Power Fist 8760597 Le manuel du propriétaire

Marque: Power Fist

Modèle: 8760597

Taper: Le manuel du propriétaire

V4.0 8760597

Please read and understand all instructions before use. Retain this manual for

future reference.

User Manual

30 Ton Multi-Positional

Hydraulic Bottle Jack

8760597 30 Ton Multi-Positional Hydraulic Bottle Jack V4.0

2 For technical questions call 1-800-665-8685

SPECIFICATIONS

Lift Capacity 60,000 lb (27,215 kg)

Lift Range 9-3/4 to 17 in.

Saddle Size 2-3/16 in.

Base Size 6-11/16 x 6-3/4 in.

Construction Steel

Operation Manual

INTRODUCTION

The 30 Ton Multi-Positional Hydraulic Bottle Jack is capable of operating in a

vertical or horizontal position and at an angle.

SAFETY

WARNING! Read and understand all instructions before using this tool. The

operator must follow basic precautions to reduce the risk of personal injury

and/or damage to the equipment.

Keep this manual for safety warnings, precautions, operating or inspection and

maintenance instructions.

HAZARD DEFINITIONS

Please familiarize yourself with the hazard notices found in this manual. A notice

is an alert that there is a possibility of property damage, injury or death if certain

instructions are not followed.

DANGER! This notice indicates an immediate and specific hazard that will

result in severe personal injury or death if the proper precautions

are not taken.

30 Ton Multi-Positional

Hydraulic Bottle Jack

V4.0 30 Ton Multi-Positional Hydraulic Bottle Jack 8760597

Visit www.princessauto.com for more information 3

WARNING! This notice indicates a specific hazard or unsafe practice that

could result in severe personal injury or death if the proper

precautions are not taken.

CAUTION! This notice indicates a potentially hazardous situation that may result

in minor or moderate injury if proper practices are not taken.

NOTICE! This notice indicates that a specific hazard or unsafe practice will

result in equipment or property damage, but not personal injury.

WORK AREA

1. Operate in a safe work environment. Keep your work area clean, well-lit

and free of distractions. Place lights so you are not working in a shadow.

2. Keep anyone not wearing the appropriate safety equipment away from the

work area.

3. Store unused tools properly in a safe and dry location to prevent rust or

damage. Lock tools away and keep out of the reach of children.

PERSONAL SAFETY

WARNING! Wear personal protective equipment approved by the Canadian

Standards Association (CSA) or American National Standards Institute (ANSI).

PERSONAL PROTECTIVE EQUIPMENT

1. Always wear impact safety goggles that provide front and side protection

for the eyes. Eye protection equipment should comply with CSA Z94.3-07

or ANSI Z87.1 standards based on the type of work performed.

2. Wear gloves that provide protection based on the work materials or to

reduce the effects of tool vibration.

3. Wear protective clothing designed for the work environment and tool.

4. Non-skid footwear is recommended to maintain footing and balance in the

work environment.

5. Wear steel toe footwear or steel toe caps to prevent a foot injury from

falling objects.

8760597 30 Ton Multi-Positional Hydraulic Bottle Jack V4.0

4 For technical questions call 1-800-665-8685

PERSONAL PRECAUTIONS

Control the tool, personal movement and the work environment to avoid

personal injury or damage to tool.

1. Do not operate any tool when tired or under the influence of drugs, alcohol

or medications.

2. Avoid wearing clothes or jewelry that can become entangled with the

moving parts of a tool. Keep long hair covered or bound.

3. Do not overreach when operating a tool. Proper footing and balance

enables better control in unexpected situations.

SPECIFIC SAFETY PRECAUTIONS

WARNING! DO NOT let comfort or familiarity with product (gained from

repeated use) replace strict adherence to the tool safety rules. If you use

this tool unsafely or incorrectly, you can suffer serious personal injury.

1. Use the correct tool for the job. This tool was designed for a

specific function. Do not modify or alter this tool or use it for an

unintended purpose.

2. Do not use the tool if any parts are damage broken or misplaced. Repair or

replace the parts.

3. Do not overload the jack beyond its rated load capacity (see

Specifications).

4. Do not use a handle extension for the jack handle.

5. Rest the jack’s base on a firm, level surface capable of sustaining the load.

Keep the surface clean and free from debris.

6. Make sure the saddle is fully positioned under the load before operating.

7. Make sure the load is stable, so it does not shift when lifting or lowering.

8. Make sure there is enough clearance around the jack and the load during

lifting or lowering actions.

9. Before lifting a vehicle, apply the emergency brake and block all wheels.

10. Support the load with jack stands or a support structure of adequate

capacity immediately after lifting. Never work under a load without

additional support devices.

V4.0 30 Ton Multi-Positional Hydraulic Bottle Jack 8760597

Visit www.princessauto.com for more information 5

11. The jack must remain in a static position for lifting and lowering loads.

Never move a load that is elevated on the jack. Ensure the load remains

stable at all times.

12. Do not push a load off the jack; lower carefully.

13. Before lowering load, ensure that there are no obstructions underneath and

that all people are standing clear.

14. Do not place your hands between the moving components.

15. Never allow load to tilt on the jack as the jack may kick out causing injury

to the operator and/or cause the load to fall.

16. Inspect the tool before each use. DO NOT use if bent, broken, cracked,

leaking or otherwise damaged, any suspect parts are noticed or it has been

subjected to a shock load.

17. DO NOT use the jack if damaged or it was subjected to a dynamic shock

load. This is a sudden and unexpected load or force applied to the jack.

Have the jack inspected and repaired by a qualified service technician.

HYDRAULIC PRECAUTIONS

DANGER! Seek immediate medical attention if hydraulic fluid under pressure

penetrates your skin. See Injection Injury precautions for instructions

before using a pressurized hydraulic system.

1. Do not touch or handle hydraulic hoses or components while under pressure.

Hydraulic fluid escaping under pressure has sufficient force to penetrate your

clothing and skin. A pinpoint hole may inject hydraulic fluid into your body.

Seek immediate medical attention if this occurs (see Injection Injury).

2. Never exceed the hydraulic system’s load capacity (see Specifications).

3. Do not adjust the hydraulic system’s relief setting. The settings are preset

by the factory.

4. Hydraulic oil under pressure is hot and can cause a burn injury if touched,

sprayed or spilled. Allow the hydraulic system to cool before conducting

maintenance.

5. Hydraulic components require regular inspection. Release all pressure

from the system before you inspect it. Replace damaged hydraulic parts

with identical manufacturer's components.

8760597 30 Ton Multi-Positional Hydraulic Bottle Jack V4.0

6 For technical questions call 1-800-665-8685

6. Do not attempt makeshift repairs to a hydraulic system. Such repairs can

fail suddenly and create a hazardous condition.

7. Hydraulic fluid has a combustible flash point of 200°F (93°F). Do not

expose the fluid to an ignition source.

8. Change your clothing immediately if sprayed with hydraulic fluid. Store

clothing or rags contaminated with hydraulic fluid in an approved metal

safety can with a spring-closing lid and venting designed to contain a fire.

9. Only use hydraulic fluid in the pump. Do not substitute or mix brake fluid,

or any other fluid, with the hydraulic fluid. This can result in a pump failure

and injure the user or bystander. It may also damage the pump.

INJECTION INJURY

DANGER! Seek immediate, professional medical treatment if fluid penetrates

your skin. It may feel like a pricking or sting. Do not wait for the appearance

of symptoms. A toxic reaction can occur from the exposure. Delay in

treatment can lead to amputation or death.

Inform the medical staff that you have a fluid penetration injury as soon as you

arrive at the medical facility. The severity of the symptoms will depend on the

type of fluid injected. Bring the Safety Data Sheet for the fluid with you to the

medical facility if possible.

INJECTION PRECAUTIONS

Fluid can penetrate the skin at 100 PSI pressure. Fluid escaping under pressure

from the tool has sufficient force to penetrate your clothing and skin. Follow the

precautions below to avoid an injection injury.

1. Always check for leaks wearing a face shield, safety goggles, rubberized

gloves and protective clothes.

2. Release all pressure from the system before you inspect it.

3. Do not use your hands to detect a fluid leak. Use a large piece of wood,

cardboard or paper and watch for discolouration.

4. Replace damaged parts with identical manufacturer's components to

ensure it is rated to handle the pressure.

V4.0 30 Ton Multi-Positional Hydraulic Bottle Jack 8760597

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UNPACKING

WARNING! Do not operate the tool if any part is missing. Replace the

missing part before operating. Failure to do so could result in a malfunction

and personal injury.

Remove the parts and accessories from the packaging and inspect for damage.

Make sure that all items in the contents are included.

Contents:

• Bottle Jack

• 3 Piece Handle

OPERATION

Numbered references in parenthesis (#1) refer to the included Parts List.

RAISING A LOAD

WARNING! Do not place any part of your body under the load without jack

stands in place. The bottle jack is not designed to maintain heavy loads for

long periods of time

1. Place the jack on a hard level surface capable of handling the load.

2. Close the release valve (Fig. 1). Insert the slotted end of

the handle (#28) over the valve and twist to the right.

3. Pump to raise the ram. Stop just before the ram

contacts the load’s lift point. Inspect the ram’s

position and adjust if necessary.

4. Pump slowly until the ram is supporting the load.

Continue to pump as normal to lift the load to the

desired height.

5. Position supports like jack stands if the load will remain off the ground for

an extended period. Consult the manual for the support device for proper

placement.

Fig. 1

8760597 30 Ton Multi-Positional Hydraulic Bottle Jack V4.0

8 For technical questions call 1-800-665-8685

LOWERING A LOAD

WARNING! Dynamic shock loads are created by quick opening and closing of

the release valve when lowering the load. The resulting overload may cause

the hydraulic system to failure, which could result in severe personal injury

and/or property damage.

WARNING! Before lowering the load or vehicle, ensure that there are no

obstructions underneath and that all people are standing clear.

1. Insert the slotted handle end over the release valve.

2. Open the valve by gradually twisting to the left.

3. The load will begin to lower.

4. Twist right to slow and left to increase the rate of descent.

5. Remove the jack once the load is on the ground or a support mechanism

like jack stands.

6. The ram should fully retract. If it does not, push down on it until it

is seated.

RAISING AND LOWERING A VEHICLE

Take these additional steps before following instructions in Raising a Load and

Lowering a Load.

1. Set the vehicle in parking gear and engage the parking brake.

a. For vehicles with a manual transmission, engage the parking brake

and leave the car in reverse or 1

gear. Consult your vehicle owner’s

manual for the correct gear.

2. Place wheel chocks that fit the wheel curve on either side of the vehicle’s

remaining wheels.

3. Place the jack only on support points or areas specified by the vehicle

manufacturer (consult owner’s manual).

4. Lift the vehicle to a height that leaves enough room to place the jack stands.

5. When the work is done, raise the load enough with the jack to carefully

remove the jack stands.

6. Slowly and carefully lower the load.

V4.0 30 Ton Multi-Positional Hydraulic Bottle Jack 8760597

Visit www.princessauto.com for more information 9

CARE & MAINTENANCE

1. Maintain the tool with care. A tool in good condition is efficient, easier to

control and will have fewer problems.

2. Inspect the tool components periodically. Repair or replace damaged or

worn components. Only use identical replacement parts when servicing.

3. Follow instructions for lubricating and changing accessories.

4. Keep the tool handles clean, dry and free from oil/grease at all times.

5. Maintain the tool’s labels and name plates. These carry important information.

If unreadable or missing, contact Princess Auto Ltd. for replacements.

6. Have a qualified technician inspect the jack:

a. Once a year.

b. After receiving a shock load. Take the jack out of service until the

technician certifies that it is safe to use.

WARNING! Only qualified service personnel should repair the tool. An

improperly repaired tool may present a hazard to the user and/or others.

HYDRAULIC RAM MAINTENANCE

Monthly maintenance is recommended for the hydraulic ram. Any restrictions due

to dirt, rust, etc. can cause the either slow movement or extremely rapid jerks,

damaging the internal components. The following steps are designed to keep the

pump maintained and operational.

1. Lubricate the cylinder and the pumping mechanism with light oil.

2. Visually inspect for cracked welds, bent, loose, missing parts or hydraulic

oil leaks.

3. Check and maintain the ram oil level.

4. Always store the hydraulic ram in the fully retracted position. This will help

protect critical areas from corrosion.

5. Do not use brake or transmission fluids or regular motor oil as they can

damage the seals. Always purchase and use products labeled hydraulic

jack oil.

6. Remove any hydraulic pump from service that is damaged, worn down or

operates abnormally, until repaired by an authorized service technician.

8760597 30 Ton Multi-Positional Hydraulic Bottle Jack V4.0

10 For technical questions call 1-800-665-8685

REPLACING THE HYDRAULIC JACK OIL

Replace the hydraulic jack oil annually.

1. Lower the ram and remove the oil filler plug.

2. Lay the jack on its side and drain the oil into a suitable container. Dispose

of used hydraulic oil in accordance with local by-laws.

3. Stand the jack on its base and wipe off any excess oil.

4. Fill the cylinder with a high quality hydraulic jack oil, up to the oil plug opening.

5. Follow the steps in Bleeding the Hydraulic System.

BLEEDING THE HYDRAULIC SYSTEM

Bleed excess air from the hydraulic system as follows:

1. Open the release valve by turning it counterclockwise.

2. Remove the oil filler plug (#31) and fill the pump with hydraulic fluid.

3. Wait 5 minutes for trapped air to rise to the surface.

4. Pump the handle for several full strokes to eliminate any air in the system.

5. Check the oil filler hole and if necessary, top off with more hydraulic oil.

6. Restore the oil filler screw. Close the release valve by turning clockwise.

7. Test the ram several times for proper operation before putting it into use. Do

not use the ram if it still does not appear to be working properly. Have a

qualified service technician service or repair the hydraulic system.

FLUSHING THE VALVE

Contaminants may block the release valve, causing issues when attempting to

lower a load. Clear the valve with the following steps.

1. Lower the saddle and securely close the release valve.

2. Manually lift the saddle several inches.

3. Open the release valve and force the saddle down as quickly as possible.

LUBRICATION

Inspect and lubricate the tool when required. Only use light oil to lubricate the

tool. Other lubricants may not be suitable and could damage the tool or cause a

malfunction during use.

V4.0 30 Ton Multi-Positional Hydraulic Bottle Jack 8760597

Visit www.princessauto.com for more information 11

STORAGE

Lower the ram to its lowest position. Apply a thin coat of lubricant to the steel

parts to avoid rust. Remove the lubricant before using the tool again.

DISPOSAL

Recycle a tool damaged beyond repair at the appropriate facility.

Contact your local municipality for a list of disposal facilities or by-laws for

electronic devices, batteries, oil or other toxic liquids.

IMPORTANT! DO NOT pollute the environment by allowing uncontrolled

discharge of waste oil.

HYDRAULIC FLUID

Do not drain hydraulic oil into the sewer system or dispose in an uncontrolled

location. Hydraulic fluid may take more than a year to breakdown in the

environment and the ingredients may still be toxic. Contact your local

municipality for proper disposal instructions or locations.

8760597 30 Ton Multi-Positional Hydraulic Bottle Jack V4.0

12 For technical questions call 1-800-665-8685

TROUBLESHOOTING

Visit a Princess Auto Ltd. location for a solution if the tool does not function

properly or parts are missing. If unable to do so, have a qualified technician

service the tool.

Problem(s) Possible Cause(s) Suggested Solution(s)

Jack will not lift

load.

1. The release valve is not

closed tightly.

2. Overloaded the jack.

3. Air is trapped in the

hydraulic system.

1. Close the release valve firmly.

2. Reduce load or use a jack with a

greater lift capacity.

3. Bleed air from the system.

Jack will lift, but

will not maintain

pressure.

1. Release valve is not closed

tightly.

2. Overloaded the jack.

3. Hydraulic unit is

malfunctioning.

1. Close the release valve firmly.

2. Reduce load or use a jack with a

greater lift capacity.

3. a. Replace the seals.

b. Have service technician repair

the jack.

Will not lower

after loading.

1. Reservoir is overfilled.

2. Linkages are binding.

3. Contaminated release valve.

1. Drain oil to the proper level.

2. Clean and lubricate all moving

parts.

3. See Care & Maintenance - Flushing

the Valve

Poor lift

performance.

1. Hydraulic oil level is low.

2. Air is trapped in the

hydraulic system.

1. Add oil to the proper level.

2. Bleed air from the system.

Will not lift to

the max. height.

1. Air is trapped in the system.

2. Hydraulic oil level is too low.

1. Bleed air from the system.

2. Add oil to the proper level`.

V4.0 30 Ton Multi-Positional Hydraulic Bottle Jack 8760597

Visit www.princessauto.com for more information 13

PARTS BREAKDOWN

8760597 30 Ton Multi-Positional Hydraulic Bottle Jack V4.0

14 For technical questions call 1-800-665-8685

PARTS LIST

# DESCRIPTION QTY

1 O-ring 1

2 Top Nut 1

3 Top Sealing Gasket 1

4 Housing 1

5 Lower Sealing Gasket 1

6 Ram Assembly 1

Ring

8 O-ring 1

9 Cylinder 1

10 Sealing Gasket 1

11 Steel Rope Gasket 1

12 Release Valve Assembly 1

13 Release Valve Seal Ring 1

14 Steel Ball 1

15 Base 1

16 Steel Ball 1

17 Sealing Gasket 1

18 Plunger Cylinder 1

19 Dust-Proof Ring 1

20 O-ring 1

21 Nylon Washer 1

22 Plunger 1

23 Handle Receiver 1

24 Cotter Pin 1

25 Pin Shaft 1

26 Cotter Pin 1

27 Pin Shaft 1

28 Handle 1

29 Steel Ball 1

30 Dust-Proof Tube 1

31 Oil Filler Plug 1

V4.0 30 Ton Multi-Positional Hydraulic Bottle Jack 8760597

Visit www.princessauto.com for more information 15

8760597 30 Ton Multi-Positional Hydraulic Bottle Jack V4.0

16 For technical questions call 1-800-665-8685

V 4,0 8760597

Vous devez lire et comprendre toutes les instructions avant d'utiliser l'appareil.

Conservez ce manuel afin de pouvoir le consulter plus tard.

Manuel d'utilisateur

Cric-bouteille hydraulique à

plusieurs positions, 30 tonnes

8760597 Cric-bouteille hydraulique à plusieurs positions, 30 tonnes V 4,0

2 En cas de questions techniques, appelez le 1-800-665-8685

SPÉCIFICATIONS

Capacité de levage 27 215 kg (60 000 lb)

Plage de levage 9 3/4 à 17 po

Taille de selle 2 3/16 po

Dimensions de la base 6 11/16 à 6 3/4 po

Construction

Acier

Utilisation Manuel

INTRODUCTION

Le cric-bouteille hydraulique à plusieurs positions d’une capacité de 30 tonnes

peut être utilisé à la verticale ou à l’horizontale, ainsi qu’en position inclinée.

SÉCURITÉ

AVERTISSEMENT ! Veuillez lire et comprendre toutes les instructions avant

d'utiliser cet outil. L'utilisateur doit respecter les précautions de base

lorsqu'il utilise cet outil afin de réduire le risque de blessure ou de

dommage à l'équipement.

Conservez ce manuel qui contient les avertissements de sécurité, les

précautions, les instructions de fonctionnement ou d'inspection et d'entretien.

DÉFINITIONS DE DANGER

Veuillez-vous familiariser avec les avis de danger qui sont présentés dans ce

manuel. Un avis est une alerte indiquant qu'il existe un risque de dommage à la

propriété, de blessure ou de décès si on ne respecte pas certaines instructions.

DANGER ! Cet avis indique un risque immédiat et particulier qui

entraînera des blessures corporelles graves ou même la

mort si on omet de prendre les précautions nécessaires.

Cric-bouteille hydraulique à

plusieurs positions, 30 tonnes

V 4,0 Cric-bouteille hydraulique à plusieurs positions, 30 tonnes 8760597

Visitez www.princessauto.com pour plus d'informations 3

AVERTISSEMENT ! Cet avis indique un risque particulier ou une pratique non

sécuritaire qui pourrait entraîner des blessures

corporelles graves ou même la mort si on omet de

prendre les précautions nécessaires.

ATTENTION ! Cet avis indique une situation possiblement dangereuse qui

peut entraîner des blessures mineures ou modérées si on

ne procède pas de la façon recommandée.

AVIS ! Cet avis indique un risque particulier ou une pratique non

sécuritaire qui entraînera des dommages au niveau de

l'équipement ou des biens, mais non des blessures corporelles.

AIRE DE TRAVAIL

1. Travaillez dans un environnement de travail sécuritaire. Gardez votre aire

de travail propre, bien éclairée et exempte de toute distraction. Placez les

lampes de façon à ne pas travailler dans l’ombre.

2. Assurez-vous que les personnes qui ne portent pas l'équipement de

sécurité approprié ne se trouvent pas à proximité de l'aire de travail.

3. Rangez les outils correctement dans un lieu sécurisé et sec. Gardez les

outils hors de la portée des enfants.

SÉCURITÉ PERSONNELLE

AVERTISSEMENT ! Portez de l'équipement de protection personnelle

homologué par l'Association canadienne de normalisation (CSA) ou

l'American National Standards Institute (ANSI).

ÉQUIPEMENT DE PROTECTION PERSONNELLE

1. Portez toujours des lunettes antiprojections qui offrent une protection

frontale et latérale pour les yeux. L'équipement de protection des yeux

devrait être conforme à la norme CSA Z94.3-07 ou ANSI Z87.1 fonction du

type de travail effectué.

2. Portez des gants qui protègent en fonction des matériaux de travail et pour

réduire les effets des vibrations de l'outil.

3. Portez des vêtements de protection conçus pour l'environnement de travail

et pour l'outil.

8760597 Cric-bouteille hydraulique à plusieurs positions, 30 tonnes V 4,0

4 En cas de questions techniques, appelez le 1-800-665-8685

4. Les chaussures antidérapantes sont recommandées pour maintenir la

stabilité et l'équilibre au sein de l'environnement de travail.

5. Portez des chaussures à embout d'acier ou à coquilles d'acier pour éviter

les blessures aux pieds dues à la chute d'objets.

PRÉCAUTIONS PERSONNELLES

Gardez le contrôle de l'outil, de vos mouvements et de l'environnement de

travail pour éviter les blessures ou le bris de l'outil.

1. N'utilisez pas l'outil si vous êtes fatigué ou sous l'effet de drogues, d'alcool

ou de médicaments.

2. Évitez de porter des vêtements ou des bijoux pouvant se prendre dans les pièces

mobiles d'un outil. Gardez les cheveux longs recouverts ou attachés.

3. N'utilisez pas l'outil si vous devez étirer les bras pour vous en servir. Une

stabilité et un équilibre appropriés sont nécessaires afin d'avoir un meilleur

contrôle en cas de situations inattendues.

CONSIGNES DE SÉCURITÉ SPÉCIFIQUES

AVERTISSEMENT! Ne permettez PAS au confort ou à votre familiarisation

avec l'outil (obtenus après un emploi répété) de se substituer à une

adhésion stricte aux règles de sécurité de l'outil. Si vous utilisez cet outil

de façon dangereuse ou incorrecte, vous pouvez subir des blessures

corporelles graves.

1. Utilisez le bon outil pour la tâche à effectuer. Cet outil a été conçu pour une

utilisation spécifique. Évitez de modifier ou d'altérer cet outil ou de l'utiliser

à une fin autre que celle pour laquelle il a été conçu.

2. N’utilisez pas l’outil si des pièces présentent des dommages ou sont

déplacées. Réparez ou remplacez les pièces.

3. Ne surchargez pas les chandelles au-delà de leur capacité de charge nominale

(consultez Spécifications).

4. N’utilisez pas de rallonge sur la poignée du cric.

5. Déposez la base du cric sur une surface solide et de niveau pouvant soutenir la

charge. Gardez la surface propre et exempte de débris.

6. Assurez-vous que la selle est entièrement placée sous la charge avant de

mettre en marche.

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Power Fist 8760597 Le manuel du propriétaire

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Modèle: 8760597

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