INLET

TUBING 3/8" MIN.

I.D. (.95 CM)

VENT TUBE

18" (46 CM)

LONG

SEPARATE BIN AND ICE

MACHINE DRAINS ARE

REQUIRED

ROUTE DRAIN TUBING TO

OPEN SITE DRAIN

MODULAR UNITS

Typical Water Supply Drain Installation

12 Part Number 000007644 Rev 01 12/16

Installation Instructions Section 2

Electrical Service

n

Warning

All wiring must conform to local, state and national

codes.

VOLTAGE

The maximum allowable voltage variation is ±10% of the

rated voltage at ice machine start-up (when the electrical

load is highest).

n

Warning

The ice machine must be grounded in accordance with

national and local electrical codes.

All electrical work, including wire routing and grounding,

must conform to local, state and national electrical codes.

The following precautions must be observed:

• The ice machine must be grounded.

• A separate fuse/circuit breaker must be provided for

each ice machine.

• A qualified electrician must determine proper wire size

dependent upon location, materials used and length

of run (minimum circuit ampacity can be used to help

select the wire size).

• The maximum allowable voltage variation is +/-10 of

the rated voltage at ice machine start-up (when the

electrical load is highest).

• Check all ground screws in the control box and verify

they are tight before starting the ice machine.

Important

Observe correct polarity of incoming line voltage.

Incorrect polarity can lead to erratic ice machine

operation.

FUSE/CIRCUIT BREAKER

A dedicated circuit and a separate fuse/circuit breaker are

required for each ice machine.

GROUND FAULT CIRCUIT INTERRUPTER

We do not recommend the use of a GFCI/GFI circuit

protection with our equipment. If a GFCI/GFI is required

by code, use a GFCI/GFI breaker rather than outlet which is

more prone to intermittent nuisance trips than panel circuit

breakers.

MINIMUM POWER CORD SPECIFICATIONS

The wire size to the receptacle is dependent upon location,

materials used, length of run, etc., so it must be determined

by a qualified electrician. Local, state or national

requirements will supersede our minimum requirements.

FOR UNITED KINGDOM ONLY

As the colors of the wires in the mains lead of the

appliance may not correspond with the colored markings

identifying the terminals in your plug, proceed as follows:

• The wire which is colored green and yellow must be

connected to the terminal in the plug which is marked

with the letter E or by the earth ground symbol or

colored green or green and yellow.

• The wire colored blue must be connected to the

terminal which is marked with the letter N or colored

black.

• The wire colored brown must be connected to the

terminal which is marked with the letter L or colored

red.

Part Number 000007644 Rev 01 12/16 13

Section 2 Installation Instructions

Maximum Breaker Size & Minimum Circuit Amperage Chart

Important

Due to continuous improvements, this information

is for reference only. Please refer to the ice machine

serial number tag to verify electrical data. Serial tag

information overrides information listed on this page.

Series Ice

Machine

Voltage

Phase

Cycle

Air-Cooled Water-Cooled QuietQube

Max

Fuse/

Circuit

Breaker

Min

Circuit

Amps

Total

Circuit

Amps

Max

Fuse/

Circuit

Breaker

Min

Circuit

Amps

Max

Fuse/

Circuit

Breaker

Total

Circuit

Amps

RF0244

115/1/60 15 Amp N/A 7.5 N/A N/A — —

230/1/50 10 Amp N/A 2.7 N/A N/A — —

RNS0244

115/1/60 15 Amp N/A 7.5 N/A N/A — —

230/1/50 10 Amp N/A 2.7 N/A N/A — —

RF0266

115/1/60 15 Amp N/A 7.5 N/A N/A — —

230/1/50 10 Amp N/A 2.7 N/A N/A — —

RF0385

115/1/60 15 Amp N/A 10.0 N/A N/A — —

230/1/50 10 Amp N/A 3.3 N/A N/A — —

RNS0385

115/1/60 15 Amp N/A 10.0 N/A N/A — —

230/1/50 10 Amp N/A 3.3 N/A N/A — —

RF0388

115/1/60 15 Amp N/A 10.0 N/A N/A — —

230/1/50 10 Amp N/A 3.3 N/A N/A — —

RF0399

115/1/60 15 Amp N/A 10.0 N/A N/A — —

230/1/50 10 Amp N/A 3.3 N/A N/A — —

RF0644 115/1/60 25 Amp N/A 13.5 N/A N/A — —

RFS0300 115/1/60 20 Amp 12.8 — N/A N/A — —

RNS0300 115/1/60 20 Amp 12.8 — N/A N/A — —

RNS0600

115/1/60 25 Amp 16.3 — 25 Amp 15.4 — —

208-230/1/60 15 Amp 8.7 — 15 Amp 8.2 — —

230/1/50 15 Amp 7.7 — 15 Amp 7.1 — —

RFS0650

115/1/60 25 Amp 16.3 — 25 Amp 15.4 — —

208-230/1/60 15 Amp 8.7 — 15 Amp 8.2 — —

RNS1000

115/1/60 — — — — — 15 Amp 2.9

208-230/1/60 20 Amp 14.2 — 20 Amp 13.7 15 Amp 1.4

230/1/50 15 Amp 11.7 — 15 Amp 11.2 — —

RF1200

RFS1200

208-230/1/60 20 Amp 12.5 — 20 Amp 12.5 15 Amp 1.4

230/1/50 — — — — — 10 Amp 1.4

RF2300

208-230/3/60 20 Amp 15.0 — 20 Amp 15.0 — —

400-415/3/50 16 Amp 13.9 — 16 Amp 13.9 — —

RFS2300

208-230/3/60 — — — — — 15 Amp 3.2

230/1/50 — — — — — 15 Amp 3.2

RFS1200R 208-230/1/60 15 Amp 1.4 — — — — —

RFS2300R 208-230/3/60 15 Amp 3.2 — — — — —

NOTE: Maximum allowable voltage variation at compressor start-up is ±10% of voltage listed above and on the

model/serial plate.

14 Part Number 000007644 Rev 01 12/16

Installation Instructions Section 2

QUIETQUBE REMOTE CONDENSING UNIT

Condensing Unit Voltage/Phase/Cycle Maximum Fuse/Circuit Breaker Minimum Circuit Amps

RCU1075

208-230/60/1 15 15

208-230/60/3 15 15

208-230/50/1 15 15

RCU1098

208-230/60/1 15 15

208-230/60/3 15 15

RCU2375

208-230/60/1 15 15

208-230/60/3 15 15

208-230/50/1 15 15

Part Number 000007644 Rev 01 12/16 15

Section 2 Installation Instructions

Refrigeration System Installation

Remote Condensing Unit Only

QuietQube®

Ice Machine

Remote

Condensing Unit

Line Set*

RNS1000C

RFS1200C

RFS2300C

RCU1098

RCU1075

RCU2375

RC-21

RC-31

RC-51

*Line Set Suction Line Liquid Line

RC 21/31/51

5/8 inch

(15.9 mm)

3/8 inch

(9.5 mm)

Important

Manitowoc remote systems are only approved and

warranted as a complete new package. Warranty on the

refrigeration system will be void if a new ice machine

head section is connected to pre-existing (used) tubing

or condensing units or vice versa.

USAGE WITH NONMANITOWOC CONDENSING UNITS

Manitowoc Remote Condensing Units are specifically

designed for usage with a QuietQube® Ice Machine Head

Section. Standard condensing units and Non-Manitowoc

condensing units are not approved for use with a

QuietQube® Ice Machine Head Section.

,

Caution

The 60-month compressor warranty (including the

24-month labor replacement warranty) will not

apply if the Manitowoc Ice Machine and Manitowoc

Remote Condensing Unit are not installed according

to specifications. This warranty also will not apply if

the refrigeration system is modified with a condenser,

heat reclaim device, or other parts or assemblies not

manufactured by Manitowoc Ice.

Factory Equipment Refrigeration Amounts

ICE MACHINE HEAD SECTION

Each ice machine condensing unit ships from the factory

with a R-404A refrigerant charge appropriate for the

entire system operation. The serial tag on the ice machine

indicates the refrigerant charge. The refrigerant charge

is sufficient to operate the ice machine in ambient

temperatures between -20°F (-28.9°C) and 120°F (48.9°C).

With line set lengths of up to 100 feet (30.5 m).

n

Warning

Potential Personal Injury Situation

The QuietQube Condensing Unit contains the

refrigerant charge. Installation and brazing of the line

sets must be performed by a properly trained and EPA-

certified refrigeration technician aware of the dangers

of dealing with refrigerant-charged equipment.

,

Caution

Never add more than nameplate charge to the

refrigeration system for any application.

REFRIGERATION LINE SETS/TRAP KIT

Refrigeration Rated Tubing and Trap Kits are shipped

capped with atmospheric pressure.

n

Warning

Installation of a QuietQube® Condensing Unit may

require the use of special equipment for placement.

Trained and qualified personnel are required for proper

rigging and lifting.

16 Part Number 000007644 Rev 01 12/16

Installation Instructions Section 2

Refrigeration Line Set Installation

Remote Condensing Unit Only

GENERAL

Refrigeration line set installations consist of vertical and

horizontal line set distances between the ice machine and

the condensing unit. The following guidelines, drawings

and calculation methods must be followed to assure

proper oil return and remote condensing unit/ice machine

operation.

The refrigeration line set installer must be USA

Government-Environmental Protection Agency (EPA)

certified in proper refrigerant handling and servicing

procedures.

n

Warning

The QuietQube Condensing unit contains refrigerant

charge. The two refrigeration valves must remain closed

until proper installation of the line sets is completed.

n

Warning

Disconnect electrical power to the ice machine head

section and remote condensing unit before proceeding.

Step 1 Verify Ice Machine and Remote Condensing

Unit Locations Are Within Guidelines

Prior to installation of the ice machine head section and

remote condensing unit be sure that the distance between

them is within the line set routing guidelines outlined in

this manual.

Roof/Wall Penetration

If required, cut a 3-inch (76.2 mm) circular hole in the wall or

roof for routing of refrigeration tubing. A qualified person

must perform all roof penetrations.

Step 2 Route Refrigeration Tubing

Properly route refrigeration tubing between the ice

machine head section and the remote condensing unit.

A. LINE SET LENGTH

100 feet (30.5 m) Length: The maximum measured length

the line set can be.

The receiver is designed to hold a charge sufficient to

operate the ice machine in ambient temperatures between

-20°F (-28.9°C) and 120°F (48.9°C), with line set lengths of up

to 100 feet (30.5 m). The maximum amount of line set which

can be exposed on the rooftop is 25% of the total length of

the line set.

Important

QuietQube® ice machines will not function with line

sets greater than 100 feet (30.5 m). Do not attempt to

go beyond this distance and add refrigerant charge to

compensate!

B. LINE SET RISE OR DROP

35 ft. (10.7 m)

MAX.

DISTANCE

35 feet (10.7 m) Rise: The maximum distance the remote

condensing unit can be above the ice machine.

15 ft. (4.5 m)

MAX.

DISTANCE

15 feet (4.5 m) Drop: The maximum distance the remote

condensing unit can be below the ice machine.

Part Number 000007644 Rev 01 12/16 17

Section 2 Installation Instructions

C. SUCTION LINE OIL TRAPS

,

Caution

Do not form unwanted traps in refrigeration lines. Never

coil excess refrigeration tubing.

0 to 20 feet (0 to 6.1 m) Rise: No oil trap is required when

the condensing unit is located 20 feet (6.1 m) or less above

the ice machine head section.

21 to 35 feet (6.4 to 10.7 m) Rise: The suction line requires

an additional Oil Trap (“S” type) to be installed. Install

the trap as close as possible to midpoint between the

ice machine head section and remote condensing unit.

S-TrapKits are available from Manitowoc.

21 ft. (6.4 m)

OR MORE RISE

ADDITIONAL

TRAP KIT

REQUIRED

Service Loop

A service loop in the line set permits easy access to the ice

machine for cleaning and service.

• A service loop is not considered an oil trap.

• The service loop is not included when calculating

length, rise or drop of the tubing run.

• Do not use hard rigid copper for the service loop.

,

Caution

If a line set has a rise followed by a drop, another

rise cannot be made. Likewise, if a line set has a drop

followed by a rise, another drop cannot be made.

Step 3 Lengthening or Reducing Line Set Lengths

,

Caution

Do not form unwanted traps in refrigeration lines. Never

coil excess refrigeration tubing.

When the line set requires shortening or lengthening, do

so before connecting the line set to the ice machine head

section or the remote condensing unit.

18 Part Number 000007644 Rev 01 12/16

Installation Instructions Section 2

Step 4 Connecting the line set

To prevent oxidation of the copper, purge line set and

condensing unit with dry nitrogen while brazing.

A. Connect the Line Set to the Remote Condensing Unit

n

Warning

The QuietQube Condensing unit contains refrigerant

charge. The two refrigeration valves must remain closed

until proper installation of the line sets is completed.

The line set shut-off valves must remain closed and be

protected from heat during the brazing process. Wrap

the valves in a wet rag or other type of heat sink prior to

brazing. Cool braze joint with water immediately after

brazing to prevent heat migration to the valve.

SUCTION LINE

LIQUID LINE

MINIMIZE THE TIME THE

REFRIGERATION SYSTEM IS

EXPOSED TO THE ATMOSPHERE

(15 MINUTES MAXIMUM)

B. Connect the Line Set to the Ice Machine Head Section

n

Warning

The ice machine head section ships from the factory

pressurized with R404A refrigerant. Recover the

refrigerant from both suction and liquid line access

ports prior to cutting into refrigeration lines.

• Cut the suction and liquid tubing with a tubing cutter,

leaving enough tubing to easily braze.

• Connect the line set.

• Cool braze joint with water immediately after brazing to

prevent heat migration.

Step 5 Pressure Test and Evacuate Line Set and Ice

Machine Head Section

• Suction and liquid line set shutoff valves must remain

closed until pressure testing and evacuation are

complete.

• Pressure testing and evacuation can be performed from

the ice machine head section or CVD condensing unit

shut-off valves.

• Schrader valve core removal tools that allow for removal

and installation of the valve cores without removing

manifold gauge set hoses are recommended to

decrease the evacuation time.

• Pressure test @ 150 psi (1000 kPa) for a minimum of

15minutes.

• Minimum evacuation level is 500 microns.

Suction and liquid line shut-off valves

must remain closed until evacuation and

pressure testing are complete.

Part Number 000007644 Rev 01 12/16 19

Section 2 Installation Instructions

Step 6 Leak Check the Refrigeration System

Leak check the new line set connections at the ice machine

head section, condensing unit and S trap as well as all

factory joints throughout the entire system. Disconnect

power to the remote condensing unit. Place the rocker

switch into the ON position. This allows the low side and

high side pressures to equalize for leak checking. Place the

rocker switch in the OFF position. Connect power to the

remote condensing unit and allow system to pump down

after leak checking is complete.

Step 7 Open the Valves Prior to Starting the Ice

Machine

A. Slowly backseat (open-turn counterclockwise) the

suction line shutoff valve.

B. Slowly backseat (open-turn counterclockwise) the

liquid line shutoff valve.

Open suction and liquid line

shut-off valves

Open Valves

Important

All refrigeration valve caps must be reinstalled to

prevent future refrigeration leaks.

Verify O-ring in Schrader valve caps are intact and reinstall

on shutoff valves to prevent refrigerant leakage. Replace

shutoff valve access caps and torque to the following

specifications.

Torque Values

Stem 18-20 ft. lbs. (24.4-27.1 Nm)

Caps 12-15 ft. lbs. (16.3-20.3 Nm)

Schrader Core 1.5-3 in. lbs. (0.17-0.34 Nm)

Step 8 Insulation Requirements

To prevent condensation, the entire suction line must be

insulated. All insulation must be airtight and sealed at both

ends.

The following insulation requirements prevent

condensation at 90°F (32°C) ambient 90% Relative

Humidity. If higher humidity is expected, increase insulation

thickness.

The entire suction line set requires:

Suction Line Liquid Line

Min. Insulation

Thickness

5/8 in. (16 mm) 3/8 in. (10 mm)

1/2 in. (13 mm)

Suction Line

1/4 in. (7 mm)

Liquid Line

Important

To prevent condensation, the entire suction line must be

insulated. All insulation must be airtight and sealed at

both ends.

The minimum requirements are for conditions at or

below 90% humidity and 90°F (32°C) ambient. When

higher humidity will be experienced, or local code

requires, insulation wall thickness will need to be

increased.

20 Part Number 000007644 Rev 01 12/16

Installation Instructions Section 2

Installation Check List

All Manitowoc ice machines are factory-operated and adjusted before shipment. Adjustments and maintenance procedures

outlined in this manual are the responsibility of the owner/operator and are not covered by the warranty.



Is the ice machine level?



Is the ice machine and adapter (when used) secured to

the dispenser?



Have all of the electrical and water connections been

made?



Has the supply voltage been tested and checked

against the rating on the nameplate?



Is there proper clearance around the ice machine for air

circulation?



Is the ice machine grounded and polarity correct?



Has the ice machine been installed where ambient

temperatures will remain in the range of 50° - 110°F

(10° - 43°C)?



Has the ice machine been installed where the incoming

water temperature will remain in the range of 37° - 90°F

(3° - 32°C)?



Is there a separate drain for the water-cooled

condenser?



Is there a separate drain for the dispenser?



Is the ice making water turned on?



Are all electrical leads free from contact with

refrigeration lines and moving equipment?



Has the owner/operator been instructed regarding

maintenance and the use of Manitowoc Cleaner and

Sanitizer?



Has the owner/operator completed the warranty

registration card?



Has the ice machine and bin been sanitized?



Is the rocker switch set to ON?

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