Burkert 1062 Operating Instructions Manual

Operating Instructions

Bedienungsanleitung

Manuel utilisateur

Type 1062

Electrical on/off position feedback

Elektrischer Auf/Zu-Stellungsrückmelder

Indicateur électrique de position tout ou rien

We reserve the right to make technical changes without notice.

Technische Änderungen vorbehalten.

Sous réserve de modifications techniques.

Operating Instructions 1010/03_EU-ML_00562584 / Original FR

3



English





Contents:

  

 

 

 

 

 

 

  

  

 

 

 

  

 

Construction5.2.1. ...........................................................................9

Principleofoperation5.2.2. ...........................................................9

 

  

  

  

  



 

  

  

Mechanicaldata6.4.1. .................................................................12

Generaldata6.4.2. ........................................................................13

Generaldataspecifictothedevicesapprovedby6.4.3.

CSA.......................................................................................14

Electricaldata6.4.4. ......................................................................14

  

  

  

  



4



English



 



 

  

  

  

Wiringamechanicalcontactversion8.2.1. ............................29

Wiringaversionwithinductive2-wireswitch8.2.2. .............31

Wiringaversionwithinductive3-wireswitch8.2.3. .............31

Wiringaversionwithtwoinductive3-wireswitches8.2.4. 32

Wiringaversionwithdoubleinductive2-wireNA-8.2.5.

MURswitch.........................................................................32

Wiringaversionwithdoubleinductive4-wireswitch8.2.6. 3 3

  

  

  

  

  

  

  

  

  

  

5



English

Aboutthismanual



This manual describes the entire life cycle of the device. Please

keepthismanualinasafeplace,accessibletoallusersandanynew

owners.



Failuretocomplywiththeseinstructionscanleadtohazardous

situations.

Thismanualmustbereadandunderstood.•







Failuretoobservethiswarningcanresultindeathorinserious•

injury.





Failuretoobservethiswarningcanresultinseriousinjuryor•

evendeath.





Failuretoobservethiswarningcanresultinsubstantialorminor•

injuries.





Failuretoobservethiswarningmayresultindamagetothe•

deviceorsystem.

indicatesadditionalinformation,adviceorimportantrecom-

mendationsforyoursafetyandforthecorrectoperationof

thedevice.

referstoinformationcontainedinthismanualorinother

documents.

indicatesaproceduretobecarriedout.

→

6



English

Intendeduse









The1062electricalpositionfeedback,fittedtoanon/offvalve,•

isusedtodetectthestatus-openorclosed-ofthisvalve.

Thepositionfeedbackcanbefittedtoanactuatorvalvewitha•

diameterof40to125mm.

Protectthisdeviceagainstelectromagneticinterference,ultra-•

violetrays.

Protectadeviceinstalledoutdoorsfromtheeffectsofclimatic•

conditions.

Usethisdeviceincompliancewiththecharacteristicsand•

commissioninganduseconditionsspecifiedinthecontractual

documentsandintheusermanual.

Requirementsforsafeandproperoperationarepropertrans-•

port,storageandinstallation,aswellascarefuloperationand

maintenance.

Onlyusethedeviceasintended.•



Observeanyexistingrestraintswhenthedeviceisexported.



Excertificationisonlyvalidifmodulesandcomponentsapprovedby

Bürkertareusedasindicatedinthisusermanual.

Theelectronicmodulescanonlybecombinedwiththetypesof

pneumaticvalvesauthorisedbyBürkert;ifthisisnotthecase,Ex

certificationisvoid.

Anymodificationtothesystemortooneofthemodulesorcompo-

nentsnotauthorisedbeforehandalsovoidsExcertification.



Donotusenon-Excertifiedversionsofthe1062electricalposition•

feedbackinapotentiallyexplosiveatmosphere.

DonotuseoutdoorsadeviceapprovedbyCSA.•

Do notuse this device in anenvironment incompatible with the•

materialsfromwhichitismade.

Donotsubjectthedevicetomechanicalloads(e.g.byplacingobjects•

ontopofitorbyusingitasastep).

Donotmakeanyexternalmodificationstothedevice.Donotpaint•

orvarnishanypartofthedevice.

7



English

Basicsafetyinformation





Thissafetyinformationdoesnottakeintoaccount:

anycontingenciesoroccurencesthatmayariseduringassembly,•

useandmaintenanceofthedevices.

thelocalsafetyregulationsthattheoperatormustensurethestaff•

inchargeofassemblyand/ormaintenanceobserve.



Whenthe1062isusedinanATEX21or22zone,makesure:

Thatthecoveroftheelectricalpositionfeedbackisalways•

screwedshutbeforeoperatingthevalve.

Thatyoucheckthatthedeviceisnotsubjecttoaflowofairand•

dustthatmayresultinanaccumulationofelectrostaticcharges.

Otherwise,intallthedeviceinaconductivecover.

"TheNAMURswitchesonthe1062mustbepoweredbya•

voltagesourceofatypecertifiedforuseinexplosiveatmos-

pheresingroupsIIB/IICandtheircombinationmustbecompa-

tiblefromtheinstrinsicsafetypointofview."



Shutdownthepneumaticpowersourceanddepressurisethe•

pipesbeforecarryingoutworkonthedevice.



Beforestartingwork,switchoffthepowersupplyandsecureit•

topreventrestarting.

Observeallapplicableaccidentprotectionandsafetyregula-•

tionsforelectricalequipment.



Toavoidinjurytakecareto:

preventanypowersupplyswitch-on.•

ensurethatinstallationandmaintenanceworkarecarriedoutby•

qualifiedandskilledstaffwiththeappropriatetools.

guaranteeasetandcontrolledrestartingoftheprocess,after•

anelectricaland/orpneumaticpowersupplyinterruption.

usethedeviceonlyifinperfectworkingorderandincom-•

pliancewiththeinstructionsprovidedintheusermanual.

observethegeneraltechnicalruleswhenlocatingandusingthe•

device.

8



English

Generalinformation





Thisdevicecontainselectroniccomponentssensitivetoelectro-•

staticdischarges.Theymaybedamagediftheyaretouchedby

anelectrostaticallychargedpersonorobject.Intheworstcase

scenario,thesecomponentsareinstantlydestroyedorgooutof

orderassoonastheyareactivated.

Tominimiseorevenavoidalldamageduetoanelectrostatic•

discharge,takealltheprecautionsdescribedintheEN61340-

5-1and5-2standards.

Alsoensurethatyoudonottouchanyoftheliveelectrical•

components.

The1062electricalpositionfeedbackwasdevelopedwithdue

considerationgiventoacceptedsafetyrulesandcomplieswith

currenttechnicalstandards.However,risksmayarise.

Failuretoobservetheseinstructionsaswellasanyunauthorised

workonthedeviceexcludesusfromanyliabilityandalsonullifies

thewarrantywhichcoversthedeviceanditsaccessories.





Theaddressesofourinternationalbranchescanbefoundonthe

lastpagesofthismanual.

TheycanalsobefoundontheInternetunder:

www.burkert.com

 

Theconditiongoverningthelegalwarrantyistheconforminguseof

the1062inobservanceoftheoperatingconditionsspecifiedinthis

manual.



Youcanfindtheusermanualsandthetechnicaldatasheetsonthe

1062andtheINERIS03ATEX0268XECdesign-examinationcer-

tificateontheInternetunder:

www.burkert.com

9



English

Description





Theelectricalpositionfeedback,combinedwithapneumaticvalve,

isintendedtosignaltheposition-openorclosed-ofthisvalve.

Thepositionofthevalveisgiven:

bylight(s)andbyelectricalsignalonthemechanicalcontact•

versions,ontheinductive3-wireswitch(1output)ordouble

inductive4-wireswitch(2outputs)ordoubleinductive2-wire

NAMURswitch(2outputs)

onlybyelectricalsignalonversionswithinductive2-wireswitch(1•

output).





Theelectricalpositionfeedbackiscomposedofahousing,fitted

withacablegland,withatransparentcover.

Thehousingincludes:

aduplicationsystemthatadaptstothepneumaticactuatorrod-

onthevalve,

oneortwoelectronicboards,eachfittedwithamechanical-

contactlimitswitchoraninductiveswitch,with2or3lights

(exceptforthe2-wireinductiveversions)

aterminalblockforelectricalconnection.-



Theduplicationrodfittedwith2camsmoveswhenthevalveopens

orcloses:themovementofacampasttheswitchassociatedwithit

activatesthelatter.

Whentheswitchisactivated,thelight,ifthereisone,comeson(or

goesoffontheNAMURversions)andanelectricalsignalistrans-

mittedremotely.

ThissignalistransmittedinaccordancewiththeNAMURstandard

ononeversionofthe1062ATEX.





1062 PROXIMITY SWITCH

3-WIRE PNP-NO

10-30V DC NO/NC

MAX:200mA ACTUATOR >80

S/N 1199

00560409 W48LP

Made in France

1

2

3

4

5

6

7

8

9

10

11

Label on the 1062 position feedback, standard versionFig. 1

Typeofdevice

1.

Characteristicsofthelimitswitch2.

Electricalpowersupply3.

Currentconsumption4.

10



English

Description

Serialnumber5.

Itemnumber6.

Manufacturercode7.

ConformityMarking8.

Availableactuatorsizes9.

Modeofoperationofthe106210.

Limitswitchtype11.





1062 PROXIMITY SWITCH

2-WIRE NAMUR

8V DC NO/NC

MAX:15mA ACTUATOR =40

INERIS 03ATEX0268X/02

0102

00560411 W48LP

Made in France

1

2

3

4

5

6

7

8

9

10

11

II 2 GD EEx Ia IIC

T6, T5 ou T4

Ex iaD21 T85°C, T100°C

ou T135°C

S/N 1000

00560411 W48LP

F67220 TRIEMBACH

12

15

13

6

7

14

Label on the 1062 position feedback, ATEX versionFig. 2

Typeofdevice

1.

Characteristicsofthelimitswitch2.

Electricalpowersupply3.

Currentconsumption4.

11



English

Technicaldata

ATEXcertificationbodyandcertificationnumber5.

Itemnumber6.

Manufacturercode7.

ConformityMarking8.

Actuatorsize9.

Modeofoperation10.

Limitswitchtype11.

Operatingzone12.

ATEXlogo13.

Serialnumber14.

Temperatureclassification15.



Tofindoutabouttheversionsofthepositionfeedbackavailable,

consultthetechnicaldatasheetforthe1062onourInternetsite

under:

www.burkert.com





Ambienttemperature(operation)

versionapprovedbyCSAandCE•

versiononlyapprovedbyCE•

0to+60°C•

-20to+60°C•

Airhumidity <80%,noncondensated

Protectionrating IP65whenwiredand

cableglandtightened





The1062ATEXelectricalpositionfeedback(versionwithdouble

inductive2-wireNAMURswitch)meetstherequirementsofthe

ATEXDirective94/9/EConequipmentintendedforuseinpoten-

tiallyexplosiveatmospheres.Thefollowingstandardshavebeen

usedintheassessment:

EN60079-0(2004)•

EN60079-11(2006)•

EN61241-0(2006)•

EN61241-11(2007)•

12



English

Technicaldata





ThedevicesapprovedbyCSA,withvariablekeyPD01,conformto

thefollowingstandards:

CSAC22.2n°61010-1-04•

UL61010-1•





PCorPSU

PA6orPPS

EPDM

PAorPVDF

Stainlesssteelor

brass

Brass

Materials used in the 1062 position feedbackFig. 3

 

Housing/Cover PA6/PCor

PPS/PSU

Sealbetweenthecoverandthe

housing

EPDM

 

CableglandM16x1,5 PAorPVDF

Externalthreadedpart Brassorstainlesssteel

Internalthreadedpart Brass

M16x1,5

67,5 35

Ø 66

M5 / M6 / M10

12 / 10 / 16

M24x1,5 / M26x1,5 / M36x2

87

72

24 - 40

SW27

Dimensions of the 1062 position feedback [mm]Fig. 4

13



English

Technicaldata



Actuatorsize Ø40to125mm,dependingonthe

version

Mechanicalcontact

version

typeofcontact•

statusesdetected•

1062fittedwith-

oneswitch

1062fittedwith-

twoswitches

valveopenorclosed•

indicationmode

colourofthelights•

dependingonthe

statusdetected



poweruplight•



insilverorgold•

valveopenorvalveclosed-

valveopenandvalveclosed-

usinglightsandelectricalsignalvia•

terminalblock

agreenlightcomesonwhenthevalve•

opens("positionopen"or"position

openandclosed"version)and/ora

redlightcomesonwhenthevalve

closes("positionclosed"or"position

openandclosed"version)

orange•

Versionwithinductive

2-wireswitch

statusesdetected•

1062fittedwith-

oneswitch

1062fittedwith-

twoswitches

valveopenorclosed•

indicationmode



valveopenorvalveclosed-

valveopenandvalveclosed-

byelectricalsignalviaterminalblock•

Versionwithinductive

3-wireswitch

statusesdetected•

1062fittedwith-

oneswitch

1062fittedwith-

twoswitches

valveopenorclosed•

indicationmode

colourofthelights•

dependingonthe

statusdetected

poweruplight•



valveopenorvalveclosed-

valveopenandvalveclosed-

usinglightsandelectricalsignalvia•

terminalblock

agreenlightcomesonwhenthevalve•

opensandaredlightcomesonwhen

thevalvecloses

orange•

14



English

Technicaldata

Versionwithdouble

inductiveswitch(4-wire)

statusesdetected•

valveopenorclosed•

indicationmode

colourofthelights•

dependingonthe

statusdetected

poweruplight•



valveopenandvalveclosed•

usinglightsandelectricalsignalvia•

terminalblock

anorangelightcomesonwhenthe•

valveopensandaredlightcomeson

whenthevalvecloses

green•

Versionwithdouble

inductive2-wireNAMUR

switch

statusesdetected•

valveopenorclosed•

indicationmode

colourofthelights•

dependingonthe

statusdetected



valveopenandvalveclosed•

usinglightsandelectricalsignalvia•

terminalblock

anorangelightgoesoffwhenthe•

valveopensandaredlightgoesoff

whenthevalvecloses





Pollutiondegree 2

Installationcategory I

Altitudemax. 2000m

Electricpower suppliedbyanSELV(SafetyExtraLow

Voltage)source



Connectioncable standard,diameterbetween5and

7mm,maxcross-sectionofthestrand

1mm

2

Mechanicalcontact

version(percontact)

Powersupplyof•

devicesapprovedby

CSAandCE

Powersupply•

ofdevicesonly

approvedbyCE

Powerconsumption•

Allowableload•



Typeofoutput•



12-30VACor•

12-48VDC

12-30VDCor•

12-48VDC/VACor

48/110VDC/VACor

110/250VDC/VAC

<35mA(48VDC)•

<8mA(220VAC)

dependingonthepowersupply•

voltageandthetypeofload,inductive

orresistive:seeTable 1:nextpage

contactnormallyopenornormally•

closed

15



English

Technicaldata

Versionwithinductive

2-wireswitch(per

switch)

Powersupply•

Powerconsumption•

Allowableload•

Typeofoutput•



10-30VDC•

≤• 2mA

≤• 100mA

contactnormallyopenornormally•

closed

Versionwithinductive

3-wireswitch(per

switch)

Powersupply•

Powerconsumption•

Allowableload•

Typeofoutput•



10-30VDC•

≤• 25mA

≤• 200mA

NPNorPNP,normallyopenornor-•

mallyclosed

Versionwithdouble

inductive4-wireswitch

Powersupply•

Powerconsumption•

Allowableload•

Typeofoutput•



10-30VDC•

≤• 15mA

≤• 150mA,peroutput

PNP,normallyopen•

Versionwithdouble

inductive2-wire

NAMURswitch

Powersupply•

Powerconsumption•

Allowableload•

Typeofoutput•



8VDC•

≤• 1,2mA(activated)and

>2,1mA(notactivated)

notactivated•

acc.toNAMUR•







max







max



24VDC 5A 5A

30VDC 2A 5A

50VDC 0,7A 1A

74VDC 0,25A 0,6A

125VDC 0,03A 0,4A

250VDC 0,02A 0,25A

125VAC 8A 8A

250VAC 8A 8A

Table 1: Allowable loads for a mechanical contact version

16



English

Assembly





Thedevicemustonlybeassembledbyqualifiedandskilledstaff•

withtheappropriatetools.





Avoidunintentionalactivationoftheinstallation.•

Guaranteeasetorcontrolledrestartingoftheprocesssubse-•

quenttotheassemblyofthedevice.

 





Whenthe1062isusedinanATEX21or22zone,makesure:

Thatthecoveroftheelectricalpositionfeedbackisalways•

screwedshutbeforeoperatingthevalve.





Shutdownthepneumaticpowersourceanddepressurisethe•

pipesbeforecarryingoutworkonthedevice.



Beforestartingwork,switchoffthepowersupplyandsecureit•

topreventrestarting.

Observeallapplicableaccidentprotectionandsafetyregula-•

tionsforelectricalequipment.

17



English

Assembly

 









Preventtheprojectionoffluidsintotheactuator.•

A

B

Remove the top part→

of the actuator, "A",

by unscrewing itwith

the spanner available

in accessories (item

number639175).

Remove the top part

→

of the actuator rod,

"B",byunscrewingby

hand.

Screwthetoppartof→

the actuator supplied

with the 1062 to the

actuator size 40mm,

andtightenitusingthe

spanner(itemnumber

639175).

Replacing the top part of the actuator size 40mmFig. 5











Preventtheprojectionoffluidsintotheactuator.•





Preventtheprojectionoffluidsintothepositionfeedback.•





Preventcontactoftheelectronicswithametalcomponent(a•

screwdriver,forexample).

C

D

Ifthevalveisfittedwithanactuator→

size40mm,replacethetoppartofthe

actuator.Seeparagraph7.2.

Unscrewtheconepointsetscrew"C"

→

fromthe1062tounlock the dupli-

cationsystem"D"usingahexagonal

malespanner.

Carefully remove the duplication

→

system "D" from thehousing of the

1062.

18



English

Assembly

D

J

E

H

Checkthattheseal"H"isfittedand→

thatitiscorrectlypositionedinside

theactuator.

Inserttheduplicationsystem"D"into

→

theactuator.

Screwtheduplicationrod"E"onto

→

theactuatorrod"J".

Tightentheadaptoruntilfreecontact→

isobtainedwiththetopofthe

actuator,usingaflatNo27spanner.

E

Checkthatthesealshavebeenfitted→

andthattheyareundamaged.Replace

themifnecessary.

Putthreadlockintotheinternalthread

→

intheduplicationrod"E".

F

G

Unscrewthesmalltransparentcap"F"→

ontheactuator,preferablybyhandor

using a suitabletool in order notto

damageit (except for actuatorssize

40mm).

Pumpairintotheactuatoronavalve

→

whichisnormallyclosed(function"A")

orhasadoubleeffect(function"I")so

thattheactuatorrodmovestothetop

position.

Unscrewthevisualpositionfeedback

→

"G"usingahexagonalmalespanner.

19



English

Assembly

Fullytightentheduplicationrodon→

theactuatorrodusingascrewdriver

withabladeofsuitablesize.

Depressurizetheactuatorofavalve

→

whichisnormallyclosed(function

"A")orhasadoubleeffect(function

"I"):thevalverecoversitsdefault

position.

C

D

Insertthepositionfeedbackhousing→

intotheduplicationsystem"D"

settingthecableglandinthe

directiondesiredandmakingsure,

onamechanicalcontactversion,

thatyoudonotdamagethecontact

leversontheswitches.

Fastenthehousingandthedupli-

→

cationsystembytighteningthecone

pointsetscrew"C"usingahexa-

gonalmalespanner.

K

L

Unscrewthecover"K"onthe

→

positionfeedback.

Unscrewthecablegland"L".

→

Threadthecablethroughthecable→

gland.

Wireaccordingtothewiring

→

diagramforyourversionofthe1062:

SeeChapter8.

Fastenthecableglandtoensure

→

tightnessoftheproduct.













Preventtheprojectionoffluidsintotheactuator.•





Preventtheprojectionoffluidsintothepositionfeedback.•

20



English

Assembly

F

G

Unscrew the small transparent→

cap"F"ontheactuator,preferably

byhandorusingasuitabletoolin

ordernottodamageit(exceptfor

actuatorssize40mm).

Pumpairintotheactuatorona

→

valve which is normally closed

(function "A") or has a double

effect (function "I") sothat the

actuator rod moves to the top

position.

Unscrew the visual position

→

feedback"G"usingahexagonal

malespanner.







Preventcontactoftheelectronicswithametalcomponent(a•

screwdriver,forexample).

C

D

Unscrew the cone point set→

screw "C" from the 1062 to

unlock the duplication system

"D" using a hexagonal male

spanner.

Carefullyremovetheduplication

→

system"D"fromthehousingof

the1062.

E

Check that the seals have→

been fitted and that they are

undamaged. Replace them if

necessary.

Putthreadlockintotheinternal

→

thread in the duplication rod

"E".

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Burkert 1062 Operating Instructions Manual

Burkert 1062 Operating Instructions Manual

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