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DK2 Avalanche man. v.190702
Model:
DETAIL K2 INC.
STOP!
Questions, problems, missing parts? Do not return to your retailer.
Please call our customer service department at: 2XUFXVWRPHUVHUYLFHVWDႇDUHUHDG\WRSURYLGH
assistance. If a part is damaged or missing, replacement parts can be shipped from our facility. For immediate help with
assembly, or for additional product information, call our North American toll-free number: 1(888) 277-6960.C
Save this manual
You will need this manual for safety instructions, operating procedures, and warranty.
Put it and the original sales invoice in a safe, dry place for future reference.
AVAL8219 / AVAL8219ELT
AVAL8422 / AVAL8422ELT
AVAL8826 / AVAL8826ELT
DK2 Snow Plow
Instruction manual
Manuel Français au verso
DK2 Universal Plow Manual v.210226
En.2 DK2 Avalanche man.
ENGLISH
THANK YOU FOR PURCHASING A DK2 PLOW!
This Snow Plow is designed for residential snow removal.
Please remember to use the right tool for the job at hand. Avoid overtaxing your
Snow Plow.
Take care using it to clear thick, heavy (wet) snow.
Your DK2 Snow Plow is not intended to clear the snow deposits created by large
municipal or commercial Snow Plows, which contain heavy compacted, frozen
lumps of snow and ice, and could damage the plow and vehicle.
If you have any questions or problems with your Detail K2 Snow Plow, including
VHWXSGLႈFXOWLHVEURNHQRUPLVVLQJSDUWVHWFGRQRWUHWXUQSURGXFWWRWKHVWRUH
Please call our toll-free service line at 1(888) 277-6960 to speak to a technician.
Detail K2 Inc., 1080 Clay Avenue Unit #2, Burlington, Ontario, L7L 0A1 Canada
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obligation.
TABLE OF CONTENTS
Important Safe Operating Practices ........................................ En.2
California Proposition 65 ......................................................... En.3
General .................................................................................... En.3
Personal Safety ....................................................................... En.3
Snow Plow ............................................................................... En.4
Vehicle ..................................................................................... En.4
Important Safe Operating Practices ........................................ En.4
Driving ..................................................................................... En.5
Preparation .............................................................................. En.5
Operating Safety...................................................................... En.5
Important Safe Operating Practices ........................................ En.5
6SHFL¿FDWLRQV .......................................................................... En.6
Vehicle Requirements.............................................................. En.7
Functional Description ............................................................. En.8
Snow Plow Assembly .............................................................. En.10
Elite Series Actuator Assembly ................................................ En.12
Electrical Installation ................................................................ En.13
Winch / Actuator Wiring Diagram............................................. En.14
Operation ................................................................................. En.15
Plowing Instructions................................................................. En.15
Operating Procedures ............................................................. En.15
Operation ................................................................................. En.16
Detaching The Snow Plow ...................................................... En.18
Troubleshooting ....................................................................... En.18
Operation ................................................................................. En.18
Maintenance ............................................................................ En.19
Pre-Season Vehicle Maintenance ........................................... En.19
Winch Plow Parts List .............................................................. En.20
Winch Plow Schematic Drawing .............................................. En.21
Actuator Plow Parts List .......................................................... En.22
Actuator Plow Schematic Drawing .......................................... En.23
Warranty .................................................................................. En.24
DK2 Universal Plow Manual v.210226
5330 Mainway, Burlington, Ontario, L7L 6A4, Canada
v.190702 En.3
ENGLISH
IMPORTANT SAFE OPERATING PRACTICES
IMPORTANT: Read safety rules and instructions carefully before operating
this equipment.
CAUTION: SAFETY FIRST
Read this manual carefully before operating
your Snow Plow. We recommend that you read this manual completely so that
you are fully aware of all important safety recommendations. Record your serial
number.
DANGER: This equipment was built to be operated according to the rules
for safe operation in this manual. As with any type of power equipment,
carelessness or error on the part of the operator can result in serious injury.
This machine is capable of amputating hands and feet. Failure to observe the
following safety instructions could result in serious injury or death.
To use this equipment properly, you must observe the safety regulations, the
assembly instructions and the operating instructions to be found in this manual. All
persons who use and service the Snow Plow must be informed about its potential
hazards and must be acquainted with this manual. Children should be supervised
at all times if they are in the area in which the Snow Plow is being used. It is also
imperative that you observe the accident prevention regulations in force in your
area. The same applies for general rules of occupational health and safety.
CALIFORNIA PROPOSITION 65
WARNING: This product can expose you to chemicals including DEHP, which
is known to the State of California to cause cancer and birth defects or other
reproductive harm. For more information go to www.P65Warnings.ca.gov.
GENERAL
1. Read your owners manual carefully. Get to know your Snow Plow and
familiarize yourself with its applications and limitations.
2. Use the Snow Plow according to the guidelines in this manual. Do not abuse it
or force it to do a job for which it was not designed.
3. Use only original equipment parts and accessories. Consult the owners
manual. The use of incorrect accessories may produce unforeseen hazards.
WARNING: Make no attempt to assemble and operate the Snow Plow until
you have thoroughly read this manual and completely understood its contents.
Operating your DK2 Snow Plow improperly can result in serious personal injury
and/or damage to both plow and vehicle. Since Detail K2 Inc. does not complete
its assembly or installation, we cannot be held responsible for any personal
injury or damages that product misuse may produce.
PERSONAL SAFETY
1. For safety, keep children and pets at a distance from the plow and the operating
area.
DANGER! Sitting or riding on the Snow Plow is extremely dangerous. This
could LQÀLFWVHULRXVLQMXU\
WARNING! Never stand between the vehicle and the blade nor stand within
3 m (10 feet) of a blade in motion. Moving or falling blades can cause serious
personal harm.
WARNING! At all times, keep your hands and feet clear of the blade and
winch.
DK2 Universal Plow Manual v.210226
En.4 DK2 Avalanche man.
ENGLISH
IMPORTANT SAFE OPERATING PRACTICES
2. Make it a practice to completely lower the blade to the ground every time the
vehicle is parked. A raised blade may drop unexpectedly and this can result in
serious personal injury.
WARNING! When mounting or removing the Snow Plow, keep hands and feet
clear of the blade, mounting assembly and winch. Moving or falling assemblies
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CAUTION: Transport speed should never exceed 70 km/h (45 mph). Adverse
travel conditions may dictate a further speed reduction. Must use appropriate
driving lights
3. Wear a seat belt when plowing snow. Hidden obstacles could make the vehicle
stop suddenly, resulting in personal injury.
4. Put the vehicle in park or into gear and remove the ignition key to prevent
others from starting the vehicle when installing or servicing the plow.
5. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing,
and gloves away from moving parts. Loose clothes, jewellery or long hair can
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as you get warmer.
6. Wear safety goggles when working under the hood of the vehicle. for eye
protection from battery acid, gasoline, dirt and dust. Everyday eyeglasses have
only impact resistance lenses. They are not safety glasses.
7. For work connected with the vehicle , avoid touching any hot surfaces such as
the engine, radiator, hoses and exhaust pipes.
8. $OZD\VKDYHD¿UHH[WLQJXLVKHUUDWHG%&KDQG\IRUÀDPPDEOHOLTXLGDQG
HOHFWULFDO¿UHV
9. Do not plow snow with your head out the window. Sudden stops or protruding
obstacles could result in personal injury.
10. The driver only should be in the vehicle when plowing snow.
SNOW PLOW
1. Maintain the Snow Plow and keep it clean and lubricated. This applies even
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the unit and apply corrosion-resistant paint to any areas that show corrosion to
prevent further damage. If stored outside, cover the winch assembly.
2. Carefully inspect your Snow Plow before every use. Particularly check the
alignment of moving parts and tighten any loose screws and bolts.
3. This unit is not intended for commercial use.
WARNING! Carefully inspect all Snow Plow components and bolts for
looseness, wear and damage when mounting or removing the unit and before
transporting it.
4. With heavier full-sized vehicles, mainly through momentum, it may be easier to
damage the plow assembly. Cautious use will help extend your years of trouble-
free service.
VEHICLE
5. Do not attempt plowing snow at speeds above 15 km/h
(10 mph). Driving at speeds above 15 km/h (10 mph) with the plow attached
reduces the cool air intake and may cause your vehicle engine to overheat.
6. Do not overload the vehicle. Take into account the loaded vehicle weight,
including the entire Snow Plow assembly, all accessories, driver and passenger,
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DK2 Universal Plow Manual v.210226
v.190702 En.5
ENGLISH
Weight Rating (GAWR), and total Gross Vehicle Weight Rating (GVWR). The
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label attached to the drivers side door opening. Rear ballast weight may be
necessary to prevent exceeding the front GAWR.
CAUTION: The installation of a Snow Plow may have a bearing on the
warranty for your vehicle. For more information, please carefully consult your
vehicle’s owner’s manual or your vehicle dealer.
7. The sudden jarring stop incurred when hitting hidden obstacles in the snow
could trigger release of your vehicle’s airbags . Consult your vehicle manual or
your vehicle dealer to mitigate this.
8. 6KRXOGLWEHFRPHQHFHVVDU\WRSODFHWKHYHKLFOHRQDKRLVW¿UVWUHPRYHWKH
blade assembly.
DRIVING
CAUTION: Always be certain the quick-mount locking plates on your custom
front mount are secured. If the plow is insecurely attached to the mount, it will
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and/or injury.
1. The use of lights is recommended, if not required by local regulations, while
plowing at night. Regular vehicle headlights will likely be obscured by the blade.
2. Do not drive on public roads with the Snow Plow attached at the front of your
vehicle.
3. Connect a safety hook when transporting the Snow Plow in the raised position.
4. Do not attempt to change the blade position while traveling as you could
accidentally suddenly lower the plow blade.
WARNING! Consult local/ provincial laws regarding vehicle restrictions
that might apply when the Snow Plow is not attached. Such restrictions may
mandate the removal of the mounting, lift frame, lift arm, winch mechanism or
any other protruding elements mounted to the front of the vehicle during certain
times of the year.
PREPARATION
1. Thoroughly inspect the area where the equipment is to be used. Make yourself
familiar with the terrain you are plowing and avoid all obstacles.
2. Remove all foreign objects such as doormats, newspapers, sleds, boards,
wires, and other items.
3. Before use, ensure that the plow is attached to your custom front mount and
safely secure the quick mount locking plates.
4. Stay away from any obstacles. Familiarize yourself with the area and potential
GLႈFXOWLHVEHIRUHSORZLQJ
5. Never attempt to make any adjustments while vehicle is running, except where
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6. Exercise caution when changing direction and while operating on slopes.
7. During continuous snowfalls, plow as snow builds to between 8 and 15 cm (3
and 6”).
8. Plan your snow plowing pattern to avoid discharge towards windows, walls,
cars, etc. , thus avoiding possible property damage or personal injury. Never
direct discharge at children, bystanders, and pets nor allow anyone in front of
the plow.
OPERATING SAFETY
1. Keep bystanders, helpers, pets and children at least 8 metres (25 feet) from the
IMPORTANT SAFE OPERATING PRACTICES
NOTE: Apply waterproof
grease to all moving parts and
assemblies
DK2 Universal Plow Manual v.210226
En.6 DK2 Avalanche man.
ENGLISH
IMPORTANT SAFE OPERATING PRACTICES
plow while it is in operation. Stop using it if anyone enters the area. Never allow
children to operate it.
2. Never allow anyone to ride on the plow in operation. Sitting on it may lead to
serious injury.
3. Do not overload plow capacity by attempting to clear snow at too fast a rate.
4. Never operate this machine without good visibility or light. Extra lighting is highly
recommended and, depending on the jurisdiction, may be required on roadways
for nighttime plowing.
5. Never operate the plow at high transport speeds over 16 km/h (10 mph). Above
this speed, vehicle engine overheating may also occur.
6. Exercise caution , especially when operating in reverse.
7. Do not operate without wearing adequate winter outer garments. Do not wear
jewelery, long scarves or other loose clothing which could become entangled in
moving parts. Wear footwear which will improve footing on slippery surfaces.
WARNING: Restrict the use of this plow to persons who read, understand and
follow the warnings and instructions in this manual and on the machine.
WARNING: The warnings, cautions, and instructions detailed in this manual
cannot cover all possible conditions and situations that occur. It must be
understood by the operator that COMMON SENSE AND CAUTION ARE
FACTORS that cannot be built into this product, but MUST BE SUPPLIED BY
THE OPERATOR.
WARNING: DO NOT OPERATE this equipment until it has been assembled
and set up according to the instructions in “Snow Plow Assembly”. Read and
follow all safety rules within this Instruction Manual. Failure to do may result in
serious personal injury.
SPECIFICATIONS
z Blade dimensions:
ż AVAL8826: 2.2 m wide x 66 cm high (88 inch x 26 inch)
ż AVAL8422: 2.1 m wide x 56 cm high (84 inch x 22 inch)
ż AVAL8219: 2.08 m wide x 48 cm high (82 inch x 19 inch)
z Fits most light trucks and SUVs
z Easy attachment: slides into your custom mount
z Electric winch with wired remote control for easy up and down snow control
z 3 locking angles: to either side or straight ahead
z Steel construction powder coated with UV-protected paint
z Castors allow attachment and removal in seconds, plus roll-away storage
z Comes with:
ż 3,000 lb. wireless winch or wireless actuator
ż hardened steel cutting edge
ż rubber VQRZGHÀHFWRU
ż polymer plow markers
ż skid shoes
z ISO FHUWL¿HGPDQXIDFWXUHU
z Assembled weight :
ż AVAL8826: 140.6 kg (310 lb.)
ż AVAL8826ELT: 158.8 (350 lb.)
ż AVAL8422: 134.3 kg (296 lb.)
ż AVAL8422ELT: 152.4 kg (336 lb.)
ż AVAL8219: 130.6 kg (288 lb.)
ż AVAL8219ELT: 148.8 kg (328 lb.)
z 1 year warranty
DK2 Universal Plow Manual v.210226
v.190702 En.7
ENGLISH
VEHICLE REQUIREMENTS
WARNING! Always inspect Snow Plow components, connections, and
fasteners for wear or damage every time you attach or detach the Snow Plow.
Worn or damaged components may allow the Snow Plow to fail without warning,
resulting in serious injury or vehicle damage.
VEHICLE RECOMMENDATIONS
The vehicle with the Snow Plow installed must comply with applicable motor
vehicle safety standards and with the vehicle manufacturers stated gross vehicle
and axle weight ratings (found on the drivers side door corner post of the vehicle)
as well as the front and rear weight distribution ratio. In some cases, rear ballast
may be required to comply with these requirements. (See Ballast Requirements
below.)
The weights of front seat occupants can be adjusted above 136 kg (300 lb.), but
the total vehicle weight with Snow Plow must not exceed vehicle GVWR or GAWR.
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manufacturers’ and regulators’ published recommendations and instructions.
Available capacity decreases as the vehicle is loaded with cargo or other truck
equipment or as Snow Plow accessories are installed.
If there is uncertainty as to whether available capacity exists, the actual vehicle as
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BALLAST REQUIREMENTS
Because of the front/rear axle weight ratio, ballast (additional weight) is important
in qualifying vehicles for Snow Plow eligibility. Rear ballast must be used when
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vehicle manufacturer.
Ballast, if required, must be retained correctly behind the rear axle, distributed
evenly across the width of the vehicle. The weight of the ballast retainer should be
considered part of the ballast weight. We recommend sand bags for ballast.
INSTALLING A SNOW PLOW MOUNT TO YOUR VEHICLE
Your Avalanche Snow Plow kit requires a standard 2” class III front mount receiver
hitch that is sold separately. DK2 does not sell these front mount hitches but would
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DK2 Universal Plow Manual v.210226
Your Snow Plow kit requires a standard 2” class III front mount receiver
hitch that is sold separately. DK2 does not sell these front mount hitches but would
be glas to help you find one. Please call us at 1-888-277-6960.
En.8 DK2 Avalanche man.
ENGLISH
FUNCTIONAL DESCRIPTION
W
A
A
B
B
C
D
E
R
S
T
U
V
X
X
F
F
G
G
H
I
fig 1a
J
K
L
M
N
P
Q
I.D. Name Function
A Fixed castor (2) carries the weight of the plow during mounting, dismounting, and storage
B Skid shoe (2) holds the scraper edge at a set height during plowing
C Blade pushes and channels the snow away
D Scraper provides a hardened steel cutting edge for long life
E Castor height adjustment pin allows castors to be set at vehicle height for mounting /dismounting and
retracted for plowing
F Trip spring (2) allows blade to trip forward when hitting obstructions, absorbing shock to plow,
vehicle, and operator
G Marker (2) brightly coloured to locate the extreme outside corners of blade in blowing snow
or low visibility
H 5XEEHUVQRZGHÀHFWRU reduces snow blown over top of blade onto vehicle windshield
I Blade angle locking handle operates blade angle locking pin to allow blade to move between 22 and 38
degrees right or left, or straight across
J Winch raises and lowers the blade
K Main frame holds the winch and connects to the A-frame and your custom mount
L Lift strap connects the winch to the blade
M Safety chain holds the blade in raised position for transport
DK2 Universal Plow Manual v.210226
v.190702 En.9
ENGLISH
I.D. Name Function
N Wiring harness carries power for winch
O Actuator support bracket
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mounts to the main frame and connects to the
bottom of the actuator (part of optional actuator kit)
P D-frame carries the blade and holds its angle to direction of travel
Q Back support carries the weight of the plow during mounting, dismounting, and storage
R A-frame main frame mounting plow to vehicle
S Winch control switch with lead operates the winch and therefore the plow, up and down from within the vehicle
T Winch control box supplies power to the winch as commanded by the winch control button
U Circuit breaker protects winch and vehicle electrical system
V Cross member connects the Snow Plow frame to the vehicle mounting brackets or front-mount
receiver
W Wireless Remote Conversion Kit order as WR100
X (OHFWULFDFWXDWRU¿JERQO\ raises and lowers the blade (part of optional actuator kit)
Y $FWXDWRUSLYRWDUP¿JERQO\ mounts to the top of the support bracket and the top of the actuator
(part of optional actuator kit)
Z $FWXDWRUFKDLQ¿JERQO\ connects the pivot arm to the A-frame (part of optional actuator kit)
FUNCTIONAL DESCRIPTION
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 བྷᤲ䫙
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
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 ޝ䀂ཤ㷪ṃh
fig 1b
A
A
B
B
C
D
E
E
F
F
G
G
H
K
N
O
P
Q
R
S
T
U
V
W
X
Y Z
M
DK2 Universal Plow Manual v.210226
En.10 DK2 Avalanche man.
ENGLISH
SNOW PLOW ASSEMBLY
1. &DUHIXOO\XQSDFNWKHFDUWRQ¿JDFFRXQWLQJIRUHDFKRIWKHSDUWVE\UHIHUULQJ
to the function picture, parts list and schematic drawing (see page En.21)
2. Continue to refer to the parts list and exploded drawing while assembling the
plow.
3. Using the grade 8 bolts and nuts included, bolt together the two halves of the
6QRZ3ORZEODGH¿J&
L
and C
R
, below).
4. Attach the scraper (three pieces, a long, S
L,
and two short ones, S
S
¿JDWOHIW
to the front lower edge of the full blade using 25 mm (1”) x M10 grade 8 carriage
EROWVPPZDVKHUVDQG01\ORFNQXWV¿J. The long piece of the
scraper overlaps both halves of the blade. The
VKRUWHUSLHFH¿OOVLQWKHUHVW7KHFDUULDJHEROWVDUH
inserted so that their domed caps are at the front of
scraper, which lies on the lower front (concave side)
edge of the blade. The nuts screw on from the back
(convex) side of the plow blade. Tighten the nuts.
5. Attach the two skid shoe holders ¿JWRWKH
bottom of the lower
cross rib on the back
of the plow blade.
They should be attached so that they are cupped
upwards, the ends of the holders with the two
holes angled slightly when the blade stands
vertically and the end having the single large hole
aligned horizontally so that the shoes are vertical.
To attach each, use 2 M12 x 32 mm gr.8 hex
head bolts inserted from below, and 2 M12 Nylock nuts threaded on from the
top to attach it to the cross rib.
6. If not already done, thread an0QXWRQWRWKHVKDIWRIHDFKVNLGVKRH¿J
Assuming the blade assembly is held in a
vertical position, insert the skid shoes into
the skid shoe holders from below. Hold
them in place with a Nylock nut on top of
HDFK¿J7HPSRUDULO\VHWWKHVKRHVVR
they hold the blade scraper about 1 cm (1/2
inch) above the surface. This is the normal
setting for paved surfaces, but you can vary
the height according to conditions.
DK2 Universal Plow Manual v.210226
v.190702 En.11
ENGLISH
SNOW PLOW ASSEMBLY
7. $VVHPEOHWKH'IUDPH¿JRQWRSRIWKH$IUDPH¿J:LWKWKHURXQGHG
portion of the 'IUDPHKHOGVRLWVOLGHVXQGHUWKHDQJOHEUDFNHWD¿JRQWRS
RIWKH$IUDPHDQGWKHFHQWUHKROHHQJDJHVWKHDQJOHORFNLQJSLQ¿J
connect the two frames using the pivot bolt. This is a 75 mm (2.95”) M6 gr.8 hex
KHDGEROWZLWKDPPZDVKHU¿JLQVHUWHGIURPEHORZWKHKROHLQWKH
apex of the “A” of the A frame, through the pivot bolt sleeve. It goes up through
a hole in the centre of the straight side of the “D” in the D frame. Hold this in
place with an M16 Nylock nut.¿JEHORZ
8. $WWDFKWKHPDLQIUDPHWRWKH$IUDPHXVLQJWKHWZRIUDPHSLQV¿J. Lock
WKHSLQVLQWRWKH$IUDPHZLWKDQ0[PPJUKH[KHDGEROW¿J
inserted through an 8 mm washer, then the top of the frame at each end and
secured with M8 nylock nuts.
9. If not already attached, bolt the winch to the top of the main frame with 4 M8 x
30 mm gr 8 hex head bolts, 8 mm washers, and M8 Nylock nuts; the bolts being
inserted from the front through the winch base
10. Remove the gr.8 U-bolt from the top of the A frame, attach the lower end of the
winch strap to it and re-attach. The strap should feed over top of the barrel of
the winch toward the front and down to the attachment point on the A frame.
The U-bolt should not be tightened fully. It should have a little play.
11. Align the D frame’s 3 attachment points with the two vertical centre ribs of each
plow blade panel as well as the double, joined vertical ribs in the middle of the
SORZ¿J,QVHUWFOHYLVSLQVWKURXJKHDFKDWWDFKPHQWSRLQWDQGWKHYHUWLFDO
ribs on the back of the blade.
DK2 Universal Plow Manual v.210226
En.12 DK2 Avalanche man.
ENGLISH
SNOW PLOW ASSEMBLY
12. 6HFXUHWKHFOHYLVSLQV¿JLQSODFHZLWKFRWWHUSLQVDQGEHQGWKHPVR
they remain in place.
13. ,IQRWDOUHDG\GRQHDWWDFKWKHÀLSGRZQ¿[HGFDVWRUVWRWKHLQVLGHHGJHRIWKH
last ribs on each end of the Snow Plow blade by bolting them to the rib. When
SORZLQJPDNHVXUHWRÀLSFDVWRUVXSDQGLQVHUWWKHSLQWRDYRLGGDPDJHZKLOH
plowing.
14. If not already done, attach the swivel castor to the castor holder shaft and
slide it from below into the shaft holder in the A frame. Lock it with the castor
adjustment pin so that the frame is horizontal and the blade vertical.
15. +RRNWKHWULSVSULQJV¿JLQWRWKHKROHVLQWKHWRSFURVVULEDWWKHEDFNRI
HDFKSORZEODGHSDQHOK¿J$WWDFKWKHVSULQJVWRWKHDQJOHSODWHVRQ
WKH'IUDPHD¿JXVLQJIRUHDFKDQ0JUH\HEROW¿J0QXW
2 12 mm washers and an M12 Nylock nut.
16. Tighten the Nylock nuts to the point where the springs are just tight. Then turn
the Nylock nut, shortening the take-up by 6 mm (1/4 inch) further so the springs
open slightly. Snug up the inner M12 nut to hold the assembly tight.
17. Assemble the blade angle locking handle with knob to the A frame so that it
operates the spring-loaded angle lock pin in the bracket on top of the A frame
VPRRWKO\%ROWWKHHQGRIWKHKDQGOHRSSRVLWHWKHNQRE¿Jto the eye in
WKHVPDOOWDELQWKH$IUDPH¶VFHQWUHFURVVSLHFHW¿JZLWKDQ0[PP
JUEROW¿JDQG[PPZDVKHUV6HFXUHZLWKDQPP1\ORFNQXW
Bolt the handle to the hole in the angle lock pin with an M8 x 35 mm gr.8 bolt
¿JDQG[PPZDVKHUV6HFXUHZLWKDQPP1\ORFNQXW
18. $WWDFKWKHVQRZGHÀHFWRUWRWKHWRSÀDQJHRIWKHSORZ3ODFHWKHGHÀHFWRU
rubber along the top angle of the plow blade. On top of that place the short and
ORQJPHWDOGHÀHFWRUEDWWHQV%ROWWKHPLQWRSODFHZLWK0[PPFDUULDJH
bolts down through all but the two end holes. In the end two holes, insert the
threaded ends of the two Snow Plow marker wands. Secure all with 9 x M10
1\ORFNQXWVWKUHDGHGRQIURPEHORZWKHÀDQJH
19. Using two bolts and nuts, attach the light bar with the two lights to the top edge
of the winch support tower.
20. Connect the safety chain to the bottom of the winch mounting plate with the
threaded quick link. During transportation with the plow blade raised, the
clip hook should fasten to the hole in the angled tab just behind the strap
attachment point in the apex of the A frame, preventing the plow blade from
falling should anything fail.
21. It is normal for the whole assembly to rock back and forth when mounted,
with the plow blade moving side to side from 20 to 25 cm (8 to 10 in.) This
FRPSHQVDWHVIRUGLႇHUHQFHVLQWHUUDLQEHWZHHQWKHVXUIDFHWKHSORZULGHVRQ
DQGZKDWWKHYHKLFOHLVULGLQJRQ7KLVÀH[LELOLW\VKRXOGQRWEHUHGXFHG
ELITE SERIES ACTUATOR ASSEMBLY
z see ¿J
1. Attach the Actuator mounting bracket, part #59 to the main frame.
2. Using hardware #64 Hex bolt (1/2”-13 x 3”, bolt part #58 Actuator
pivot arm, to #59, the Actuator mounting bracket, through the center
hole.
3. Part #66, Actuator safety pin, goes through the end of part number
58, the Actuator pivot arm.
4. Use hardware #63, Hex bolt (1/2”-13 x 2-1/2”) to mount #60, the
Electric actuator to #58, the Actuator pivot arm.
5. Insert the Lifting chain, #61, through the Actuator safety pin, #66 and
fasten the top to #58, the Actuator pivot arm.
6. Using the U-Bolt (#10), inserted in the A-frame (#5), fasten the other
end of the chain.
DK2 Universal Plow Manual v.210226
v.190702 En.13
ENGLISH
SNOW PLOW ASSEMBLY
ELECTRICAL INSTALLATION
CAUTION! Before working on the winch or the wiring in your vehicle,
disconnect the battery and any other power sources.
CAUTION! For work connected with the vehicle, avoid touching any hot
surfaces such as the engine, radiator, hoses and exhaust pipes.
WINCH LEADS
1. Connect the winch leads, tagged “To
Motor”, to the contacts on the winch
PRWRUDVVKRZQ¿J%HVXUHWKH
rubber caps cover the connections well
WRSUHYHQWZDWHUHQWU\¿J7KHUHG
lead should be connected to the positive
(+ upper) terminal on the winch, and the
black lead connected to the
negative (- lower) winch terminal.
2. Lay the red and black leads down along
the winch support tower, using nylon ties
to secure them in place.
3. Use a nylon tie to retain the short cable
leash on the blue 2” connector plug cap
to the winch support tower.
CONTROL BOX
The control box includes a transponder that can connect it wirelessly to a wireless
remote control switch (optional at extra cost). There is also a hard-wired manual
ZLQFKFRQWUROVZLWFK\¿JLQFOXGHGWRRSHUDWH\RXUSORZ
1. $WWDFKWKHFRQWUROER[V¿JWRWKHYHKLFOHLQWKHHQJLQHFRPSDUWPHQW0RXQW
it securely, away from moving parts and sources of heat. Take into account the
amount of wire available to reach the vehicle battery and the amount of wire
available to connect to the winch leads.
2. 5XQWKHUHGS¿JDQGEODFNZLUHVQ¿JDWWDFKHGWRWKHEOXHLQFK
FRQQHFWRUSOXJY¿JIRUZDUGWRDSRLQWRXWVLGHWKHIURQWRIWKHYHKLFOHQHDU
the custom mount, where the plug can easily be connected to the plow lead.
Leave some slack.
3. Run the red and black wires marked “To Battery” to the battery. The black wire
should be connected directly to the negative terminal of the battery.
NOTE: Do not connect the black (negative ground) wire to the vehicle chassis
or bodywork. It must lead directly to the negative battery terminal.
4. The red wire must be connected to the positive terminal of the battery with an
LQWHUYHQLQJLQOLQHDPSFLUFXLWEUHDNHUZ¿JRUIXVH7KHDPSFLUFXLW
breaker is necessary to prevent possible electrical damage to either the winch
or the vehicle’s electrical system.
WARNING: If there is a DK2 wireless controller in the immediate vicinity of
the control box, it can operate your plow’s winch. Be aware there is danger of
unexpected movement of the winch and blade.
5. 5XQWKHKDUGZLUHGFRQWUROOHDGVRWKDWWKHVZLWFK\¿JJRHVLQWRWKHFDE
RIWKHYHKLFOHDQGWKHSOXJX¿JFRQQHFWVWRWKHVRFNHWLQWKHWRSRIWKH
FRQWUROER[W¿J
WARNING: Never stand between the vehicle and the blade nor stand within
3 m (10 feet) of a blade in motion. Moving or falling blades can cause serious
personal harm.
DK2 Universal Plow Manual v.210226
En.14 DK2 Avalanche man.
ENGLISH
WINCH / ACTUATOR WIRING DIAGRAM
Red
Black
Red
Red
Black
Black
12 volt
Vehicle Battery
Red
Black
-
+
or
winch
actuator
L
J
N
U
T
S
On Your
Plow
Inside
Your
Vehicle
In the
Engine
Compart-
ment
CAUTION: Before
working on the winch or the
wiring in your vehicle,
disconnect the battery and
any other power sources.
CAUTION: When
securing winch connector
leads to posts be sure to
NOT over tighten nuts as
this will damage winch and
void warranty
NOTE: The 35 amp circuit
breaker is necessary to prevent
possible electrical damage to
either the winch or the vehicle’s
electrical system.
NOTE: Do not connect the
black (negative ground) wire to
the vehicle chassis or bodywork.
It must lead directly to the
negative battery terminal.
NOTE: Mount
the control box
securely, away
from moving parts
and sources of
heat.
NOTE: Apply electrical contact
grease to all connections to
prevent corrosion
NOTE: An actuator (below)
may be subbed instead of the
winch (shown above).
IN = raise blade
OUT = lower blade
DK2 Universal Plow Manual v.210226
v.190702 En.15
ENGLISH
OPERATING PROCEDURES
OPTIONAL LIGHT KIT
Wiring for the optional Snow Plow lights must be run and connected separately,
either connected to the vehicle auxiliary lighting or separately switched. Switching
for the light bar is at the top of the winch support tower.
CAUTION! Be sure that the Snow Plow lights are properly aimed when the
Snow Plow is mounted on the vehicle, since its weight and the weight of any
EDOODVWZLOOD௺HFWWKHZD\WKHYHKLFOHVLWVRQWKHURDG
OPERATION
WARNING!
Always inspect Snow Plow components, connections, and fasteners for wear
or damage every time you attach or detach the Snow Plow. Worn or damaged
components may allow the Snow Plow to fail without warning, resulting in
serious injury or vehicle damage.
%HIRUHSORZLQJWKH¿UVWWLPHEHVXUHDOO¿[WXUHVFRQQHFWLRQVDQGSDUWVDUHWLJKW
and properly aligned.
1. Lift the plow using the control for the winch.
2. The plow angle can now be adjusted using the handle to release the angle lock
pin from the holes in the D frame. Move the handle away from the blade toward
the front of the vehicle and then rotate the blade and D frame. The plow can be
positioned at an angle to the left and to the right of the line of travel or straight
across the front of the vehicle. Releasing the handle will allow the spring-loaded
pin to fall into the appropriate hole in the back of the D frame to hold its position
3. $IWHUWKH¿UVWXVHLWLVUHFRPPHQGHGWKDWDOOEROWVLQWKHDVVHPEO\DUHFKHFNHG
and re-tightened.
4. 2-wheel-drive vehicles and some others may have lower clearance. This will
likely be further reduced by the front mount as well as the added weight of the
plow. You may feel it helpful to adding spring height or increasing tire size to
SURYLGHH[WUDFOHDUDQFHQHHGHG7KRXJKSORZLQJDELOLW\ZLOOQRWEHDႇHFWHG
because of its extension ahead of the front wheels, there is an increased
likelihood of catching the plow assembly on raised or uneven surfaces.
5. This plow was intended to ease the clearance of newly fallen snow. The
DK2 Snow Plow is not intended to clear the snow deposits created by large
municipal or commercial Snow Plows, which contain heavy compacted, frozen
lumps of snow and ice, and could damage the plow and vehicle. Do not use it
for removing or pushing excessive amounts of snow, nor for ice, sand or gravel.
6. Mainly because of the design of the blade elevation and lowering mechanism,
back-dragging with this unit is not practical nor recommended.
WARNING! With heavier, full-sized vehicles, mainly through momentum, it
may be easier to damage the plow assembly. Cautious use will help extend your
years of trouble-free service.
PLOWING INSTRUCTIONS
7KH'.6QRZ3ORZLVLQWHQGHGIRUOLJKWSHUVRQDOXVH,WZLOOHႇHFWLYHO\UHPRYH
snow from parking lots, lanes, and driveways.
To ensure long life for your Snow Plow, please observe these
fundamental instructions and notes:
1. Before beginning to plow, always check the main frame and the custom mount
are correctly installed and secured using the two quick mount locking plates.
Pull strongly forward on the plow. It should not move out of the front mount.
2. In heavy, continuing snowfalls, do not delay; plow regularly every 8 to 15 cm
(3 to 6 inches) of snow accumulation. With heavy, wet snow increase the
frequency.
DK2 Universal Plow Manual v.210226
En.16 DK2 Avalanche man.
ENGLISH
OPERATION
3. To plow higher snow drifts, raise the blade and remove layer of snow from the
top, lowering the blade by degrees on successive passes until the full depth is
removed.
4. Do not allow the snow to become icy. Plowing immediately after each snowfall
reduces the possibility the plow be used to break through ice.
5. Be familiar with the area being plowed or have someone who is familiar point
RXWKD]DUGV([HUFLVHFDXWLRQEHFDXVHKLGGHQREVWDFOHVFDQLQÀLFWVHYHUH
damage to both plow and vehicle.
6. Keep a distance of a metre (3 ft.) from obstacles such as building walls,
telephone poles, and gates because the vehicle may slip sideways and cause
the plow to contact them.
7. Ramming into a pile of snow will void your warranty and may cause damage to
your vehicle. This plow is not designed for ice blocks
8. Do not attempt plowing snow at speeds above 15 km/h (10 mph). Faster may
overload the unit or contribute to loss of control of the vehicle.
9. Should the plow appear to hop when plowing, a reduction in speed is
recommended.
10. The DK2 Snow Plow will, by design, trip forward if overloaded or on striking
an obstacle buried under the snow. The trip springs will then pull it back to the
correct position. Before carrying on with caution, it is prudent to search out any
hidden obstacles.
11. Before backing up, elevate the plow.
12. Make it a practice to lower the blade to the ground every time the vehicle is
parked.
13. Do not leave the plow mounted on the vehicle between uses. It is easy to
remove and re-attach.
14. 'RQRWOHWLFHDQGVQRZEXLOGXSRQWKHZLQFK&OHDULWRႇIUHTXHQWO\VRWKH
blade’s raising and lowering functions are not impeded. If stored outside, cover
the winch assembly.
15. NOT DESIGNED FOR TRANSPORTATION ON PUBLIC ROADS. In most
jurisdictions, driving on highways with a plow attached to your vehicle requires
a lighting kit with turn signals as well as a safety retention chain to prevent the
SORZIDOOLQJRႇWKHYHKLFOH&RQVXOWORFDOUHJXODWLRQV
NOTE: Travelling at speeds above 15 km/h (10 mph) with a plow attached
obstructs the vehicle’s cool air intake and may cause engine overheating.
PLOWING LANES
NOTE: Always begin the season plowing lanes as widely as you can. As the
season progresses, maintenance of lane width is easier if there is room to move
the subsequent snowfalls to.
Procedure:
z Set the plow at an angle and move down the lane pushing the snow as close
as possible to the edge where the snow will be piled. Stay clear of any ditches,
trees, buildings and other obstacles along the lane.
z When you reach the end of the lane, turn the vehicle around and return going
down the other side of the lane, building up a second pile of snow, without
changing the angle of the plow.
z Run along the edges again, repeating this action and push the snow pile back
incrementally further on each pass.
DK2 Universal Plow Manual v.210226
v.190702 En.17
ENGLISH
OPERATION
PLOWING PARKING LOTS
NOTE: Always begin the season plowing parking lots as widely on all sides
as you can. As the season progresses, maintenance of the width of the cleared
area is easier if there is more room to move the subsequent snowfalls to.
Procedure:
z As a rule, plow outward from the centre to one edge, then start again from the
centre and plow outward to the other side.
z Set the plow at 38° and drive down the centre of the parking lot to the far side.
z Stop before ramming the snow pile. Do not use the plow to stack the snow.
z Raise the plow blade.
z Reverse to the spot you started from.
z Plow DQRYHUODSSLQJUXQSDUDOOHOWRWKH¿UVW
z Raise the plow and continue in the same vein until one half of the parking lot is
cleared.
z Get out and re-set the plow to 38° on the opposite side.
z Starting from the centre again, plow overlapping strips towards the other edge
of the parking lot.
TIPS AND TRICKS
Staking – Before snow even begins to fall, use stakes or wands to mark the edges
of places that need to be plowed, so that you can plow safely and neatly without
damaging the surrounding lawns and gardens. You can also mark hydrants, utility
boxes, gas meters, sewer vent pipes, etc.
Drains – Through the season, ensure driveway drains remain clear and
unobstructed, allowing snow an escape when it melts and less opportunity to re-
freeze.
Speed – Plowing requires a safe, manageable speed limit, generally 15 km/h (10
mph). Faster speed reduces your visibility by pushing or blowing snow onto the
windshield. If you hit an obstruction while plowing, the faster you’re going, the
greater the potential for personal injury or damage to equipment.
Plan – Think of the season ahead when determining where to push snow. Start
snow banks back far enough that you have room for future snowfalls. Also, try to
SXVKVQRZDZD\IURPEXLOGLQJV¿UVWLISRVVLEOH
Stacking – As you near the far side of the lot, reduce speed and raise the blade to
prevent scraping turf, as well as to help stack the snow. Do not stack snow with the
blade set at an angle.
Overloading – Allow the snow depth and water content to determine the width of
your pass, or how much blade overlap you use for each pass. Move just enough
VQRZZLWKHDFKSDVVWRFOHDUHႈFLHQWO\ZLWKRXWRYHUORDGLQJ\RXUHTXLSPHQWWKH
plow or vehicle.
Back-dragging – A common technique used in plowing driveways more than
three car lengths long, back-dragging may not be practical with a winch operated,
gravity-lowered plow. It involves driving forward to the starting point (usually the
garage door), dropping the blade, and pulling the snow back at least the length of
your vehicle plus plow (about two car lengths). Repeat the process across the full
width of the driveway. Turn around and back into the area just back-dragged clear
and push the snow to where the snow will be piled.
Angle – $EODGHVHWDWDQDQJOHLVPRUHHႇHFWLYHIRUFXWWLQJDQGFOHDULQJKDUG
packed snow.
Traction – %DOODVWDQGVQRZFKDLQVZKHUHDOORZHGDUHHႇHFWLYHZD\VWRLQFUHDVH
traction. Plowing deep snow requires a steady movement of the vehicle.
DK2 Universal Plow Manual v.210226
En.18 DK2 Avalanche man.
ENGLISH
DETACHING THE SNOW PLOW
1. Drive the vehicle to a clear area.
2. Raise the blade.
3. /RZHUWKHÀLSGRZQFDVWRUVDQGORZHUWKHUHDUVXSSRUWSODWH
Secure with pins.
4. Lower the blade.
5. Disconnect the electrical connections.
6. Remove the two locking plates from the custom mount.
7. Roll the plow to its storage place.
NOTE: After disconnection of the Snow Plow, always apply dielectric grease
to the electrical connectors and plugs, maintaining the protective coating on the
terminals.
NOTE: Cover the electrical connectors with the caps supplied and cover the
winch if stored outdoors.
8. To re-attach the Snow Plow to the vehicle, reverse the process above.
TROUBLESHOOTING
'LႈFXOWLHVZLWK\RXU'HWDLO.SORZ"3OHDVHUHIHUWRWKHWURXEOHVKRRWLQJWLSV
below. They are intended as a guide to assist in resolving some common technical
problems and making helpful simple adjustments. For more assistance, please
contact, toll-free, the Detail K2 customer service department at 1(888) 277.6960.
THE PLOW BLADE ROCKS OR TIPS FROM SIDE TO SIDE.
z It is normal for the whole assembly to rock back and forth when mounted on a
vehicle, with the plow blade moving side to side from 20 to 25 cm (8 to 10 in.)
7KLVFRPSHQVDWHVIRUGLႇHUHQFHVLQWHUUDLQEHWZHHQZKDWWKHSORZULGHVRQDQG
what the vehicle is riding on. It should not be reduced with shims or washers.
z If the rocking is excessive, check the pivot bolt to ensure that there is no more
than 6 mm (1/4”) of play. You can tighten the lock nut, if need be.
z The springs and eye bolts may not have enough tension. If the springs look as
though they are loose, loosen the inner nuts and re-tighten the Nylock nuts to
the point where the springs are just tight. Then turn the Nylock nut, shortening
the take-up by 6 mm (1/4 inch) so the springs open slightly. Snug up the inner
M12 nut to hold the assembly tight.
THE WINCH STRAP IS BROKEN OR BREAKING.
z Broken straps are often the result of a lack of free movement in the U-bolt, at
the point the strap is fastened to the A frame. Be sure that the lock nuts on the
8EROWDOORZLWVXႈFLHQWSOD\
THE WINCH DOES NOT START, OR IT HESITATES.
CAUTION! Before working on the winch or the wiring in your vehicle,
disconnect the battery and any other power sources.
z Check that the battery cable is securely connected to the battery’s negative
terminal. Do not connect the black (negative ground) wire to the vehicle chassis
or bodywork. It must lead directly to the negative battery terminal.
z Check that the control box switch (in the engine compartment) is “ON”.
z Check that the winch contacts and the two 2” plug connectors are tight and
free of corrosion or dirt. Dielectric grease works well to protect electrical
connections.
OPERATION
DK2 Universal Plow Manual v.210226
v.190702 En.19
ENGLISH
PLOW OPERATION WORKS OPPOSITE TO THE
DIRECTIONS ON THE CONTROLLER LHEODGHOLIWVZKHQź
button is pressed and vice versa)
z Check that the red lead is connected to the positive (upper) terminal on the
winch, and the black lead connected to the negative (lower) winch terminal.
THE WIRING, CONTROL SWITCH OR CONTROL BOX ARE
H O T.
z Be sure that a circuit breaker has been installed between the red battery cable
and the battery’s positive terminal. The breaker bracket must be connected
between the battery and the brass terminal on the circuit breaker.
MAINTENANCE
REMINDER The Detail K2 plow was designed for personal use ONLY and not
rated for commercial use.
Using it in commercial applications or travelling above the recommended speeds
will result in us voiding your warranty. It can also cause serious damage to the
plow, or to your vehicle as well as possible personal injury.
Detail K2 Inc. recommends the following general maintenance
information:
z Continuous heavy operation may demand a more intensive service regimen.
Snow Plowing will subject any vehicle to very heavy demands. As a result,
thorough inspection and bringing both the Snow Plow and the vehicle up to the
best possible operating condition is extremely important.
z Before the beginning the plowing season, and after each use, inspect both the
vehicle and Snow Plow.
z Lubricate all moving parts with synthetic grease. Check all electrical
connections for corrosion or wear.
PRE
-
SEASON VEHICLE MAINTENANCE
z Have all scheduled vehicle maintenance performed as recommended by the
manufacturer.
z In DGGLWLRQWRJHQHUDOO\NHHSLQJHTXLSPHQWLQRUGHUHQVXUHVSHFL¿FDOO\WKDW
1. Windshield wipers, heaters, and lights are working correctly
2. (PHUJHQF\ÀDVKHUOLJKWVDUHHQJDJHGWRLQFUHDVHYLVLELOLW\DQGVDIHW\
3. Your vehicle is equipped with chains when necessary.
4. The operator uses protective clothing and rubber gloves when handling
caustic snow-melting chemicals.
DK2 Universal Plow Manual v.210226
En.20 DK2 Avalanche man.
ENGLISH
WINCH PLOW PARTS LIST
NOTE: ISome items vary in size dependant on the length of the plow. When
ordering parts, be sure to specify your Snow Plow model number as well as the
item number from the parts list.
No.. DESCRIPTION Qty.
1 Rubber 1
2 'HÀHFWRU 2
3 Scraper (long) 1
4 D-frame 1
5 A-frame 1
6 Skid shoe holder 2
7 Skid shoe 2
8 Eyebolt 2
9 Spring 2
10 U-bolt 1
11 Pivot bolt sleeve 1
12 Clevis pin 3
13 Cap 2
14 Carriage bolt M10 x 25 - grade 8 22
15 Nylock nut M10 27
16 Nylock nut M12 4
17 Nylock nut M12 9
18 Nut M18 2
19 Nylock nut M18 2
20 Cotter pin 3
21 Washer 16 mm 2
22 Hex bolt M16x75 - grade 8 1
23 Nylock nut M16 1
24 Nut M12 2
25 Winch 1
26 Blade (right) 1
27 Blade (left) 1
28 Scraper (short) 2
29 'HÀHFWRU 1
30 Hex bolt M10 x 25 - grade 8 3
31 Frame pin 2
32 Lock pin 1
33 Blade-angle locking handle 1
No.. DESCRIPTION Qty.
34 Pin 1
35 Spring 1
36 Handle knob 1
37 Hex bolt M8 x 52 – grade 8 4
38 Hex bolt M8 x 52 – grade 8 18
39 Hex bolt M8 x 52 – grade 8 2
40 Hex bolt M8 x 52 – grade 8 1
41 Hex bolt M8 x 52 – grade 8 1
42 Washer 10 mm 30
43 Washer 12 mm 18
44 Washer 18 mm 4
45 Washer 8 mm 34
46 Fixed castor 2
47 Marker bolt 2
48 Marker 2
49 Hex bolt M8 8
50 Chain 1
51 Frame support 1
52 Castor support (right) 1
53 Castor support (left) 1
54 Pin 2
55 Hex Bolt M12 x 75 grade 8 2
56 B-style Pin 2
57 Rear shoe support with foot 1
58 Snapper pin 1
59 Cap 1
60 Safety chain 1
61 Safety clips 2
62 T-frame 1
63 %ODGHVWLႇHQHUSORZHQG 2
64 %ODGHVWLႇHQHUPLGGOHVHFWLRQ 2
65 %ODGHVWLႇHQHUYHKLFOHPRXQWHQG 2
66 %ODGHVWLႇHQHUEROW 2
DK2 Universal Plow Manual v.210226
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