Miller 22A CE Le manuel du propriétaire

Miller

The

Power

ofBlue.

0M188

895

November

1997

Eff.

w/Serial

Number

~<H413143

Processes

~

MIG

(GMAW)

Welding

Rux

Cored

(FCAW)

Welding

Description

Wire

Feeder

22A

&

24A

Thank

you

and

congratulations

on

choosing

Miller.

Now

you

can

get

the

job

done

and

get

it

done

right.

We

know

you

dont

have

time

to

do

it

any

other

way.

Thats

why

when

Niels

Miller

first

started

building

arc

welders

in

1929,

he

made

sure

his

products

offered

long-lasting

value

and

superior

quality.

Like

you,

his

customers

couldnt

afford

anything

less.

Miller

products

had

to

be

more

than

the

best

they

could

be.

They

had

to

be

the

best

you

could

buy.

Today,

the

people

that

build

and

sell

Miller

products

continue

the

tradition.

Theyre

just

as

committed

to

providing

equipment

and

service

that

meets

the

high

standards

of

quality

and

value

established

in

1929.

This

Owners

Manual

is

designed

to

help

you

get

the

most

out

of

your

Miller

products.

Please

take

time

to

read

the

Safety

precautions.

They

will

help

you

protect

yourself

against

potential

hazards

on

the

worksite.

Weve

made

installation

and

operation

quick

and

easy.

With

Miller

you

can

count

on

years

of

reliable

service

with

proper

maintenance.

And

if

for

______________

some

reason

the

unit

needs

repair,

theres

a

Troubleshooting

section

that

will

help

you

figure

out

what

the

problem

is.

The

parts

list

will

then

help

you

to

decide

which

exact

part

you

may

need

to

fix

the

problem.

Warranty

and

service

information

for

your

particular

model

are

also

provided.

~

-,

~

Miller

Electric

manufactures

a

full

line

of

welders

and

welding

For

information

on

other

quality

Miller

products,

contact

your

local

Miller

distributor

O~\

to

receive

the

latest

full

line

catalog

or

individual

catalog

sheets.

To

locate

your

nearest

distributor

call

1-800-4-A-Miller.

From

Miller

to

You

4~(IFIIII1

I

IREGISTERED

I

QUALITY

SYSTEM

Muur~fliI~mEluip~iI

iuigi~ii~kiliW.toh.

l1~g2tuIIl

tO

~l

~I

mi

~u~y

y~e

~ibiL

CaN

1-8004A-MLLER

for

your

local

P~MNer

dl~rtbutor.

Your

distributor

gives

you

Service

You

always

get

the

fast,

reliable

response

you

need.

Most

replacement

parts

can

be

in

your

hands

in

24

hours.

Support

Need

fast

answers

to

the

tough

welding

questions?

Contact

your

distributor.

The

expertise

of

the

distributor

and

Miller

is

there

to

help

you,

every

step

of

the

way.

Miller

offers

a

Technical

Manual

which

provides

more

detailed

service

and

pails

information

for

your

unit

To

obtain

a

Technical

Manual,

contact

your

local

distributor.

Your

distributor

can

also

supply

you

with

Welding

Process

Manuals

such

as

SMAW,

GTAW,

GMAW,

and

GMAW-P

For

practical

information

on

welding,

process

applica

tions,

and

Miller

products,

visit

our

website

at

uw~siwsIk~m

1

3

4

5

7

8

9

10

11

12

13

14

15

16

17

18

19

20

22

23

TABLE

OF

CONTENTS

SECTION

1

-

SAFETY

PRECAUTiONS

-

READ

BEFORE

USING

1-1.

Symbol

Usage

1-2.

Arc

Welding

Hazards

1-3.

Additional

Symbols

For

Installation,

Operation.

And

Maintenance

1-4.

Principal

Safety

Standards

1-5.

EMF

Information

SECTION

1

-

CONSIGNES

DE

SECURITE

-

LIRE

AVANT

UTILISAT1ON

1-1.

Signification

des

symboles

1-2.

Dangers

relatifs

au

soudage

a

Iarc

1-3.

Dangers

supplØmentaires

en

relation

avec

linstallation,

is

fonctionnement

et

Ia

maintenance

1-4.

Principales

normes

de

sØcuritØ

1-5.

Information

sur

les

champs

ØlectromagnØtiques

SECTION

2

-

DEFINITIONS

2-1.

Warning

Label

Definitions

2-2.

Rating

Label

For

CE

Products

2-3.

Symbols

And

Definitions

SECTION

3

-

INSTALLATION

3-1.

Specifications

3-2.

Site

Selection

3-3.

Gun

Recommendation

Table

3-4.

Equipment

Connection

Diagrams

3-5.

14-Pin

Receptacle,

Shielding

Gas

And

Optional

Volt

Sense

Lead

3-6.

14-Pin

Receptacle

Information

3-7.

Connecting

Welding

Gun

And

Weld

Cable

3-8.

Optional

Meter

Circuit

Board

Settings

3-9.

Motor

Start/Burnback

Control

3-10.Installing

Wire

Guide

And

Drive

Roll

3-11.

Installing

And

Threading

Welding

Wire

SECTION

4-

OPERATION

4-1.

Front

Panel

Controls

4-2.

Optional

Side

Panel

Controls

SECTION

5-

MAINTENANCE

&

TROUBLESHOOTING

5-1.

Routine

Maintenance

5-2.

Overload

Protection

5-3.

Troubleshooting

SECTION

6

-

ELECTRICAL

DIAGRAM

SECTION

7

-

PARTS

LIST

OPTIONS

AND

ACCESSORIES

WARRANTY

Declaration

of

Conformity

for

European

Community

(CE)

Products

N

OTE

~

This

information

is

provided

for

units

with

CE

certification

(see

rating

label

on

unit).

Manufacturer~s

Name:

Miller

Electric

Mfg.

Co.

Manufacturer~s

Address:

1635

W.

Spencer

Street

Appleton,

WI

54914

USA

Declares

that

the

product:

22A

A~fl

d

24A

con

forms

to

the

following

Directives

and

Standards:

Directives

Low

Voltage

Directive:

73/23/EEC

Electromagnetic

Compatibility

(EMC)

Directive:

89/336/EEC

Machinery

Directives:

89/392/EEC,

91/368/EEC,

93/C

133/04,

93/68/EEC

Standards

Arc

Welding

Equipment

Part

I:

Welding

Power

Sources:

IEC

974-1

(April

1995

-

Draft

Revision)

Arc

Welding

Equipment:

Wirefeed

Systems:

IEC

974-4

(May

1995

-

Draft

Revision)

Degrees

of

Protection

Provided

By

Enclosures

(IP

Code):

IEC

529:1989

Insulation

Coordination

For

Equipment

With

Low-Voltage

Systems:

Part

I:

Principles,

Requirements

and

Tests:

IEC

664-1:

1992

Electromagnetic

Compatibility,

(EMC):

EN

50199

European

Contact:

Mr.

Luigi

Vacchini,

Managing

Director

MILLER

Europe

S.P.A.

Via

Privata

Iseo

20098

San

Giuliano

Milanese,

Italy

Telephone:

39(02)98290-1

Fax:

39(02)

98281

-552

dec_conl

1/96

SECTION

1

-

SAFETY

PRECAUTIONS

-

READ

BEFORE

USING

scm

_nd_5i~7

A

The

symbols

shown

below

are

used

throughout

this

manual

to

call

attention

to

and

identify

possible

hazards.

When

you

seethe

symbol,

watch

out,

and

follow

the

to

avoid

the

hazard.

The

safety

information

given

below

Is

only

a

summary

of

the

more

complete

safety

information

found

In

the

Safety

Standards

listed

in

Section

1-4.

Read

and

follow

all

Safety

Standards.

A

Only

qualified

persons

should

install,

operate,

maintain,

and

repair

this

unit.

A

During

operation,

keep

everybody,

especially

children,

away.

Touching

live

electrical

parts

can

cause

fatal

shocks

or

severe

burns.

The

electrode

and work

circuit

is

electrically

live

whenever

the

output

is

on.

The

input

power

circuit

and

machine

internal

circuits

are

also

live

when

power

is

on.

In

semiautomatic

or

automatic

wire

welding,

the

wire,

wire

reel,

drive

roll

housing,

and

all

metal

parts

touching

the

welding

wire

are

electrically

live.

Incorrectly

installed

or

improperly

grounded

equipment

is

a

hazard.



Do

not

touch

live

electrical

parts.



Wear

dry,

hole-free

insulating

gloves

and

body

protection.



Insulate

yourself

from

work

and

ground

using

dry

insulating

mats

or

covers

big

enough

to

prevent

any

physical

contact

with

the

work

or

ground.



Do

not

use

AC

output

in

damp

areas,

if

movement

is

confined,

or

if

there

is

a

danger

of

falling.



Use

AC

output

ONLY

if

required

for

the

welding

process.



If

AC

output

is

required.

use

remote

output

control

if

present

on

unit.



Disconnect

input

power

or

stop

engine

before

installing

or

servicing

this

equipment.

Lockout/tagout

input

power

according

to

OSHA29

CFR

1910.147

(see

Safety

Standards).



Properly

install

and

ground

this

equipment

according

to

its

Owners

Manual

and

national,

state,

and

local

codes.



Always

verify

the

supply

ground

-

check

and

be

sure

that

input

power

cord

ground

wire

is

properly

connected

to

ground

terminal

in

disconnect

box

or

that

cord

plug

is

connected

to

a

properly

grounded

receptacle

outlet.



When

making

input

connections,

attach

proper

grounding

conductor

first

-

double-check

connections.



Frequently

inspect

input

power

cord

for

damage

or

bare

wiring

-

replace

cord

immediately

if

damaged

-

bare

wiring

can

kill.



Turn

off

all

equipment

when

not

in

use.



Do

not

use

worn.

damaged.

undersized,

or

poorly

spliced

cables.



Do

not

drape

cables

over

your

body.



If

earth

grounding

of

the

workpiece

is

required,

ground

it

directly

with

a

separate

cable

-

do

not

use

work

clamp

or

work

cable.



Do

not

touch

electrode

if

you

are

in

contact

with

the

work,

ground,

or

another

electrode

from

a

different

machine.



Use

only

well-maintained

equipment.

Repair

or

replace

damaged

parts

at

once.

Maintain

unit

according

to

manual.



Wear

a

safety

harness

if

working

above

floor

level,



Keep

all

panels

and

covers

securely

in

place.



Clamp

work

cable

with

good

metal-to-metal

contact

to

work

piece

or

worktable

as

near

the

weld

as

practical.



Insulate

work

clamp

when

not

connected

to

workplace

to

prevent

contact

with

any

metal

object.



Do

not

connect

more

than

one

electrode

or

work

cable

to

any

single

weld

output

terminal.

SIGNIFICANT

DC

VOLTAGE

exists

after

removal

of

Input

power

on

Inverters.



Turn

Off

inverter,

disconnect

input

power,

and

discharge

input

capacitors

according

to

instructions

in

Maintenance

Section

before

touching

any

parts.

-

Welding

produces

fumes,

and

gases.

Breathing

~

these

fumes

and

gases

can

be

hazardous

to

your

health.



Keep

your

head

out

of

the

fumes.

Do

not

breathe

the

fumes.



If

inside,

ventilate

the

area

and/or

use

exhaust

at

the

arc

to

remove

welding

fumes

and

gases.



If

ventilation

is

poor,

use

an

approved

air-supplied

respirator.



Read

the

Material

Safety

Data

Sheets

(MSDSs)

and

the

manufacturers

instructions

for

metals,

consumables,

coatings,

cleaners,

and

degreasers.



Work

in

a

confined

space

only

if

it

is

well

ventilated,

or

while

wearing

an

air-supplied

respirator.

Always

have

a

trained

watch-

person

nearby.

Welding

fumes and

gases

can

displace

air

and

lower

the

oxygen

level

causing

injury

or

death.

Be

sure

the

breathing

air

is

safe.



Do

not

weld

in

locations

near

degreasing,

cleaning,

or

spraying

operations.

The

heat

and

rays

of

the

arc

can

react

with

vapors

to

form

highly

toxic

and

irritating

gases.



Do

not

weld

on

coated

metals,

such

as

galvanized,

lead,

or

cadmium

plated

steel,

unless

the

coating

is

removed

from

the

weld

area,

the

area

is

well

ventilated,

and

if

necessary,

while

wearing

an

air-supplied

respirator.

The

coatings

and

any

metals

containing

these

elements

can

give

off

toxic

fumes

if

welded.

1-1.

Symbol

Usage

a

Means

Warning~

Watch

Out!

There

are

possible

hazards

with

this

procedure!

The

possible

hazards

are

shown

in

the

adjoining

symbols.

A

Marks

as

ecial

satat

messa

a



g

~

Means

~Note;

not

safety

related,



This

group

of

symbols

means

Warning!

Watch

Out!

possible

ELECTRIC

SHOCK,

MOVING

PARTS,

and

HOT

PARTS

hazards.

Consult

symbols

and

below

for

necessary

actions

to

avoid

the

hazards.

1~2

Arc

Welding

Hazards

OM-186

895

Page

1

ARC~

RAYS

can

burn

eyos

and

skin

1~4

Arc

rays

from

the

welding

process

produce

intense

visible

and

invisible

(ultraviolet

and

infrared)

rays

that

can

burn

eyes

and

skin.

Sparks

fly

off

from

the

weld.



Wear

a

welding

helmet

fitted

with

a

proper

shade

of

filter

to

protect

your

face

and

eyes

when

welding

or

watching

(see

ANSI

Z49.1

and

Z87.l

listed

in

Safety

Standards).



Wear

approved

safety

glasses

with

side

shields

under

your

helmet.



Use

protective

screens

or

barriers

to

protect

others

from

flesh

and

glare;

warn

others

not

to

watch

the

arc.



Wear

protective

clothing

made

from

durable,

flame-resistant

material

(leather

and

wool)

and

foot

protection.

Welding

on

closed

containers,

such

as

tanks,

drums,

or

pipes,

can

cause

them

to

blow

up.

Sparks

can

fly

off

from

the

welding

arc.

The

flying

sparks,

hot

workpiece,

and

hot

equipment

can

cause

fires

and

burns.

Accidental

contact

of

electrode

to

metal

objects

can

cause

sparks,

explosion,

overheating,

or

fire.

Check

and be

sure

the

area

is

safe

before

doing

any

welding.

S

Protect

yourself

and

others

from

flying

sparks

and

hot

metal.

Do

not

weld

where

flying

sparks

can

strike

flammable

material.



Remove

all

flammables

within

35

ft

(10.7

m)

of

the

welding

arc.

If

this

is

not

possible,

tightly

cover

them

with

approved

covers.



Be

alert

that

welding

sparks

and

hot

materials

from

welding

can

easily

go

through

small

cracks

and

openings

to

adjacent

areas.



Watch

for

fire,

and

keep

a

fire

extinguisher

nearby.



Be

aware

that

welding

on

a

ceiling,

floor,

bulkhead,

or

partition

can

cause

lire

on

the

hidden

side.



Do

not

weld

on

closed

containers

such

as

tanks,

drums,

or

pipes,

unless

they

are

properly

prepared

according

to

AWS

F4.

1

(see

Safety

Standards).



Connect

work

cable

to

the

work

as

close

to

the

welding

area as

practical

to

prevent

welding

current

from

traveling

long,

possibly

unknown

paths

and

causing

electric

shock

and

fire

hazards.



Do

not

use

welder

to

thaw

frozen

pipes.



Remove

stick

electrode

from

holder

or

cut

off

welding

wire

at

contact

tip

when

not

in

use.



Wear

oil-free

protective

garments

such

as

leather

gloves,

heavy

shirt,

cuffless

trousers,

high

shoes,

and

a

cap.

 Remove

any

combustibles,

such

as

a

butane

lighter

or

matches.

from

your

person

before

doing

any

welding.

7

FI~YiN~

METAL

can

Injure

eyes



Welding,

chipping,

wire

brushing,

and

grinding

cause

sparks

and

flying

metal.

As

welds

cool,

they

can

throw

off

slag.



Wear

approved

safety

glasses

with

side

shields

even

under

your

welding

helmet.



Pacemaker

wearers

keep

away.



Wearers

should

consult

their

doctor

before

___________

going

near

arc

welding,

gouging,

or

spot

welding

operations.

NOISE

can

damagQ

hearing

Noise

from

some

processes

or

equipment

can

damage

hearing.



Wear

approved

ear

protection

it

noise

level

is

high.

Shielding

gas

cylinders

contain

gas

under

high

pressure.

If

damaged,

a

cylinder

can

explode.

Since

gas

cylinders

are

normally

part

of

the

welding

process,

be

sure

to

treat

them

carefully.



Protect

compressed

gas

cylinders

from

excessive

heat,

mechanical

shocks,

slag,

open

flames,

sparks,

and

arcs.



Install

cylinders

in

an

upright

position

by

securing

to

a

stationary

support

or

cylinder

rack

to

prevent

failing

or

tipping.



Keep

cylinders

away

from

any

welding

or

other

electrical

circuits.



Never

drape

a

welding

torch

over

a

gas

cylinder.



Never

allow

a

welding

electrode

to

touch

any

cylinder.



Never

weld

on

a

pressurized

cylinder

-

explosion

will

result.



Use

only

correct

shielding

gas

cylinders,

regulators,

hoses,

and

fittings

designed

for

the

specific

application;

maintain

them

and

associated

parts

in

good

condition.



Turn

face

away

from

valve

outlet

when

opening

cylinder

valve.



Keep

protective

cap

in

place

over

valve

except

when

cylinder

is

in

use

or

connected

for

use.



Read

and

follow

instructions

on

compressed

gas

cylinders.

associated

equipment,

and

CGA

publication

P-i

listed

in

Safety

Standards.



Shut

off

shielding

gas

supply

when

not

in

use.



Always

ventilate

confined

spaces

or

use

approved

air-supplied

respirator.



Do

not

touch

hot

parts

bare

handed.



Allow

cooling

period

before

working

on

gun

or

torch.

4

OM-186

895

Page

2



Do

not

overload

building

wiring

-

be

sure

power

supply

system

is

properly

sized,

rated,

and

protected

to

handle

this

unit.



Use

lifting

eye

to

lift

unit

only,

NOT

running

gear,

gas

cylinders,

or

any

other

accessories.



Use

equipment

of

adequate

capacity

to

lift

and

support

unit.



If

using

lift

forks

to

move

unit,

be

sure

forks

are

long

enough

to

extend

beyond

opposite

side

of

unit.



Reduce

current

or

reduce

duty

cycle

before

starting

to

weld

again.



Do

not

block

or

filter

airflow

to

unit.



Have

only

qualified

persons

familiar

with

electronic

equipment

perform

this

installation.



The

user

is

responsible

for

having

a

qualified

electrician

promptly

correct

any

interference

problem

resulting

from

the

installation.



If

notffied

by

the

FCC

about

interference,

stop

using

the

equipment

at

once.

Have

the

installation

regularly

checked

and

maintained.

Keep

high-frequency

source

doors

and

panels

tightly

shut,

keep

spark

gaps

at

correct

setting,

and

use

grounding

end

shielding

to

minimize

the

possibility

of

interference.



Do

not

press

gun

trigger

until

instructed

to

do

so.



Do

not

point

gun

toward

any

part

of

the

body,

other

people,

or

any

metal

when

threading

welding

wire.



To

reduce

possible

interference,

keep

weld

cables

as

short

as

possible,

close

together.

and

down

low,,

such

as

on

the

floor.



Locate

welding

operation

100 meters

from

any

sensitive

elec

tronic

equipment.



Be

sure

this

welding

machine

is

installed

and

grounded

according

to

this

manual.



If

interference

still

occurs,

the

user

must

take

extra

measures

such

as

moving

the

welding

machine,

using

shielded

cables,

using

line

filters,

or

shielding

the

work

area.

Safety

in

Welding

and

Cuffing,

ANSI

Standard

Z49.

1,

from

American

Welding

Society,

550

NW.

LeJeune

Rd,

Miami

FL

33126

Safety

and

Health

Standards,

OSHA

29

CFR

1910,

from

Superinten

dent

of

Documents.

U.S.

Government

Printing

Office,

Washington,

D.C.

20402.

Recommended

Safe

Practices

for

the

Preparation

for

Welding

and

Cutting

of

Containers

That

Have

Held

Hazardous

Substances,

American

Welding

Society

Standard

AWS

F4.

1,

from

American

Welding

Society,

550

N.W.

LeJeune

Rd.

Miami,

FL

33126

National

Electrical

Code.

NFPA

Standard

70,

from

National

Fire

Protection

Association,

Batterymarch

Park,

Quincy,

MA

02269.

Safe

Handling

of

Compressed

Gases

in

Cylinders.

CGA

Pamphlet

P-I,

from

Compressed

Gas

Association,

1235

Jefferson

Davis

Highway,

Suite

501,

Arlington,

VA

22202.

Code

for

Safety

in

Welding

and

Cutting,

CSA

Standard

Wi

17.2,

from

Canadian

Standards

Association,

Standards

Sales,

178

Rexdale

Boulevard,

Rexdale,

Ontario,

Canada

M9W

I

R3.

Safe

Practices

For

Occupation

And

Educational

Eye

And

Face

Protection,

ANSI

Standard

Z87.

1,

from

American

National

Standards

Institute,

1430

Broadway,

New

York,

NY

10018.

Cutting

And

Welding

Processes,

NFPA

Standard

51

B,

from

National

Fire

Protection

Association,

Batterymarch

Park,

Quincy,

MA

02269.



Do

not

install

or

place

unit

on,

over,

or

near

combustible

surfaces.



Do

not

install

unit

near

flammables.



Keep

away

from

moving

parts

such

as

fans.



Keep

all

doors,

panels,

covers,

and

guards

closed

and

securely

in

place.



High-frequency

(HF)

can

interfere

with

radio

navigation,

safety

services,

computers,

and

communications

equipment.



Allow

cooling

period;

follow

rated

duty

cycle.



S

~,

~



Put

on

grounded

wrist

strap

BEFORE

handling

boards

or

parts.



Use

proper

static-proof

bags

and

boxes

to

store,

move,

or

ship

PC

boards.

1111111

MOVING

PARTS

can

cause

InJury~



Keep

away

from

moving

parts.



Keep

away

from

pinch

points

such

as

drive

rolls.



Electromagnetic

energy

can

interfere

with

sensitive

electronic

equipment

such

as

computers

and

computer-driven

equipment

such

as

robots.



Be

sure

all

equipment

in

the

welding

area

is

electromagnetically

compatible.

OM-186

895

Page

3

Welding

current,

as

it

flows

through

welding

cables,

will

cause

electro

magnetic

fields.

There

has

been

and

still

is

some

concern

about

such

fields.

However,

after

examining

more

than

500

studies

spanning

17

years

of

research,

a

special

blue

ribbon

committee

of

the

National

Research

Council

concluded

that:

The

body

of

evidence,

in

the

committees

judgment,

has

not

demonstrated

that

exposure

to

power-

frequency

electric

and

magnetic

fields

is

a

human-health

hazard.

However,

studies

are

still

going

forth

and

evidence

continues

to

be

examined.

Until

the

final

conclusions

of

the

research

are

reached,

you

may

wish

to

minimize

your

exposure

to

electromagnetic

fields

when

welding

or

cutting.

To

reduce

magnetic

fields

in

the

workplace,

use

the

following

procedures:

3.

Do

not

coil

or

drape

cables

around

your

body.

4.

Keep

welding

power

source

and

cables

as

far

away

from

opera

tor

as

practical.

5.

Connect

work

clamp

to

workpiece

as

close

to

the

weld

as

possible.

About

Pacemakers:

Pacemaker

wearers

consult

your

doctor

first.

If

cleared

by

your

doctor,

then

following

the

above

procedures

is

recommended.

Considerations

About

Welding

And

The

Effects

Of

Low

Frequency

1.

Keep

cables

close

together

by

twisting

or

taping

them.

Electric

And

Magnetic

Fields

2.

Arrange

cables

to

one

side

and

away

from

the

operator.

OM-186

895

Page

4

SECTION

1

-

CONSIGNES

DE

SECURITE

-

LIRE

AVANT

UTI

LISATION

som

_nd_tre

5/97

14.

SIgnification

des

symboles

a

Signifle

Mise

en

garde!

Soyez

vigilant!

Cette

procedure

prØsente

des

risques

de

danger!

Ceux-ci

sont

identifies

par

des

symboles

adjacents

aux

directives.

A

Idontifie

un

message

do

sØcuritØ

partlculler.

~

Sign/ifs

NOTA

nest

pas

re/at/f

ala

sØcur/tØ.

r,g

*d

Ce

groupe

de

sym

boles

signifle

Mise

en

garde!

Soyez

vigilant

lIly

a

des

risques

do

danger

relies

aux

0-IOCS

ELECTRIQUES,

aux

PIECES

EN

MOUVEMENTet

aux

PIECES

CHAUDES.

Reportez-vous

auxsymboles

et

aux

directives

ci-dessous

afin

de

connaltre

les

mesures

a

prendre

pour

Łviter

tout

danger.

1-2k

Dangers

relatifs

au

soudags

a

raw

A

Los

symbolos

prØsontØs

cl-api-Is

sont

utlllsIs

tout

au

long

du

present

manuel

pour

attiror

votro

attention

ot

IdentIfIer

los

risquos

do

danger.

Lorsquo

vous

voyoz

un

symbolo,

aoyoz

vigilant

ot

sulvox

los

dlroctlvea

montlonnIoa

afin

dCvltor

tout

danger.

Los

conslgnos

do

aIcurlt

prIaontØos

cl-aprIs

no

font

quo

rØsumor

llnformatlon

contonuo

dana

los

normos

do

aØcurltI

InumCrIos

I

Ia

section

1-4.

Voullloz

lIro

ot

rospoctor

toutos

cos

normos

do

aCcuritC.

A

LInatallatlon,

lutlllaatlon,

lontrotlon

ot

lea

reparations

no

dol

vent

Itro

conflØs

quI

dos

poraonnos

quallfiCos.

A

Au

cours

do

lutlllsatlon,tonlrtouto

porsonno

I

lCcart

ot

plus

par

tlcullCromont

los

onf

ants.

_

.~

Un

simple

contact

avec

des

piŁces

electriques

peut

provoquer

une

electrocution

ou

des

blessures

graves.

Lelectrode

et

le

circuit

de

soudage

sont

sous

tension

des

que

lappareil

est

sur

ON.

Le

circuit

dentrŁe

et

les

circuits

intemes

de

lappareil

sont

Łgalement

sous

tension

ace

moment-la.

En

soudage

semi-automatique

ou

automatique,

Ia

fil,

Is

dŁvidoir,

le

logement

des

galets

dentraInement

et

los

piŁces

mŁtalliques

en

contact

avec

Is

fil

de

soudage

sont

sous

tension.

Des

matŁriels

mai

installes

ou

mat

mis

a

Ia

terre

prŁsentent

un

danger.



Ne

jamais

toucher

les

piŁces

Łlectriques

sous

tension.



Porter

des

gants

et

des

vŁtements

de

protection

secs ne

comportant

pas

de

trous.



Sisoler

de

Ia

piŁce

et

de

Ia

terre

au

moyen

de

tapis

ou

dautres

moyens

isolants

suffisamment

grands

pour

empŁcher

le

contact

phy

sique

Łventuel

avec

Ia

piŁce

ou

Ia

terre.



Ne

pas

so

servir

do

source

Łlectrique

acourant

electrique

dans

les

zones

humides,

dans

las

endroits

confines

ou

ia

o

on

risque

de

tomber.



Se

servir

dune

source

Øloctrique

acourant

Łlectrique

UNIQUEMENT

si le

procŁdŁ

de

soudage

le

demande.



Si

lutilisation

dune

source

Łlectrique

acourant

Łlectrique

savŁre

nŁces

saire,

se

servir

de

Ia

fonction

do

tØlŁcommande

si

lappareil

en

est

ŁquipŁ.



Couper

lalimentation

ou

arrŁter

le

moteur

avant

de

procŁder

a

linstal

lation,

a

Ia

reparation

ou

a

lentretien

de

lappareil.

Deverrouiller

lalimentation

salon

Ia

norme

OSHA

29

CFR

191

0.147

(voir

normes

de

sŁcuritŁ).



Installer

et

mettre

ala

terre

correctement

cet

appareil

conformŁment

a

son

manuel

dutilisation

at

aux

codes

nationaux,

provinciaux

at

municipaux.



Toujours

verifier

Ia

terra

du

cordon

dalimentation

-

Verifier

at

sassu

rer

qua

Ia

fil

de

terre

du

cordon

dalimentation

est

bien

raccordŁ

a

Ia

borne

de

terre

du

sectionneur

ou

qua

Ia

fiche

du

cordon

est

raccordŁe

a

une

prise

correctement

mise

a

Ia

terra.



En

effectuant

las

raccordements

dentrŁe

fixer

dabord

le

conducteur

do

mise

a

Ia

terre

appropriŁ

at

contre-vŁrifier

las

connexions.



Verifier

frequemment

Ia

cordon

dalimentation

pour

voir

sil

nest

pas

endommagŁ

ou

dŁnudŁ

-

remplacer

le

cordon

immŁdiatement

s11

est

endommagŁ

-

un

cable

dŁnudŁ

peut

provoquer

une

electrocution.



Mettre

lappareil

hors

tension

quand

on

ne

lutilise

pas.



Ne

pas

utiliser

des

cables

uses,

endommagŁs,

de

grosseur

insutfi

sante

ou

mal

ŁpissŁs.



Ne

pas

enrouler

les

cables

autour

du

corps.



Si

Ia

piŁce

soudŁe

doit

Łtre

mise

ala

terra,

Ia

faire

directement

avec

un

cable

distinct

-

ne

pas

utiliser

le

connecteur

do

piŁce

ou

Ia

cable

de

retour.



Ne

pas

toucher

lŁlectrode

quand

on

est

en

contact

avec

Ia

piŁce,

Ia

terra

ou

une

electrode

provenant

dune

autre

machine.



Nutiliser

quun

materiel

en

bon

Łtat.

RŁparer

ou

remplacer

sur-le

champ

les

piŁces

endommagŁes.

Entretenir

lappareil

conformement

ace

manuel.

o

Porter

un

harnais

de

sŁcuritŁ

quand

on

travaille

en

hauteur.

o

Maintenir

solidement

en

place

tous

les

panneaux

et

capots.

o

Fixer

Is

cable

do

retour

de

faon

a

obtenir

un

bon

contact

metal-metal

avec

Ia

piŁce

a

souder

ou

Ia

table

da

travail,

le

plus

prŁs

possible

do

Ia

soudure.



lsoler

Ia

pince

do

masse

quand

pas

mis

a

Ia

piŁce

pour

Łviter

Is

contact

avec

tout

objet

mØtallique.

ily

a

DU

COURANT

CONTINU

IMPORTANT

dans

los

convertlsseurs

aprØs

Ia

suppression

do

lailmenta

tion

Ølectrlque.

o

ArrŁter

les

convertisseurs,

debrancher

Is

courant

Łlectrique,

et

dŁ

charger

les

condensateurs

dalimentation

selon

les

instructions

indiquees

dans

Ia

partie

entretien

avant

de

toucher

las

piŁces.

.

LES

FUMEES

ET

LES

GAZ

pouvent

~

Mm

dangorewc

La

soudage

gŁnŁro

des

fumŁes

at

des

gaz.

Leur

=9

-

inhalation

peut

Łtre

dangereux

pour

votre

sante.

_____________

o

Eloigner

votre

tŒte

des

fumŁes.

Ne

pas

respirer

es

fumŁes.



A

lintŁneur,

ventiler

Ia

zone

et/ou

utiliser

un

Łchappement

au

ni

veau

do

larc

pour

lŁvacuation

des

fumŁes

at

des

gaz

de

soudage.



Si

Ia

ventilation

est

insuffisante,

utiliser

un

respirateur

a

alimenta

tion

dair

homologuŁ.



Ure

lea

specifications

do

sŁcuritŁ

des

matŁriaux

(MSDSs)

at

les

ins

tructions

du

tabricant

concemant

los

mŁtaux,

las

consommables,

los

revŁtements,

las

nettoyants

at

es

dŁgraisseurs.



Travailler

dans

un

espace

fermŁ

seulement

sil

est

bien

ventile

ou

en

portant

un

respirateur

a

alimentation

dair.

Demander

toujours

a

un

surveillant

dment

formŁ

de

so

tenir

a

proximite.

Des

fumees

at

des

gaz

do

soudage

peuvent

dŁplacer

lair

et

abaisser

le

niveau

doxygŁne

provoquant

des

blessures

ou

des

accidents

mortals.

Sassurer

qua

lair

de

respiration

ne

prŁsente

aucun

danger.



Ne

pas

souder

dans

des

endroits

situes

a

proximite

dopŁrations

de

dŁgraissage,

de

nettoyage

ou

do

pulvŁrisation.

La

chaleur

at

las

rayons

de

arc

peuvent

rŁagir

en

presence

de

vapeurs

at

former

des

gaz

hautement

toxiques

at

irritants.



Ne

pas

souder

des

mŁtaux

munis

dun

revØtement,

tels

qua

lacier

galvanisŁ,

plaque

en

p10mb

ou au

cadmium

a

moms

qua

le

revŒte

ment

nait

ŁtŁ

enlevŁ

dans

Ia

zone

da

soudure,

qua

lendroit

soit

bien

ventilŁ,

et

si

necessaire,

en

portant

un

raspirateur

a

alimanta

tion

dair.

Les

revŁtemants

et

tous

las

mŁtaux

renfermant

ces

ŁlŁ

ments

peuvent

dØgager

des

fumees

toxiques

en

cas

de

soudage.

OM-186

895

PageS



Le

rayonnement

de

Iarc

du

procede

de

soudage

I

gØnØre

des

rayons

visibles

et

invisibles

intenses

(ultraviolets

et

intrarougos)

susceptibles

do

provoquer

des

brUlures

dons

los

yeux

et

sur

Ia

peau.

Des

Øtincelles

sont

projetØos

pendant

le

soudage.



Porter

un

casque

do

soudage

muni

dun

Øcran

do

filtre

appropne

pour

protØger

votre

visage

et

vos

yeux

pendant

le

soudage

ou

pour

rogar

der

(voir

ANSI

Z49.1

et

Z87.1

ØnumØrØ

dons

lea

normes

do

sØcuntØ).



Porter

des

protections

approuvØs

pour

les

oreilles

si le

niveau

sondre

est

trop

ØlevØ.



Utdlsor

dos

Øcrans

ou

des

barriŁres

pour

protØgor

des

tiers

de

lØclair

et

do

lØblouissement;

demander

aux

autres

personnes

de

no

pas

re

garder

arc.



Porter

dos

vØtements

de

protection

constituØ

dons

une

matiŁre

dura

ble,

resistant

au

feu

(cuir

ou

lamb)

et

une

protection

dos

pieds.

(~

~

tncendteouune~xptos1on

Le

soudage

eftectuØ

sur

dos

conteneurs

fermØs

tels

quo

des

reservoirs,

tambours

ou

des

conduites

pout

provoquer

leur

Øclatement.

Des

Øtincelles

peuvent

Øtro

projotØes

do

larc

do

souduro.

La

projection

dØtincel

lea,

dos

piŁces

chaudes

ot

des

Øquipoments

chauds

peut

provoquer

dos

incendios

et

des

brOluros.

Le

contact

accidentel

do

lØloctrodo

avec

dos

objets

metalliques

pout

provoquer

dos

Øtincolles,

une

explosion,

un

surchauffement

ou un

incendie.

Avant

do

commencor

le

soudage,

verifier

et

sassurer

quo

lendroit

no

prØsonto

pas

do

danger.



So

proteger

ot

dautres

porsonnes

do

Ia

projection

dØtincelles

et

do

metal

chaud.



No

pas

soudor

dons

un

endroit

l

oU

dos

Øtincellos

pouvont

tomber

sur

des

substances

inflammablos.



Deplacertoutos

los

substances

inflammables

a

uno

distance

do

10,7

m

do

Iarc

do

soudage.

En

cas

dimpossibilitØ

los

recouvrir

soignouse

ment

avec

dos

protections

homologues.



Des

Øtincolles

ot

des

matØnaux

chauds

du

soudage

pouvont

facile-

mont

passer

dana

dautres

zones

en

traversant

do

petites

fissures

et

des

ouvertures.



Survoillor

tout

dØclenchemont

dincendie

et

tonir

un

extinctour

a

proxi

mite.



Le

soudago

offoctuØ

sur

un

plafond,

plancher,

paroi

ou

separation

pout

dØcloncher

un

incendie

de

lautre

ctØ.



No

pas

offectuor

10

soudage

sur

des

contoneurs

formØs

tols

quo

des

rØsorvoirs,

tambours,

ou

conduites,

a

mains

quils

naient

ØtØ

prØpa

rØs

corroctement

conformOment

a

AWS

F4.1

(voir

los

normes

do

sØcuritØ).



Branchor

Ia

cØble

sur

Ia

piŁce

10

plus

prŁs

possible

do

Ia

zone

do

sou

dage

pour

Øvitor

le

transport

du

courant

sur

une

longuo

distance

par

dos

chomins

inconnus

Øventuols

on

provoquant

des

risques

dØlec

trocution

ot

dincendio.



No

pas

utilisor

le

paste

do

soudago

pour

degeler

dos

conduites

go

lees.



En

cas

do

non

utilisation,

enlevor

Ia

baguette

dØlectrodo

du

porte

electrode

ou

coupor

10

fil

a

Ia

pointo

de

contact.



Porter

des

vØtoments

do

protection

dŁpourvus

dhu~e

tols

quo

dos

gants

en

cuir,

uno

chemise

en

matØriau

lourd,

des

pantalons

sans

re

vors,

des

chaussures

hautos

ot

un

couvro

chef.



Avant

do

souder,

retirer

touto

substance

combustible

do

vos

pochos

telles

quun

allumeur

au

butane

ou

des

allumottes.



ProtØger

los

bouteilles

do

gaz

compnmØ

dune

chalour

excessive,

dos

chocs

mecaniques,

du

laitier,

dos

flammes

ouvertes,

des

Øtin

cellos

et

des

arcs.



Placer

los

boutoillos

debout

en

los

fixant

dons

un

support

station-

noire

ou

dons

un

porte-bouteilles

pour

los

ompØcher

do tomber

ou

do

so

ronvorser.



Tenir

los

bouteilles

eloignØes

des

circuits

do

soudage

ou

autros

cir

cuits

electnquos.



No

iamais

placer

une

torcho

do

soudago

sur

une

bouteille

a

gaz.



Une

electrode

do

soudage

no

daft

jamais

entrer

on

contact

avoc

uno

boutoille.



Ne

jamais

souder

uno

bouteille

prossurisØe

-

risque

doxplosion.



Utiliser

soulomont

dos

boutoillos

do

gaz

protecteur,

regulatours,

tuyaux

et

raccords

convenables

pour

cette

application

specifiquo;

los

maintonir

ainsi

quo

los

ØlØmonts

associØs

on

ban

Øtat.



No

pas

tenir

Ia

tØto

en

face

do

Ia

sortio

on

ouvrant

Ia

soupape

do

a

boutoillo.



Maintonir

le

chapeau

do

protection

sur

Ia

soupapo,

sauf

on cas

dutilisation

ou

do

branchement

de

Ia

bouteillo.



Lire

ot

suivro

los

instructions

concernant

tea

bouteillos

do

gaz

com

prime,

los

equipomonts

associØs

et

los

publications

P-i

CGA

Ønu

mØrØes

dans

es

normes

de

sØcuritØ.



Former

lalimentation

du

gaz

protecteur

en

cas

do

non

utiloation.

Veiller

toujours

a

bien

aØrer

los

espaces

confines

ou so

servir

dun

respi

ratour

dadduction

dair

homologuØ.



Ne

pas

toucher

des

parties

chaudos

a

mains

nues



PrØvoir

une

pØriode

do

refroidissoment

avant

dutiliser

le

pistolet

ou

Ia

torcho.



Porteurs

do

stimulateur

cardiaque,

restoz

a

dlatance.



Los

portours

dun

stimulateur

cardiaque

doivent

dabord

consulter

leur

mØdocin

avant

do

sapprocher

des

operations

do

soudage

a

Iarc.

do

gougoage

ou

do

soudage

par

points.

La

bruit

des

processus

et

des

Øquipemonts

pout

affecter

Iouio.



Porter

des

protections

approuvØs

pour

lea oreilles

si

le

nrveau

sandro

eat

trop

ØlevØ.

Des

bouteillos

do

gaz

protectour

contiennent

du

gaz

sous

haute

prossion.

Si

uno

boutoillo

ost

ondomma

gee,

0110

pout

explosor.

Du

fait

quo

lea

boutoillos

do

gaz

font

normalemont

paftie

du

procØdØ

de

soudage,

los

manipuler

avec

precaution.



Lo

soudago,

IØcailloment,

0

passage

do

Ia

piŁce

a

Ia

brosse

en

fit

do

for,

otto

meulago

gØnŁront

dos

etinceues

et

dos

particutes

mØtalliquos

volan

tes.

Pendant

Ia

periodo

do

roftoidissoment

des

souduros.

ellos

risquent

do

projoter

du

laitior.



Porter

dos

lunottos

do

sØcuritØ

avoc

Øcrans

latØraux

ou

un

Øcran

facial.

OM-186

895

Page

6



Utilisor

lanneau

do

levage

uniquement

pour

sou

lever

lappareil,

NON

PAS

los

chariot,

les

bouteil

los

do

gaz

ou

tout

autre

accossoire.



Utilisor

un

engin

dune

capacitØ

appropnØo

pour

soulever

lappareil.



En

utilisant

des

fourches

do

levage

pour

dØplacer

lunitØ,

sassurer

que

los

fourches

sont

suffisamment

longues

pour

dØpasser

du

ctØ

oppose

do

lappareil.



PrØvoir

une

penode

de

refroidissement,

respec

ter

le

cycle

operatoire

nominal.



RØduire

le

courant

ou

10

cycle

opØratoire

avant

do

recommancer

10

soudage.



No

pas

obstruer

los

passages

dan

du

posto.

k~

peuvontondommagor

los

c~rcuks

Im

Etablir

Ia

connoxion

avec

Ia

barrette

do

terre

avant

do

manipuler

dos

cartes

ou

des

piŁces.



Utilisor

des

pochettos

ot

des

boites

antistatiquos

pour

stocker,

dØplacer

ou

oxpØdier

des

caries

do

circuits

linprimes.

0

provoquer

des

bIessures~



No

pas

sapprocher

des

organes

mobiles.



No

pas

sapprocher

des

points

do

coincement

tels

quo

des

rouleaux

do

commando.

S

L~:F.~~I~/:..fc.INNEMEN

Hi..IJTE

:~.

____

J

QUENCE

~KI9

rtsquo

dG

provoquor



Le

rayonnement

haute

froquence

pout

provoquer

des

interferences

avec

los

Øquipemonts

do

ra

dio-navigation

ot

do

communication,

los

services

do

sØcuritØ

et

los

ordinatours.



Demander

seulement

a

des

personnes

qualifiŁes

familiansØes

avoc

des

Øquipements

Ølectroniquos

do

faire

fonctionner

installa

tion.



Lutilisatour

est

tenu

do

faire

comgor

rapidement

par

un

Ølectricien

qualiflŁ

los

interferences

resultant

do

linstallation.



Si

0

FCC

signale

des

interferences,

arrØter

immØdiatement

lappa

roil.



Effectuer

reguliŁrement

10

contrlo

ot

lentretien

do

linstallation.



Maintenir

soigneusement

fermØs

los

portes

ot

les

panneaux

des

sources

do

haute

frØquonce,

maintonir

los

Øclatours

a

une

distance

correcte

et

utilisor

une

terre

et et

un

blindage

pour

rØduire

los

inter

fØrences

Øventuelles.

1

~

I



LØnorgio

eloctromagnetiquo

risque

do

provoquer

des

interferences

pour

lØquipement

electroniquo

sensible

tel

quo

es

ordinateurs

et

lequipement

commandØ

par

ordinateur

tel

quo

lea

robots.



Veiller

ace

quo

tout

lØquipement

do

Ia

zono

do

soudage

soit

com

patible

electromagnØtiquement.



Pour

rØduire

Ia

possibilitØ

dinterfØrence,

maintenir

los

cables

do

soudago

aussi

courts

que

possible,

es

grouper,

et

los

poser

aussi

bas

quo

possible

(ox.

par

terre).



Veiller

a

soudor

Ł

une

distance

do

100

metres

do

tout

equipement

electroniquo

sensible.



Veillor

a

ce

quo

ce

poste

do

soudago

soit

pose

et

mis

Ł

Ia

terre

conformØment

a

ce

mode

domploi.



En

cas

dinterfØrences

aprŁs

avoir

pris

los

mesures

prØcØdentes,

ii

incombe

a

Iutilisateur

do

prendro

dos

mesures

supplØmentaires

telles

quo

10

dØplacoment

du

poste,

Iutilisation

do

cables

blindØs,

lutilisation

do

filtres

do

ligne

ou

Ia

pose

do

protecteurs

dans

Ia

zone

do

travail.

A

4



No

pas

placer

Iappareil

sur,

au-dessus

ou

a

proximitŁ

de

surfaces

infllammablos.



We

pas

installer

lappareil

a

proximitØ

de

produits

inflammables



No

pas

surcharger

installation

Ølectriquo

-

sassurer

quo

lalimon

tation

est

correctement

dimensionnØ

et

protØgØ

avant

do

mettre

Iappareil

en

service.



Roster

a

lØcart

des

organes

mobiles

comme

le

vontilateur.



Maintenir

formØs

ot

fixement

on

place

los

portes,

panneaux,

recouvroments

et

dispositifs

do

protection.

L~jFLQ~~CESS~

SURcHAiJF~ER

I~EQtJtPEMENT



No

pas

appuyer

sur

Ia

gachetto

avant

den

avoir

recu

linstruction.



Ne

pas

diriger

le

pistolet

vers

sd,

dautres

per

sonnes

ou

toute

piŁce

mØcaniquo

en

engageant

le

fil

de

soudage.



Porteurs

do

stimulateur

cardiaque,

restez

a

dis

tance.



Los

porteurs

dun

stimulateur

cardiaquo

doivent

dabord

consultor

leur

mØdocin

avant

do

sappro

cher

des

operations

do

soudage

a

arc,

do

gou

geage

ou

de

soudage

par

points.

OM-186

895

Page

7

Safety

ann

Health

Sandards,

OSHA

29

CFR

1910,

du

Superintendent

of

Documents,

U.S.

Government

Printing

Office,

Washington,

D.C.

20402.

Recommer,dedSafe

Practice

for

the

Preparation

for

Welding

and

Cut

ting

of

Containers

That

Have

Held

Hazardous

Substances,

norme

AWS

F4.

1,

de

lAmerican

Welding

Society,

550

N.W.

Lejaune

Rd.

Mia

mi

FL

33126

National

EleciTical

Code,

NFPA

Standard

70,

de

Ia

National

Fire

Pro

tection

Association,

Batterymarch

Park,

Quincy,

MA

02269.

DonnØes

sur

le

soudage

Ølectrique

et

sur

las

effats,

pour

lorganisme,

des

champs

magnØtiques

basse

frØquence

La

courant

de

soudage,

pendant

son

passage

dens

es

cables

de

sou

dage,

causera

des

champs

ØlectromagnØtiques.

II

y

a

eu

et

il

y

a

encore

un

certain

souci

a

propos

de

tels

champs.

Cependant,

aprŁs

avoir

examine

plus

de

500

etudes

qui

ont

ØtØ

faites

pendant

une

pØ

node

de

recherche

de

17

ans,

un

comitØ

special

ruban

bleu

du

National

Research

Council

a

conclu:

taccumulation

de

preuvas,

sui

vent

le

jugement

du

comitØ,

na

pas

dØmontrØ

que

lexposition

aux

champs

magnØtiques

et

champs

Ølectriques

a

haute

frØquence

reprØ

sente

un

risque

a

Ia

sante

humaine.

Toutefois,

des

etudes

sont

toujours

en

cours

et

las

preuves

continuent

a

Œtre

examinØes.

En

at

tendant

qua

lea

conclusions

finales

de

Ia

recherche

soient

Øtablies,

il

vous

serait

souhaitable

de

rØduire

votre

exposition

aux

champs

Ølec

tromagnØtlques

pendant

le

soudage

ou

le

coupage.

Safe

Handling

of

Compressed

Gases

in

Cylinders,

CGA

Pamphlet

P-i,

de

Ia

Compressed

Gas

Association,

1235

Jefferson

Davis

High

way,

Suite

501,

Arlington,

VA

22202.

RŁgles

de

sØcuritØ

en

soudage,

coupage

etprocØdØs

connexes,

nor

ma

CSA

Wi

17.2,

de

lAssociation

canadienne

de

normalisation,

yenta

de

normes,

178

Rexdale

Boulevard,

Rexdale

(Ontario)

Canada

M9W

1

R3.

Safe

Practices

For

OccupaiionAnd

Educational

EyeAnd

Face

Protec

tion,

norma

ANSI

Z87.

1,

de

lAmerican

National

Standards

Institute,

1430

Broadway,

New

York,

NY

10018.

Cutting

and

Welding

Processes,

norme

NFPA

51

B,

de

Ia

National

Fire

Protection

Association,

Batterymarch

Park,

Quincy,

MA

02269.

1

Garder

las

cØbles

ensembles

en

las

torsadant

ou en

lea

attacharit

avec

du

ruben

adhØsif.

2

Mettre

tous

las

cØbles

du

ctØ

oppose

de

lopØrateur.

3

Ne

pas

courber

pas

et

ne

pas

entourer

pas

lea

cØbles

autour

de

votra

corps.

4

Garder

le

posta

da

soudaga

at

las

cØbles

Ia

plus

loin

possible

de

vous.

5

Relier

Ia

pince

de

masse

le

plus

prŁs

possible

de

Ia

zone

da

soudura.

Conslgnes

relatives

aux

stlmuiateurs

cardlaques

Las

personnes

qui

portent

un

stimulateur

cardiaque

doivant

avant

tout

consultar

laur

docteur.

Si

vous

Œtes

dØclarØ

apte

par

votre

docteur,

ii

eat

alors

recommandØ

de

respecter

lea

consignes

ci-dessus.

Safety

in

Welding

and

Cuffing,

norma

ANSI

Z49.

1,

de

IAmerican

Wel

ding

Society,

550

N.W.

Lajaune

Ad,

Miami

FL

33126

Afin

de

rØduire

lea

champs

ØlectromagnØtiquas

dens

lenvironnement

da

travail,

respecter

las

consignes

suivantes

OM-186

895

Page

8

SECTION

2-

DEFINITIONS

A.

Warning!

Watch

Out!

There

are

possible

hazards

as

shown

by

the

symbols.

B.

Drive

rolls

can

injure

fingers.

C.

Welding

wire

and

drive

parts

are

at

welding

voltage

during

operation

-

keep

hands

and

metal

objects

clear.

1

Electric

shock

can

kill.

1.1

Wear

dry

insulating

gloves.

Do

not

touch

electrode

with

bare

hand.

Do

not

wear

wet

or

damaged

gloves.

1.2

Protect

yourself

from

electric

shock

by

insulating

yourself

from

work

and

ground.

1.3

Disconnect

input

plug

or

power

before

working

on

machine.

2

Breathing

welding

fumes

can

be

hazardous

to

your

health.

2.1

Keep

your

head

out

of

the

fumes.

2.2

Use

forced

ventilation

or

local

exhaust

to

remove

the

fumes.

2.3

Use

ventilating

fan

to

remove

fumes.

3

Welding

sparks

can

cause

explosion

or

fire.

3.1

Keep

flammables

away

from

welding.

Dont

weld

near

flammables.

3.2

Welding

sparks

can

cause

fires.

Have

a

fire

extinguisher

nearby

and

have

a

watch

person

ready

to

use

it.

3.3

Do

not

weld

on

drums

or

any

closed

containers.

4

Arc

rays

can

burn

eyes

and

injure

skin.

4.1

Wear

hat

and

safety

glasses.

Use

ear

protection

and

button

shirt

collar.

Use

welding

helmet

with

correct

shade

of

filter.

Wear

complete

body

protection.

5

Become

trained

and

read

the

instructions

before

working

on

the

machine

or

welding.

6

Do

not

remove

or

paint

over

(cover)

the

label.

2-1.

Warning

Label

Definitions

OM-186

895

Page

9

2-2.

Rating

Label

For

CE

Products

ST-i

78

794-A

2-3.

Symbols

And

Definitions

NOTE

~

Some

symbols

are

found

only

on

CE

products.

1

On

~J

Off

Input

(~3..

Output

A

Amperes

~~J

Volts

uh\~,

Alternating

Current

)(

Duty

Cycle

I

P

Hz

Hertz

Circuit

Breaker

010

Wire

Feed

I

0~0

Jog

t~J1

Primary

Voltage

Gas

Metal

Arc

Welding

(GMAW)

jJ

ELD~

Une

Connection

Purge



~

Spot

Weld

Time

Spot

Weld

1~

Continuous

Weld

t

Burnback

Time

ti

Preflow

Time

t2

Poslllow

Time

React

Instructions

U2

Load

Voltage

Primary

Current

12

Rated

Current

~J1

Primary

Voltage

OM-186

895

Page

10

3-1.

Specifications

SECTION

3-

INSTALLATION

Type

of

input

Power

Welding

Power

Source

Type

Wire

Feed

Speed

Range

Wire

Diameter

Range

Welding

Circuit

Rating

IP

Rating

Overall

Dimensions

Weight

24

Volts

AC

Single

Phase

7

Amperes

50/60

Hz

Constant

Voltage

(CV)

DC

With

14-Pin

And

Conta~or

Control

1.9

To

16.5

mpm

(75

to

650

ipm)

0.6

To

2

mm

(.023

To

5/64

in)

Max

Spool

Weight:

27kg

(60

Ib)

100

Volts,

500

Amperes,

100%

Duty

Cycle

IP

23

Length:

572

mm

(22-1/2

in)

Width:

267mm

(10-1/2

in)

Height:

305

mm

(12

in)

15.9

kg

(35

Ib)

3-2.

Site

Selection

Choose

slot

that

allows

all

rubber

feet

to

sit

securely

on

top

of

weld

ing

power

source.

5

Wire

Spool/Reel

6

Gas

Cylinder

(Customer

Supplied)

Welding

Power

Source

Do

not

put

feeder

where

welding

wire

hIts

cyiinder.

A

Do

not

move

or

operate

equipment

when

it

could

tip.

Ufting

Handle

Manually

use

handie

to

move

or

briefly

lift

feeder.

A

Do

not

use

lifting

hook

or

other

devices

to

lift

or

suspend

feeder

by

the

handie.

1

Wire

Feeder

6

2

Ufting

Eye

3

Rubber

Feet

4

Slot

7

A

8

A

ST-801

920-A

/

Ref.

ST-i

52

468-A

/

ST-I

55242

/

ST-801

91

9-A

/

SA-188

674

OM-186

895

Page

11

3-3.

Gun

Recommendation

Table

Process

Gun

GMAW

-

Hard

or

Corded

Wires

M25

Or

M40

FCAW

-

Self-Shielding

Wires

GA-4OGL

3-4.

Equipment

Connection

Diagrams

5

3-5.

14-Pin

Receptacle,

Shielding

Gas

And

Optional

Volt

Sense

Lead

F!!

~

Tools

Needed:

~r

5/8,11/l6in

1

Gas

Hose

With

5/8-18

Right-

hand

Thread

Fittings

(Cus

tomer

Supplied)

2

14

Receptacle

RC9

Use

interconnecting

cord

to

make

connection

to

welding

power

source.

3

Power

Switch

Ref.

ST-801

921

-A

rrI~1r*

d

1

3

CV

Welding

Power

Source

With

24

VAC

Power

2

CV

Welding

Power

Source

Without

24

VAC

Power

115

Volts

AC

/24

Volts

AC

Power

Adapter

14-Pin

Contro

Cord

Weld

Cable

Work

4

5

6

/

OM-186

895

Page

12

3-6.

14-Pin

Receptacle

Information

REMOTE

~

Pln*

information

A

24

volts

ac

with

respect

to

G.

B

Contact

closure

to

A

completes

24

volts

ac

contactor

control

circuit.

G

Circuit

common

for

24

volts

AC

circuit.

C

+10

volts

dc

output

to

remote

control

with

respect

to

0.

D

Remote

control

circuit

common.

E

0

to

+10

volts

dc

input

command

signal

from

remote

control

with

respect

to

D.

F

Current

feedback:

0

to

10

volts

dc,

1

V/100

A

H

Voltage

feedback:

0

to

10

volts

dc,

1

V/i

0

arc

volts

*The

remaining

pins

are

not

used.

Ref.

S.0004-A

3-7.

Connecting

Welding

Gun

And

Weld

Cable

OM-186

895

Page

13

3-8.

Optional

Meter

Circuit

Board

Settings

1

Meter

Circuit

Board

2

DlPSwitchS2

3

Potentiometer

Ri

8

4

Receptacle

RC1

6

Wiring

harness

with

free-hanging

plug

PLG42

connects

to

Rd

6.

For

voltage

feedback

from

volta!

sensing

lead,

connect

plug

PLG43

from

unit

wiring

harness

to

PLG42.

For

voltage

feedback

from

welding

power

source

to

wire

feeder

14-pin

receptacle,

connect

plug

PLG41

from

unit

winng

harness

to

PLG42.

Tools

Needed:

cI:II:::::J====:n

1/4

in

Voltage

Sensing

Function

Arc

Voltage

Sensing

Using

Voltage

Sensing

Lead

For

Welding

Power

Source

That

Does

Not

Support

Pins

F

And H

II

F

I

2

Arc

Voltage

Sensing

Using

Feedback

From

Welding

Power

Source

That

Does

Support

Pins

F

And

H

Meters/Minute

Inches/Minute

X

Means

switch

position

does

not

affect

specified

function.

I

Means

switch

must

be

in

this

position.

OM-186

895

Page

14

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