DK2 POWER OPC505AE Manuel utilisateur

OPC505AE

5-INCH AUTO FEED CHIPPER

AUTO FEED • D.O.T. TOWABLE • KOHLER® ENGINE

ASSEMBLY GUIDE

PARTS AND SERVICE 702-331-5353 | WWW.DK2.COM

DK2 USA EAST

3750 SOUTH AVENUE,

NORTH UNIT TOLEDO, OHIO

43615 USA

DK2 CORPORATE HEAD OFFICE

5330 MAINWAY

BURLINGTON, ONTARIO

L7L6A4 CANADA

DK2 USA WEST

3311 MEADE AVENUE STE

E DOCK 13, LAS VEGAS, NEVADA

89102 USA

2 | OPC505AE man.

TABLE OF CONTENTS

SECTION I: ASSEMBLY

STEP 1: UNPACK ALL ITEMS ..............................................................................4

STEP 2: INSTALLING THE ROLLER VALVE ................................................................. 5

STEP 3: INSTALLING THE FEED ROLLER SPEED CONTROL ..................................................6

STEP 4: INSTALLING THE CHIP CHUTE ....................................................................7

STEP 5: INSTALLING THE TOW BAR ...................................................................... 8

SCHEMATICS .......................................................................................... 9

PARTS LIST ............................................................................................ 10

SECTION II: OPERATION

KOHLER INSTRUCTIONS ................................................................................12

BEFORE STARTING THE ENGINE .........................................................................13

IF YOUR UNIT WILL NOT START .......................................................................... 13

WARRANTY ....................................................................................... 15

ENGLISH

SECTION I

ASSEMBLY

4 | OPC505AE man.

ASSEMBLY

STEP BY STEP INSTRUCTIONS

STEP 1: UNPACK ALL ITEMS

NOTE: UPON INSPECTION OF PARTS IF YOU FIND ANY DAMAGED OR MISSING PARTS

PLEASE CALL DK2 POWER AT 702-331-5353 OR CONTACT US VIA OUR WEBSITE

WWW.DK2POWER.COM WE WILL REPLACE ANY MISSING PARTS TO YOU FREE

Open and unpack all items. Leave lots of working space and inspect all parts. Your chipper is

shipped in a crate, remove all sides before you begin assembly.

1. Assemble the main feed chute with the hinges and hardware provided.

2. Connect the wiring as shown.

PLEASE DO NOT RETURN TO THE STORE

ENGLISH

v.220511 | 5

ASSEMBLY

STEP BY STEP INSTRUCTIONS

1. Install the roller valve under the chute.

2. Use 2 bolt hardware included.

STEP 2: INSTALLING THE ROLLER VALVE

2 BOLTS & NUTS

ENGLISH

6 | OPC505AE man.

ASSEMBLY

STEP BY STEP INSTRUCTIONS

STEP 3: INSTALLING THE FEED ROLLER SPEED CONTROL

Install the feed roller speed control to the side of the chute.

2 BOLTS & NUTS

NOTE: TAKE CARE NOT TO DROP ANY HARDWARE INTO THE FEED CHUTE AND INTO

THE CUTTING CHAMBER.

ENGLISH

v.220511 | 7

ASSEMBLY

STEP BY STEP INSTRUCTIONS

STEP 4: INSTALLING THE CHIP CHUTE

1. Install the chip chute.

2. Bolt 4 places.

4 BOLTS ON BASE

ENGLISH

8 | OPC505AE man.

ASSEMBLY

STEP BY STEP INSTRUCTIONS

STEP 5: INSTALLING THE TOW BAR

1. Install the tow bar.

2. Use 2 bolts and hardware provided and secure tightly.

USE 2 BOLTS PROVIDED

ENGLISH

v.220511 | 9

ASSEMBLY

SCHEMATICS

ENGLISH

10 | OPC505AE man.

ASSEMBLY

PARTS LIST

NO. DESCRIPTION QTY.

1 Penta-blade rod 1

2 Triangle blade 1

3

4 M10*25 thinhead screw 1

5 Bearing 1507 1

6 Pulley dia. 200 1

7 B-belt 940 1

8 Engine 1

9 Adjust plate 4-0 1

10 D Pin dia. 10*85 1

11 Tow bar 1

12 Belt cover 1

13 Pulley dia. 125 1

14 Washer 2-0 1

15 M8*25 screw 1

16 Bearing 6306-2RS 1

17 Lock nut M35*1-5 1

18 Blade push-plate 1

19 Key way 8*7*60 1

20 Longe blade spacer 1

21 Bearing base 1

22 Fan plate 1

23 Blade plate 1

24 Anvil 1

25 Bottom frame 1

26 Switch 1

27 Battery 1

28 Cover ﬁxing plate 1

29 Rear frame 1

30 Rubber pad 1

31 Oil bean cover 1

32 Oil feed ﬁlter 1

33 Chain 1

NO. DESCRIPTION QTY.

34 Tank 1

35 Oil outlet ﬁlter 1

36 1.5 inch interface 1

37 Oil outlet interface 1

38 Pin dia. 3.5*40 1

39 Nut M24 1

40 dia. 25 washer 1

41 Wheel 16*8.0-7 1

42 Flange 1

43 Seal dia. 25*47*7 1

44 Bearing 6205 1

45 Wheel pipe axle 1

46 Battery box 1

47 Baseframe plate 1

48 Mouth frame 1

49 Feed rubber 1

50 Foot angle plate 1

50A Pipe 1

50B Supporting spring 1

50C Spring 1

51 Feed hopper 1

51A Emergency panel 1

51B Movable plate 1

52 Switch valve 1

53 Speed valve 1

54 Spring 1

55 Cover 1

56 Short blade spacer 1

57 Interfal rod 1

58 Main axle 1

59 Plate blade 1

60 Bearing FL206 1

61 Pulley A dia. 90 1

NO. DESCRIPTION QTY.

62 Belt A dia. 500 1

63 Pin 8*7*30 1

64 Rubber seal 1

64A Preforming 1

64B Pulling rivet 1

64C Spring 1

64D Switch box 1

64E Rubber seal 1

65 Emergency stop 1

66 Hopper block plate 1

67 Push bar 1

68 Pump joint 1

69 Pump 1

70 Pump ﬁxing plate 1

71 Pump pulley 1

72 Motor 1

72A Ratchet rack 1

72B Ratchet 1

73 Top cover 1

74 Top body 1

75 Screw hook 1

76 Bottom discharge 1

77 Top discharge 1

78 Fasten handle 1

79 Reﬂect cover 1

80 Seal dia. 72*30*10 1

81 Protective plate 1

82 Stop bar 1

83 Oil seal 1

84 Tension pulley 1

85 Flower bolt M12*85 1

86 Adjustable feet 1

ENGLISH

SECTION II

OPERATION

12 | OPC505AE man.

OPERATION

PROPER USE GUIDELINES

KOHLER INSTRUCTIONS

YOUR UNIT HAS A COMMERCIAL KOHLER ENGINE WITH A 3 YEAR PARTS AND SERVICE

WARRANTY. FOR WARRANTY IN YOUR AREA, CONTACT YOUR NEAREST KOHLER DEALER.

VISIT WWW.KOHLERENGINES.COM FOR PARTS, SERVICE, MANUALS, AND DEALER LOCATIONS.

NOTE: READ THE KOHLER ENGINE MANUAL SUPPLIED WITH YOUR UNIT FOR FULL

ENGINE OPERATION, SAFETY, AND MAINTENANCE.

ENGLISH

v.220511 | 13

OPERATION

PROPER USE GUIDELINES

BEFORE STARTING ENGINE

IF YOUR UNIT WILL NOT START

CLEAR AREA OF ALL PEOPLE AND PROPERTY THAT COULD BE DAMAGED. THINK SAFETY. THIS

CHIPPER CAN CAUSE INJURY IF SAFETY IS NOT ENFORCED. ONLY ONE OPERATOR SHOULD

WORK ON THIS UNIT. NEVER HAVE ANOTHER PERSON IN THE AREA OR IN FRONT OF THE CHIP

EXPULSION CHUTE.

1. Check the oil level. Your engine has a low oil shuto protection and will not start if low on oil.

2. Make sure spark plug wire is seated.

3. Move the gas lever on to the right. Left position is o.

4. Use the choke if needed to start in cold weather.

5. Check your gas level.

• DO NOT WEAR LOOSE FITTING CLOTHES THAT COULD GET STUCK IN THE RAM.

• ONLY CHIP WOOD, NO METAL OR PLASTIC OR RUBBER. WOOD ONLY.

• CHILDREN SHOULD NOT RUN THIS EQUIPMENT.

• STAY ALERT OF YOUR SURROUNDINGS AND PERSONS THAT COULD APPEAR IN THE AREA

WHILE YOU ARE WORKING.

• LOAD TREES INTO FEED CHUTE. ADJUST FEED ROLLER TO SLOW FOR LARGER TREES

AND FASTER FOR SMALLER TREES. USE LEVER IN CENTER OF FEED CHUTE TO CONTROL

FORWARD/NEUTRAL/REVERSE OF FEED ROLLER.

• IF ENGINE SPEED IS REDUCED WHEN CHIPPING, ADJUST THE ROLLER SPEED.

• WEAR SAFETY GLASSES, GLOVES AND PROTECTIVE SHOES.

• OPERATE OUTDOORS ONLY - GAS FUMES ARE DEADLY INDOORS.

RUN ENGINE AT FULL RPM. ALLOW MACHINE TO REGAIN RPM BETWEEN CHIPPING AND NEVER

DISCONNECT SAFETY SWITCHES OR RUN WITH COVERS OPEN.

ENGLISH

v.220511 | 15

PLEASE DO NOT RETURN TO THE STORE

YOU HAVE A 1 YEAR WARRANTY AND DK2 WILL REPLACE A DEFECTIVE PART FOR FREE.

CALL US AT 1 (888) 277-6960 FOR FAST WARRANTY PARTS AND QUESTIONS.

WHAT IS COVERED – 3 YEAR ENGINE AND 1 YEAR COMMERCIAL WARRANTY INCLUDED

Detail K2 Inc. warrants to the original purchaser that product will be free and clear of manufacturing defects in

workmanship and materials under normal use and service fora period of one (1) year from the date of the original

purchase. If within one (1) year from the original date of purchase this product fails due to defect inmaterial or

workmanship, Detail K2 will repair, replace, or supply any covered defective part at ouroption. DK2 POWER is 1-year

parts only warranty no labor. Kohler 3 year warranty is PARTS and LABOR.

Upon expiry of one (1) year, Detail K2 will have no further liability related to theproduct. Detail K2 does not authorize

any party, including its authorized distributors ordealers, to oer any other warranty on behalf of Detail K2 Inc.

SERIAL NUMBERS MUST BE REGISTERED ONLINE AT WWW.DK2POWER.COM, WARRANTY NON-

TRANSFERABLE.

KOHLER ENGINES –KOHLER CH SERIES ENGINES COMMERCIAL 3 YR PARTS AND LABOR WARRANTY

KOHLER ENGINES –KOHLER SH SERIES ENGINES RESIDENTIAL 2 YR PARTS AND LABOR WARRANTY

see your Kohler manual for speciﬁc warranty.

DK2–1-Year parts only, no labor. 3-year commercial Kohler warranty.

THIS WARRANTY DOES NOT COVER OR APPLY TO:

(a) Damage to the product due to misuse, mishandling and abuse

(b) Improper installation, maintenance and storage

(c) Expendable parts such as nuts and bolts, pins and springs, wiring and switch components, hydraulic hoses and

ﬁttings, cutting teeth, cutting chains, cutting blades, throttles, belts and tires.

(d) Normal wear and tear

(e) Consequential damage & incidental damages such as damage to persons or property

PROCEDURE FOR OUTDOOR POWER EQUIPMENT WARRANTY

Within the one (1) year warranty period, the purchaser of the product can CALL 1 (888) 277-6960 or contact us on

www.DK2Power.com. Notify us of the claimed defect and provide proof of original purchase.At this timethe validity

of the claim will be determined, and if approved replacement parts will be issued. No returned product will be

accepted underwarranty unless accompanied by an RGA# issued by Detail K2 Inc.

DAMAGED FREIGHT

Damage to your product caused by freight mishandling is NOT covered under warranty. If your freight arrives

damaged, REFUSE it. Inspect your product when it arrives, otherwise if you accept it, you will be responsible for

ﬁling any freight claims with the delivery company. DK2 warranty excludes damage to product.

RETURNS BEFORE GAS AND OIL

Follow the return policy from the retailer you purchased the equipment from.

RESOLUTION FOR A DEFECTIVE PRODUCT AFTER GAS AND OIL HAS BEEN ADDED.

Call us at 1 (888) 277-6960 between 8am-4pm Monday to Friday EST.

WARRANTY

1 YEAR WARRANTY

ENGLISH

This page is left blank intentionally.

OPC505AE

DÉCHIQUETEUSE À ALIMENTATION AU-

TOMATIQUE DE 5 POUCES

ALIMENTATION AUTOMATIQUE • REMORQUABLE • MOTEUR KOHLER®

GUIDE DE MONTAGE

PIÈCES ET SERVICE 702-331-5353 | WWW.DK2.COM

DK2 USA EST

3750 AVENUE SUD,

UNITÉ NORD TOLEDO, OHIO

43615 ÉTATSUNIS

SIÈGE SOCIAL CORPORATIF DK2

5330 MAINWAY

BURLINGTON, ONTARIO

L7L6A4 CANADA

DK2 ÉTAT UNIS OUEST

3311 AVENUE MEADE STE

QUAI E 13, LAS VEGAS, NEVADA

89102 ÉTATS UNIS

18 | OPC505AE man.

TABLE DES MATIÈRES

SECTION I: MONTAGE

ÉTAPE 1: DÉBALLER TOUS LES ARTICLES ................................................................. 20

ÉTAPE 2: INSTALLATION DE LA VALVE DE ROULEAU D’ALIMENTATION .......................................21

ÉTAPE 3: INSTALLATION DU CONTRÔLE DE VITESSE DU ROULEAU D’ALIMENTATION ......................... 22

ÉTAPE 4: INSTALLATION DE LA GOULOTTE ...............................................................23

ÉTAPE 5: INSTALLATION DE LA BARRE DE REMORQUAGE .................................................. 24

SCHÉMATIQUE ......................................................................................... 25

LISTE DES PIÈCES ......................................................................................26

SECTION II: OPÉRATION

INSTRUCTIONS KOHLER ................................................................................28

AVANT DE DÉMARRER LE MOTEUR ......................................................................29

SI VOTRE UNITÉ NE DÉMARRE PAS ....................................................................... 29

GARANTIE ........................................................................................ 31

FRANÇAIS

SECTION I

ASSEMBLAGE

20 | OPC505AE man.

ASSEMBLAGE

INSTRUCTIONS ÉTAPE PAR ÉTAPE

ÉTAPE 1: DÉBALLER TOUS LES ARTICLES

REMARQUE: LORS DE L’INSPECTION DES PIÈCES SI VOUS TROUVEZ DES PIÈCES

ENDOMMAGÉES OU MANQUANTES, VEUILLEZ APPELER DK2 POWER AU 702-331-

5353 OU CONTACTEZ-NOUS VIA NOTRE SITE WEB WWW.DK2POWER.COM NOUS

VOUS REMPLACERONS GRATUITEMENT TOUTES LES PIÈCES MANQUANTES

Ouvrez et déballez tous les articles. Laissez beaucoup d’espace de travail et inspectez toutes

les pièces. Votre déchiqueteuse est expédiée dans une caisse, retirez tous les côtés avant de

commencer l’assemblage.

1. Assemblez la trémie d’alimentation principale avec les charnières et le matériel fournis.

2. Connectez le câblage comme indiqué.

VEUILLEZ NE PAS RETOURNER AU MAGASIN

FRANÇAIS

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