Harman Stove Company Advance Installation & Operating Manual

Marque: Harman Stove Company

Modèle: Advance

Catégorie: Poêles

Taper: Installation & Operating Manual

SAFETY NOTICE

PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW ROOM HEATER. FAILURE

TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH.

FOR USE IN THE U.S. AND CANADA. SUITABLE FOR INSTALLATION IN MOBILE HOMES

IF THIS HARMAN STOVE IS NOT PROPERLY

INSTALLED, A HOUSE FIRE MAY RESULT. FOR YOUR SAFETY, FOL-

LOW INSTALLATION DIRECTIONS.

CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION

REQUIREMENTS IN YOUR AREA.

CONTACT YOUR LOCAL AUTHORITY (SUCH AS MUNICIPAL BUILDING DEPARTMENT, FIRE DEPARTMENT, FIRE

PREVENTION BUREAU, ETC.) TO DETERMINE THE NEED FOR A PERMIT.

CETTE GUIDE D'UTILISATION EST DISPONIBLE EN FRANCAIS. CHEZ VOTRE CONCESSIONNAIRE DE HARMAN

STOVE COMPANY.

SAVE THESE INSTRUCTIONS.

The Harman Advance Pellet Stove

Installation & Operating Manual

R12

“Ce manuel est disponible en Français sur demande”

Automatic Operation 3

Manual Operation 5

ESP Control 7

Assembly & Installation 8

Venting 12

Maintenance 19

Trouble-Shooting 26

Specications   27

Wiring Diagram 28

Feeder Parts 29

Parts List 30

Warranty 31

Introduction

Harman Home Heating

352 Mountain House Road

Halifax, PA 17032

[email protected]

Table of Contents

The Advance Pellet Heater

This heating appliance does not just have automatic ignition, it has total automatic temperature control. The Advance

uses a small room sensor rather than a wall thermostat for a more accurate temperature control.

The Advance's control panel is designed for easy and efcient operation. It has 2 automatic modes of operation and 2

manual modes of operation. The Advance's specially designed burn pot and the "Advance Igniter" Automatic Ignition

System, allow the unit to burn a large variety of biomass fuels with varying ash content. The Advance feed system

has a maximum feed rate of 6 lbs. per hour and a minumum (maintenance) feed rate of 1.0 lbs. per hour.

This 0 to 48,000 BTU pellet stove has an accordian style heat exchanger system that allows maximum surface area

for the most efcient heat transfer in a smaller rebox.

The unit has an easy to clean combustion system with an ash pan that holds ash from 1 ton of burned premium

pellets.

This unit is equipped with several different safety devices which will be explained later in this manual.

SAFETY NOTICE: IF THIS HARMAN ADVANCE PEL-

LET STOVE IS NOT PROPERLY INSTALLED. A HOUSE

FIRE MAY RESULT. FOR YOUR SAFETY, FOLLOW THE

INSTALLATION DIRECTIONS. CONTACT LOCAL BUILD-

ING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND

INSTALLATION INSPECTION REQUIREMENTS IN YOUR

AREA.

Please copy

your serial

number

from the label on your stove to

the box below.

SERIAL NUMBER

Model: ADVANCE

Room Heater Pellet Fuel Burning

Also for use in Mobile Homes.

This pellet burning applicance has been tested and listed for use in Manufactured Homes in

accordance with OAR 814-23-900 through 814-23-909

Serial No./N

de série

Modèle : ADVANCE

Appareil de chauffage à granulés de bois

Manufactured by/Fabriqué par :Harman Stove Company

352 Mountain House Road, Halifax, PA 17032 (É.-U.)

2007

2008 2009

APR

MARFEB

MAY

JAN

JUN JUL

AUG

SEPT

OCT

NOV

DEC

Date of Manufacture/Date de fabrication :

OMNI-Test Laboratories, Inc.

Report #/Rapport #135-S-10-2

Test to/Testé à ASTM E 1509-04, and ULC-C1482-M91

Tested by Emitech, Apave & BFP Electronique

EN60335-1, EN55014-1, EN 61000-3-2, EN 14785:2005

Test date: February 2004

Room Heater Pellet Fuel Burning type (UM) 84-HUD

Do not remove this label/Ne pas enlever cette étiquette.Made in USA/Fabriqué aux É.-U.

MINIMUM CLEARANCES TO

COMBUSTIBLES

Back Wall to Appliance 1”

Side Wall to Appliance 10”

Ceiling to Appliance 24"

Corner Installation

Walls to Appliance 7”

Use a non-combustible ﬂoor protec-

tor extending under unit and to the

sides, front and b

ack of unit as shown

in Floor Protec

tion Diagram. Measure

front distance from the surface of the

glass door.

Recommended: Non-combustiblle

ﬂoor protection extending beneath

the ﬂuepipe when installed with hori-

zontal venting or under the top vent

adapter with vertical installation.

FLOOR PROTECTION

Sides 2”/5 cm

Back 0”/0 cm

Front 6”/15 cm

Tests réalisés par OMNI TEST LABORATORIES, Inc.

Rapport N

135-S-10-2

Essais selon les normes 1509-04 de l’ASTM et C 1482-M91ULC

Appareil de chauffage à granulés (UM) 84-HUD

NORMES EUROPEENNES:

NF EN 14785 CETIAT – Déc. 2006

AEMC MESURES EN50366 - Déc. 2006

EMITECH, APAVE & BFP Electronique - Fév. 2004

EN55014-1, EN 55014-2, EN 61000-3-2, EN 61000-3-3

PREVENTION DES INCENDIES

Respecter scrupuleusement les instructions du constructeur pour l’installation

et les consignes de fonctionnement. Respecter les règles de sécurité en

vigueur dans votre région.

AVERTISSEMENT POUR MOBILE HOMES : Ne pas installer dans une chambre.

Il est impératif de prévoir une prise d’air extérieur. L’intégrité structurale du

plancher, du plafond et des murs doit être strictement préservée.

Se reporter aux instructions du fabricant et aux réglementations spéciﬁques

locales concernant les précautions requises lors de la traversée d’un mur ou

d’un plafond. Contrôler et nettoyer fréquemment tout le système d’évacuation

des fumées conformément aux recommandations du constructeur.

Utiliser des conduits « Spécial granulés » de diamètre 80 mm ou 100 mm.

Ne pas raccorder ce poêle à un conduit de cheminée déjà utilisé pour un

autre appareil de chauffage.

FONCTIONNE EXCLUSIVEMENT AVEC DES GRANULES DE BOIS.

SE CONFORMER AUX INSTRUCTIONS D’UTILISATION

Consommation maximale: 2,16 kg/h

Caractéristiques électriques: 230/250 VC, 50 Hz, Intensité au démarrage 3

A, Intensité fonctionnement normal 1,1 A

Tenir le cordon d’alimentation à l’écart du poêle.

DANGER : Risque d’électrocution. Débrancher l’appareil avant toute

intervention.

Ne remplacer la vitre qu’avec une vitre céramique de 5 mm de même qualité

disponible auprès de votre revendeur.

Pour une information plus complète, se reporter à la notice d’utilisation.

Tenir la porte frontale et le couvercle de trémie hermétiquement clos durant le

fonctionnement de l’appareil.

Puissance caloriﬁque émise: Nominale: 10,5 Kw Réduite: 1,8 Kw

Concentration CO (à 13 % O2)

à puissance nominale : <0,02 % à puissance réduite : <0,04 %

Rendement: à puissance nominale : 84% à puissance réduite : 73 %

DISTANCES DE SECURITE PAR RAPPORT AUX MATERIAUX COMBUSTIBLES

Entre mur arrière et appareil 2.5 cm

Entre paroi latérale et appareil 25.5 cm

Plafond - Dessus poele 61 cm

Installation en angle

Entre murs et appareil 18 cm

Utiliser une protection de sol non combustible sous l’appareil qui s’étend sur

les côtés, l’avant et l’arrière du poêle (voir schéma). Pour la distance à l’avant,

mesurer à partir de la surface de la porte en verre.

Il est recommandé que la protection s’étende jusque sous le conduit en cas

d’installation d’un conduit horizontal ou sous le té en cas de conduit vertical.

AGENCE AMÉRICAINE POUR LA PROTECTION DE L’ENVIRONNEMENT

Ce modéle est dispensé par EPA certiﬁcation d’après 40 CFR 60.531 par dèﬁnition [Appareil à bois(A) Ratio air/combusiton]

U.S. ENVIRONMENTAL PROTECTION AGENCY

This model is exempt from EPA certiﬁcation under 40 CFR

60.531 by deﬁnition [Wood Heater (A) “Air-to-Fuel Ratio”].

PROTECTION DU PLANCHER

Côtés 5 cm

Arrière 0 cm

Avant 15 cm

“PREVENT HOUSE FIRES” Install and use only in accordance with

manufacturer’s installation and operation instructions. Contact local build-

ing or ﬁre ofﬁcials about restrictions and inspection in your area.

WARNING: FOR MANUFACTURED HOMES: Do not install appliance

in a sleeping room. An outside combustion air inlet must be provided.

The structural integrity of the manufactured home ﬂoor, ceiling and walls

must be maintained.

Refer to manufacturer’s instructions and local codes for precautions

required for passing chimney through a combustible wall or ceiling.

Inspect and clean exhaust venting system frequently in accordance with

manufacturer’s instructions.

Use a 3” or 4” diameter type “L” or “PL” venting system.

Do not connect this unit to a chimney ﬂue servicing another appliance.

FOR USE WITH PELLETIZED WOOD FUEL ONLY.

Input Rating Max: 5.7 lb. fuel/hr.

Electrical Rating: 240 VAC, 50 Hz, Start 2.0 AMPS, Run 1.1 AMPS

U.S. Electrical Rating: 115 VAC, 60 Hz, Start 4.1 AMPS, Run 2.2 AMPS

Emission of CO in Combustion:

Nominal Heat Output: <.02%, Reduced Heat Output: <.04%

Flue Gas Temperature: 224 C

Thermal Output: 10.5kW

Energy Efﬁciency: Nominal: 84%, Reduced: 73%

Fuel Type: Wood Pellets, 5mm diameter, 20mm long

Route power cord away from unit.

DANGER: Rish of electrical shock. Disconnect power supply before servicing.

Replace glass only with 5mm ceramic available from your dealer.

For further instruction refer to owner’s manual.

Keep viewing and ash removal doors tightly closed during operation.

INSTALL WITH MINIMUM

CLEARANCES TO WALLS AS SHOWN

TAILLE MINIMALE

DE LA PROTECTION DE SOL.

FLOOR PROTECTOR MINIMUM SIZE

7”/18cm

6”/15cm

1”/2.5cm

6”/15cm

10”

25.5cm

1”/2.5cm

7”

18cm

TESTED TO: UL 1482

ASTM E1509

OREGON 814-23-900

ULC-S627, WH-PN 025

European Standards

Tested by EMITECH, APAVE and BFP Electronique

EN 550 14-1, EN 550 14-2, CEI 335-1

TEST DATE: MARCH 2000

TEST DATE: JUNE 1999

Taille minimale de la protection de sol.

The Advance pellet stove is more than just automatic ignition, it is also automatic temperature

control. The automatic system will allow the re size to be adjusted to match the heating

needs and even put the re out if necessary. If heat is needed after the re is out, the

Advance will automatically re-ignite and adjust the re size to match the heating need. The

totally automatic room sensor mode is recommended because of its efciency.

The unit can be switched between "AUTO" and "MANUAL" at any time during operation.

Automatic Ignition/Operation

Room Temperature Mode: This setting will produce a room

temperature of 70 degrees with the distribution blower at

medium speed.

This setting will produce medium heat with the

distribution blower on "low".

This setting will produce continuous maximum heat

output with the distribution blower at full speed.

Stove Temperature Mode

Igniter switch to "AUTO"

Room Temperature Mode

In "Room Temp Mode" heat output is controlled

automatically by the Room Sensing Probe. When the

Room Sensing Probe calls for heat, the stove will increase

output. When the Room Sensing Probe is getting close to

the set temperature, the stove will begin to level off output

and keep the re burning at just the right temperature to

maintain that setting.

High output is determined by the feed rate setting.

This setting, generally on #4, can be increased if higher

burn rates are necessary. The unit's maximum burn rate

should not create less than 1" of ash on the burn pot front

edge. See Fig.2, Page 4. Overfeeding is not a safety

concern, but fuel may be wasted if unburned pellets fall

into the ash pan.

In "Room Temp Mode" a constant fuel consumption

rate is sacriced for exact room temperature. Therefore,

as it gets colder more pellets will be burned automati-

cally.

The distribution blower speed will vary according to

the position of the mode selector pointer, and re size.

Igniter switch to "AUTO"

Stove Temperature Mode

This allows for automatic ignition upon start-up only.

The unit can then be set at any desired setting. The heat

output and fuel consumption will remain constant regard-

less of room temperature. The unit's maximum feed rate

should not create less than 1" of ash on the burn pot front

edge. See Fig 2, Page 4.

The unit's low burn or maintenance setting is as

low as it will go. It will not go out unless it runs out of

fuel or is turned off.

Shut-Down Procedure

To kill the re or stop burning the stove, turn the Mode

Selector to "OFF". This will cause the re to diminish and

burn out. When the re burns out and the stove cools down

everything will stop. Note: The combustion blower will run

forapproximately1houraftertherecools.

If you pull the plug to shut down the stove, all motors will

stop. This may cause incomplete combustion and smoke in the

rebox. If the load door is opened the smoke may escape.

The best way to shut down the stove is simply let it run

out of pellets, then the stove will shut down automatically.

Starting First Fire

Igniter Switch to"AUTO"(up position)

Make sure the unit is plugged into a 120 VAC,

60 HZ electrical source. The power light should be the

only light lit.

To avoid unwanted smoke, be sure there is no fuel

or combustibles in the ash pan prior to lighting.

1. Turn Mode Selector to "OFF".

2. Fill hopper with pellets.

3. Clean burn pot with scraper, if necessary.

4. If starting after an empty hopper, turn Feed

Adjuster to "TEST" (for one 60 second cycle).

This

will purge pellets into the auger tube and also allow you

to check the motors for operation. NOTE: The auger

motor will not operate with the view door or ash

pan door open.

5. Turn Feed Adjuster to #4.

6. Flip the Igniter Switch up into the "AUTO"

position.

7. Turn the Temperature Dial to desired room

temperature.

8. Turn Mode Selector to Room Temperature or Stove

Temperature.

9. Fill hopper with pellets and remove ashes as

required.

Automatic Start Up

1. Fines are small pieces of broken pellets (sawdust). Fines do not

ow easily and often build up on the hopper funnel bottom angles.

These nes can be pushed into the feeder opening and then ll the

hopper with pellets. As the system works, they will be burned.

2. The "TEST" cycle will operate the feeder motor for exactly one

minute. Turning to "TEST" again and again may purge too much

fuel into the burn pot causing excessive smoke on start-up.

3. The rebox low pressure switch will not allow the auger motor

or the igniter element to operate if the view door or the ash pan

door are open.

4. Adjust Feed Rate. If this is your rst re or you are trying different

pellets, set the feed adjuster to #4, Fig. 1. This is a conservative

number and will probably need to be increased. After you know a

feed rate setting that works well, use that setting. Remember, if your

feed rate is too high you may waste fuel.

5. This is usually a weekly maintence procedure. Cleaning the burn

pot with the scraper with a small amount of new fuel in the bottom

is not a problem. First, scrape the ashes on the front of the burn pot

into the ash pan. Then scrape the holed surface downward into the

burn pot. When the stove is ignited these scrapings will be pushed

out by the feeder.

6. The ash pan can hold the ashes from approximately 1 ton of

premium fuel. This means the ashes will only need to be emptied

a few times a year.

7. Setting the feed adjuster # for maximum burn: With the unit

burning in "AUTO", turn to "Stove Mode" and put the fan on "H".

Set the Temperature Dial to #7. Allow the unit to burn for about 30

minutes and check ash on front of burn pot. Fig. 2. If the ash line is

larger than 1", turn the feed adjuster from #4 to #5. Allow another

30 minutes of burn time and check again. If , at #6 setting, a 1" or

less ash bed is not obtainable, it is not a problem. The 1" ash bed

is only a maximum burn rate and at most normal settings the ash

bed will be larger.

"NEVER USE GASOLINE, GASOLINE-TYPE LANTERN

FUEL, KEROSENE, CHARCOAL LIGHTER FLUID, OR

SIMILAR LIQUIDS TO START OR "FRESHEN UP " A

FIRE IN THIS HEATER. KEEP ALL SUCH LIQUIDS

WELL AWAY FROM THE HEATER WHILE IN USE".

Warning

See Note 7.

Fig. 1

Fig. 2

Battery Back Up

If a power outage is expected, switch the toggle switch

to Manual Mode. The Harman 502H Battery Back Up

is incapable of powering the igniter. If an automatic

ignition is attempted while the stove is being powered

by the battery back up, it may cause damage to both

the stove and the battery back up unit. The Harman

512H Battery Back Up will power ignition however,

battery life is reduced.

CAUTION

The stove is hot while in operation.

Keep children, clothing and furniture away.

Contact may cause skin burns.

The Advance Pellet Stove is capable of manual operation. This also allows the operator

to manually control operation during an emergency (i.e. igniter failure, when using a 502H

battery backup, or when using certain generators.) The unit can be switched between "AUTO"

and "MANUAL" at any time during operation.

NOTE: When starting the unit in the "AUTO"

modeandswitchingto"MANUAL",theremustbe

large enough to start the distribution blower. The

starting of the blower is a signal that the start cycle

iscompletedandtherewillnotgoout.

Manual Ignition/Operation

This setting will produce a large viewing re without

a distribution blower operating.

Manual Stove Temperature Mode

Room Temperature Mode: This setting will produce

a room temperature of 70 degrees with the distribution

blower at medium speed.

Igniter Switch to "MANUAL"

Room Temperature Mode

The re will have to be lit with starting gel and

a match, or started automatically, see "Automatic

Operation". Turn to "Manual" position when the re is

established.

The difference between "AUTO" Room Tempera-

ture Mode and "Manual" Room Temperature Mode is

that the re will not go out as the room temperature goes

above the control board setting. The unit can only go to

low burn and will remain there until it runs out of fuel or

until more heat is needed and the feed rate increases.

Feed rate adjustments and dial settings are the same

as "AUTO" settings.

Igniter Switch to "MANUAL"

Stove Temperature Mode

The advantage of this mode is to allow the operator

to have a large viewing re without blowing extra heat

into the room.

During operation, with the temperature dial set at

#5 or less, the distribution fan will not operate. A #5 on

the temperature dial and a #5 on the feed adjuster is

approximately 80% output. It is not necessary to operate

the distribution blower below this point. Therefore, there

can be a higher feed rate ( a larger viewing re) without

an excess of hot air blowing into the room.

An example of when to use the Manual Stove

Temperature Mode is if you want to watch a large re

and the room is aleady up to temperature. The Stove

Temperature Mode allows you to have a larger re and

a lower sound level, without the distribution blower.

NOTE: During the use of this mode, if you keep

increasing the temperature dial setting to increase

theresize,thedistributionblowerwillautomati-

cally come on when the ESP Temperature reaches

350

F, or 81% output.

Manual Start Up

1. Fines are small pieces of broken pellets (sawdust). Fines do not

ow easily and often build up on the hopper funnel bottom angles.

These nes can be pushed into the feeder opening and then ll the

hopper with pellets. As the system works, they will be burned.

2. The "TEST" cycle will operate the feeder motor for exactly one

minute. Turning to "TEST" again and again may purge too much

fuel into the burn pot causing excessive smoke on start-up.

3. The rebox low pressure switch will not allow the auger motor

or the igniter element to operate if the view door or the ash pan

door are open.

4. Adjust Feed Rate. If this is your rst re or you are trying different

pellets, set the feed adjuster to #4, Fig. 3. This is a conservative

number and will probably need to be increased. After you know a

feed rate setting that works well, use that setting. Remember, if your

feed rate is too high you may waste fuel.

5. This is usually a weekly maintence procedure. Cleaning the burn

pot with the scraper with a small amount of new fuel in the bottom

is not a problem. First, scrape the ashes on the front of the burn pot

into the ash pan. Then scrape the holed surface downward into the

burn pot. When the stove is ignited these scrapings will be pushed

out by the feeder.

6. The ash pan can hold the ashes from approximately 1 ton of

premium fuel. This means the ashes will only need to be emptied

a few times a year.

7. Setting the feed adjuster # for maximum burn: With the unit

burning in "AUTO", turn to "Stove Mode" and put the fan on "H".

Set the Temperature Dial to #7. Allow the unit to burn for about 30

minutes and check ash on front of burn pot. Fig. 5. If the ash line is

larger than 1", turn the feed adjuster from #4 to #5. Allow another

30 minutes of burn time and check again. If , at #6 setting, a 1" or

less ash bed is not obtainable, it is not a problem. The 1" ash bed

is only a maximum burn rate and at most normal settings the ash

bed will be larger.

Fig. 4

Fig. 3

Fig. 5

See Note 7.

Starting First Fire

Igniter Switch to"MANUAL"

(down position)

Make sure the unit is plugged into a 120 VAC, 60

HZ electrical source. The power light should be the

only light lit.

To avoid unwanted smoke, be sure there is no

fuel or combustibles in the ash pan prior to

lighting.

1. Turn FEED ADJUSTER to desired feed rate. No.

4 is good for most pellets.

2. Turn the MODE SELECTOR to “OFF” and then

to the desired mode. This will reset control and

start the combustion motor.

3. Turn the TEMPERATURE DIAL to the desired

setting.

4. Clean burn pot with scraper if necessary.

5. Fill burn pot with pellets, only level with front

edge. (Do Not Over Fill).

6. Add starting gel on top of the pellets. Stir gel

into pellets for fast lighting.

7. Light starting gel with a match, and close the

door. Operation will begin when the re reaches

the proper temperature.

8. Fill hopper with pellets and remove ashes as

required.

1, 6

"NEVER USE GASOLINE, GASOLINE-TYPE LANTERN

FUEL, KEROSENE, CHARCOAL LIGHTER FLUID, OR

SIMILAR LIQUIDS TO START OR "FRESHEN UP " A

FIRE IN THIS HEATER. KEEP ALL SUCH LIQUIDS

WELL AWAY FROM THE HEATER WHILE IN USE".

Warning

CAUTION

The stove is hot while in operation.

Keep children, clothing and furniture away.

Contact may cause skin burns.

ESP Control

Feed adjuster

Sets the maximum

feed rate

Test

Runs all motors at full

speed for one minute to

check operation. After

two minutes the stove

will go to minimum burn

and the blowers will

alternate from high to

low every minute to

remind you that you are

still in "Test Mode".

Igniter switch

Set to appropriate

Start-Up mode.

Di st r ib uti on Bl ow e r

s p e e d a d j u s t m e n t

range.

L = low

H = high

V a r i a b l e s p e e d

anywhere between L

and H; although as the

stove temp. goes up ,

so does the low end of

the scale.

Status light error messages:

1 Blink: Indicates control board self diagnostic failure.

This requires a manual reset*.

3 Blinks: Indicates ESP (Exhaust Sensing Probe) fail-

ure. This requires a manual reset*.

4 Blinks: Can occur only in Room Temp Mode and

indicates Room Sensing Probe failed or not installed. If

a Room Sensing Probe is then installed, the status light

will automatically reset.

NOTE: Unit will not start in "AUTO" with this status er-

ror.

5 Blinks (In Igniter Auto. Mode Only): Indicates that

the unit has failed to light after 4 consecutive igniter

cycles, 32 minutes total. To reset - Turn Mode Selector

to "OFF", then turn to either mode again.)

6 Blinks : Indicates that the control has calculated poor

or incomplete combustion occurring for more than 50

minutes. See Troubleshooting section for more details.

A six blink status may be set if the stove is allowed to run

out of pellets. To reset, turn mode selector to "OFF" then

back on to the desired mode. If the unit was not out of

pellets, see Troubleshooting section for more details.

* Manual reset- disconnect power cord for a few seconds

and reconnect. If error still occurs call your Dealer.

NOTICE: When power is given to the stove, the control

board will blink a few times to indicate current version

of control board. This should not be confused with error

messages.

Temp dial

Allows you to adjust the room temperature in

Room Temp Mode using the outer scale marked in

degrees Fahrenheit. It also allows you to adjust the

stove temperature while in Stove Temp Mode using

the inner scale marked from 1 to 7.

Mode Selector

Allows you to choose between

Room Temp Mode, Stove Temp

Mode, or OFF. Also allows you

to vary the distribution blower

speed by turning the knob to

the high or low side of each

mode.

Power Light

Indicates power to the

control.

Indicates power to the

feed motor.

Indicates power to the

igniter.

Indicates power to

combustion blower

Status Light

Will be lit in either stove

or room temp mode

when pointer is not

within off position band

except after normal shut

down. Blinks to indicate

errors listed below.

Indicates power to

distribution blower.

Dealer Diagnostic Port

For dealer maintenance only.

Requires special DDM monitor

supplied to Harman Dealers

exclusively.

Read these instructions carefully before you attempt

to install or operate the Advance. Failure to do so may

result in damage to property or personal injury and may

void the product warranty.

Consult with your local building code agency and

insurance representative before you begin your installa-

tion to ensure compliance with local codes, including the

need for permits and follow-up inspections.

Several issues must be addressed when selecting a

suitable location for your Advance Pellet Stove. Observ-

ing required clearances to combustible materials, the

proximity to a safe chimney or venting system, and the

accessibility of electrical supply must all be considered.

In addition, selecting a location that takes advantage of

the building's natural air ow is also desirable to maximize

the heating effectiveness of the heater. In many cases,

this is a central location within the building.

Adequate combustion and ventilation air must be

provided.

Place the stove on a noncombustible oor or UL ap-

proved oor protector that extends 6 inches to the front,

6 inches to the sides and 1 inch to the rear of the stove.

Fig. 8.

Place the stove away from combustible walls at least

as far as shown in gures 6, and 7.

Note that the clearances shown are minimum for

safety, but do not leave much room for access when

cleaning or servicing. Please take this into account when

placing the stove.

AFTER THE INSTALLATION IS COMPLETED

Beforetherstreislit,checkandrecordthe

high and low draft reading numbers on page 10.

Make adjustments to the low draft at this time, if

necessary. See page 10.

Installation

6" From Glass

Fig.8

When installing this stove in a mobile home several

requirements must be followed:

1. The unit must be bolted to the oor. This can

be done with 1/4" lag screws through the 2 holes in

the base plate shown in Fig. 13, Page 9.

2. The unit must also be connected to outside air.

See page 12.

3. Floor protection and clearances must be fol-

lowed as shown to right.

4. Unit must be grounded to the metal frame of

the mobile home.

5. The unit may not be installed in a bedroom.

CAUTION: This appliance must be vented to

the outside.

Due to high temperatures, the stove should be

placed out of trafc and away from furniture and drap-

eries.

Children and adults should be alerted to the haz-

ards of high surface temperatures and should stay away

to avoid burn to skin and/or clothing.

Young children should be carefully supervised

when they are in the same room as the stove.

Clothing and other ammable materials should not

be placed on or near the stove.

Fig.6

Fig.7

Installation and repair of this stove should be done

by a qualied service person. The appliance should

be inspected before use and at least annually by a

qualied service person. More frequent cleaning will

be required. It is imperative that control compartments,

burners, and circulating air passageways of the stove

be kept clean.

Mobile Home Installation

10"

FLOOR

PROTECTOR

Fig. 9

Fig.10

Fig.11

Fig.12

Fig.13

Side Door

Magnets

Removing Side Doors

Figure 9

Use hand hole to swing open side doors to at least

Figure 10

Remove side doors by lifting upward on the door until

the bottom pin is out of its hole. Move the bottom of

the door out and away from the pedestal base about

1/2". Allow the door to slide downward until the top

door pin is out of its top hole.

NOTE: Always remove the side doors and rear

shields to move the unit. This will keep them from

getting damaged.

Removing the Rear Motor Shield Sheet Metal.

NOTE: Disconnect power to the unit before

removing the motor shields. Danger of electrical

shock. Hot and moving parts could cause injury.

Figure 11

There are (2) #10 hex head screws holding each rear

shield. Using a 5/16" nut driver or socket, loosen the

(2) screws about 4 or 5 turns.

Figure 12

Slide the rear shields straight outward until the

ends come out of the rear retaining clips, as seen in

Fig.13.

There are two bolts holding the stove to the pallet (see

Fig. 23) Remove the bolts to move the stove.

Placing Rear Shields Back on Unit

1. When replacing the shields, always insert the top

and bottom ends of the sheet metal into the retaining

clips rst.

2. Slide the shields straight inward until the (2) hex

head screws are fully inserted into the stove slots.

3. Make sure the top edges of the shield are against

the hopper bottom and tighten screws

The rear shields are split around the ue tail pipe

and outside air knockout. This allows removal and

installation of the rear shields with the unit completely

installed.

Rear Shield Retaining clip

Outside Air

Knockout

Pallet Hold Down Bolts

Side

Door

Side Door

Rear

Shield

Rear

Shield

Rear

Shield

Removing Side Doors for Installation

These units are pre-tested at the factory with exactly

120 Volts A.C., 60 Hz. They are checked and adjusted

for rebox tightness, gasket leakage, motor operation

and igniter operation. The Advance is then factory set

at a mid-point adjustment and in most cases will not

need any adjustments. NOTE: The factory low draft

setting may not be correct for the unit's permanent

installation conditions.

The control board on the Advance is equipped with a

low draft adjustment port, located on the control face just

to the right of the igniter light. See Figure 14. This voltage

adjustment is provided to allow the unit to be adjusted

for the household voltage where the unit is going to be

in permanent operation. NOTE: The line voltage varies

from area to area and often home to home.

The low draft voltage should be adjusted to achieve

the most efcient burn on low burn or "maintenance".

This voltage adjustment allows the installer to change

the low voltage set point approximately 15 volts. This

adjustment should be done by the installer during set

up because a draft meter reading is required to insure

proper set up.

If the unit is not adjusted properly, it does not cause

a safety concern. If the unit is adjusted too high, only

efency is lost. If the unit is adjusted too low, the low

draft pressure switch will not allow the feeder motor or

the igniter to operate.

A simple draft test should be performed after

completing the ue pipe installation. To record the

results for future reference:

1. Plug unit into a 120VAC, 60 HZ outlet.

2. Close the hopper lid, front view door, and the

ash pan. Neither pellets or a re are required for this

test.

3. With the mode selector in the "OFF" position, turn

the feed adjuster to "TEST".

4. Record the high draft_____in W.C. (Normal is -.50

to -.60) The control will be on the High Draft for a total

of 2 minutes.

5. After 2 minutes is up, the combustion motor will

go down to low draft and the distribution blower will

go on high. Allow approximately 15 seconds to pass

for the combustion motor to slow before checking the

low draft.

6. If the low draft is between .35 and .45, record the

reading _____ in W.C. If the reading is higher, slowly

turn the set screw counter-clockwise until the draft

lowers. If the reading is lower, very slowly turn the set

screw clockwise until the draft increases.

NOTE: The test mode alternates from high to low

draft every 60 seconds. If more time is needed

for draft adjustment, wait until the next low draft

cycle.

NOTE: In some cases, the draft may not go as low

as .35 even with the set screw completely counter-

clockwise.

Combustion

Motor Speed

Control

Low draft only

set point.

The small straight

screwdriver slot is

plastic; therefore,

the unit can be

adjusted while in

operation.

Fig.14

Draft Meter bolt hole location

Fig.15:

Low Draft Voltage Adjustment

The room sensor is a small temperature sensor

on the end of a 60" gray wire. This sensor is installed

much like a standard wall thermostat. Because it is so

small, it can be hidden along the trim of a doorway or

even up the leg of a coffee table. There is a remote

room sensor port on the rear of the unit for easy ex-

ternal connection. Use standard 18-2 thermostat wire

to extend the distance to the desired location (100'

maximum). The room sensor should be installed in the

location where you want to control the temperature.

NOTE: Distances of more than 25 feet from the

unit or in another room are not recommended. It is

recommended that the room sensor be installed, even

if only installed on the rear of the unit as a return air

sensor. The room sensor is essential for the Advance's

excellent efciency.

Air Grill Installation

Do not allow pellets or sawdust to build up on the

hopper lid gasket.

Inspect the hopper lid gasket for damage. A

good hopper lid seal is very important for proper

operation.

REMINDERS

Fig. 18

Insert the two tail end hooks of the Air Grill Assembly

up under the stove top edge. Insert inward until the

two center hooks drop into the stove body slots in

the front of the unit.

Fig. 16

Fig. 17

Room Sensor and Air Grill Installation

Room Sensor Installation

Hopper Lid

Foam Gaskets

A combustion blower is used to extract the

combustion gases from the rebox. This causes a

negative pressure in the rebox and a positive pres-

sure in the venting system as shown in g. 19. The

longer the vent pipe and more elbows used in the

system, the greater the ow resistance. Because

of these facts we recommend using as few elbows

as possible and 15 feet or less of vent pipe. The

maximum horizontal run should not exceed 48". If

more than 15 feet of pipe is needed, the diameter

should be increased from 3" to 4" because a larger

pipe causes less ow resistance. Be sure to use

approved pellet vent pipe wall and ceiling pass-

throughttingstogothroughcombustiblewalls

and ceilings. Be sure to use a starting collar to at-

tach the venting system to the stove. The starting

collar must be sealed to the stove with high temp

silicone caulking.

HRV

When installing in a house with a Heat Reclaim-

ing Ventilation System (HRV) be sure the system is

balanced and is not creating a negative pressure in

the house.

Outside Air

Outside air is optional except in mobile homes

and where building codes require. The benet of

outside air is mainly noticed in small, very tight

houses.

To install outside air use 2 3/8" I.D. ex pipe

part number 1-00-08543. There is a break-away

hole on the rear panel which must be removed

before connecting the ex pipe. The pipe should be

run outside and terminate to the side or below the

vent pipe outlet so the ue outlet is more than 12"

from the inlet cover. The maximum length run of this

pipe is 15 feet. If a longer run is needed, the size

must be increased to 3". Inlet cover part number

1-10-08542 should be used to keep birds, rodents,

etc. out of pipe.

Fig.19

Venting

Vent Pipe

Pellet venting pipe ( also known as PL vent )

is constructed of two layers with air space between

the layers. This air space acts as an insulator and

reduces the outside surface temperature to allow a

clearance to combustibles of only 3 inches. The sec-

tions of pipe lock together to form an air tight seal in

most cases; however, in some cases a perfect seal

is not achieved. For this reason and the fact that the

Advance operates with a positive vent pressure, we

specify that the joints also be sealed with clear

silicone.

+ = Positive static pressure

= Negative static pressure

Direct Vent Wall Passthrough

The Harman Direct Vent Wall Passthrough (Part # 1-

00-677077) makes installing your Harman Pellet Stove

with outside air a lot easier. It is made to t walls

from 4 1/2" up to 10 1/8" thick with a square opening

of 6" to 6 1/2". Adjustable from 4 1/2" to 10 5/8" wall

thickness.

Inlet Cover part# 1-10-08542

Flex pipe part# 1-00-08543

Outside air ex pipe

goes here

Room Sensor

Connection Ports

Outdoor Half

Indoor Half

#2 Preferred method

This method also provides excellent venting for

normal operation but requires the stove to be installed

farther from the wall. The vertical portion of the vent

should be three to ve feet high and at least three inch-

es from a combustible wall. This vertical section will

provide natural draft in the event of a power failure.

#1 Preferred method

This method provides excellent venting for normal

operation and allows the stove to be installed closest

to the wall. One inch from the wall is safe; however,

two or three inches allows better access to remove the

rear panel. The vertical portion of the vent should be

three to ve feet high. This vertical section will provide

natural draft in the event of a power failure.

Fig.20

Fig.21

Venting

KEEP COMBUSTIBLES (SUCH AS

GRASS, LEAVES, ETC.) AT LEAST 3

FEET AWAY FROM THE FLUE OUTLET

ON THE OUTSIDE OF THE BUILDING.

CAUTION

3 ft.

to combustibles

3 ft.

to combustibles

3 ft.

to combustibles

3 ft.

to combustibles

#3 Installing into an existing

chimney

This method can be used for normal opera-

tion. This method also provides natural draft in the

event of a power failure. If the chimney condition is

questionable you may want to install a liner as in

method #6.

#4 Installing into an existing

replacechimney

This method can be used for normal operation.

This method also provides natural draft in the event

of a power failure.

The damper area must be sealed with a steel

plate or berglass. A cap should be installed on the

chimney to keep out rain. If the chimney condition is

questionable you may want to install a liner all the

way to the top as in Method #5.

Fig.22

Fig.23

Venting

#5 Installing into an existing

replace

chimney

This method provides excellent venting for nor-

mal operation. This method also provides natural

draft in the event of a power failure.

In Canada and some places in the US it is

required that the vent pipe extend all the way to the

top of the chimney.

In this method a cap should also be installed

on the chimney to keep out rain. Be sure to use

approved pellet vent pipe ttings. Seal pipe joints

with silicone in addition to the sealing system used

by the manufacturer. Pipe size should be increased

to 4" using this method.

#6 Installing into an existing

chimney

This method provides excellent venting for nor-

mal operation. This method also provides natural

draft in the event of a power failure.

In Canada and some places in the US it is re-

quired that the vent pipe extend all the way to the top

of the chimney. The pipe or liner inside the chimney

should be 4" diameter.

In this method a cap should also be installed

on the chimney to keep out rain.

Fig.24

Fig.25

Venting

PL vent manufacturer's

firestop spacer and

support.

No insulation or other

combustible materials

are allowed within 3"

of the PL vent pipe.

#7 Installing through the ceiling vent

Through the ceiling vent, follow PL vent

manufacturer's recommendations when using wall

and ceiling pass through.

Flashing

Storm collar

12" min.

3" min.

Fig. 26

Fig. 27

3" min.

Minimumueventconguration

It is recommended that outside air be installed with

this venting conguration.

18"

Fig. 28

12" min. wall to outlet

CAUTION

Keep any materials that may be

affected by the elevated exhaust

temperatures at least 3 feet away

from the ue termination.

min. above ground level

Venting

Requirements for Terminating the

Venting

WARNING: Venting terminals must not be re-

cessed into a wall or siding.

NOTE: Only PL vent pipe wall pass-throughs and

re stops should be used when venting through com-

bustible materials.

NOTE: Always take into consideration the effect

the prevailing wind direction or other wind currents

will cause with yash and /or smoke when placing the

termination.

In addition, the following must be observed:

A. The clearance above grade must be a minimum

of 18".

B. The clearance to a window or door that may be

opened must be a minimum of 48" to the side, 48" below

the window/door, and 12" above the window/door.

(with outside air installed, 18” below or beside,

and 9" above.)

C. A 12" clearance to a permanently closed win-

dow is recommended to prevent condensation on the

window.

D. The vertical clearance to a ventilated soft lo-

cated above the terminal within a horizontal distance of

2 feet (60 cm) from the center-line of the terminal must

be a minimum of 18".

E. The clearance to an unventilated soft must

be a minimum of 12".

F. The clearance to an outside corner is 11" from

center of pipe.

G. The clearance to an inside corner is 12".

H. A vent must not be installed within 3 feet (90 cm)

above a gas meter/regulator assembly when measured

from the horizontal center-line of the regulator.

I. The clearance to service regulator vent outlet

must be a minimum of 6 feet.

J. The clearance to a non-mechanical air supply

inlet to the building or the combustion air inlet to any

other appliance must be a minimum of 48”.

K. The clearance to a mechanical air supply inlet

must be a minimum of 10 feet.

(with outside air installed, 6 feet )

L. The clearance above a paved sidewalk or a

paved driveway located on public property must be a

minimum of 7 feet.

1,2

M. The clearance under a veranda, porch, deck

or balcony must be a minimum of 12 inches.

1,3

NOTE: The clearance to vegetation and other

exterior combustibles such as mulch is 36” as mea-

sured from the center of the outlet or cap. This 36”

radius continues to grade or a minimum of 7 feet below

the outlet.

Certain Canadian and or Local codes or regula-

tions may require different clearances.

A vent shall not terminate directly above a side-

walk or paved driveway which is located between two

single family dwellings and serves both dwellings.

Only permitted if veranda, porch, deck, or bal-

cony is fully open on a minimum of 2 sides beneath

the oor.

= Vent terminal

NOTE: Where passage through a wall, or partition

of combustible construction is desired, the

installation shall conform to CAN/CSA-B365. (if

in Canada)

DO NOT INSTALL A FLUE DAMPER IN THE

EXHAUST VENTING SYSTEM OF THIS

UNIT.

DO NOT CONNECT THIS UNIT TO A CHIMNEY

FLUE SERVING ANOTHER APPLIANCE.

INSTALL VENT AT CLEARANCES SPECIFIED

BY THE MANUFACTURER

Mobile home installation should be done

in accordance with the Manufactured

Home and Safety Standard (HUD), CFR

3280, Part 24.

MOBILE HOME REGULATIONS DO

NOT ALLOW INSTALLATION IN A

ROOM DESIGNATED FOR SLEEPING.

WARNING

KEEP COMBUSTIBLES AWAY

FROM FLUE OUTLET.

CAUTION

THE STRUCTURAL INTEGRITY OF THE

MOBILE HOME FLOOR, WALL, AND

CEILING/ROOF MUST BE MAINTAINED.

Keep combustible materials such as

grass, leaves, etc. at least 3 feet away

from the point directly under the vent

termination.

WARNING

Venting

Ash Pan Removal and Reattachment

CAUTION: Surfaces are hot while in operation, Wear

gloves to protect from burns.

Figure 29

Open side doors.

Figure 30

Release spring latches on the right and left side of the ash

pan.

Figure 31

Slide ash pan forward enough to lift with center handle.

Empty ashes and reinstall ash pan.

Ashes should be placed in a metal container with

atightttinglid.Theclosedcontainerofashesshould

beplacedonanoncombustibleoororontheground,

wellawayfromallcombustiblematerials,pendingnal

disposal. If ashes are disposed of by burial in soil or

otherwise locally dispersed, they should be retained in

the closed container until all cinders have thoroughly

cooled.

Figure 32

Inspect the gasket rope for damage. Replace if necessary.

Figure 33

Insert spring latch front hooks into the ash pan side slots.

Push both latches to the rear at the same time to latch.

When removing the ash pan to empty ashes, you will

note a build up of ash nes behind the ash pan. This space

behind the ash pan was designed to allow the nes to fall

out of the vertical heat exchangers and collect where they

are easily cleaned out, rather than going into the ue pipe

where it would be difcult to clean. These nes should not

be allowed to build up. They may not allow the ash pan to

be seated into its gasket properly. NOTE: If an extreme

amount of force is required to snap the latch on one or

both sides of the ash pan, the area behind the ash pan

shouldbecheckedforashnebuildup.

Fig. 29

Fig. 30

Fig. 31

Fig. 32

Fig. 33

Maintenance - Emptying Ashes

Soot and Fly Ash

The products of combustion will contain small particles

of y ash. The y ash will collect in the exhaust venting

system and restrict the ow of the ue gases. Incomplete

combustion, such as occurs during startup, shutdown, or

incorrect operation of the room heater, will lead to some

soot formation which will collect in the exhaust venting sys-

tem. The ENTIRE venting system should be professionally

cleaned at least once each year.

Opening and Closing the View Door

Opening:

The view door must be opened for cleaning of

the glass and scraping of the burn pot. This should be

done with the unit off and cool, in most cases. Although

the glass can be cleaned and burn pot scraped while

the unit is at low burn.

1. Using scraper as shown in Fig. 34 and 35, lift the

door latch forward and up.

2. Swing the door open to the left, stopping the swing

when resistance is felt. Forcing the door open further

then was designed may cause damage to the door or

it's hinges.

CAUTION

Do not put excessive downward pressure on the

latch end of the door while in the open position.

If the door is going to be opened for an extended period

of time, it is suggested that it be removed (see Fig. 36)

and set safely aside.

3. Inspect the door gasket and glass gaskets for worn

or missing pieces. Replace if necessary. (Fig. 37)

Closing:

When closing the door, always hold the door

latch all the way up until it has caught the receiving

bolt. Then push the latch downward and back until the

door is fully seated. See Fig. 35.

Removing View Door:

To remove the view door from the stove, hold

the door by the bottom and lift upward off of the hinge

pins.See Fig. 36.

Inspect the door gasket.See Fig. 37.

REPLACE GLASS WITH

CERAMIC GLASS ONLY.

Fig. 34

Fig. 35

Fig. 36

Fig. 37

Receiving Bolt

WARNING

Door latch may

be hot!

Maintenance - Cleaning Glass on View Door

La page charge ...

Harman Stove Company Advance Installation & Operating Manual

Marque: Harman Stove Company

Modèle: Advance

Catégorie: Poêles

Taper: Installation & Operating Manual

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