Powerfist 9096660 Le manuel du propriétaire
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- Le manuel du propriétaire
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SPECIFICATIONS
Lift Capacity 3 tons
Lift Capacity 6,000 lb
Min. Lift Height 25 in.
Max. Lift Height 44-1/2 in.
Operation Hydraulic
Ram Travel 19-1/2 in.
Retracted Length Pin to Pin 25 in.
Rod End Diameter 1 in.
Rod End hole Diameter 0.65 in.
Clevis Hole Diameter 0.67 in.
Material Steel
INTRODUCTION
The long ram hydraulic jack is ideal for lifting heavy objects. Use it on hydraulic
equipment that requires an extended lift range.
SAFETY
WARNING! Read and understand all instructions before using this tool.
The operator must follow basic precautions to reduce the risk of
personal injury and/or damage to the equipment.
HAZARD DEFINITIONS
Please familiarize yourself with the hazard notices found in this manual. A
notice is an alert that there is a possibility of property damage, injury or death
if certain instructions are not followed.
DANGER! This notice indicates an immediate and specic hazard that will result in
severe personal injury or death if the proper precautions are not taken.
WARNING! This notice indicates a specic hazard or unsafe practice that could result in
a serious injury if the proper precautions are not taken.
CAUTION! This notice indicates a potentially hazardous situation that may result in
minor or moderate injury if proper practices are not taken.
NOTICE! This notice indicates that a specic hazard or unsafe practice will result in
equipment or property damage, but not personal injury.
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WORK AREA
1. Operate in a safe work environment. Keep your work area clean, well-lit
and free of distractions. Place lights so you are not working in a shadow.
2. Keep anyone not wearing the appropriate safety equipment away from
the work area.
3. Store unused tools properly in a dry, safe and secure location to prevent
rust, damage or misuse.
PERSONAL SAFETY
WARNING! Wear personal protective equipment approved by the
Canadian Standards Association (CSA) or American National Standards
Institute (ANSI).
PERSONAL PROTECTIVE EQUIPMENT
1. Always wear impact safety goggles that provide front and side protection
for the eyes. Eye protection equipment should comply with CSA Z94.3-07
or ANSI Z87.1 standards based on the type of work performed.
2. Wear protective clothing and gloves designed for the work environment,
materials and tools.
3. Wear steel toe footwear or steel toe caps to prevent a foot injury from
falling objects.
PERSONAL PRECAUTIONS
Control the tool, personal movement and the work environment to avoid
personal injury or damage to tool.
1. Do not operate any tool when tired or under the inuence of drugs,
alcohol or medications.
2. Avoid wearing clothes or jewelry that can become entangled with the
moving parts of a tool. Keep long hair covered or bound.
SPECIFIC SAFETY
WARNING! DO NOT let comfort or familiarity with product (gained from
repeated use) replace strict adherence to the tool safety rules. If you use
this tool unsafely or incorrectly, you can suer serious personal injury.
1. Use the correct tool for the job. This tool was designed for a specic
function. Do not modify or alter this tool or use it for an unintended
purpose.
9096660 CLEVIS-BOTTOM LONG-RAM HYDRAULIC JACK V1.0
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2. Do not use a handle extension for the jack handle.
3. Make sure the load is stable, so it does not shift when lifting or lowering.
4. Once the load is lifted to the desired height, support the load with jack
stands to prevent injury should the long ram hydraulic jack fail. Do not
work under a load that is supported only by a jack.
5. Do not attempt to move the load while on the long ram hydraulic jack. The
jack must only be used in a static position for lifting and lowering loads.
Ensure that the load remains stable at all times.
6. Do not push a load o the long ram hydraulic jack; lower carefully.
7. Ensure that there are no obstructions under the load and that the area is
clear before lowering the device.
8. Lower the load in a slow and controlled manner to prevent shock loading.
Shock loading may cause the device to fail and lead to property damage
and/or severe personal injuries.
LIFTING PRECAUTIONS
WARNING! Ensure that the load is secure and centered on the device. Do
not allow the load to move or tilt as the device may kick out causing
injury to the operator and/or cause the load to fall.
1. Do not exceed the maximum capacity to prevent equipment failure or
damage.
2. Inspect the device before each use. Do not use if it is bent, cracked,
damaged or has been subjected to a sudden or unexpected (shock) load.
3. Ensure that all applicable pins, bolts and nuts are rmly tightened before
using.
4. Use only with accessories rated to handle the forces exerted by the device
during operation. Other accessories may break and forcefully launch
pieces.
5. Do not place your hands between moving components.
HYDRAULIC PRECAUTIONS
DANGER! Seek immediate medical attention if hydraulic uid under
pressure penetrates your skin. See Injection Injury precautions for
instructions before using a pressurized hydraulic system.
1. Do not touch or handle, hydraulic hoses or components while under
pressure. Hydraulic uid escaping under pressure has sucient force to
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penetrate your clothing and skin. A pinpoint hole may inject hydraulic
uid into your body. Seek immediate medical attention if this occurs (see
Injection Injury).
2. Never exceed the hydraulic system’s load capacity (see Specications).
3. Do not adjust the hydraulic system’s relief setting. The settings are preset
by the factory.
4. Hydraulic oil under pressure is hot and can cause a burn injury if touched,
sprayed or spilled. Allow the hydraulic system to cool before conducting
maintenance.
5. Hydraulic components require regular inspection. Release all pressure
from the system before you inspect it. Replace damaged hydraulic parts
with identical manufacturer's components.
6. Do not attempt makeshift repairs to a hydraulic system. Such repairs can
fail suddenly and create a hazardous condition.
7. A damaged or disconnected hydraulic hose under pressure may whip
around and inict personal injury or damage the work area. Secure the
hose to a xed or permanent structure with clamps or cable ties.
8. Hydraulic uid has a combustible ash point of 200°F (93°F). Do not
expose the uid to an ignition source.
9. Change your clothing immediately if sprayed with hydraulic uid. Store
clothing or rags contaminated with hydraulic uid in an approved metal
safety can with a spring-closing lid and venting designed to contain a re.
10. Only use hydraulic uid in the pump. Do not substitute or mix brake uid,
or any other uid, with the hydraulic uid. This can result in a pump
failure and injure the user or bystander. It may also damage the pump.
INJECTION INJURY
DANGER! Seek immediate, professional medical treatment if uid
penetrates your skin. It may feel like a pricking or sting. Do not wait
for the appearance of symptoms. A toxic reaction can occur from the
exposure. Delay in treatment can lead to amputation or death.
Inform the medical sta that you have a uid penetration injury as soon as you
arrive at the medical facility. The severity of the symptoms will depend on the
type of uid injected. Bring the Safety Data Sheet for the uid with you to the
medical facility if possible.
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INJECTION PRECAUTIONS
Fluid can penetrate the skin at 100 PSI pressure. Fluid escaping under pressure
from the tool has sucient force to penetrate your clothing and skin. Follow
the precautions below to avoid an injection injury.
1. Always check for leaks wearing a face shield, safety goggles, rubberized
gloves and protective clothes.
2. Release all pressure from the system before you inspect it.
3. Do not use your hands to detect a leak. Use a large piece of wood,
cardboard or paper and watch for discolouration.
4. Replace damaged parts with identical manufacturer's components to
ensure it is rated to handle the pressure.
UNPACKING
WARNING! Do not operate the tool if any part is missing. Replace
the missing part before operating. Failure to do so could result in a
malfunction and personal injury.
Remove the parts and accessories from the packaging and inspect for damage.
CONTENTS
Make sure that all items in the contents are included.
• Long Ram Hydraulic Jack • Handle
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IDENTIFICATION KEY
A. Rod End Opening
B. Ram
C. Oil Plug
D. Handle
E. Housing
F. Handle Receiver
G. Pump
H. Release Valve
I. Clevis Mounting
ASSEMBLY & INSTALLATION
WARNING! Ensure that the pins are capable of
supporting the load and are properly secured to prevent equipment
failure and/or personal injuries.
The hardware (bolts, pin, washers, lock washers and nuts) used to attach
the jack to the equipment must be capable of withstanding the load without
deforming or breaking. The hardware is not included.
1. Align the ram’s bolt hole with the bolt hole on the equipment's
attachment point. The attachment point location will vary depending on
the equipment and application.
2. Insert a pin or bolt through the mounting points and the ram's bolt hole.
a. Secure the pin with the appropriate clip or a hardened cotter pin.
b. Secure the bolt with a washer, lock washer and nut.
3. Place the the clevis mount over the clevis attachment point on the
equipment and align the bolt holes.
4. Insert a bolt through the clevis mount and attachment point. Secure with
a washer, lock washer and nut.
FIGURE 1.
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OPERATIONS
RAISING A LOAD
Once the load is lifted to the desired height, support the load with jack
stands to prevent injury should the long ram hydraulic jack fail. Do not
work under a load that is supported only by a jack.
1. Close the release valve. Insert the slotted end of the handle over the valve
and twist to the right.
2. Insert the handle into the bottle jack's receiver.
3. Pump the handle until the load reaches the desired height.
4. Position supports, like jack stands, if the load will remain above ground
for an extended period. Consult the support device's manual for proper
placement.
5. Twist the valve to the left slowly to allow the ram to retract. Gradually
lower the load onto the supports.
6. Once the supports are carrying the load, open the valve to allow the ram
to retract fully.
LOWERING A LOAD
WARNING! Dynamic shock loads are created by quick opening and
closing of the release valve when lowering the load. The resulting
overload may cause the hydraulic system to failure, which could result
in severe personal injury and/or property damage.
WARNING! Before lowering the load, ensure that there are no
obstructions underneath and that all people are standing clear.
1. When the work is done, raise the load enough with the jack to carefully
remove the supports.
2. Open the release valve by slowly rotating the handle counterclockwise.
The load will descend as pressure is released from the jack’s system.
Control the speed by rotating the handle.
a. Rotate the handle counterclockwise to increase the speed.
b. Rotate the handle clockwise to decrease the speed.
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CARE & MAINTENANCE
1. Maintain the tool with care. A tool in good condition is ecient, easier to
control and will have fewer problems.
2. Inspect the tool components periodically. Repair or replace damaged or
worn components. Only use identical replacement parts when servicing.
3. Keep the tool handles or gripping surfaces clean and dry.
4. Maintain the tool’s labels and name plates. These carry important
information. If unreadable or missing, contact Princess Auto Ltd. for
replacements.
5. Have a qualied technician inspect the jack:
a. Once a year.
b. After receiving a shock load. Take the jack out of service until the
technician certies that it is safe to use.
WARNING! Only qualied service personnel should repair the tool. An
improperly repaired tool may present a hazard to the user and/or others.
HYDRAULIC MAINTENANCE
HYDRAULIC RAM MAINTENANCE
Monthly maintenance is recommended for the hydraulic ram. Any restrictions
due to dirt, rust, etc. can cause the either slow movement or extremely rapid
jerks, damaging the internal components. The following steps are designed to
keep the pump maintained and operational.
1. Lubricate the cylinder and the pumping mechanism with light oil.
2. Visually inspect for cracked welds, bent, loose, missing parts or hydraulic
oil leaks.
3. Inspect the hydraulic ram immediately if it was subjected to an abnormal
load or shock load.
4. Remove any hydraulic jack pump from service that is damaged, worn
down or operates abnormally, until repaired by an authorized service
technician.
5. Check and maintain the ram oil level.
6. Always store the hydraulic ram in the fully retracted position. This will
help protect critical areas from corrosion.
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7. Do not use brake or transmission uids or regular motor oil as they can
damage the seals. Always purchase and use products labeled Hydraulic
Oil.
REFILL THE HYDRAULIC JACK PUMP
The pump may become less ecient when the hydraulic oil level is too low or
contaminated by metal particulate through normal wear-and-tear.
1. Retract the ram and remove the oil ller plug.
2. Check and maintain the ram oil level.
• Check the oil level with the oil dip stick. Use a long plastic cable tie
as a substitute if the unit does not have a dipstick.
3. Fill the cylinder with a high quality hydraulic jack oil, up to the oil plug
opening.
a. Place a funnel into the oil ll neck. The funnel opening should be
wide enough to prevent the oil from collecting in the funnel’s cone.
b. Pour oil into the funnel. Allow the oil to settle for one minute and
recheck the level. Repeat until the desired level is reached.
4. Follow the steps in Bleeding the Hydraulic System.
5. Insert the oil ller plug and hand tighten.
6. Wipe up any spilled oil. Dispose of oil soaked rags in a proper hazardous
waste container.
REPLACE THE HYDRAULIC OIL
Replace the hydraulic oil annually.
1. Relieve pressure from the system by opening the release valve, then
loosening the oil ller plug.
2. Remove the oil ll plug.
3. Lay the jack on its side and drain the oil into a suitable container. Dispose
of used hydraulic oil in accordance with local by-laws.
4. Stand the jack on its base and wipe o any excess oil.
5. Follow the instructions for Rell the Hydraulic Jack.
BLEEDING THE HYDRAULIC SYSTEM
Bleed excess air from the hydraulic system as follows:
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1. Open the release valve by turning it counterclockwise.
2. Remove the oil ller screw and ll the hydraulic jack pump with hydraulic
uid.
3. Wait 5 minutes for trapped air to rise to the surface.
4. Pump the handle for several strokes to eliminate any air in the system.
5. Check the oil ller hole and if necessary, top o with more hydraulic oil.
6. Restore the oil ller screw. Close the release valve by turning clockwise.
7. Test the ram several times for proper operation before putting it into use.
Do not use the ram if it still does not appear to be working properly. Have
a qualied service technician service or repair the hydraulic system.
FLUSHING THE VALVE
Contaminants may block the release valve, causing issues when attempting to
lower a load. Clear the valve with the following steps.
1. Lower the saddle and securely close the release valve.
2. Manually lift the saddle several inches.
3. Open the release valve and force the saddle down as quickly as possible.
LUBRICATION
Inspect and lubricate the tool when required. Only use light oil to lubricate the
tool. Other lubricants may not be suitable and could damage the tool or cause a
malfunction during use.
Clean and lubricate all moving parts.
DISPOSAL
Recycle a tool damaged beyond repair at the appropriate facility.
Contact your local municipality for a list of disposal facilities or by-laws for
electronic devices, batteries, oil or other toxic liquids.
DO NOT pollute the environment by allowing uncontrolled discharge of
waste oil.
HYDRAULIC FLUID DISPOSAL
Do not drain hydraulic oil into the sewer system or dispose in an uncontrolled
location. Hydraulic uid may take more than a year to breakdown in the
9096660 CLEVIS-BOTTOM LONG-RAM HYDRAULIC JACK V1.0
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environment and the ingredients may still be toxic. Contact your local
municipality for proper disposal instructions or locations.
TROUBLESHOOTING
Visit a Princess Auto Ltd. location for a solution if the tool does not function
properly or parts are missing. If unable to do so, have a qualied technician
service the tool.
TROUBLESHOOTING A JACK
Problem(s) Possible Cause Suggested solution
Jack will not lift
load.
1. The release valve is not
closed tightly.
2. Overloaded the jack.
3. Air is trapped in the
hydraulic system.
4. Hydraulic oil level is low.
1. Close the release valve rmly.
2. Reduce load or use a jack with a
greater lift capacity.
3. Bleed air from the system.
4. Check the oil ller hole and if
necessary, top o with more
hydraulic oil.
Jack will lift, but
will not maintain
pressure.
1. The release valve is not
closed tightly.
2. Overloaded the jack.
3. Hydraulic unit is
malfunctioning.
1. Close the release valve rmly.
2. Reduce load or use a jack with a
greater lift capacity.
3. Malfunctions:
a. Replace the seals.
b. Have a qualied technician
service the tool.
Will not lower
after loading.
1. Reservoir is overlled.
2. Linkages are binding.
3. Contaminated release
valve.
1. Drain oil to the proper level.
2. Clean and lubricate all moving
parts.
3. See Care & Maintenance -
Flushing the Valve.
Poor lift
performance.
Or
Will not lift to the
max. height.
1. Hydraulic oil level is low.
2. Air is trapped in the
hydraulic system.
1. Add oil to the proper level.
2. Bleed air from the system.
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PARTS BREAKDOWN
# DESCRIPTION QTY
1 Top Nut 1
2 O-ring 1
3 Gasket 1
4 Oil Reservoir Housing 1
# DESCRIPTION QTY
5 Oil Plug 1
6 T-seal 1
7 Ram 1
8 Retaining ring 1
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# DESCRIPTION QTY
9 O-ring 1
10 Cylinder 1
11 Washer 1
12 Steel Ball 4
13 Clevis Mounting 1
14 Cotter Pin 3
15 Handle Receiver 1
16 Pin 3
17 Pump Piston 1
18 O-ring 1
19 Back-up ring 1
# DESCRIPTION QTY
20 Ball Cup 1
21 Pump 1
22 Washer 1
23 Jack Handle 1
24 Square o-ring 1
25 Release Valve 1
26 Spring 1
27 Screw 1
28 O-Ring 1
29 Screw 1
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V1,0 9096660
Vous devez lire et comprendre toutes les instructions avant d'utiliser l'appareil.
Conservez ce manuel afin de pouvoir le consulter plus tard.
Cette page a été laissée blanche intentionnellement.
SPÉCIFICATIONS
Capacité de levage 3 tonnes
Capacité de levage 6 000 lb
Hauteur de levage min. 25 pouces
Hauteur de levage max. 44 1/2 po
Fonctionnement Hydraulique
Course du vérin 19 1/2 po
Longueur de goupille à goupille rétractée 25 pouces
Diamètre d’embout de biellette 1 po
Diamètre du trou de l’embout de biellette 0,65 po
Diamètre du trou de chape 0,67 po
Matériau Acier
INTRODUCTION
Le cric hydraulique à vérin long est idéal pour soulever de lourdes charges.
Utilisez-le sur un équipement hydraulique qui exige une plage de levage
étendue.
SÉCURITÉ
AVERTISSEMENT! Veuillez lire et comprendre toutes les instructions
avant d’utiliser cet outil. L’opérateur doit respecter les précautions
élémentaires pour réduire le risque de blessure corporelle ou de
dommage à l’équipement.
DÉFINITIONS DE DANGER
Veuillez vous familiariser avec les avis de danger qui sont présentés dans ce
manuel. Un avis est une alerte indiquant qu’il existe un risque de dommage
matériel, de blessure ou de mort si on ne respecte pas certaines instructions.
DANGER! Cet avis indique un risque immédiat et particulier qui entraînera des
blessures corporelles graves ou même la mort si on omet de prendre
les précautions nécessaires.
AVERTISSEMENT! Cet avis indique un risque particulier ou une pratique non sécuritaire
qui pourrait entraîner des blessures graves si on omet de prendre les
précautions nécessaires.
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ATTENTION! Cet avis indique une situation possiblement dangereuse qui peut
entraîner des blessures mineures ou modérées si on ne procède pas de
la façon recommandée.
AVIS! Cet avis indique un risque particulier ou une pratique non sécuritaire
qui entraînera des dommages au niveau de l’équipement ou des biens,
mais non des blessures corporelles.
AIRE DE TRAVAIL
1. Travaillez dans un environnement de travail sécuritaire. Gardez votre aire
de travail propre, bien éclairée et exempte de toute distraction. Placez les
lampes de façon à ne pas travailler dans l’ombre.
2. Assurez-vous que les personnes qui ne portent pas l’équipement de
sécurité approprié ne se trouvent pas à proximité de l’aire de travail.
3. Rangez les outils inutilisés correctement dans un lieu sécurisé et sec pour
empêcher la rouille, les dommages ou un mauvais usage.
SÉCURITÉ PERSONNELLE
AVERTISSEMENT! Portez de l’équipement de protection individuelle
homologué par l’Association canadienne de normalisation (CSA) ou
l’American National Standards Institute (ANSI).
ÉQUIPEMENT DE PROTECTION INDIVIDUELLE
1. Portez toujours des lunettes antiprojections qui orent une protection
frontale et latérale pour les yeux. L’équipement de protection des yeux
devrait être conforme à la norme CSA Z94.3-07 ou ANSI Z87.1 en fonction
du type de travail eectué.
2. Portez des vêtements et des gants de protection conçus pour
l’environnement de travail, les matériaux et les outils.
3. Portez des chaussures à embout d’acier ou à coquilles d’acier pour
prévenir les blessures aux pieds dues à la chute d’objets.
PRÉCAUTIONS PERSONNELLES
Gardez le contrôle de l’outil, de vos mouvements et de l’environnement de
travail pour éviter les blessures corporelles ou le bris de l’outil.
1. N’utilisez pas l’outil si vous êtes fatigué ou sous l’eet de drogues, d’alcool
ou de médicaments.
2. Évitez de porter des vêtements ou des bijoux pouvant s’emmêler dans les
pièces mobiles d’un outil. Gardez les cheveux longs couverts ou attachés.
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SÉCURITÉ SPÉCIFIQUE
AVERTISSEMENT! Peu importe votre aisance ou votre familiarité avec le
produit (à force de vous en servir), respectez TOUJOURS et strictement
les règles de sécurité. Si vous utilisez cet outil de façon dangereuse ou
incorrecte, vous pouvez subir des blessures corporelles graves.
1. Utilisez le bon outil pour la tâche à eectuer. Cet outil a été conçu pour
une utilisation spécique. Évitez de modier ou d’altérer cet outil ou de
l’utiliser à une n autre que celle pour laquelle il a été conçu.
2. N’utilisez pas de rallonge sur la poignée du cric.
3. Assurez-vous que la charge est stable pour éviter qu’elle se déplace durant
le levage ou la descente.
4. Après avoir soulevé la charge à la hauteur désirée, soutenez celle-ci au
moyen de chandelles an de prévenir les blessures advenant la chute
du cric hydraulique à long vérin. Ne travaillez pas sous une charge
soutenue uniquement par un cric.
5. Ne tentez pas de déplacer la charge alors qu’elle se trouve sur le cric
hydraulique à long vérin. Le cric doit être utilisé en position immobile an
de pouvoir soulever et abaisser des charges. Assurez-vous que la charge
demeure stable en tout temps.
6. Ne poussez pas la charge hors du cric hydraulique à long vérin; abaissez-la
doucement.
7. Assurez-vous qu’il ne se trouve aucune obstruction sous la charge et que
la zone est libre avant d’abaisser l’appareil.
8. Abaissez la charge lentement et de manière contrôlée pour prévenir une
charge de choc. Une charge de choc peut causer une défaillance du
dispositif et des dommages matériels ou des blessures corporelles graves.
PRÉCAUTIONS EN MATIÈRE DE LEVAGE
AVERTISSEMENT ! Assurez-vous que la charge est montée au centre et
sécurisée sur l’appareil. Ne laissez jamais la charge s’incliner ou se
déplacer sur le cric car le cric pourrait céder et causer des blessures
à l’opérateur et/ou causer la chute de la charge.
1. Ne dépassez pas la capacité maximale an de prévenir le bris ou les
dommages à l’équipement.
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Powerfist 9096660 Le manuel du propriétaire
- Taper
- Le manuel du propriétaire
dans d''autres langues
- English: Powerfist 9096660 Owner's manual
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