Powerfist 9094996 Le manuel du propriétaire
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- Le manuel du propriétaire
V1.0 9094996
Please read and understand all instructions before use. Retain this manual for
future reference.
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SPECIFICATIONS
Lift Capacity 20 Tons
Lift Capacity 40,000 lb
Min. Lift Height 9-5/8 in.
Max. Lift Height 17-3/8 in.
Operation Hydraulic
Saddle Size 1-13/16 in.
Ram Travel 5-1/2 in.
Screw Top Adjustment 2-3/8 in.
Base Size 5-1/4 x 6-3/8 in.
Material Steel
INTRODUCTION
The multipositional hydraulic bottle jack is capable of operating in a vertical or
horizontal position and at an angle.
SAFETY
WARNING! Read and understand all instructions before using this tool.
The operator must follow basic precautions to reduce the risk of
personal injury and/or damage to the equipment.
HAZARD DEFINITIONS
Please familiarize yourself with the hazard notices found in this manual. A
notice is an alert that there is a possibility of property damage, injury or death
if certain instructions are not followed.
DANGER! This notice indicates an immediate and specic hazard that will result in
severe personal injury or death if the proper precautions are not taken.
WARNING! This notice indicates a specic hazard or unsafe practice that could result in
a serious injury if the proper precautions are not taken.
CAUTION! This notice indicates a potentially hazardous situation that may result in
minor or moderate injury if proper practices are not taken.
NOTICE! This notice indicates that a specic hazard or unsafe practice will result in
equipment or property damage, but not personal injury.
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WORK AREA
1. Operate in a safe work environment. Keep your work area clean, well-lit
and free of distractions. Place lights so you are not working in a shadow.
2. Keep anyone not wearing the appropriate safety equipment away from
the work area.
3. Store unused tools properly in a dry, safe and secure location to prevent
rust, damage or misuse.
PERSONAL SAFETY
WARNING! Wear personal protective equipment approved by the
Canadian Standards Association (CSA) or American National Standards
Institute (ANSI).
PERSONAL PROTECTIVE EQUIPMENT
1. Always wear impact safety goggles that provide front and side protection
for the eyes. Eye protection equipment should comply with CSA Z94.3-07
or ANSI Z87.1 standards based on the type of work performed.
2. Wear protective clothing and gloves designed for the work environment,
materials and tools.
3. Wear steel toe footwear or steel toe caps to prevent a foot injury from
falling objects.
PERSONAL PRECAUTIONS
Control the tool, personal movement and the work environment to avoid
personal injury or damage to tool.
1. Do not operate any tool when tired or under the inuence of drugs,
alcohol or medications.
2. Avoid wearing clothes or jewelry that can become entangled with the
moving parts of a tool. Keep long hair covered or bound.
SPECIFIC SAFETY
WARNING! DO NOT let comfort or familiarity with product (gained from
repeated use) replace strict adherence to the tool safety rules. If you use
this tool unsafely or incorrectly, you can suer serious personal injury.
1. Use the correct tool for the job. This tool was designed for a specic
function. Do not modify or alter this tool or use it for an unintended
purpose.
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2. Do not use a handle extension for the jack handle.
3. Make sure the saddle is fully positioned under the load before operating.
4. Make sure the load is stable, so it does not shift when lifting or lowering.
5. When using more than one multipositional hydraulic bottle jack to lift
a load, each multipositional hydraulic bottle jack should have the same
lifting capacity of the entire load being lifted. The lifting speed should
be synchronized and the load on each jackmultipositional hydraulic bottle
jack should be balanced to prevent the load from tipping.
6. Do not force the lifting screw past its safety stop, as the screw may come
out of the jack resulting in personal injury or property damage.
7. Once the load is lifted to the desired height, support the load with jack
stands to prevent injury should the multipositional hydraulic bottle jack
fail. Do not work under a load that is supported only by a jack.
8. Do not attempt to move the load while on the multipositional hydraulic
bottle jack. The jack must only be used in a static position for lifting and
lowering loads. Ensure that the load remains stable at all times.
9. Do not push a load o the multipositional hydraulic bottle jack; lower
carefully.
10. Ensure that there are no obstructions under the load and that the area is
clear before lowering the device.
11. Lower the load in a slow and controlled manner to prevent shock loading.
Shock loading may cause the device to fail and lead to property damage
and/or severe personal injuries.
12. Always keep the lifting screw lubricated to allow easy operation and
prevent rust.
LIFTING PRECAUTIONS
WARNING! Ensure that the load is secure and centered on the device. Do
not allow the load to move or tilt as the device may kick out causing
injury to the operator and/or cause the load to fall.
1. Do not exceed the maximum capacity to prevent equipment failure or
damage.
2. Always place the device on a hard, level surface capable of supporting
the load. Allow enough clearance around the device and the load for
movement.
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3. Inspect the device before each use. Do not use if it is bent, cracked,
damaged or has been subjected to a sudden or unexpected (shock) load.
4. Ensure that all applicable pins, bolts and nuts are rmly tightened before
using.
5. Use only with accessories rated to handle the forces exerted by the device
during operation. Other accessories may break and forcefully launch
pieces.
6. Do not place your hands between moving components.
LIFTING AND LOWERING VEHICLES
1. Secure the vehicle before lifting. Set it in parking gear, engage the parking
brake and chock the wheels.
2. Support the vehicle on areas specied by the vehicle manufacturer only.
3. Do not allow people to enter a vehicle that is being lifted or moved.
4. When lifting a vehicle, apply the emergency brake and block all wheels.
5. Immediately after lifting, support the load with jack stands of adequate
capacity. Do not work under a load that is supported only by a jack.
HYDRAULIC PRECAUTIONS
DANGER! Seek immediate medical attention if hydraulic uid under
pressure penetrates your skin. See Injection Injury precautions for
instructions before using a pressurized hydraulic system.
1. Do not touch or handle, hydraulic hoses or components while under
pressure. Hydraulic uid escaping under pressure has sucient force to
penetrate your clothing and skin. A pinpoint hole may inject hydraulic
uid into your body. Seek immediate medical attention if this occurs (see
Injection Injury).
2. Never exceed the hydraulic system’s load capacity (see Specications).
3. Do not adjust the hydraulic system’s relief setting. The settings are preset
by the factory.
4. Hydraulic oil under pressure is hot and can cause a burn injury if touched,
sprayed or spilled. Allow the hydraulic system to cool before conducting
maintenance.
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5. Hydraulic components require regular inspection. Release all pressure
from the system before you inspect it. Replace damaged hydraulic parts
with identical manufacturer's components.
6. Do not attempt makeshift repairs to a hydraulic system. Such repairs can
fail suddenly and create a hazardous condition.
7. A damaged or disconnected hydraulic hose under pressure may whip
around and inict personal injury or damage the work area. Secure the
hose to a xed or permanent structure with clamps or cable ties.
8. Hydraulic uid has a combustible ash point of 200°F (93°F). Do not
expose the uid to an ignition source.
9. Change your clothing immediately if sprayed with hydraulic uid. Store
clothing or rags contaminated with hydraulic uid in an approved metal
safety can with a spring-closing lid and venting designed to contain a re.
10. Only use hydraulic uid in the pump. Do not substitute or mix brake uid,
or any other uid, with the hydraulic uid. This can result in a pump
failure and injure the user or bystander. It may also damage the pump.
INJECTION INJURY
DANGER! Seek immediate, professional medical treatment if uid
penetrates your skin. It may feel like a pricking or sting. Do not wait
for the appearance of symptoms. A toxic reaction can occur from the
exposure. Delay in treatment can lead to amputation or death.
Inform the medical sta that you have a uid penetration injury as soon as you
arrive at the medical facility. The severity of the symptoms will depend on the
type of uid injected. Bring the Safety Data Sheet for the uid with you to the
medical facility if possible.
INJECTION PRECAUTIONS
Fluid can penetrate the skin at 100 PSI pressure. Fluid escaping under pressure
from the tool has sucient force to penetrate your clothing and skin. Follow
the precautions below to avoid an injection injury.
1. Always check for leaks wearing a face shield, safety goggles, rubberized
gloves and protective clothes.
2. Release all pressure from the system before you inspect it.
3. Do not use your hands to detect a leak. Use a large piece of wood,
cardboard or paper and watch for discolouration.
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4. Replace damaged parts with identical manufacturer's components to
ensure it is rated to handle the pressure.
UNPACKING
WARNING! Do not operate the tool if any part is missing. Replace
the missing part before operating. Failure to do so could result in a
malfunction and personal injury.
Remove the parts and accessories from the packaging and inspect for damage.
CONTENTS
Make sure that all items in the contents are included.
• Multipositional Hydraulic Bottle Jack • 2 Piece Handle
IDENTIFICATION KEY
A. Extension Screw
B. Housing
C. Handle
D. Pressure Adjust Screw (do not
remove plastic cap)
E. Release Valve
F. Handle Receiver
G. Pump
H. 2 Piece Handle
OPERATIONS
RAISING A LOAD
WARNING! Do not place any part of your body under the load without
jack stands in place. The multipositional hydraulic bottle jack is not
designed to maintain heavy loads for long periods of time
FIGURE 1.
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1. Place the jack on a hard level surface capable
of handling the load.
2. Close the release valve. Insert the slotted end
of the handle over the valve and twist to the
right.
3. Insert the upper handle into the lower handle.
Insert the handle into the handle receiver.
4. Pump to raise the saddle. Stop just before the
saddle contacts the load’s lift point. Inspect the
saddle’s position and adjust if necessary.
5. Turn the extension screw to the left to raise the saddle until it contacts
the load.
6. Pump slowly until the saddle is supporting the load. Continue to pump
as normal to lift the load slightly higher than the desired height to allow
placement of the supports.
7. Position supports, like jack stands, if the load will remain above ground
for an extended period. Consult the support device's manual for proper
placement. Also consult the section Raising and Lowering a Vehicle.
8. Twist the valve to the left slowly to allow the ram to retract. Gradually
lower the load onto the supports.
9. Once the supports are carrying the load, open the valve to allow the ram
to retract fully.
LOWERING A LOAD
WARNING! Dynamic shock loads are created by quick opening and
closing of the release valve when lowering the load. The resulting
overload may cause the hydraulic system to fail, which could result
in severe personal injury and/or property damage.
WARNING! Before lowering the load or vehicle, ensure that there are no
obstructions underneath and that all people are standing clear.
1. Insert the slotted handle end over the release valve.
2. Open the valve by gradually twisting to the left. The load will begin to
lower.
3. Twist right to slow and left to increase the rate of descent.
4. Lower the extension screw by turning it clockwise.
Figure 2.
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5. Remove the jack once the load is on the ground or a support mechanism
like jack stands.
6. The ram should fully retract. If it does not, push down on it until it is
seated.
MULTI-POSITIONAL JACK USES
WARNING! Be careful when working under a jack used as a spreader or
brace. You may suer an impact injury if the jack is dislodged and falls.
Secure the jack in place with a strap or have someone hold and catch
the jack if it falls.
The multi-positional jack is capable of operating at any angle between the
vertical and horizontal positions. Use the jack as a spreader to push two
objects apart or as a brace to hold an object in place.
1. Determine the distance between the two contact surfaces.
2. Place the jack on the ground and insert the handle into the receiver. Raise
the ram until it is just short of the needed distance.
3. Position the jack so the base is against the sturdier surface.
4. Turn the extension screw until it touches the other surface.
5. Insert the handle into the receiver and pump the handle until the pressure
will hold it in place.
6. Secure the jack if possible to prevent it from falling if it is dislodged.
7. Continue to pump the handle if you need to increase the gap between the
two surfaces, until you reach the desired distance.
8. Perform any tasks you need while the jack is in place.
9. Slowly release the pressure while holding the jack, to prevent it from
falling.
10. Once it is no longer acting as a spreader or brace, place the jack on the
ground and manually force the ram back into the cylinder to protect the
ram from dirt and debris.
RAISING AND LOWERING A VEHICLE
Take these additional steps before following instructions in
Raising a Load and
Lowering a Load
.
1. Set the vehicle in parking gear and engage the parking brake.
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• For vehicles with a manual transmission, engage the parking brake
and leave the car in reverse or 1st gear. Consult your vehicle owner’s
manual for the correct gear.
2. Place wheel chocks that t the wheel curve on either side of the vehicle’s
remaining wheels.
3. Place the jack only on support points or areas specied by the vehicle
manufacturer (consult owner’s manual).
4. Lift the vehicle to a height that leaves enough room to place the jack
stands.
5. When the work is done, raise the load enough with the jack to carefully
remove the jack stands.
6. Slowly and carefully lower the load.
CARE & MAINTENANCE
1. Maintain the tool with care. A tool in good condition is ecient, easier to
control and will have fewer problems.
2. Inspect the tool components periodically. Repair or replace damaged or
worn components. Only use identical replacement parts when servicing.
3. Keep the tool handles or gripping surfaces clean and dry.
4. Maintain the tool’s labels and name plates. These carry important
information. If unreadable or missing, contact Princess Auto Ltd. for
replacements.
5. Have a qualied technician inspect the jack:
a. Once a year.
b. After receiving a shock load. Take the jack out of service until the
technician certies that it is safe to use.
WARNING! Only qualied service personnel should repair the tool. An
improperly repaired tool may present a hazard to the user and/or others.
HYDRAULIC MAINTENANCE
HYDRAULIC RAM MAINTENANCE
Monthly maintenance is recommended for the hydraulic ram. Any restrictions
due to dirt, rust, etc. can cause the either slow movement or extremely rapid
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jerks, damaging the internal components. The following steps are designed to
keep the pump maintained and operational.
1. Lubricate the cylinder and the pumping mechanism with light oil.
2. Visually inspect for cracked welds, bent, loose, missing parts or hydraulic
oil leaks.
3. Inspect the hydraulic ram immediately if it was subjected to an abnormal
load or shock load.
4. Remove any hydraulic jack pump from service that is damaged, worn
down or operates abnormally, until repaired by an authorized service
technician.
5. Check and maintain the ram oil level.
6. Always store the hydraulic ram in the fully retracted position. This will
help protect critical areas from corrosion.
7. Do not use brake or transmission uids or regular motor oil as they can
damage the seals. Always purchase and use products labeled Hydraulic
Oil.
REFILL THE HYDRAULIC JACK PUMP
The pump may become less ecient when the hydraulic oil level is too low or
contaminated by metal particulate through normal wear-and-tear.
1. Retract the ram and remove the oil ller plug.
2. Check and maintain the ram oil level.
• Check the oil level with the oil dip stick. Use a long plastic cable tie
as a substitute if the unit does not have a dipstick.
3. Fill the cylinder with a high quality hydraulic jack oil, up to the oil plug
opening.
a. Place a funnel into the oil ll neck. The funnel opening should be
wide enough to prevent the oil from collecting in the funnel’s cone.
b. Pour oil into the funnel. Allow the oil to settle for one minute and
recheck the level. Repeat until the desired level is reached.
4. Follow the steps in Bleeding the Hydraulic System.
5. Insert the oil ller plug and hand tighten.
6. Wipe up any spilled oil. Dispose of oil soaked rags in a proper hazardous
waste container.
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REPLACE THE HYDRAULIC OIL
Replace the hydraulic oil annually.
1. Relieve pressure from the system by opening the release valve, then
loosening the oil ller plug.
2. Remove the oil ll plug.
3. Lay the jack on its side and drain the oil into a suitable container. Dispose
of used hydraulic oil in accordance with local by-laws.
4. Stand the jack on its base and wipe o any excess oil.
5. Follow the instructions for Rell the Hydraulic Jack.
BLEEDING THE HYDRAULIC SYSTEM
Bleed excess air from the hydraulic system as follows:
1. Open the release valve by turning it counterclockwise.
2. Remove the oil ller screw and ll the hydraulic jack pump with hydraulic
uid.
3. Wait 5 minutes for trapped air to rise to the surface.
4. Pump the handle for several strokes to eliminate any air in the system.
5. Check the oil ller hole and if necessary, top o with more hydraulic oil.
6. Restore the oil ller screw. Close the release valve by turning clockwise.
7. Test the ram several times for proper operation before putting it into use.
Do not use the ram if it still does not appear to be working properly. Have
a qualied service technician service or repair the hydraulic system.
FLUSHING THE VALVE
Contaminants may block the release valve, causing issues when attempting to
lower a load. Clear the valve with the following steps.
1. Lower the saddle and securely close the release valve.
2. Manually lift the saddle several inches.
3. Open the release valve and force the saddle down as quickly as possible.
LUBRICATION
Inspect and lubricate the tool when required. Only use light oil to lubricate the
tool. Other lubricants may not be suitable and could damage the tool or cause a
malfunction during use.
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Clean and lubricate all moving parts.
DISPOSAL
Recycle a tool damaged beyond repair at the appropriate facility.
Contact your local municipality for a list of disposal facilities or by-laws for
electronic devices, batteries, oil or other toxic liquids.
DO NOT pollute the environment by allowing uncontrolled discharge of
waste oil.
HYDRAULIC FLUID DISPOSAL
Do not drain hydraulic oil into the sewer system or dispose in an uncontrolled
location. Hydraulic uid may take more than a year to breakdown in the
environment and the ingredients may still be toxic. Contact your local
municipality for proper disposal instructions or locations.
TROUBLESHOOTING
Visit a Princess Auto Ltd. location for a solution if the tool does not function
properly or parts are missing. If unable to do so, have a qualied technician
service the tool.
TROUBLESHOOTING A JACK
Problem(s) Possible Cause Suggested solution
Jack will not lift
load.
1. The release valve is not
closed tightly.
2. Overloaded the jack.
3. Air is trapped in the
hydraulic system.
4. Hydraulic oil level is low.
1. Close the release valve rmly.
2. Reduce load or use a jack with a
greater lift capacity.
3. Bleed air from the system.
4. Check the oil ller hole and if
necessary, top o with more
hydraulic oil.
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Problem(s) Possible Cause Suggested solution
Jack will lift, but
will not maintain
pressure.
1. The release valve is not
closed tightly.
2. Overloaded the jack.
3. Hydraulic unit is
malfunctioning.
1. Close the release valve rmly.
2. Reduce load or use a jack with a
greater lift capacity.
3. Malfunctions:
a. Replace the seals.
b. Have a qualied technician
service the tool.
Will not lower
after loading.
1. Reservoir is overlled.
2. Linkages are binding.
3. Contaminated release
valve.
1. Drain oil to the proper level.
2. Clean and lubricate all moving
parts.
3. See Care & Maintenance -
Flushing the Valve.
Poor lift
performance.
Or
Will not lift to the
max. height.
1. Hydraulic oil level is low.
2. Air is trapped in the
hydraulic system.
1. Add oil to the proper level.
2. Bleed air from the system.
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PARTS BREAKDOWN
# Description QTY
1 Clip 1
2 Nylon Nut 1
# Description QTY
3 O-ring Seal 1
4 Nylon Nut 1
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# Description QTY
5 Extension Screw 1
6 Bushing 1
7 Ram 1
8 Ram Cap 1
9 Nylon Bowl 1
10 O-ring Seal 1
11 Circlip 1
12 Oil Reservoir Housing 1
13 Oil Fill Plug 1
14 Cylinder 1
15 Oil Return Valve Rod 1
16 O-ring 1
17 Steel Ball 3
18 Needle Cap 1
19 Pressure Regulating Screw 1
20 O-Ring 1
21 Pressure Regulating Spring 1
# Description QTY
22 Connector 1
23 Ball Ø4 1
24 Base 1
25 Oil Plug 1
26 Pump Cylinder 1
27 Steel Ball 1
28 Nylon Washer 1
29 O-ring 1
30 Split washer 1
31 Plunger 1
32 R-Pin 2
33 Pin 1
34 Rivet 1
35 Connecting Rod 2
36 Handle Receiver 1
37 Lower Handle 1
38 Upper Handle 1
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V1,0 9094996
Vous devez lire et comprendre toutes les instructions avant d'utiliser l'appareil.
Conservez ce manuel afin de pouvoir le consulter plus tard.
Cette page a été laissée blanche intentionnellement.
SPÉCIFICATIONS
Capacité de levage 20 Tonnes
Capacité de levage 40 000 lb
Hauteur de levage min. 9 5/8 po
Hauteur de levage max. 17 3/8 po
Fonctionnement Hydraulique
Dimension de la selle 1 13/16 po
Course du vérin 5 1/2 po
Réglage du dessus de vis 2 3/8 po
Dimensions de la base 5 1/4 x 6 3/8 po
Matériau Acier
INTRODUCTION
Le cric-bouteille hydraulique à plusieurs positions peut être utilisé à la verticale
ou à l’horizontale, ainsi qu’en position inclinée.
SÉCURITÉ
AVERTISSEMENT! Veuillez lire et comprendre toutes les instructions
avant d’utiliser cet outil. L’opérateur doit respecter les précautions
élémentaires pour réduire le risque de blessure corporelle ou de
dommage à l’équipement.
DÉFINITIONS DE DANGER
Veuillez vous familiariser avec les avis de danger qui sont présentés dans ce
manuel. Un avis est une alerte indiquant qu’il existe un risque de dommage
matériel, de blessure ou de mort si on ne respecte pas certaines instructions.
DANGER! Cet avis indique un risque immédiat et particulier qui entraînera des
blessures corporelles graves ou même la mort si on omet de prendre
les précautions nécessaires.
AVERTISSEMENT! Cet avis indique un risque particulier ou une pratique non sécuritaire
qui pourrait entraîner des blessures graves si on omet de prendre les
précautions nécessaires.
ATTENTION! Cet avis indique une situation possiblement dangereuse qui peut
entraîner des blessures mineures ou modérées si on ne procède pas de
la façon recommandée.
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Powerfist 9094996 Le manuel du propriétaire
- Taper
- Le manuel du propriétaire
dans d''autres langues
- English: Powerfist 9094996 Owner's manual
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