Mityvac MV4560 Manuel utilisateur

Mityvac
Marque
Mityvac
Modèle
MV4560
Taper
Manuel utilisateur
COOLING SYSTEM TEST KIT
MODEL MV4560
USER’S MANUAL
Have a technical question?
Americas:
If you have questions, or require technical
service, please contact our trained service
technicians at:
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new products, catalogs, and instructions
for product use.
Need service parts?
To order replacement or service parts, visit
us online at www.mityvacparts.com or call
toll free 1-800-992-9898.
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D-69183 Walldorf
Germany
Phone +49.6227.33.0
Fax +49.6227.33.259
www.lincolnindustrial.de
Asia/Pacific:
No. 3 Tampines Central 1
#04-05, Abacus Plaza.
Singapore 529540
Tel +65.6588.0188
Fax +65.6588.3438
JULY - 2010 Form 801625 Section - MV94-1C
It is the responsibility of the user of this equipment to read this user’s manual entirely,
and understand the safe and proper use and application of this equipment.
Page Number - 2 Form 801625
Table of Contents
Service Parts & Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Applications and Basics of Testing . . . . . . . . . . . . . . . . . . . . . . 4
Static Pressure Test (Engine Off) . . . . . . . . . . . . . . . . . . . . . . . . 6
Dynamic Pressure Test (Engine On) . . . . . . . . . . . . . . . . . . . . . 8
Cap Pressure Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Cooling System Adapters Applications Chart . . . . . . . . . . . . 11
Spanish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
French . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Form 801625 Page Number - 3
MVA350 –
Large Bayonet Adapter
MVA353 –
GM/Ford Adapter
MVA352 – Small Bayonet
Adapter, Shallow
MVA351 – Small Bayonet
Adapter, Deep
SERVICE KITS
Description 824551 801859 MVM8905 MVA6186 824552 824493 801862
1 Handle 1
2 Back Cap 1
3 Assembly Screws 4
4 Piston Rod Seal 1
5 Cross Pin 1
6 Piston Spring 1
7 Piston 1
8 Piston Seal 1
9 O-ring 1
10 Manifold 1
11 Schrader Valve 1 1
12 Compression Nut 1 2
13 Lever 1
14 E-clip 1
15 Lever Pin 1
16 Gauge 1
Schrader Valve Tool 1 1
MVA410 –
Asian Cap Adapter
MVA411 –
US Cap Adapter
MVM8906 –
Test Adapters Seal Kit
822391 –
Tubing (2 pieces)
Service Parts & Accessories
5
16
3
15
14
12
13
11
10
9
8
7
6
3
1
2
4
Page Number - 4 Form 801625
Applications & Basics of Testing
The MV4560 Cooling System Test Kit is designed
to diagnose and pinpoint the presence of leaks in
an automotive cooling system. It contains equip-
ment to manually pressurize and monitor the pres-
sure in a cooling system. Leaks are indicated by a
drop in pressure over a few seconds or minutes.
The location of an external leak(s) is pinpointed
by the visible seepage of fluid resulting from the
pressure. Internal leaks, which may not be visible,
typically indicate a blown head gasket or damaged
block or head, and can be diagnosed by monitor-
ing the pressure during a quick “engine on” test.
The MV4560 can also be used to test cooling
system pressure caps, which utilize a relief valve
for protection against over-pressurization. A
malfunctioning cap can cause over- or under-
pressurization of the cooling system, leading to
overheating and/or severe engine damage.
Precautions
This equipment is designed for servicing a
variety of vehicles in a safe, convenient manner.
However, differences in cooling systems may
make it impossible to perform some of the tests
indicated in these instructions on every vehicle.
The procedures documented in this manual are to
serve as guidelines for the use of this equipment.
In addition to these guidelines, always follow the
manufacturer’s recommended procedures when
servicing each unique vehicle. Do not attempt to
force a test on a cooling system for which this
equipment is not designed to perform.
Performing cooling system tests using the MV4560
is simple and straightforward if you follow the
instructions. However, always keep in mind that you
are working with a system that may be full of cold
or hot fluid that is under pressure and just waiting to
be expelled.
If you are testing an engine that is hot and/or pres-
surized, always stop to think before pressing the
relief lever, removing a cap, or disconnecting a hose
or other component.
Always read carefully and understand instructions
prior to using this equipment.
Always wear eye protection when removing radia-
tor or coolant bottle cap, or when performing any
cooling system test.
Never remove the radiator or coolant bottle cap,
or attempt to pressurize the cooling system of a
vehicle that is overheated.
Always allow system to cool prior to attempting to
perform any cooling system related test proce-
dure.
Basics of Cooling System Testing
When deciding where to connect to the cooling
system, first look for the radiator and determine if
it has a fill neck and pressure cap. This is common
on about half of US manufactured vehicles, and
almost all Asian manufactured vehicles, and would
be the first choice for connecting. If the radiator is
closed and inaccessible, then the connection will
be made through a coolant bottle. Some automo-
tive cooling systems utilize a coolant overflow
bottle that is not part of the sealed system. At-
tempting to test the cooling system through this
bottle will not connect you into the sealed system,
and will simply vent the test pressure to the atmo-
sphere. This type of overflow bottle is easily recog-
nized because it typically utilizes a snap-on style
cap or a threaded cap that is open to atmosphere.
No adapters are designed to fit this type of coolant
overflow bottle. A test connection should be made
through a radiator or coolant bottle with a bayonet
or threaded style of cap designed to maintain a
specific range of pressure in the cooling system.
Basics of Cooling System Cap Testing
Cooling system caps have a built-in pressure
relief valve. The valve allows pressure to build in
the cooling system, but vents the pressure when
it becomes too high. While the cooling system
has a pressure specification, it’s the responsi-
bility of the cap to maintain pressure within a
precise range of the specification.
Cooling system caps are marked with the rated
pressure of the cooling systems for which they
are designed to be used. Chart A on page 7
indicates the range of pressure the cap must
maintain in the system based on its rated pres-
sure. The cap must not leak below the low limit
of the range, and must not open below the high
limit of the range.
On the face of the pressure gauge, colored ar-
rows are used to indicate the pressure rating of
the cooling system, while colored bands indicate
the range of the corresponding cap.
Form 801625 Page Number - 5
When testing a used cap, consider that the seal
may have retained an impression left by the seat
of the filler neck. Remove, re-assemble and
retest the cap several times if necessary before
rejecting the cap for a leak. When testing a
new cap, consider that the seal is new and has
never been softened by heat. Some breaking-in
of the seal may be necessary to prevent it from
leaking.
Adapters
The MV4560 includes four cooling system test
adapters that fit the radiators and coolant bottles
on the vast majority of US and Asian manufac-
tured vehicles, and even some European vehicles.
An adapter is required to connect the test equip-
ment to the cooling system of the specific make
and model being tested. Once the correct adapter
is identified for the vehicle being serviced, it can
be used to perform all of the cooling system tests
outlined in this manual.
The MV4560 also contains two adapters for test-
ing radiator or coolant bottle caps. Each end of
the two adapters is matched to one of the four
system adapters, and is designed to test the cap
for that system.
Page Number - 6 Form 801625
Static Pressure Test (Engine Off)
For diagnosing:
Cooling system leaks
Set-up & Procedure:
1. Ensure the cooling system is cool and not pressurized.
Carefully remove the radiator or coolant bottle pressure cap
(Fig. 1).
2. Check to see that the radiator or coolant bottle is filled to
the proper level, and check hoses for visual damage or
leaks. Fill and repair as necessary prior to testing.
3. Select the correct Cooling System Adapter for the
application.
4. Apply water or coolant to the rubber gasket and/or o-ring
on the adapter, and install the adapter in place of the
pressure cap (Fig. 2).
5. Secure one end of the clear hose to the pressure pump
using the compression nut (Fig. 3).
6. Secure the second end of the hose to the cooling system
test adapter using the compression nut (Fig. 4).
7. Note the operating pressure of the cooling system
indicated on the cap or in the vehicle repair manual.
8. Operate the Pressure Pump until the needle on the
pressure gauge moves to the arrowhead at the end of the
colored band indicating the appropriate pressure range of
the cap (see Chart A).
Caution: Do not pressurize the cooling system beyond the
appropriate color of arrowhead for the system being tested.
9. Monitor the gauge for at least two minutes. If the pressure
reading drops, a leak is present.
10. With the system still pressurized, perform a visual
inspection of the entire cooling system. Check hoses
and connections for seepage, which would indicate a leak.
Return to the gauge and check the reading once more.
Fig. 1
Fig. 2
Fig. 3
Fig. 4
Chart A: Cooling System Cap Pressure Test Ranges
Rated Pressure (PSI) Pressure Range (PSI) Arrow/Band Color
4 3 - 5 Yellow
7 6 - 8 Green
10 9 - 11 White
13 or 14 12 - 16 Blue
15 or 16 14 - 18 Yellow
18 16 - 20 Black
20 18 - 22 Green
30 28 - 30 Red
Form 801625 Page Number - 7
Fig. 5
11. Most leaks are external, and visible seepage occurs.
However, a drop in pressure with no visible leakage can
indicate a blown head gasket or cracked block, where fluid
leaks into the combustion chamber. Visually inspect oil
and transmission fluid for signs of coolant. Proceed to the
Dynamic Pressure Test for better methods of diagnosing
internal leaks.
12. When testing is complete, release the pressure in the sys-
tem by pressing the Pressure Relief Valve located on the
pump hose near the quick-connect coupler (Fig. 5).
13. Repair leaks if necessary, and retest.
14. Disconnect components, clean and store them properly.
15. Refill the radiator or coolant bottle to the proper level, and
replace the cap.
Page Number - 8 Form 801625
Fig. 6
Fig. 7
Fig. 8
Dynamic Pressure Test (Engine On)
For diagnosing:
Cooling system leaks Blown head gasket
Cylinder head damage Cracked block
Set-up & Procedure:
1. Ensure the cooling system is cool and not pressurized.
Carefully remove the radiator or coolant bottle pressure cap
(Fig. 6).
2. Check to see that the radiator or coolant bottle is filled to
the proper level, and check hoses for visual damage or
leaks. Fill and repair as necessary prior to testing.
3. Select the correct Cooling System Adapter for the
application.
4. Apply water or coolant to the rubber gasket and/or o-ring
on the adapter, and install the adapter in place of the
pressure cap (Fig. 7).
5. Secure one end of the clear hose to the pressure pump
using the compression nut (Fig. 8).
6. Secure the second end of the hose to the cooling system test
adapter using the compression nut (Fig. 9).
7. Note the operating pressure of the cooling system
indicated on the cap or in the vehicle repair manual.
8. Start the vehicle engine and monitor the pressure gauge.
An immediate and rapid pressure buildup is an indication of
a breach between a cylinder and the cooling system, most
likely due to a blown head gasket. Immediately turn off the
engine and release the pressure in the system by pressing
the Pressure Relief Lever located on pump (Fig. 10). Dis-
connect the test equipment and replace the head gasket.
If no immediate or rapid pressure buildup is indicated,
operate the pressure pump to bring the system to normal
operating pressure. If the needle on the pressure gauge
vibrates rapidly, this is an indication of a smaller compres-
sion or combustion leak into the cooling system possibly
caused by a damaged block or head. Turn off the engine,
carefully release the pressure in the system by pressing
the Pressure Relief Lever located on pump (Fig 10).
Disconnect the test equipment and consider replacing
the head gasket.
9. If no abnormal pressure buildup is indicated, carefully
release the pressure in the system by pressing the Pres-
sure Relief Lever located on the pump (Fig. 10). Let the
engine run until it reaches normal operating pressure and
temperature. Turn off the engine and allow it to cool with
pressure still applied. Check for leaks as the engine cools.
A leak caused by a slightly loose hose clamp or a stuck
Fig. 9
Fig. 10
Form 801625 Page Number - 9
hose clamp that gives a false sense of tightness, may only
be noticeable during cool down.
Caution: This equipment is not designed to release pres-
sure from a hot engine. Do not press the pressure relief
lever, or attempt to disconnect the pump or adapter until
the engine is completely cool. Doing so will allow hot fluid
to be released, possibly causing severe personal injury.
10. When testing is complete and the engine is cool, release
any remaining pressure in the system by pressing the
Pressure Relief Lever located on pump (Fig. 10).
11. Repair leaks if necessary, and retest.
12. Disconnect components, clean and store them properly.
13. Refill the radiator or coolant bottle to the proper level, and
replace the cap.
Fig. 10
Page Number - 10 Form 801625
Cap Pressure Test
For diagnosing:
Proper function of pressure cap
Set-up & Procedure:
1. Ensure the cooling system is cool and not pressurized.
Carefully remove the radiator or coolant bottle pressure cap
(Fig. 11).
2. Compare the pressure cap to each end of the two cap
adapters to determine the appropriate matching end.
3. Apply water or coolant to the rubber gasket and/or o-ring
on the cap, and assemble the cap to the cap adapter
(Fig. 12).
4. Assemble the opposite end of the cap adapter to the
appropriate cooling system test adapter (Fig. 13).
5. Secure one end of the clear hose to the pressure pump
using the compression nut (Fig. 14).
6. Secure the second end of the hose to the cooling system
test adapter using the compression nut (Fig. 15).
7. Determine the rated cap pressure. It will be printed on the
cap or in the vehicle manual. Compare this value to the
chart below (see Chart A) to determine the acceptable
pressure test range.
8. Operate the Pressure Pump until the cap releases pres-
sure. The pressure should relieve when the needle is in the
colored band on the gauge face corresponding to the test
range of the cap. Discard and replace the cap if it fails to
relieve pressure in the indicated range.
9. When testing is complete, release the pressure by pressing
the Pressure Relief Lever located on pump (Fig. 16 ).
10. Disconnect the components, clean, and store them
properly.
Chart A: Cooling System Cap Pressure Test Ranges
Rated Pressure (PSI) Pressure Range (PSI) Arrow/Band Color
4 3 - 5 Yellow
7 6 - 8 Green
10 9 - 11 White
13 or 14 12 - 16 Blue
15 or 16 14 - 18 Yellow
18 16 - 20 Black
20 18 - 22 Green
30 28 - 30 Red
Fig. 12
Fig. 13
Fig. 15
Fig. 11
Fig. 16
Fig. 14
Form 801625 Page Number - 11
Acura CL 1997 2003 MVA352 MVA410
Acura Integra 1990 1993 MVA351 MVA410
Acura Integra 1994 1999 MVA352 MVA410
Acura Legend 1991 1995 MVA352 MVA410
Acura MDX 2001 (2009) MVA352 MVA410
Acura NSX (1999) 2005 MVA351 MVA410
Acura RDX 2007 (2009) MVA352 MVA410
Acura RL (1999) (2009) MVA352 MVA410
Acura RSX 2002 2006 MVA352 MVA410
Acura SLX (1999) 1999 MVA351 MVA410
Acura TL 1995 1998 L5 w/o Denso/Nippon radiator MVA351 MVA410
Acura TL 1995 1998 L5 w/ Denso/Nippon radiator MVA352 MVA410
Acura TL 1996 (2009) V6 MVA352 MVA410
Acura TSX 2004 (2009) MVA352 MVA410
Buick Century (1999) 2005 MVA350 MVA411
Buick Enclave 2008 (2009) MVA353 MVA411
Buick Lacrosse 2005 (2009) MVA353 MVA411
Buick LeSabre 1990 2005 MVA350 MVA411
Buick Lucerne 2006 (2009) MVA353 MVA411
Buick Park Avenue (1999) 2005 MVA350 MVA411
Buick Rainier 2004 2007 MVA353 MVA411
Buick Regal (1999) 2004 MVA350 MVA411
Buick Rendezvous 2002 2007 MVA350 MVA411
Buick Riviera (1999) 1999 MVA350 MVA411
Buick Roadmaster 1994 1996 MVA353 MVA411
Buick Skylark 1992 1998 MVA353 MVA411
Buick Terraza 2005 2006 3.5L MVA350 MVA411
Buick Terraza 2006 2007 3.9L MVA353 MVA411
Cadillac CTS 2003 (2009) MVA353 MVA411
Cadillac Deville (1999) 2005 MVA350 MVA411
Cadillac Eldorado (1999) 2002 MVA350 MVA411
Cadillac Escalade 1999 2000 MVA350 MVA411
Cadillac Escalade 2002 (2009) MVA353 MVA411
Cadillac Fleetwood 1994 1996 MVA353 MVA411
Cadillac Seville (1997) 1999 MVA350 MVA411
Cadillac Seville 2000 2004 MVA353 MVA411
Cadillac SRX 2004 (2009) MVA353 MVA411
Cadillac STS 2005 (2009) MVA353 MVA411
Chevrolet Astro Van (1999) 2005 MVA350 MVA411
Chevrolet Avalanche 2002 (2009) MVA353 MVA411
Chevrolet Beretta 1992 1996 MVA353 MVA411
Chevrolet Blazer (1999) 2005 MVA350 MVA411
Chevrolet C1500 Pickup (1999) 2000 MVA350 MVA411
Chevrolet C2500 Pickup (1999) 2000 MVA350 MVA411
Chevrolet C3500 Pickup (1999) 2002 MVA350 MVA411
Chevrolet Camaro (1999) 2002 MVA350 MVA411
Chevrolet Caprice 1994 1996 MVA353 MVA411
Chevrolet Cavalier 1995 2004 MVA353 MVA411
Chevrolet Cobalt 2005 (2009) MVA353 MVA411
Chevrolet Colorado 2004 (2009) MVA353 MVA411
Chevrolet Corsica 1992 1996 MVA353 MVA411
Chevrolet Corvette (1999) (2009) MVA353 MVA411
Chevrolet Equinox 2005 (2009) MVA353 MVA411
Chevrolet Express Van (1999) 2002 MVA350 MVA411
Chevrolet Express Van 2003 (2009) MVA353 MVA411
Chevrolet HHR 2006 (2009) MVA353 MVA411
Chevrolet Impala 1994 1996 MVA353 MVA411
Chevrolet Impala 2000 2003 MVA350 MVA411
Chevrolet Impala 2004 (2009) MVA353 MVA411
Chevrolet Lumina - 2001 MVA350 MVA411
Chevrolet Malibu -1997 (2009) MVA353 MVA411
Chevrolet Metro 1998 2001 MVA352 MVA410
Chevrolet Monte Carlo (1999) 2003 MVA350 MVA411
Chevrolet Monte Carlo 2004 2007 MVA353 MVA411
Make Model Start Year End Year Engine System Adapter Cap Adapter
Cooling System Adapters Applications Chart
* Model years in parentheses ( ) represents the earliest or latest year of confirmed data.
Page Number - 12 Form 801625
Chevrolet Nova 1985 1988 MVA351 MVA410
Chevrolet Prizm 1998 2002 MVA352 MVA410
Chevrolet S10 Pickup (1999) 2004 MVA350 MVA411
Chevrolet Silverado 1999 (2009) MVA353 MVA411
Chevrolet Spectrum 1985 1988 MVA351 MVA410
Chevrolet Sprint 1985 1988 MVA351 MVA410
Chevrolet SSR 2003 2006 MVA353 MVA411
Chevrolet Suburban 2001 (2009) MVA353 MVA411
Chevrolet Tahoe (1998) 1999 MVA350 MVA411
Chevrolet Tahoe 2000 (2009) MVA353 MVA411
Chevrolet Tracker 1998 1998 MVA352 MVA410
Chevrolet Trailblazer 2002 (2009) MVA353 MVA411
Chevrolet Uplander 2005 2006 3.5L MVA350 MVA411
Chevrolet Uplander 2006 2008 3.9L MVA353 MVA411
Chevrolet Venture (1999) 2005 MVA350 MVA411
Chrysler 300 2005 (2009) MVA350 MVA411
Chrysler 300M 1999 2004 MVA350 MVA411
Chrysler Aspen 2007 (2009) MVA350 MVA411
Chrysler Cirrus (1999) 2000 MVA350 MVA411
Chrysler Concorde (1999) 2004 MVA350 MVA411
Chrysler Grand Voyager 2000 2000 3.3L V6 MVA350 MVA411
Chrysler LHS (1999) 2001 MVA350 MVA411
Chrysler Pacifica 2004 2008 MVA350 MVA411
Chrysler PT Cruiser 2001 (2009) MVA350 MVA411
Chrysler Sebring 1995 1998 2.5L MVA351 MVA410
Chrysler Sebring 1995 1999 2.0L MVA351 MVA410
Chrysler Sebring 1999 2000 2.5L MVA350 MVA411
Chrysler Sebring 2001 2006 2.7L MVA350 MVA411
Chrysler Sebring 2001 2002 2.4L MVA350 MVA411
Chrysler Sebring 2001 2005 3.0L MVA352 MVA410
Chrysler Sebring 2003 2003 2.4L w/ DOHC MVA350 MVA411
Chrysler Sebring 2003 2003 2.4L w/ SOHC MVA352 MVA410
Chrysler Sebring 2004 2004 2.4L w/ DOHC MVA350 MVA411
Chrysler Sebring 2004 2006 2.4L w/ SOHC MVA352 MVA410
Chrysler Sebring 2005 2005 2.4L w/ DOHC MVA350 MVA411
Chrysler Sebring 2006 2006 2.4L MVA350 MVA411
Chrysler Sebring 2007 (2009) MVA350 MVA411
Chrysler Town & Country (1999) (2009) MVA350 MVA411
Chrysler Voyager 2000 2003 MVA350 MVA411
Dodge Avenger (1999) 2000 MVA351 MVA410
Dodge Avenger 2008 (2009) MVA350 MVA411
Dodge Caliber 2007 (2009) MVA350 MVA411
Dodge Caravan 1989 2007 MVA350 MVA411
Dodge Challenger 2008 (2009) MVA350 MVA411
Dodge Charger 2006 (2009) MVA350 MVA411
Dodge Colt 1984 1992 MVA351 MVA410
Dodge Colt 1993 1993 w/ man trans MVA351 MVA410
Dodge Colt 1993 1993 w/ auto trans MVA352 MVA410
Dodge Colt 1994 1994 MVA352 MVA410
Dodge Dakota 1989 (2009) MVA350 MVA411
Dodge Durango (1999) (2009) MVA350 MVA411
Dodge Grand Caravan (1999) (2009) MVA350 MVA411
Dodge Intrepid (1999) 2004 MVA350 MVA411
Dodge Journey 2009 (2009) MVA350 MVA411
Dodge Magnum 2005 2008 MVA350 MVA411
Dodge Neon (1999) 2005 MVA350 MVA411
Dodge Nitro 2007 (2009) MVA350 MVA411
Dodge Ram (1999) (2009) MVA350 MVA411
Dodge Stealth 1991 1996 MVA351 MVA410
Dodge Stratus (1999) 2000 MVA350 MVA411
Dodge Stratus 2001 2006 2.7L MVA350 MVA411
Dodge Stratus 2001 2003 2.4L DOHC MVA350 MVA411
Dodge Stratus 2001 2003 2.4L SOHC MVA352 MVA410
Dodge Stratus 2001 2002 3.0L MVA352 MVA410
Make Model Start Year End Year Engine System Adapter Cap Adapter
Cooling System Adapters Applications Chart
* Model years in parentheses ( ) represents the earliest or latest year of confirmed data.
Form 801625 Page Number - 13
Dodge Stratus 2004 2005 2.4L DOHC MVA350 MVA411
Dodge Stratus 2004 2005 2.4L SOHC MVA352 MVA410
Dodge Stratus 2006 2006 2.4L MVA350 MVA411
Dodge Viper (1999) (2009) MVA350 MVA411
Eagle Summit 1993 1995 MVA352 MVA410
Eagle Talon 1991 1998 MVA351 MVA410
Ford Crown Victoria 1994 (2009) MVA353 MVA411
Ford E Series Vans 1995 1997 MVA350 MVA411
Ford E Series Vans 1998 2008 MVA353 MVA411
Ford Edge 2007 (2009) MVA353 MVA411
Ford Escort 1991 2003 MVA351 MVA410
Ford Excursion 2000 2005 MVA353 MVA411
Ford Expedition 1997 (2009) MVA353 MVA411
Ford Explorer 1995 2001 MVA351 MVA410
Ford Explorer 2002 2005 MVA353 MVA411
Ford F Series Trucks 1995 1996 MVA350 MVA411
Ford F Series Trucks 1997 (2008) MVA353 MVA411
Ford Festiva 1988 1993 MVA351 MVA410
Ford Five Hundred 2005 2007 MVA353 MVA411
Ford Flex 2009 (2009) MVA353 MVA411
Ford Focus 2008 (2009) MVA353 MVA411
Ford Freestar 2004 2007 MVA353 MVA411
Ford Fusion 2006 (2009) MVA353 MVA411
Ford Mustang 1996 2004 V8 MVA353 MVA411
Ford Mustang 1997 2004 V6 MVA351 MVA410
Ford Mustang 2005 (2009) MVA353 MVA411
Ford Probe 1989 1997 MVA351 MVA410
Ford Ranger 1987 1995 MVA350 MVA411
Ford Ranger 1996 2003 MVA351 MVA410
Ford Ranger 2004 (2009) MVA353 MVA411
Ford Taurus 1994 1995 MVA350 MVA411
Ford Taurus 1996 (2009) MVA353 MVA411
Ford Tempo 1992 1994 MVA351 MVA410
Ford Thunderbird 1989 1992 MVA351 MVA410
Ford Thunderbird 1994 1997 w/ V6 MVA351 MVA410
Ford Thunderbird 1994 1997 w/ V8 MVA353 MVA411
Ford Thunderbird 2002 2005 MVA353 MVA411
Ford Windstar 1995 2001 MVA351 MVA410
Ford Windstar 2002 2003 MVA353 MVA411
Geo Metro 1989 1994 MVA351 MVA410
Geo Metro 1995 1997 MVA352 MVA410
Geo Prizm 1989 1992 MVA351 MVA410
Geo Prizm 1993 1997 MVA352 MVA410
Geo Tracker 1989 1993 MVA351 MVA410
Geo Tracker 1994 1997 MVA352 MVA410
GMC Acadia 2007 (2009) MVA353 MVA411
GMC C Series Pickup (1999) 2002 MVA350 MVA411
GMC Canyon 2004 (2009) MVA353 MVA411
GMC Envoy 2000 2000 MVA350 MVA411
GMC Envoy 2002 (2009) MVA353 MVA411
GMC Jimmy (1999) 2001 MVA350 MVA411
GMC Safari Van (1999) 2005 MVA350 MVA411
GMC Savana Van (1999) 2002 MVA350 MVA411
GMC Savana Van 2003 (2009) MVA353 MVA411
GMC Sierra Pickup 1999 (2009) MVA353 MVA411
GMC Sonoma Pickup (1999) 2004 MVA350 MVA411
GMC Yukon 1992 1999 MVA350 MVA411
GMC Yukon 2000 (2009) MVA353 MVA411
Honda Accord 1990 1993 MVA351 MVA410
Honda Accord 1994 1996 2.2L w/ Toyo radiator MVA351 MVA410
Honda Accord 1994 1996 2.2L w/o Toyo radiator MVA352 MVA410
Honda Accord 1995 1996 2.7L MVA352 MVA410
Honda Accord 1997 1997 MVA352 MVA410
Honda Accord 1998 1999 2.3L w/ manual trans MVA351 MVA410
Cooling System Adapters Applications Chart
Make Model Start Year End Year Engine System Adapter Cap Adapter
* Model years in parentheses ( ) represents the earliest or latest year of confirmed data.
Page Number - 14 Form 801625
Honda Accord 1998 1999 2.3L w/ automatic trans MVA352 MVA410
Honda Accord 1998 2007 3.0L MVA352 MVA410
Honda Accord 2000 2007 2.3L & 2.4L w/ Valeo radiator MVA351 MVA410
Honda Accord 2000 2007 2.3L & 2.4L w/o Nippon/Denzo radiator MVA352 MVA410
Honda Accord 2008 (2009) MVA352 MVA410
Honda Civic 1988 1991 MVA351 MVA410
Honda Civic 1992 (2009) MVA352 MVA410
Honda CR-V (1999) (2009) MVA352 MVA410
Honda Element 2003 (2009) MVA352 MVA410
Honda Fit 2007 (2009) MVA352 MVA410
Honda Insight Hybrid 2000 2006 MVA352 MVA410
Honda Motorcycles 1991 2004 MVA351 MVA410
Honda Odyssey 1995 (2009) MVA352 MVA410
Honda Passport 1994 2002 MVA351 MVA410
Honda Pilot 2003 (2009) MVA352 MVA410
Honda Prelude 1990 1991 MVA351 MVA410
Honda Prelude 1992 1992 2.2L MVA351 MVA410
Honda Prelude 1992 1992 2.3L MVA352 MVA410
Honda Prelude 1993 1995 2.2L w/ VTEC engine, w/ Toyo radiator MVA351 MVA410
Honda Prelude 1993 1996 2.2L w/o VTEC engine MVA351 MVA410
Honda Prelude 1993 1995 2.3L w/ Toyo radiator MVA351 MVA410
Honda Prelude 1993 1995 2.2L w/ VTEC engine, w/ Nippon Denzo radiator MVA352 MVA410
Honda Prelude 1993 1995 2.3L w/ Nippon Denzo radiator MVA352 MVA410
Honda Prelude 1996 1996 2.2L w/ VTEC engine MVA352 MVA410
Honda Prelude 1996 1996 2.3L MVA352 MVA410
Honda Prelude 1997 2001 w/ Toyo radiator MVA351 MVA410
Honda Prelude 1997 2001 w/ Nippon Denzo radiator MVA352 MVA410
Honda Ridgeline 2006 (2009) MVA352 MVA410
Honda S2000 2000 (2009) MVA352 MVA410
Hummer H1 2002 2003 MVA350 MVA411
Hummer H1 2006 2006 MVA350 MVA411
Hummer H2 2003 (2009) MVA353 MVA411
Hummer H3 2006 (2009) MVA353 MVA411
Hyundai Accent (1999) 2005 MVA351 MVA410
Hyundai Accent 2008 2008 MVA352 MVA410
Hyundai Azera 2006 (2009) MVA351 MVA410
Hyundai Elantra (1999) (2009) MVA351 MVA410
Hyundai Entourage 2007 2008 MVA351 MVA410
Hyundai Genesis 2009 (2009) MVA351 MVA410
Hyundai Santa Fe 2001 (2009) MVA351 MVA410
Hyundai Sonata (1999) (2009) MVA351 MVA410
Hyundai Tiburon (1999) 2008 MVA351 MVA410
Hyundai Tucson 2005 (2009) MVA351 MVA410
Hyundai Veracruz 2008 (2009) MVA351 MVA410
Hyundai XG300 2001 2001 MVA351 MVA410
Hyundai XG350 2002 2005 MVA351 MVA410
Infiniti FX Series 2003 (2009) MVA351 MVA410
Infiniti G20 (1999) 2002 MVA351 MVA410
Infiniti G35 2003 2007 MVA351 MVA410
Infiniti I30 (1999) 2001 MVA351 MVA410
Infiniti I35 2002 2004 MVA351 MVA410
Infiniti M35 2006 (2009) MVA351 MVA410
Infiniti M45 2003 2008 MVA351 MVA410
Infiniti Q45 (1999) 2005 MVA351 MVA410
Infiniti QX4 (1999) 2003 MVA351 MVA410
Isuzu Amigo (1999) 2000 MVA352 MVA410
Isuzu Ascender 2003 2008 MVA353 MVA411
Isuzu Axiom 2002 2004 MVA351 MVA410
Isuzu Hombre (1999) 2000 MVA350 MVA411
Isuzu I Series Pickup 2006 2008 MVA353 MVA411
Isuzu Oasis (1999) 1999 MVA352 MVA410
Isuzu Rodeo (1999) 2004 V6 MVA351 MVA410
Isuzu Rodeo (1999) 2003 L4 MVA352 MVA410
Isuzu Trooper (1999) 2002 MVA351 MVA410
Cooling System Adapters Applications Chart
Make Model Start Year End Year Engine System Adapter Cap Adapter
* Model years in parentheses ( ) represents the earliest or latest year of confirmed data.
Form 801625 Page Number - 15
Isuzu Vehicross (1999) 2001 MVA351 MVA410
Jaguar S-Type 2000 2008 MVA353 MVA411
Jeep Cherokee (1999) 2001 MVA350 MVA411
Jeep Commander 2006 (2009) MVA350 MVA411
Jeep Grand Cherokee (1999) (2009) MVA350 MVA411
Jeep Liberty 2002 (2009) MVA350 MVA411
Jeep Wrangler (1999) (2009) MVA350 MVA411
Kia All (2009) MVA351 MVA410
Land Rover Freelander 2003 2006 MVA353 MVA411
Land Rover LR3 2005 (2009) MVA353 MVA411
Lexus ES 250 1990 1991 MVA352 MVA410
Lexus ES 300 1992 1992 MVA351 MVA410
Lexus ES 300 1993 1993 Cap on water outlet housing MVA351 MVA410
Lexus ES 300 1993 1993 Cap on radiator MVA352 MVA410
Lexus ES 300 1994 2003 MVA351 MVA410
Lexus ES 330 2004 2006 MVA351 MVA410
Lexus ES 350 2007 (2009) MVA352 MVA410
Lexus GS 300 1993 2006 MVA352 MVA410
Lexus GS 350 2007 (2009) MVA352 MVA410
Lexus GS 400 1998 2000 MVA352 MVA410
Lexus GS 430 2001 2007 MVA352 MVA410
Lexus GS 450H 2008 (2009) MVA352 MVA410
Lexus GX 470 2003 (2009) MVA352 MVA410
Lexus IS 250 2006 (2009) MVA352 MVA410
Lexus IS 300 2001 2005 MVA352 MVA410
Lexus IS 350 2006 (2009) MVA352 MVA410
Lexus LS 400 1990 2000 MVA351 MVA410
Lexus LS 430 2001 2006 MVA352 MVA410
Lexus LX 450 1996 1997 MVA351 MVA410
Lexus LX 470 1998 2007 MVA351 MVA410
Lexus LX 570 2008 (2009) MVA352 MVA410
Lexus RX 300 (1999) 2003 MVA352 MVA410
Lexus RX 330 2004 2006 MVA352 MVA410
Lexus RX 350 2007 2007 MVA351 MVA410
Lexus RX 350 2008 (2009) MVA352 MVA410
Lexus RX 400h 2006 2008 MVA352 MVA410
Lexus SC 300 (1999) 2000 MVA352 MVA410
Lexus SC 400 (1999) 1999 MVA351 MVA410
Lexus SC 400 2000 2000 MVA352 MVA410
Lexus SC 430 2002 (2009) MVA352 MVA410
Lincoln Aviator 2003 2005 MVA353 MVA411
Lincoln Blackwood 2002 2002 MVA353 MVA411
Lincoln Continental (1999) 2002 MVA353 MVA411
Lincoln LS 2000 2006 MVA353 MVA411
Lincoln Mark LT 2006 2008 MVA353 MVA411
Lincoln Mark VIII 1993 1998 MVA353 MVA411
Lincoln MKS 2009 (2009) MVA353 MVA411
Lincoln MKX 2007 (2009) MVA353 MVA411
Lincoln MKZ 2007 (2009) MVA353 MVA411
Lincoln Navigator 1998 (2008) MVA353 MVA411
Lincoln Towncar 1993 (2009) MVA353 MVA411
Lincoln Zephyr 2006 2006 MVA353 MVA411
Mazda All 1985 1999 except 1995 Protégé w/ 1.5L MVA351 MVA410
Mazda 5 2006 (2009) MVA352 MVA410
Mazda 6 2003 (2009) MVA351 MVA410
Mazda 626 (1999) 2002 MVA351 MVA410
Mazda B Series Pickup (1999) 2008 MVA351 MVA410
Mazda CX-9 2008 (2009) MVA351 MVA410
Mazda Millenia (1999) 2002 MVA351 MVA410
Mazda MPV 2000 2006 MVA351 MVA410
Mazda MX-5 Miata (1999) (2009) MVA351 MVA410
Mazda Protégé 1995 1997 w/ automatic transmission MVA351 MVA410
Mazda Protégé 1995 1997 w/ manual transmission MVA352 MVA410
Mazda Protégé 1998 1999 MVA351 MVA410
Cooling System Adapters Applications Chart
Make Model Start Year End Year Engine System Adapter Cap Adapter
* Model years in parentheses ( ) represents the earliest or latest year of confirmed data.
Page Number - 16 Form 801625
Mazda Protégé 2000 2000 1.8L MVA351 MVA410
Mazda Protégé 2000 2000 1.5L MVA352 MVA410
Mazda Protégé 2001 2003 w/ automatic transmission MVA351 MVA410
Mazda Protégé 2001 2003 w/ manual transmission MVA352 MVA410
Mazda RX8 2004 (2009) MVA351 MVA410
Mazda Tribute 2008 (2009) MVA353 MVA411
Mercedes C-Class (1999) MVA350 MVA411
Mercedes M-Class 1998 (2009) MVA353 MVA411
Mercury Cougar 1989 1992 MVA351 MVA410
Mercury Cougar 1994 1997 w/ V6 MVA351 MVA410
Mercury Cougar 1994 1997 w/ V8 MVA353 MVA411
Mercury Grand Marquis 1993 (2009) MVA353 MVA411
Mercury Marauder 2004 2004 MVA353 MVA411
Mercury Mariner 2005 (2009) MVA353 MVA411
Mercury Milan 2006 (2009) MVA353 MVA411
Mercury Montego 2005 2007 MVA353 MVA411
Mercury Monterey 2004 2007 MVA353 MVA411
Mercury Mountaineer (1999) 2001 MVA351 MVA410
Mercury Mountaineer 2002 2005 MVA353 MVA411
Mercury Mystique 1998 2000 MVA353 MVA411
Mercury Sable 1994 1995 MVA350 MVA411
Mercury Sable 1996 2005 MVA353 MVA411
Mercury Sable 2008 (2009) MVA353 MVA411
Mercury Topaz 1992 1994 MVA351 MVA410
Mercury Tracer 1991 1999 MVA351 MVA410
Mercury Villager 1993 2002 MVA351 MVA410
Mini Cooper 2002 (2009) MVA350 MVA411
Mini Cooper Clubman 2008 (2009) MVA350 MVA411
Mitsubishi 3000GT 1991 1999 MVA351 MVA410
Mitsubishi Carisma D 2003 MVA351 MVA410
Mitsubishi Diamante 1992 1995 Wagon MVA351 MVA410
Mitsubishi Diamante 1992 1992 MVA352 MVA410
Mitsubishi Diamante 1993 1995 Sedan MVA352 MVA410
Mitsubishi Diamante 1996 2004 MVA352 MVA410
Mitsubishi Eclipse 2000 (2009) MVA352 MVA410
Mitsubishi Endeavor 2004 2008 MVA352 MVA410
Mitsubishi Galant 1985 1993 MVA351 MVA410
Mitsubishi Galant 1994 (2009) MVA352 MVA410
Mitsubishi Lancer 2002 (2009) MVA351 MVA410
Mitsubishi Mirage 1985 1992 MVA351 MVA410
Mitsubishi Mirage 1993 2002 MVA352 MVA410
Mitsubishi Montero 1989 1989 MVA350 MVA411
Mitsubishi Montero 1990 2006 MVA351 MVA410
Mitsubishi Outlander 2003 (2009) MVA351 MVA410
Mitsubishi Raider 2007 2008 MVA350 MVA411
Mitsubishi Starion 1989 1989 MVA351 MVA410
Nissan 350Z 2003 2006 MVA351 MVA410
Nissan 350Z 2007 (2009) MVA351 MVA410
Nissan Altima (1999) 2007 MVA351 MVA410
Nissan Armada 2005 2006 MVA353 MVA411
Nissan Armada 2007 2007 MVA351 MVA410
Nissan Frontier Pickup (1999) 2008 MVA351 MVA410
Nissan Maxima (1999) 2008 MVA351 MVA410
Nissan Murano 2003 2007 MVA351 MVA410
Nissan Pathfinder (1999) 2008 MVA351 MVA410
Nissan Quest (1999) 2002 MVA351 MVA410
Nissan Quest 2004 (2009) MVA351 MVA410
Nissan Sentra (1999) (2009) MVA351 MVA410
Nissan Titan 2004 2007 MVA353 MVA411
Nissan Versa 2007 (2009) MVA351 MVA410
Nissan Xterra 2000 2008 MVA351 MVA410
Oldsmobile 88 (1999) 1999 MVA350 MVA411
Oldsmobile Alero (1999) 2004 MVA353 MVA411
Oldsmobile Aurora (1999) 1999 MVA353 MVA411
Cooling System Adapters Applications Chart
Make Model Start Year End Year Engine System Adapter Cap Adapter
* Model years in parentheses ( ) represents the earliest or latest year of confirmed data.
Form 801625 Page Number - 17
Oldsmobile Aurora 2001 2003 MVA350 MVA411
Oldsmobile Bravada (1999) 2001 MVA350 MVA411
Oldsmobile Bravada 2002 2004 MVA353 MVA411
Oldsmobile Cutlass (1999) 1999 MVA353 MVA411
Oldsmobile Intrigue 2000 2002 MVA353 MVA411
Oldsmobile LSS (1999) 1999 MVA350 MVA411
Oldsmobile Silhouette (1999) 2004 MVA350 MVA411
Plymouth Breeze (1999) 2000 MVA350 MVA411
Plymouth Grand Voyager (1999) 2000 MVA350 MVA411
Plymouth Laser 1991 1994 MVA351 MVA410
Plymouth Neon (1999) 2001 MVA350 MVA411
Plymouth Prowler 2001 2001 MVA350 MVA411
Plymouth Voyager (1999) 2000 MVA350 MVA411
Pontiac Aztek 2001 2005 MVA350 MVA411
Pontiac Bonneville (1999) 2005 MVA350 MVA411
Pontiac Firebird 1999 2002 MVA350 MVA411
Pontiac G5 2007 (2009) MVA353 MVA411
Pontiac G6 2005 (2009) MVA353 MVA411
Pontiac Grand Am 1992 2005 MVA353 MVA411
Pontiac Grand Prix (1999) 2003 MVA350 MVA411
Pontiac Grand Prix 2004 2008 MVA353 MVA411
Pontiac GTO 2004 2004 MVA353 MVA411
Pontiac GTO 2005 2006 MVA350 MVA411
Pontiac Montana (1999) 2006 MVA350 MVA411
Pontiac Soltice 2006 (2009) MVA353 MVA411
Pontiac Sunfire 1995 2005 MVA353 MVA411
Pontiac Torrent 2006 (2009) MVA353 MVA411
Pontiac Trans Am (1999) 2001 MVA350 MVA411
Pontiac Vibe 2003 (2009) MVA352 MVA410
Saab 9-7 2005 (2009) MVA353 MVA411
Saturn Aura 2007 (2009) MVA353 MVA411
Saturn Ion 2003 2007 MVA353 MVA411
Saturn Outlook 2007 (2009) MVA353 MVA411
Saturn Relay 2005 2006 MVA350 MVA411
Saturn Relay 2007 2007 MVA353 MVA411
Saturn SC Series (1999) 2002 MVA353 MVA411
Saturn Sky 2007 (2009) MVA353 MVA411
Saturn SL Series (1999) 2002 MVA353 MVA411
Saturn SW Series (1999) 2001 MVA353 MVA411
Saturn Vue 2003 (2009) MVA353 MVA411
Scion tC 2005 (2009) MVA352 MVA410
Scion xA 2005 2006 MVA352 MVA410
Scion xB 2005 2006 MVA352 MVA410
Scion xD 2008 (2009) MVA352 MVA410
Subaru Baja 2003 2006 MVA351 MVA410
Subaru Forester (1999) (2009) MVA351 MVA410
Subaru Impreza (1999) (2009) MVA351 MVA410
Subaru Legacy (1999) (2009) MVA351 MVA410
Subaru Outback 2001 (2009) MVA351 MVA410
Subaru Tribeca 2006 (2009) MVA352 MVA410
Suzuki Aerio 2002 2007 MVA352 MVA410
Suzuki Esteem (1999) 2002 MVA352 MVA410
Suzuki Swift (1999) 2001 MVA352 MVA410
Suzuki SX4 2007 (2009) MVA352 MVA410
Suzuki Vitara (1999) 2004 MVA352 MVA410
Suzuki XL-7 2001 2003 MVA352 MVA410
Suzuki XL-7 2004 2006 MVA351 MVA410
Suzuki XL-7 2008 (2008) MVA353 MVA411
Toyota 4Runner (1986) 1995 MVA351 MVA410
Toyota 4Runner 1996 (2009) MVA352 MVA410
Toyota Avalon 1995 2004 MVA351 MVA410
Toyota Avalon 2005 (2009) MVA352 MVA410
Toyota Camry 1983 1989 MVA351 MVA410
Toyota Camry 1990 1991 except V6 w/ auto trans MVA351 MVA410
Cooling System Adapters Applications Chart
Make Model Start Year End Year Engine System Adapter Cap Adapter
* Model years in parentheses ( ) represents the earliest or latest year of confirmed data.
Page Number - 18 Form 801625
Toyota Camry 1990 1991 V6 w/ auto trans MVA352 MVA410
Toyota Camry 1992 2001 L4 MVA352 MVA410
Toyota Camry 1992 1993 V6 MVA352 MVA410
Toyota Camry 1994 2006 V6 MVA351 MVA410
Toyota Camry 2002 2006 L4 MVA352 MVA410
Toyota Camry 2007 (2009) MVA352 MVA410
Toyota Celica 1982 1989 MVA351 MVA410
Toyota Celica 1990 1999 MVA352 MVA410
Toyota Corolla 1983 1993 MVA351 MVA410
Toyota Corolla 1994 (2009) MVA352 MVA410
Toyota Cressida 1985 1992 MVA351 MVA410
Toyota Echo 2000 2005 MVA352 MVA410
Toyota FJ Cruiser 2007 (2009) MVA352 MVA410
Toyota Highlander 2001 (2009) MVA352 MVA410
Toyota Land Cruiser 1987 2007 MVA351 MVA410
Toyota Land Cruiser 2009 (2009) MVA352 MVA410
Toyota Matrix 2003 (2009) MVA352 MVA410
Toyota Paseo 1992 1997 MVA352 MVA410
Toyota Pickup 1983 1985 MVA350 MVA411
Toyota Pickup 1986 1992 MVA351 MVA410
Toyota Previa 1991 1997 MVA351 MVA410
Toyota Prius 2001 (2009) MVA352 MVA410
Toyota RAV4 1996 2005 MVA352 MVA410
Toyota Sequoia 2001 2007 MVA352 MVA410
Toyota Sienna 1998 2006 MVA351 MVA410
Toyota Sienna 2007 (2009) MVA352 MVA410
Toyota Solara 1999 2008 V6 MVA351 MVA410
Toyota Solara 1999 2001 L4 MVA352 MVA410
Toyota Solara 2002 2008 L4 MVA352 MVA410
Toyota Starlet (1983) 1984 MVA351 MVA410
Toyota Supra 1986 1992 not turbo MVA351 MVA410
Toyota Supra 1990 1992 turbo MVA352 MVA410
Toyota Supra 1994 1997 MVA352 MVA410
Toyota T100 1995 1998 w/ automatic transmission MVA351 MVA410
Toyota T100 1995 1998 w/ manual transmission MVA352 MVA410
Toyota Tacoma 1995 2004 MVA351 MVA410
Toyota Tacoma 2005 (2009) MVA352 MVA410
Toyota Tercel 1983 1990 MVA351 MVA410
Toyota Tercel 1991 1998 MVA352 MVA410
Toyota Tundra 2000 (2009) MVA352 MVA410
Toyota Venza 2009 (2009) MVA352 MVA410
Toyota Yaris 2008 (2009) MVA352 MVA410
Cooling System Adapters Applications Chart
Make Model Start Year End Year Engine System Adapter Cap Adapter
* Model years in parentheses ( ) represents the earliest or latest year of confirmed data.
JUEGO DE PRUEBAS DE SISTEMAS
DE ENFRIAMIENTO MODELO MV4560
MANUAL DEL USUARIO
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JULIO - 2010 FORMULARIO 801625 Sección - MV94-1C
El usuario de este equipo tiene la responsabilidad de leer este manual del usuario en su
totalidad, y entender el uso seguro y apropiado y la aplicación de este equipo.
Número de página - 20 Formulario 801625
Índice
Cuadro de aplicaciones de los adaptadores del sistema
de enfriamiento . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Piezas de servicio y accesorios . . . . . . . . . . . . . . . . . . . . . . . 21
Aplicaciones y fundamentos de las pruebas . . . . . . . . . . . . . 22
Prueba de presión estática (motor apagado) . . . . . . . . . . . . . 24
Prueba de presión dinámica (motor encendido) . . . . . . . . . . 26
Prueba de presión de tapas . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Garantía . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
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