Hobart ML-138334 Manuel utilisateur

701 S. RIDGE AVENUE

TROY, OHIO 45374-0001

937 332-3000

www.hobartcorp.com

F44181 Rev. E (June 2013)

CLe-SERIES DISHWASHERS

BLOWER-DRYER

LAVE-VAISSELLE DE LA GAMME CLE

TUNNEL DE SÉCHAGE

LAVAVAJILLAS SERIE-CLE

SECADOR DE AIRE

ElEctric (cle SEriES) Ml-138211

ÉlEctriquE (gaMME cle) Ml-138212

SiStEMa ElÉctricO Ml-138213

(SEriE cle) Ml-138214

ElEctric (cler SEriES) Ml-138325

ÉlEctriquE (gaMME cler) Ml-138326

SiStEMa ElÉctricO Ml-138327

(SEriE cler) Ml-138328

StEaM (cle SEriES) Ml-138226

VapEur (gaMME cle) Ml-138227

SiStEMa a VapOr Ml-138228

(SEriE cle) Ml-138229

StEaM (cler SEriES) Ml-138333

VapEur (gaMME cler) Ml-138334

SiStEMa a VapOr Ml-138335

Ml-138336

E

– 2 –

TABLE OF CONTENTS

GENERAL ....................................................................3

INSTALLATION ................................................................3

Unpacking .................................................................3

Installation Codes ...........................................................3

CLeR Models ...............................................................3

Drill Holes .................................................................4

Mount Blower-Dryer to Dishwasher ..............................................6

Install Template/Stiffener ......................................................7

Mount Adjustable Legs .......................................................7

Adjust Blower-Dryer Feet for Firm Mounting .......................................7

  AdjustAirDeector ..........................................................7

Install Connecting Rods .......................................................7

Track Adjustment ............................................................8

Dish Table Assembly .........................................................8

Mount Blower Motor ..........................................................9

Blower Motor Connections ................................................10

Electrical Connections .......................................................10

Control Connections .....................................................10

Power Connections .....................................................11

Blower Motor Rotation ...................................................12

Steam Connection (When Blower-Dryer is Equipped with Steam Heat) .................12

Condensate Return Piping ................................................14

Panel Assembly ............................................................16

Drain Connection ...........................................................16

Exhaust Connection .........................................................17

Adjusting the Vents on the Blower-Dryer and Dishwasher (hood or open canopy) .....18

OPERATION .................................................................20

CLEANING ..................................................................20

  RemovingtheDeectorTray ..................................................20

Dos and Don'ts for Your New Hobart Warewasher .................................20

– 3 –

Installation, Operation and Care Of

CLe and CLeR-SERIES BLOWER-DRYER

SAVE THESE INSTRUCTIONS

GENERAL

The CLe and CLeR series Blower-Dryer unit is designed to assist the drying of

dishware by drawing room air through a heated plenum into the unloading end of

the dishwasher. The unit is powered by a 2 HP electric motor and is available with

three-phase electric service only.

A condensation tight, forced exhaust system to the outside is necessary for removal

of humid drying air. This exhaust system is to be supplied by the customer. Refer

to Exhaust Connections for recommended exhaust requirements.

INSTALLATION

UNPACKING

Immediately after unpacking the blower-dryer, check for possible shipping damage.

If the machine is found to be damaged, save the packaging material and contact

the carrier within 15 days of delivery.

Priortoinstallation,verifythattheelectricalserviceagreeswiththespecications

on the machine data plate, which is located on the rear of the unit.

After unpacking the blower-dryer, remove the items that were shipped loose (hardware,

blower motor, legs) from inside the unit. Remove shipping braces and discard.

INSTALLATION CODES

Installation must be in accordance with state and local codes, or in the absence of

local codes, with the National Electrical Code ANSI / NFPA 70 (latest edition). In

Canada, the installation standard is: CSA C22.2 No. 1 (latest edition).

CLeR MODELS ONLY

Remove the side panels from the energy recovery hood assembly as shown in Fig.

1A. The side panels may be discarded; however, do not discard the hardware as

it will be reused.

InstallnewchamberangestoenergyrecoveryhoodassemblyasshowninFig.

1A using hardware removed in previous step.

Position the CleR blower dryer template (F-38373, Fig 2A) by aligning the front and

top edges of the template with the front and top edges of the energy recovery hood

as shown in Fig. 1A. Mark hole locations and drill necessary holes per template.

Hole diameters are shown in Fig. 2A.

– 4 –

CLe-Series

Fig. 1

DRILL HOLES

Position the hole template/stiffener (Fig. 2) over the existing bolt heads on the

unload end of the dishwasher per directions on template. Mark hole locations and

drill necessary holes per template. Hole diameters shown in Fig. 2.

For CLeR machines only, position the CLeR blower-dryer template (Fig. 2A) on the

CLeR hood assembly. Mark hole locations and drill necessary holes per template.

See Fig. 1A.

CLeR-Series

Fig. 1A

HOLE

TEMPLATE / STIFFENER

– 5 –

Fig. 2

CLe and CLeR

CENTER PUNCH FOR 5/16" HOLE DIA, 7 PLC

CENTER PUNCH FOR 1-1/4" HOLE DIA, 2 PLC

CENTER PUNCH FOR 5/16" HOLE DIA, 6 PLC

HOLE TEMPLATE STIFFENER

CLeR BLOWER - DRYER TEMPLATE

Fig. 2A

CLeR Only

– 6 –

CLe-Series

Fig. 3

MOUNT BLOWER-DRYER TO DISHWASHER

NOTE: Thedishwashermustbeinitsnalposition,adjustedforproperheightand

properly leveled before blower-dryer can be mounted.

To mount the blower-dryer, apply the 1

1

⁄2" foam sealant tape (supplied) along the

edges of the dishwasher to prevent leakage (CLe models, see Fig. 3. CLeR models,

see Fig. 3A). Also apply the 5” foam sealant tape (supplied) below the tank lip on

the dishwasher (Fig. 3 and 3A). On CLeR models, insert two ¼-20 bolts into the

weld nuts on the end of the blower dryer chamber (Fig. 3A). These will be used

as locating studs. Position the blower-dryer against the dishwasher and assemble

using the ¼-20 bolts and nuts provided (Fig. 3 & 3A). Do not tighten at this time.

CLeR-Series

Fig. 3A

1/4-20 x (12)

– 7 –

INSTALL TEMPLATE/STIFFENER

Remove knockouts from template/stiffener. Align the holes and attach the template/

stiffener to inside bottom of blower-dryer with 1/4-20 bolts and nuts provided.

Assemble remaining bolts and nuts through chamber. Tighten all bolts and nuts.

Fig. 4

ASSEMBLE

TEMPLATE/STIFFENER

TO INSIDE LOAD END

OF BLOWER-DRYER

(SEE FIG. 2)

RACK GUIDE

MOUNT ADJUSTABLE LEGS

Mount the adjustable legs (Fig. 3) to the last set of studs in the base of the blower-

dryer using the 5/16" nuts and lock washers already attached.

ADJUST BLOWER-DRYER FEET FOR FIRM MOUNTING

Turn the adjustable feet inward or outward, as necessary, until blower-dryer is

rmlymounted.

ADJUST AIR DEFLECTOR

Raisetheairdeectortightagainstthechamberandsecureinplacebytightening

the 5/16" bolt. See Fig. 5.

INSTALL CONNECTING RODS

Preassemble (1) elastic nut on each side of both rods, approximately 1.00" onto

the threads (Fig. 5). Route the connecting rods through the tank end. Assemble

the rods through the cross members of both cradles and add the second elastic

nut. Do not completely tighten the elastic nuts. A small gap of 0.15"- 0.020"

will allow better cradle alignment. Assure spacing between the last dog on the

parentmachineandtherstdogontheblowerdryerisequaldistanceinthefront

and rear of conveyor.

– 8 –

Fig. 5

ASSEMBLE ELASTIC STOP NUTS AT

END OF R

ODS FOR CORRECT ADJUSTMENT.

DO NOT OVERTIGHTEN NUTS.

THIS MAY CAUSE CONVEYOR TO BIND

0.15 - 0.020" GAP IS PREFERRED.

(4 PLACES)

TRACK ROD

APPROX.

1.00"

TANK END

Fig. 6

TRACK ADJUSTMENT

Place a rack on the track in the center of the Blower-Dryer unit. Verify that there is

less than 0.25" total gap between the rack and the track. Adjust track rod as needed.

DISH TABLE ASSEMBLY

Dishtablesshouldbettedintotheblower-dryer(Figs.6,7&8).Usesiliconesealant

between table and lip of tank to prevent leakage. Rack track height should be from

1

/4 to

5

/16" (Fig. 7) above the tank lip. Dish tables should be sloped so that any water

carried from the dishwasher will drain back into the machine.

NOTE: Theblower-dryermustbeinitsnalposition,adjustedforproperheight

and properly leveled before table assembly and plumbing connections are made.

– 9 –

Fig. 7

Fig. 8

MOUNT BLOWER MOTOR

Take care when installing the blower motor to avoid damaging wiring

and electrical components.

Remove front and rear panels as necessary. The top and side panel unit can be

loosened on the exit side to ease installation. However, do not remove the top and

side panel unit. Take care to avoid damaging the wiring and electrical components

mounted on the side panel.

Apply 1" foam sealant tape (supplied) along the edges of the blower motor to

prevent leakage. Carefully position the blower motor over the opening in the blower-

dryer chamber top and bolt in place using 1/4-20 hardware provided.

Fig. 9

3-PHASE MOTOR

CONNECTIONS

GROUND

CONNECTION

LEVER TYPE WIRE

CONNECTORS

ELECTRONIC

OVERLOAD RELAY

– 10 –

Mounttheprotectivemylarcovertotheplenumontopoftheblowerangeusing

blower hardware provided.

PROTECTIVE COVER

BLOWER HARDWARE

Fig. 10

Blower Motor Connections

Carefully route the blower motor cable through the p-clip, located at the center front

of the component baseplate, to the electronic overload relay. Connect the three-

phase wiring and ground pigtail leads from the overload relay to the blower motor

cable connections using the wire connectors. Refer to the blower motor connection

chart located on the blower motor for additional information (208/480 VAC only).

Make certain the blower motor cable and connections are securely routed

away from the motor fan blades to avoid damage to the connections.

ELECTRICAL CONNECTIONS

Beforemakingelectricalconnections,checkthemachinespecicationstoensure

that they agree with those of your electrical service.

Electrical and grounding connections must comply with the

applicable portions of the National Electrical Code, NFPA 70 (latest edition)

and / or other local electrical codes.

Disconnect the electrical power to the dishwasher and follow

lockout / tagout procedures. There may be multiple circuits. Be sure all

circuits are disconnected.

Control Connections

Carefully route the control cable to the control box on top of the dishwasher. Insert

the cable into the back of the control box through the strain relief (provided) and

collect extra cable inside control box. Use wire ties (provided) to secure cable

between the blower-dryer and dishwasher control box.

Make certain the control cable is securely routed along the top of the

dishwasher unit to avoid damage.

Connect the three control cable leads to the same-named terminal block connections

as shown in Fig. 11. Refer to the electrical diagram located inside the control box

cover for additional information.

– 11 –

Power Connections

Remove two screws securing the component baseplate and slide the baseplate

forwardtogainaccesstoeldwiringterminalblock.Routetheeldwiringleads

through hole in the side of the blower-dryer unit using appropriate conduit and

ttings.Allowextralengthinleadsforproperconnections.

Connect the leads to the terminal block located at the back of the blower-dryer unit.

Connect the ground wire to the ground terminal located beside the main terminal

block. Refer to the table below for proper connection information. Slide component

baseplate back in position and secure with two bolts.

BRANCH CIRCUIT SIZE AND PROTECTION

Electric Steam

Electrical

Specs.

Rated

Amps

Min. Supply

Circuit

Conductor

Ampacity

Max.

Protective

Device Amps

Electrical

Specs.

Rated

Amps

Min. Supply

Circuit

Conductor

Ampacity

Max.

Protective

Device Amps

208/60/3 34.2 45 45 208/60/3 4.5 15 15

240/60/3 30.7 40 40 240/60/3 4.5 15 15

380/60/3 17.8 25 25 380/60/3 2.6 15 15

480/60/3 15.7 20 20 480/60/3 2.6 15 15

600/60/3 12.6 20 20 600/60/3 2.1 15 15

200/50/3 33.0 45 45 200-240/50/3 4.5 15 15

380-415/50/3 17.8 25 25 380-415/50/3 2.6 15 15

Fig. 11

– 12 –

Blower Motor Rotation

Before placing the blower-dryer into service, check to verify that the

blower motor rotates in the correct direction (arrow in blower housing indicates

correct rotation). Incorrect rotation will result in unacceptable performance.

To check the blower motor's rotation:

Turn the power disconnect switch ON and momentarily activate the blower-dryer.

The main dishwasher must be operating during this procedure.

Be careful not to touch any uninsulated electrical parts that are exposed. If the

blower motor does not rotate in the proper direction, disconnect the electrical power

supply to the machine.

Disconnect the electrical power to the machine and follow

lockout / tagout procedures. There may be multiple circuits. Be sure all circuits

are disconnected.

Reverse any two of the blower motor cable leads at the overload relay using the

lever-type wire connectors. Reconnect the electrical power supply to the machine.

Re-check the blower motor's rotation.

STEAM CONNECTION (When Blower-Dryer is Equipped with Steam Heat)

Steam supply pressure must agree with the steam trap (supplied) which

isratedfor10to50psigdifferentialpressure.Ifowingpressureexceeds50psig,

a pressure regulator (customer supplied) must be installed in the supply line. Steam

owiscontrolledbyasolenoidvalve.Twoconnectionsarerequired,oneforthe

steam supply and one for the condensate return.

The example shown depicts Right to Left direction. Left to Right will have plumbing

mirrored.

To install the steam connections:

With rear panel removed, install the elbow (shipped loose) to steam inlet line on

the blower dryer (pipe sealant required).

STEAM INLET LINE

Fig. 12

– 13 –

Locate inlet piping assembly 814498 and separate at union. Connect to the elbow

as shown in Figure 13 (pipe sealant required).

Partially install support bracket to the chamber with bolt and nut as shown below.

Install remaining portion of inlet piping assembly as shown in Figure 15.

INLET PIPING ASSEMBLY (814498)

Fig. 13

SUPPORT BRACKET

Fig. 14

INLET PIPING ASSEMBLY

Fig. 15

– 14 –

Bring support bracket into position to support the inlet piping and install 2nd bolt

on chamber.

Disconnect the electrical power to the dishwasher and follow

lockout / tagout procedures. There may be multiple circuits. Be sure all

circuits are disconnected.

Remove the cover on the steam solenoid valve enclosure and remove knock-out

closesttowherethecordwillberouted.Installthestrain-reliefttinginthevalve

enclosure and connect the lead wires to the appropriate terminals. Install the valve

cover.

Condensate Return Piping

Install the top half of the support bracket to the bottom of the blower dryer as shown

in Figure 17.

2nd SUPPORT BRACKET BOLT

Fig. 16

SUPPORT BRACKET

Fig. 17

– 15 –

Locate condensate return piping assembly (814499) and break at the union. Install

the elbow on the outlet of the blower dryer heat exchanger as shown below.

Connect the remaining piping to the union as shown in Figure 19.

Install the steam trap and remaining piece of lower support bracket as shown below.

CONDENSATE RETURN

PIPING ASSEMBLY (814499)

Fig. 18

REMAINING PIPE

STEAM TRAP

LOWER BRACKET

Fig. 19

Fig. 20

Fig. 21

– 16 –

DRAIN CONNECTION

AT EITHER END

PANEL ASSEMBLY

Position front and rear panels and bolt in place with 1/4-20 truss head bolts provided.

DRAIN CONNECTION

Plumbing connections must comply with applicable sanitary,

safety and plumbing codes.

Plumbing equipment for drain is not supplied.

Connect the 1" drain connection under the blower-dryer to a suitable drain (Fig. 23).

The drain for the blower-dryer requires only one connection to the drain. On CLe

models only, the drain can be connected to the end of the common drain pipe (Fig.

24)forthedishwasherunitoritcanbeindependentlyconnectedtotheoordrain.

To connect to the dishwasher unit, remove the pipe plug from the common drain

pipeandconnecttheblower-dryerdrainusingappropriatettings(notsupplied).

REAR PANEL

FRONT PANEL

Fig. 22

Fig. 24

Fig. 23

– 17 –

EXHAUST CONNECTION

Moist air escapes from each end of the conveyor type dishwasher. The recommended

exhaust requirement is 200 CFM (CLe and CLeR) at the entrance end of the dishwasher

and400CFM(CLe)/175CFM(CLeR)atthedischargeend.Sufcientmake-up

airmustbeprovidedsotheexhaustowresultsinapositivebuildingpressurein

the room in which the unit is located (more outside air than exhaust air). Hoods are

provided with 4" x 16" vent connectors with vent dampers which allow adjustment

during installation. Typical construction is for 'Pant-Leg' hood connections to the

4"x16"ventconnectors(Fig.25and25A).Ventstacksmustbewatertightandt

inside the vent connector openings.

CLe-Series

Fig. 25

4" X 16"

VENT

CONNECTOR

PA NT-LEG DUCT

ENTRANCE

VENT STACK

DAMPER

EXIT

VENT STACK

DAMPER

INTERNAL VENT

SHOULD REMAIN

OPEN UNLESS

AIRFLOW ADJUSTMENT

IS NECESSARY

DEFLECTOR PAN

– 18 –

Deﬂector Pan

OnCLemachinesonly,assembledeectorpanoverdrainconectionnuts.Panis

removable for cleaning.

On CLeRmachines, assemble deector pan over two studs located closest to

unload section of blower-dryer.

Adjusting the Vents on the Blower-Dryer and Dishwasher (hood or open canopy)

CLe-Series

To maintain good wash tank temperature, it is critical to adjust the vents to reduce

airowmovementcausedbythedryerfan.Therststepistoadjustdishwasher

vent system per Exhaust Spec. To help maintain tank heat, adjust the entrance and

exit dampers so the draw stops vapor from escaping into room. Excess draw can

pull tank heat from the entrance or exit of machine. Next, set the blower dryer vent

angle (located at the exit end of the blower dryer). Without removing any panels,

the damper can be adjusted by reaching into the chamber and rotating damper.

Adjust the damper to approximately 60 degrees. Next, let the dishwasher reach

minimal temperature, then turn the dishwasher ON and observe both the entrance

and discharge of the dishwasher. The curtains should be hanging nearly straight

down. If the discharge curtain is moving excessively make the following changes:

CLeR-Series

For CLeR-Series vent adjustments, refer to the CLe-Series dishwashers Instructions

Manual (F-44127, Rev. C, November 2012).

CLeR-Series

Fig. 25A

4" X 16"

VENT

CONNECTOR

PANT-LEG DUCT

ENTRANCE

VENT STACK

DAMPER

EXIT

VENT STACK

DAMPER

INTERNAL VENT

SHOULD REMAIN

OPEN UNLESS

AIRFLOW ADJUSTMENT

IS NECESSARY

DEFLECTOR PAN

– 19 –

If the discharge curtain is moving excessively as pictured above, adjust the discharge

vent enough to remove steam and adjust vent on the blower dryer (air to blower

dryer) reducing the opening (angle) to approximately 45°.

EXCESSIVE MOVEMENT

OF CURTAIN

MAKE SURE DEFLECTOR AND

BLOWER DRYER ENTRANCE

BAFFLE ARE INSTALLED

Fig. 26

BLOWER-DRYER VENT

BAFFLE

Fig. 27

Fig. 28

– 20 –

OPERATION

The blower-dryer comes on anytime the pumps are ON. The blower-dryer remains

ON for approximately 15 seconds after the pumps have been turned OFF by

theauto-timerorthetablelimitswitch.If15secondsisinsufcient,timecanbe

increased to a maximum of 10 minutes. Contact Hobart Service for adjustment of

timer setting. The blower-dryer turns OFF immediately when the main machine

power switch is turned OFF.

If the Over Temperature light is ON, there is a failure in the

Blower Dryer. Contact Hobart Service immediately.

CLEANING

The machine must be thoroughly cleaned at the end of each working shift, or at

least twice a day. Use only products formulated to be safe on stainless steel. Use

a damp cloth and mild soapy water.

Never use steel wool to clean warewasher surfaces. Use only products

formulated to be safe on stainless steel.

Removing the Deﬂector Tray

Thedeectortraycanberemovedforcleaningandmaintenance.

DOs and DON'Ts for your New Hobart Blower-Dryer

DO pre-scrap dishes thoroughly.

DO, at the end of the day, thoroughly clean the machine, rinse and dry.

DO use only products formulated to be safe on stainless steel.

DO NOT allow food soil to accumulate on the tank bottom.

DO NOT use steel wool to clean ware or warewasher surfaces.

DO NOT allow foreign objects to enter the unit, especially metallic contaminants.

NOTE: Failure to follow use, care and maintenance instructions may void your

Hobart warewasher warranty.

F44181 Rev. E (June 2013)

PRINTED IN U.S.A.

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