Power Fist 8760605 Le manuel du propriétaire

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Le manuel du propriétaire
V4.0 8760605
Please read and understand all instructions before use. Retain this manual for
future reference.
User Manual
6 Ton Double Ram
Hydraulic Bottle Jack
8760605 6 Ton Double Ram Hydraulic Bottle Jack V4.0
2 For technical questions call 1-800-665-8685
SPECIFICATIONS
Lift Capacity 12,000 lb (5,443 kg)
Lift Range Total Range 8-1/2 to 19-1/2 in.
Ram Travel 8-1/4 in.
Screw Extension 2-3/4 in.
Saddle Size 15/16 in.
Base Size 5-13/16 x 3-5/8 in.
Construction Steel
Operation Manual
INTRODUCTION
The 6 Ton Double Ram Hydraulic Bottle Jack is capable of operating in a vertical
or horizontal position and at an angle.
SAFETY
WARNING! Read and understand all instructions before using this tool. The
operator must follow basic precautions to reduce the risk of personal injury
and/or damage to the equipment.
Keep this manual for safety warnings, precautions, operating or inspection and
maintenance instructions.
HAZARD DEFINITIONS
Please familiarize yourself with the hazard notices found in this manual. A notice
is an alert that there is a possibility of property damage, injury or death if certain
instructions are not followed.
6 Ton Double Ram
Hydraulic Bottle Jack
V4.0 6 Ton Double Ram Hydraulic Bottle Jack 8760605
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DANGER! This notice indicates an immediate and specific hazard that will
result in severe personal injury or death if the proper precautions
are not taken.
WARNING! This notice indicates a specific hazard or unsafe practice that
could result in severe personal injury or death if the proper
precautions are not taken.
CAUTION! This notice indicates a potentially hazardous situation that may result
in minor or moderate injury if proper practices are not taken.
NOTICE! This notice indicates that a specific hazard or unsafe practice will
result in equipment or property damage, but not personal injury.
WORK AREA
1. Operate in a safe work environment. Keep your work area clean, well-lit
and free of distractions. Place lights so you are not working in a shadow.
2. Keep anyone not wearing the appropriate safety equipment away from the
work area.
3. Store unused tools properly in a safe and dry location to prevent rust or
damage. Lock tools away and keep out of the reach of children.
PERSONAL SAFETY
WARNING! Wear personal protective equipment approved by the Canadian
Standards Association (CSA) or American National Standards Institute (ANSI).
PERSONAL PROTECTIVE EQUIPMENT
1. Always wear impact safety goggles that provide front and side protection
for the eyes. Eye protection equipment should comply with CSA Z94.3-07
or ANSI Z87.1 standards based on the type of work performed.
2. Wear gloves that provide protection based on the work materials or to
reduce the effects of tool vibration.
3. Wear protective clothing designed for the work environment and tool.
4. Non-skid footwear is recommended to maintain footing and balance in the
work environment.
5. Wear steel toe footwear or steel toe caps to prevent a foot injury from
falling objects.
8760605 6 Ton Double Ram Hydraulic Bottle Jack V4.0
4 For technical questions call 1-800-665-8685
PERSONAL PRECAUTIONS
Control the tool, personal movement and the work environment to avoid
personal injury or damage to tool.
1. Do not operate any tool when tired or under the influence of drugs, alcohol
or medications.
2. Avoid wearing clothes or jewelry that can become entangled with the
moving parts of a tool. Keep long hair covered or bound.
3. Do not overreach when operating a tool. Proper footing and balance
enables better control in unexpected situations.
SPECIFIC SAFETY PRECAUTIONS
WARNING! DO NOT let comfort or familiarity with product (gained from
repeated use) replace strict adherence to the tool safety rules. If you use
this tool unsafely or incorrectly, you can suffer serious personal injury.
1. Use the correct tool for the job. This tool was designed for a
specific function. Do not modify or alter this tool or use it for an
unintended purpose.
2. Do not use the tool if any parts are damage broken or misplaced. Repair or
replace the parts.
3. Do not overload the jack beyond its rated load capacity (see
Specifications).
4. Do not use a handle extension for the jack handle.
5. Rest the jacks base on a firm, level surface capable of sustaining the load.
Keep the surface clean and free from debris.
6. Make sure the saddle is fully positioned under the load before operating.
7. Make sure the load is stable, so it does not shift when lifting or lowering.
8. Make sure there is enough clearance around the jack and the load during
lifting or lowering actions.
9. Before lifting a vehicle, apply the emergency brake and block all wheels.
10. Support the load with jack stands or a support structure of adequate
capacity immediately after lifting. Never work under a load without
additional support devices.
V4.0 6 Ton Double Ram Hydraulic Bottle Jack 8760605
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11. The jack must remain in a static position for lifting and lowering loads.
Never move a load that is elevated on the jack. Ensure the load remains
stable at all times.
12. Do not push a load off the jack; lower carefully.
13. Before lowering load, ensure that there are no obstructions underneath and
that all people are standing clear.
14. Do not place your hands between the moving components.
15. Never allow load to tilt on the jack as the jack may kick out causing injury
to the operator and/or cause the load to fall.
16. Inspect the tool before each use. DO NOT use if bent, broken, cracked,
leaking or otherwise damaged, any suspect parts are noticed or it has been
subjected to a shock load.
17. DO NOT use the jack if damaged or it was subjected to a dynamic shock
load. This is a sudden and unexpected load or force applied to the jack.
Have the jack inspected and repaired by a qualified service technician.
HYDRAULIC PRECAUTIONS
DANGER! Seek immediate medical attention if hydraulic fluid under pressure
penetrates your skin. See Injection Injury precautions for instructions
before using a pressurized hydraulic system.
1. Do not touch or handle hydraulic hoses or components while under pressure.
Hydraulic fluid escaping under pressure has sufficient force to penetrate your
clothing and skin. A pinpoint hole may inject hydraulic fluid into your body.
Seek immediate medical attention if this occurs (see Injection Injury).
2. Never exceed the hydraulic systems load capacity (see Specifications).
3. Do not adjust the hydraulic systems relief setting. The settings are preset
by the factory.
4. Hydraulic oil under pressure is hot and can cause a burn injury if touched,
sprayed or spilled. Allow the hydraulic system to cool before conducting
maintenance.
5. Hydraulic components require regular inspection. Release all pressure
from the system before you inspect it. Replace damaged hydraulic parts
with identical manufacturer's components.
8760605 6 Ton Double Ram Hydraulic Bottle Jack V4.0
6 For technical questions call 1-800-665-8685
6. Do not attempt makeshift repairs to a hydraulic system. Such repairs can
fail suddenly and create a hazardous condition.
7. Hydraulic fluid has a combustible flash point of 200°F (93°F). Do not
expose the fluid to an ignition source.
8. Change your clothing immediately if sprayed with hydraulic fluid. Store
clothing or rags contaminated with hydraulic fluid in an approved metal
safety can with a spring-closing lid and venting designed to contain a fire.
9. Only use hydraulic fluid in the pump. Do not substitute or mix brake fluid,
or any other fluid, with the hydraulic fluid. This can result in a pump failure
and injure the user or bystander. It may also damage the pump.
INJECTION INJURY
DANGER! Seek immediate, professional medical treatment if fluid penetrates
your skin. It may feel like a pricking or sting. Do not wait for the appearance
of symptoms. A toxic reaction can occur from the exposure. Delay in
treatment can lead to amputation or death.
Inform the medical staff that you have a fluid penetration injury as soon as you
arrive at the medical facility. The severity of the symptoms will depend on the
type of fluid injected. Bring the Safety Data Sheet for the fluid with you to the
medical facility if possible.
INJECTION PRECAUTIONS
Fluid can penetrate the skin at 100 PSI pressure. Fluid escaping under pressure
from the tool has sufficient force to penetrate your clothing and skin. Follow the
precautions below to avoid an injection injury.
1. Always check for leaks wearing a face shield, safety goggles, rubberized
gloves and protective clothes.
2. Release all pressure from the system before you inspect it.
3. Do not use your hands to detect a fluid leak. Use a large piece of wood,
cardboard or paper and watch for discolouration.
4. Replace damaged parts with identical manufacturer's components to
ensure it is rated to handle the pressure.
V4.0 6 Ton Double Ram Hydraulic Bottle Jack 8760605
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UNPACKING
WARNING! Do not operate the tool if any part is missing. Replace the
missing part before operating. Failure to do so could result in a malfunction
and personal injury.
Remove the parts and accessories from the packaging and inspect for damage.
Make sure that all items in the contents are included.
Contents:
Bottle Jack
2 Piece Handle
OPERATION
Numbered references in parenthesis (#1) refer to the included Parts List.
RAISING A LOAD
WARNING! Do not place any part of your body under the load without jack
stands in place. The bottle jack is not designed to maintain heavy loads for
long periods of time
1. Place the jack on a hard level surface capable of handling the load.
2. Close the release valve (Fig. 1). Insert the slotted end of
the handle over the valve and twist to the right.
3. Pump to raise the ram. Stop just before the ram
contacts the loads lift point. Inspect the ram’s position
and adjust if necessary.
4. Twist the saddle counterclockwise to extend the screw
until it touches the load.
5. Pump slowly until the ram is supporting the load. Continue to pump as
normal to lift the load to the desired height.
6. Position supports like jack stands if the load will remain off the ground
for an extended period. Consult the manual for the support device for
proper placement.
Fig.
1
8760605 6 Ton Double Ram Hydraulic Bottle Jack V4.0
8 For technical questions call 1-800-665-8685
LOWERING A LOAD
WARNING! Dynamic shock loads are created by quick opening and closing of
the release valve when lowering the load. The resulting overload may cause
the hydraulic system to failure, which could result in severe personal injury
and/or property damage.
WARNING! Before lowering the load or vehicle, ensure that there are no
obstructions underneath and that all people are standing clear.
1. Insert the slotted handle end over the release valve.
2. Open the valve by gradually twisting to the left.
3. The load will begin to lower.
4. Twist right to slow and left to increase the rate of descent.
5. Remove the jack once the load is on the ground or a support mechanism
like jack stands.
6. The ram should fully retract. If it does not, push down on it until it is seated.
7. Turn the screw clockwise to retract the screw until the saddle is seated.
RAISING AND LOWERING A VEHICLE
Take these additional steps before following instructions in Raising a Load and
Lowering a Load.
1. Set the vehicle in parking gear and engage the parking brake.
a. For vehicles with a manual transmission, engage the parking brake
and leave the car in reverse or 1
st
gear. Consult your vehicle owner’s
manual for the correct gear.
2. Place wheel chocks that fit the wheel curve on either side of the vehicles
remaining wheels.
3. Place the jack only on support points or areas specified by the vehicle
manufacturer (consult owner’s manual).
4. Lift the vehicle to a height that leaves enough room to place the jack stands.
5. When the work is done, raise the load enough with the jack to carefully
remove the jack stands.
6. Slowly and carefully lower the load.
V4.0 6 Ton Double Ram Hydraulic Bottle Jack 8760605
Visit www.princessauto.com for more information 9
CARE & MAINTENANCE
1. Maintain the tool with care. A tool in good condition is efficient, easier to
control and will have fewer problems.
2. Inspect the tool components periodically. Repair or replace damaged or
worn components. Only use identical replacement parts when servicing.
3. Follow instructions for lubricating and changing accessories.
4. Keep the tool handles clean, dry and free from oil/grease at all times.
5. Maintain the tools labels and name plates. These carry important information.
If unreadable or missing, contact Princess Auto Ltd. for replacements.
6. Have a qualified technician inspect the jack:
a. Once a year.
b. After receiving a shock load. Take the jack out of service until the
technician certifies that it is safe to use.
WARNING! Only qualified service personnel should repair the tool. An
improperly repaired tool may present a hazard to the user and/or others.
HYDRAULIC RAM MAINTENANCE
Monthly maintenance is recommended for the hydraulic ram. Any restrictions due
to dirt, rust, etc. can cause the either slow movement or extremely rapid jerks,
damaging the internal components. The following steps are designed to keep the
pump maintained and operational.
1. Lubricate the cylinder and the pumping mechanism with light oil.
2. Visually inspect for cracked welds, bent, loose, missing parts or hydraulic
oil leaks.
3. Check and maintain the ram oil level.
4. Always store the hydraulic ram in the fully retracted position. This will help
protect critical areas from corrosion.
5. Do not use brake or transmission fluids or regular motor oil as they can
damage the seals. Always purchase and use products labeled hydraulic
jack oil.
6. Remove any hydraulic pump from service that is damaged, worn down or
operates abnormally, until repaired by an authorized service technician.
8760605 6 Ton Double Ram Hydraulic Bottle Jack V4.0
10 For technical questions call 1-800-665-8685
REPLACING THE HYDRAULIC JACK OIL
Replace the hydraulic jack oil annually.
1. Lower the ram and remove the oil filler plug.
2. Lay the jack on its side and drain the oil into a suitable container. Dispose
of used hydraulic oil in accordance with local by-laws.
3. Stand the jack on its base and wipe off any excess oil.
4. Fill the cylinder with a high quality hydraulic jack oil, up to the oil plug opening.
5. Follow the steps in Bleeding the Hydraulic System.
BLEEDING THE HYDRAULIC SYSTEM
Bleed excess air from the hydraulic system as follows:
1. Open the release valve by turning it counterclockwise.
2. Remove the oil filler plug (#28) and fill the pump with hydraulic fluid.
3. Wait 5 minutes for trapped air to rise to the surface.
4. Pump the handle for several full strokes to eliminate any air in the system.
5. Check the oil filler hole and if necessary, top off with more hydraulic oil.
6. Restore the oil filler screw. Close the release valve by turning clockwise.
7. Test the ram several times for proper operation before putting it into use.
Do not use the ram if it still does not appear to be working pro0perly. Have
a qualified service technician service or repair the hydraulic system.
FLUSHING THE VALVE
Contaminants may block the release valve, causing issues when attempting to
lower a load. Clear the valve with the following steps.
1. Lower the saddle and securely close the release valve.
2. Manually lift the saddle several inches.
3. Open the release valve and force the saddle down as quickly as possible.
LUBRICATION
Inspect and lubricate the tool when required. Only use light oil to lubricate the
tool. Other lubricants may not be suitable and could damage the tool or cause a
malfunction during use.
V4.0 6 Ton Double Ram Hydraulic Bottle Jack 8760605
Visit www.princessauto.com for more information 11
STORAGE
Lower the ram to its lowest position. Apply a thin coat of lubricant to the steel
parts to avoid rust. Remove the lubricant before using the tool again.
DISPOSAL
Recycle a tool damaged beyond repair at the appropriate facility.
Contact your local municipality for a list of disposal facilities or by-laws for
electronic devices, batteries, oil or other toxic liquids.
IMPORTANT! DO NOT pollute the environment by allowing uncontrolled
discharge of waste oil.
HYDRAULIC FLUID
Do not drain hydraulic oil into the sewer system or dispose in an uncontrolled
location. Hydraulic fluid may take more than a year to breakdown in the
environment and the ingredients may still be toxic. Contact your local
municipality for proper disposal instructions or locations.
8760605 6 Ton Double Ram Hydraulic Bottle Jack V4.0
12 For technical questions call 1-800-665-8685
TROUBLESHOOTING
Visit a Princess Auto Ltd. location for a solution if the tool does not function
properly or parts are missing. If unable to do so, have a qualified technician
service the tool.
Problem(s) Possible Cause(s) Suggested Solution(s)
Jack will not lift
load.
1. The release valve is not
closed tightly.
2. Overloaded the jack.
3. Air is trapped in the
hydraulic system.
1. Close the release valve firmly.
2. Reduce load or use a jack with a
greater lift capacity.
3. Bleed air from the system.
Jack will lift, but
will not maintain
pressure.
1. Release valve is not closed
tightly.
2. Overloaded the jack.
3. Hydraulic unit is
malfunctioning.
1. Close the release valve firmly.
2. Reduce load or use a jack with a
greater lift capacity.
3. a. Replace the seals.
b. Have service technician repair
the jack.
Will not lower
after loading.
1. Reservoir is overfilled.
2. Linkages are binding.
3. Contaminated release valve.
1. Drain oil to the proper level.
2. Clean and lubricate all moving
parts.
3. See Care & Maintenance - Flushing
the Valve
Poor lift
performance.
1. Hydraulic oil level is low.
2. Air is trapped in the
hydraulic system.
1. Add oil to the proper level.
2. Bleed air from the system.
Will not lift to
the max. height.
1. Air is trapped in the system.
2. Hydraulic oil level is too low.
1. Bleed air from the system.
2. Add oil to the proper level.
V4.0 6 Ton Double Ram Hydraulic Bottle Jack 8760605
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PARTS BREAKDOWN
8760605 6 Ton Double Ram Hydraulic Bottle Jack V4.0
14 For technical questions call 1-800-665-8685
PARTS LIST
# DESCRIPTION QTY
1 Extension Screw Rod 1
2 O-Ring 1
3 Top Sealing Gasket 1
4 Housing 1
5 Oil 1
6 Handle Sleeves 1
7
Dust-Proof Ring
1
8 Pump Cylinder 1
9 Plunger 1
10 Nylon Washer 1
11 O-Ring 1
12 Base 1
13 Ring 1
14 O-Ring 1
15 Sealing Gasket 1
16 Large Ram 1
17 O-Ring 1
18 Ring 1
19 Release Valve O-Ring 1
20 Valve Release Screw 1
21 Valve O-Ring 1
22 Low Seal Gasket 1
23 O-Ring 1
24 Small Ram 1
25 Ram 1
26 Small Cylinder 1
27 Big Cylinder 1
28 Oil Filler Plug 1
29 Screw Bushing 1
30 Top Nut 1
31 O-Ring 1
V4.0 6 Ton Double Ram Hydraulic Bottle Jack 8760605
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8760605 6 Ton Double Ram Hydraulic Bottle Jack V4.0
16 For technical questions call 1-800-665-8685
V 4,0 8760605
Vous devez lire et comprendre toutes les instructions avant d'utiliser l'appareil.
Conservez ce manuel afin de pouvoir le consulter plus tard.
Manuel d'utilisateur
Cric-bouteille à
vérin double, 6 tonnes
8760605 Cric-bouteille à vérin double, 6 tonnes V 4,0
2 En cas de questions techniques, appelez le 1-800-665-8685
SPÉCIFICATIONS
Capacité de levage 5 443 kg (12 000 lb)
Plage de levage Échelle totale 8 1/2 à 19 1/2 po
Course du vérin 8 1/4 po
Rallonge de vis 2 3/4 po
15/16 po
Dimensions de la base 5 13/16 à 3 5/8 po
Construction Acier
Utilisation Manuel
INTRODUCTION
Le cric-bouteille à vérin double hydraulique de 6 tonnes peut être utilisé à la
verticale ou à lhorizontale, ainsi qu’en position inclinée.
SÉCURITÉ
AVERTISSEMENT ! Veuillez lire et comprendre toutes les instructions avant
d'utiliser cet outil. L'utilisateur doit respecter les précautions de base
lorsqu'il utilise cet outil afin de réduire le risque de blessure ou de
dommage à l'équipement.
Conservez ce manuel qui contient les avertissements de sécurité, les
précautions, les instructions de fonctionnement ou d'inspection et d'entretien.
DÉFINITIONS DE DANGER
Veuillez-vous familiariser avec les avis de danger qui sont présentés dans ce
manuel. Un avis est une alerte indiquant qu'il existe un risque de dommage à la
propriété, de blessure ou de décès si on ne respecte pas certaines instructions.
Cric-bouteille à
vérin double, 6 tonnes
V 4,0 Cric-bouteille à vérin double, 6 tonnes 8760605
Visitez www.princessauto.com pour plus d'informations 3
DANGER ! Cet avis indique un risque immédiat et particulier qui
entraînera des blessures corporelles graves ou même la
mort si on omet de prendre les précautions nécessaires.
AVERTISSEMENT ! Cet avis indique un risque particulier ou une pratique non
sécuritaire qui pourrait entraîner des blessures
corporelles graves ou même la mort si on omet de
prendre les précautions nécessaires.
ATTENTION ! Cet avis indique une situation possiblement dangereuse qui
peut entraîner des blessures mineures ou modérées si on
ne procède pas de la façon recommandée.
AVIS ! Cet avis indique un risque particulier ou une pratique non
sécuritaire qui entraînera des dommages au niveau de
l'équipement ou des biens, mais non des blessures corporelles.
AIRE DE TRAVAIL
1. Travaillez dans un environnement de travail sécuritaire. Gardez votre aire
de travail propre, bien éclairée et exempte de toute distraction. Placez les
lampes de façon à ne pas travailler dans l’ombre.
2. Assurez-vous que les personnes qui ne portent pas l'équipement de
sécurité approprié ne se trouvent pas à proximité de l'aire de travail.
3. Rangez les outils correctement dans un lieu sécurisé et sec. Gardez les
outils hors de la portée des enfants.
SÉCURITÉ PERSONNELLE
AVERTISSEMENT ! Portez de l'équipement de protection personnelle
homologué par l'Association canadienne de normalisation (CSA) ou
l'American National Standards Institute (ANSI).
ÉQUIPEMENT DE PROTECTION PERSONNELLE
1. Portez toujours des lunettes antiprojections qui offrent une protection
frontale et latérale pour les yeux. L'équipement de protection des yeux
devrait être conforme à la norme CSA Z94.3-07 ou ANSI Z87.1 fonction du
type de travail effectué.
2. Portez des gants qui protègent en fonction des matériaux de travail et pour
réduire les effets des vibrations de l'outil.
8760605 Cric-bouteille à vérin double, 6 tonnes V 4,0
4 En cas de questions techniques, appelez le 1-800-665-8685
3. Portez des vêtements de protection conçus pour l'environnement de travail
et pour l'outil.
4. Les chaussures antidérapantes sont recommandées pour maintenir la
stabilité et l'équilibre au sein de l'environnement de travail.
5. Portez des chaussures à embout d'acier ou à coquilles d'acier pour éviter
les blessures aux pieds dues à la chute d'objets.
PRÉCAUTIONS PERSONNELLES
Gardez le contrôle de l'outil, de vos mouvements et de l'environnement de
travail pour éviter les blessures ou le bris de l'outil.
1. N'utilisez pas l'outil si vous êtes fatigué ou sous l'effet de drogues, d'alcool
ou de médicaments.
2. Évitez de porter des vêtements ou des bijoux pouvant se prendre dans les pièces
mobiles d'un outil. Gardez les cheveux longs recouverts ou attachés.
3. N'utilisez pas l'outil si vous devez étirer les bras pour vous en servir. Une
stabilité et un équilibre appropriés sont nécessaires afin d'avoir un meilleur
contrôle en cas de situations inattendues.
CONSIGNES DE SÉCURITÉ SPÉCIFIQUES
AVERTISSEMENT! Ne permettez PAS au confort ou à votre familiarisation
avec l'outil (obtenus après un emploi répété) de se substituer à une
adhésion stricte aux règles de sécurité de l'outil. Si vous utilisez cet outil
de façon dangereuse ou incorrecte, vous pouvez subir des blessures
corporelles graves.
1. Utilisez le bon outil pour la tâche à effectuer. Cet outil a été conçu pour une
utilisation spécifique. Évitez de modifier ou d'altérer cet outil ou de l'utiliser
à une fin autre que celle pour laquelle il a été conçu.
2. N’utilisez pas l’outil si des pièces présentent des dommages ou sont
déplacées. Réparez ou remplacez les pièces.
3. Ne surchargez pas les chandelles au-delà de leur capacité de charge nominale
(consultez Spécifications).
4. N’utilisez pas de rallonge sur la poignée du cric.
5. Déposez la base du cric sur une surface solide et de niveau pouvant soutenir la
charge. Gardez la surface propre et exempte de débris.
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Power Fist 8760605 Le manuel du propriétaire

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