Tripp Lite APSWX-Series Solar Sinewave Inverter Charger Le manuel du propriétaire

Taper
Le manuel du propriétaire
1
Owner’s Manual
APSWX-Series
230V Sine Wave Solar
Inverter/Chargers with
Integrated MPPT Charge
Controller
Models: APSWX4KP48VMPPT, APSWX6KP48VMPPT
(Series Numbers: AG-057D, AG-057E)
1111 W. 35th Street, Chicago, IL 60609 USA • tripplite.com/support
Copyright © 2023 Tripp Lite. All rights reserved.
Español 30 • Français 59 • Deutsch 88
WARRANTY REGISTRATION
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2
1. Overview 3
1.1 Introduction 3
1.2 Important Safety 3
Instructions
1.3 Package Contents 4
2. Features 5
2.1 Features Overview 5
2.2 System Architecture 5
2.2.1 FeatureIdentication 5
2.2.2 LCD and Control Panel 6
Overview
2.2.3 Function Keys 6
2.2.4 LCD Information 7
2.3
Power Conguration Modes
8
2.3.1 Utility First 8
2.3.2 PV First 8
2.3.3 Battery First 9
2.3.4 Hybrid Modes 9
3. Installation 11
3.1 Site Preparation 11
3.2 Inverter Installation 11
(Single and Parallel Modes)
3.3 Battery Sizing and 12
Wiring Connections
3.4 AC Input/Output 13
Connections
3.5 PV Connections 14
3.5.1 Wiring PV Modules 15
to Inverter
3.6 Communication 15
Connections
4. Operation 16
4.1 Power On/Off 16
4.2 Operation and 16
Display Panel
4.3 LCD Conguration Mode 16
4.4 Parallel Operation 20
4.4.1 Single-Phase Parallel 20
Conguration
4.4.2 3-Phase Parallel 22
Conguration
4.5 Fault Code Reference 24
4.6 Warning Indicators 24
5. Troubleshooting 25
6. Service 28
7. Maintenance 28
8. Specications 28
9. Warranty and 29
Regulatory Compliance
Table of Contents
3
1 Overview
1.1 Introduction
Thank you for purchasing your Tripp Lite APSWX-Series Solar Sinewave Inverter/Charger. The multi-function design
keeps equipment running on AC mains power or alternative power sources in your application. The built-in AC/DC charger
and MPPT charge controller hybrid-charging system can utilize AC power, solar power or a combination of both to ensure
the battery system is charged and ready when you need it most. The front control panel with LCD provides real-time
readout of all system functions as well as robust conguration options to meet the needs of various user applications.
Advanced parallel functionality supports daisy chaining of up to nine units for increased capacity in single-phase or
3-phase power congurations.
1.2 Important Safety Instructions
This section contains important safety and operating instructions. Read carefully and follow all installation, operation,
and maintenance instructions before using this product.
Caution: To reduce the risk of injury, charge only deep-cycle lead-acid type rechargeable batteries. Other battery types
may burst, causing personal injury and damage.
To reduce the risk of electric shock, do not dissemble the unit while in operation. Only qualied personnel should service
the unit. There are no user-replaceable parts inside.
Warning: The unit(s) should be powered o and all wiring disconnected before servicing or maintenance is performed.
The inverter is non-isolated and should only be used in PV modules that are single crystalline, poly-crystalline with
Class A-rating or CIGS modules. To avoid malfunction, do not connect any PV modules that allow current leakage ow
to the inverter. When using CIGS modules, make sure they are not grounded.
Caution: When connecting to a solar energy source, it is recommended you use a PV junction box with surge
protection. Otherwise, damage can occur to the inverter.
Device symbol identication:
CAUTION! High temperature operation
DANGER! Electric shock hazard
WARNING! Allow at least 1 minute for stored energy to dissipate prior to maintenance
CAUTION! 2 or more inverters sharing the same solar panel group poses an electric shock hazard
4
1 Overview
1.3 Package Contents
Inspect the packaging and unit for any damage prior to installation. Ensure the following are included with the Inverter/
Charger:
APSWX-Series Sinewave
Solar Inverter/Charger (1)
Strain Relief Bracket (1)
Strain Relief Bracket Screws
DB9-to-RJ45 cable (1)
Parallel connection kit (1)
Owner’s Manual (1)
5
2. Features
2.1 Features Overview
Hybrid solar inverter (on/o-grid capable)
Output power factor: PF = 1.0
On-grid with energy storage
AC/solar charge priority
Intelligent battery charging for optimized battery performance
AC mains or generator power compatibility
Fault protection modes: overload, over-temperature, short circuit, battery low voltage
External remote monitoring
Parallel operation with up to 9 units
2.2 System Architecture
2.2.1 Feature Identication
1
3 4 9 5
11
2 10 6 7
8
1 AC Input
2 AC Output
3 RS-232 Port
4 USB Port
5 PV Input
6 Parallel Ports
7 DC Input
8 ON/OFF Switch
9 Generator Dry Contact
10 Current Sharing Ports
11 Circuit Breaker
12 Strain Relief Bracket
(Not Shown)
6
2. Features
2.2.2 LCD and Control Panel Overview
LED Indicator(s) LED Color LED Status Description
Green
Solid On AC output is by AC mains in Line mode
Flashing AC output is powered by
battery Output is powered by PV
Green Solid On Battery is fully charged
Flashing Battery is charging
Red Solid On A fault condition has occurred
Flashing A warning condition is present
2.2.3 Function Keys
Function Keys Description
ESC Press to exit conguration mode
UP Go to previous selection
DOWN Go to next selection
ENTER To enter or conrm a selection in conguration mode
LCD Display
LED Indicators
Function Keys
7
2.2.4 LCD Information
LCD Display
Icons Description
Input Sources
AC input preset
PV panel input in use
Input LCD display information
Indicates Input voltage, Input frequency, battery voltage, PV voltage, PV2 voltage, Charger cur-
rent
Middle LCD display icons
Settings Mode
Warnings and Fault codes. Flashing with warning codes. Solid On with fault codes
Output LCD display information
Indicates the output voltage, output frequency, load percent, load, VA, load in watts, DC discharging
current
Battery information
Indicates battery level percentage during use or charging: 0-25%, 25-49%, 50-74%, 75-100%
Load Information
Indicates load level by percentage bar
0-25% 26-50% 51-75% 76-100%
Indicates overload condition occurred
Operating Modes
Connected to AC Mains
Connected to PV panels
Solar charger is working
Indicates the DC/AC inverter circuit is working
Indicates unit alarm is disabled: press and hold the “ESC” key for 3 seconds to enable/disable
2. Features
8
2. Features
2.3 Power Conguration Modes
2.3.1 Utility First
Utility will power the connected load and charge the battery system. If solar power is available, both AC + solar power will
charge battery system.
2.3.2 PV First
Solar energy powers the connected load through the inverter and charges the battery system. Utility power is in an on-
demand state to take over if the solar energy can no longer power the connected load and charge the battery system.
Utility power input
Utility power input
Solar power input
Solar power input
Charging
Charging
To load
To load
9
2. Features
2.3.3 Battery First
The battery system will supply power to the connected load as rst priority. If the voltage gets too low and utility or
generator power is present, utility power or generator power will take over and supply power to the connected loads and
recharge the battery system. Once the battery system is recharged, the Inverter/Charger will switch back to the battery
system to supply power to the connected load.
2.3.4 Hybrid Modes
Solar + Utility: Solar energy provides power to the connected loads as the rst priority. If solar energy is not sucient to
power all loads, utility will supply power to the connected loads at the same time while charging the battery.
Utility power input To load
Utility power input
Solar power input
Charging
Discharging
To load
10
2. Features
Solar First + Utility without Battery: Solar energy provides power to the connected loads as the rst priority. If solar
energy is not sucient to power all loads, utility will supply power to connected loads at the same time.*
*Feed-In to Grid (Optional): In Utility First, PV First and Hybrid modes, the feed-to-grid option allows any unused excess solar energy
for energy storage or loads to be sent back to the grid.
Utility power input
Feed-in to grid*
Solar power input
To load
11
3. Installation
3.1 Site Preparation
1. The recommended mounting position is vertical wall mount.
2. Mount the Inverter/Charger on a solid vertical surface made of non-ammable construction materials.
3.2 Inverter Installation (Single and Parallel Modes)
1. See section 1.3 Package Contents to ensure all necessary parts are available for the Inverter/Charger installation and
operation.
2. Mark the mounting location(s) where the Inverter/Charger will be installed.
3. Install the Inverter/Charger at a height that allows easy visibility of the LCD at all times.
4. For proper air circulation and heat dissipation, make sure there is a minimum of 20 cm distance on each side and 50
cm distance from bottom of the unit (see Figure 3.2A).
Figure 3.2A
5. In single-phase and 3-phase parallel modes, mount each inverter at least 20 cm apart (see Figure 3.2B).
Figure 3.2B
6. The ambient temperature should be between 0°C and 50°C to ensure optimal operation.
7. Make sure to provide sucient space as shown in Figure 3.2A and Figure 3.2B to guarantee sucient heat dissipation
and provide adequate space for proper clearance of wiring and communication connections.
8. Secure the Strain Relief bracket to the APS using two (2) included mounting screws below the AC Output wiring pass-
through. After the AC wiring is installed, secure wiring with the included zip ties.
20 cm
20 cm 20 cm
20 cm
50 cm
50 cm
12
3. Installation
3.3 Battery Sizing and Wiring Connections
Important: It is recommended you use “Deep Cycle” batteries to receive optimum performance from your
Inverter/Charger. Do not use starting batteries or batteries rated in Cold Cranking Amps (CCA). If the batteries
you connect to the Inverter/Charger are not true Deep Cycle batteries, their operational lifetimes may be
signicantlyshortened.IfyouareusingthesamebatterybanktopowertheInverter/ChargeraswellasDCloads,
your battery bank will need to be appropriately sized (larger loads will require a battery bank with a larger amp-
hourcapacity).Otherwise,theoperationallifetimesofthebatteriesmaybesignicantlyreduced.
Wet-Cell (vented) or Gel-Cell/Absorbed Glass Mat (sealed) batteries are preferred. 6-volt “golf cart”, Marine Deep-
Cycle or 8D Deep-Cycle batteries in series-parallel connection are also acceptable. Auxiliary batteries must be
identical to the vehicle batteries if they are connected to each other.
Batteries can produce extremely high currents. Review both the important safety instructions at the beginning of
this manual and the battery suppliers precautions before installing the inverter and batteries.
1. Select a 48V battery system that will provide your Inverter/Charger with proper DC voltage and amp-hour
capacity to support your application. Even though Tripp Lite Inverter/Chargers are highly ecient at DC-to-AC
inversion, their rated output capacities are limited by the total amp-hour capacity of connected batteries.
2. Determine the total wattage of your application. Add the wattage ratings of all equipment you will connect to your
Inverter/Charger. Wattage ratings are usually listed in equipment manuals or on nameplates. If your equipment is rated
in amps, multiply that number times AC utility voltage to determine the estimated watts. (Example: a drill requires 2.8
amps. 2.8 amps × 230 volts = 640 watts.)
3. Determine the DC battery amps required. Divide the total wattage required (from step 2 above) by the nominal
battery voltage to determine the DC amps required.
4. Estimate battery amp-hours required. Multiply the DC amps required (from step 2 above) by the number of hours
you estimate you will operate equipment exclusively from battery power before recharging batteries with utility- or
generator-supplied AC power. Compensate for ineciency by multiplying this number by 1.2. This will provide a rough
estimate of how many amp-hours of battery power (from one or several batteries) you should connect to your Inverter/
Charger.
Note: Battery amp-hour ratings are usually given for a 20-hour discharge rate. Actual amp-hour capacities are less when batteries
are discharged at faster rates. For example, batteries discharged in 55 minutes provide only 50% of their listed amp-hour ratings,
while batteries discharged in 9 minutes provide as little as 30% of their amp-hour ratings.
5. Estimate battery recharge rate required. You must allow your batteries to recharge long enough to replace the
charge lost during inverter operation, or else you will eventually run down your batteries. To estimate the minimum
amount of time needed to recharge the batteries in your application, divide the required battery amp-hours (from step 4
above) by the Inverter/Charger’s rated AC/DC Charger, Solar Charger or AC/DC + Solar charger combined.
6. Determine battery location. Batteries should be installed in an accessible location with good access to the battery
caps and terminals. At least 2 ft. (60 cm) of overhead clearance is recommended. Batteries must be located as close
as possible to the inverter. Do not install the inverter in the same compartment with non-sealed batteries (sealed
batteries are acceptable). The gasses produced by non-sealed batteries during charging are highly corrosive and will
shorten the life of the inverter.
7. Batteries should be installed in a locked enclosure or room. The enclosure should be well ventilated to prevent
accumulation of hydrogen gasses that are released during the battery charging process. The enclosure should be
made of acid-resistant material or coated with an acid-resistant nish to prevent corrosion from spilled electrolyte and
released fumes. If the batteries are located outdoors, the enclosure should be rainproof and contain mesh screens to
prevent insects and rodents from entering. Before installing the batteries in the enclosure, cover the bottom with a layer
of baking soda to neutralize any acid spills.
13
3. Installation
8. Connecting DC batteries. Though your Inverter/Charger is a high-eciency converter of electricity, its rated output
capacity is limited by the length and gauge of the cabling running from the battery to the unit. Use the shortest length
and largest diameter cabling to provide maximum performance (see table below). Shorter and heavier-gauge cabling
reduces DC voltage drop and permits maximum transfer of current. Your Inverter/Charger is capable of delivering peak
wattage at up to 200% of its rated continuous wattage output for brief periods of time. Heavier-gauge cabling should
be used when continuously operating heavy-draw equipment under these conditions. Tighten your Inverter/Charger
and battery terminals to approximately 3.5 Newton-meters of torque to establish an ecient connection and to prevent
excessive heating at the connection. Insucient tightening of the terminals could void your warranty.
Maximum Recommended DC Cable Length
Model Output Capacity (Watts)
Recommended Wire
Gauge
Terminal Torque
Rating (N•m)
APSWX4KP48VMPPT 3200 12 AWG 3.5
APSWX6KP48VMPPT 5500 10 AWG 3.5
9. Connect the fuse. Tripp Lite recommends you connect the battery to your Inverter/Chargers DC terminals with wiring
that includes a fuse and fuse block or DC circuit breaker within 46 cm of the battery positive. The fuse’s rating must
equal or exceed the minimum DC fuse rating shown on the Inverter/Charger’s nameplate. Refer to Figure 3.3A for
proper fuse placement. The battery wire with the fuse should not be grounded.
Figure 3.3: 48V DC Battery System
3.4 AC Input/Output Connections
CAUTION! Before connecting to an AC input power source, install a separate AC breaker between the inverter and AC
input power source. This will ensure the inverter can be securely disconnected during maintenance and fully protected
from any AC input overcurrent. The recommended AC breaker is 32A for 3kVA and 50A for 5.5kVA. There are two terminal
blocks marked “IN” and “OUT”. DO NOT connect input and output connectors incorrectly.
CAUTION: AC leakage current detection: at the input and output of the inverter, the AC circuit should be able to withstand
50 Hz, 1500V AC, I<10mA.
CAUTION: AC output conguration: Floating
CAUTION: If you need to be connected to the grid, an isolation transformer must be installed at the input.
10kVA/10kW/220Vac/220VAC isolation transformer must meet the certication requirements of IEC-60364.
AC INPUT AC OUTPUT
G L N G L N
Yellow-green brown blue Yellow-green brown blue
Inverter
12V 12V 12V 12V
14
3. Installation
WARNING! All wiring must be performed by qualied personnel. It is critically important for system safety and ecient
operation to use appropriate cable for AC input connections. To reduce risk of injury, please use the proper recommended
cable size as shown in the table below.
Model Gauge (AWG) Cable (mm2) Torque Rating
APSWX4KP48VMPPT 12 4 1.2 N•m
APSWX6KP48VMPPT 10 6 1.1 N•m
3.5 PV Connections
Your Tripp Lite Inverter/Charger includes a built-in MPPT Solar Charge Controller. A set of PV Input connections attach to
an array of PV modules for O-Grid/Hybrid (AC + Solar) applications.
CAUTION! Before PV modules can be connected to the Inverter/Charger, it is highly recommended to install a separate
DC disconnection switch between the inverter and the PV modules.
WARNING! It is very important for system safety and ecient operation to use appropriate cable for PV module
connections. To reduce the risk of injury, please use the proper cable size as shown in the table below.
Model Gauge (AWG) Cable (mm2) Torque Rating
All models 12 4 1.2 N•m
WARNING! To avoid inverter malfunction, do not connect any PV modules with possible leakage current to the inverter
(i.e. PV modules that are grounded).
It is recommended to use a PV junction box with surge protection to protect against lightning and voltage uctuations.
Because the Inverter/Charger is non-isolated, only three types of PV modules should be used:
• Single-crystalline
• Poly-crystalline with class A-rating
• CIGS
When selecting a PV module, make sure the open circuit voltage of the PV modules do not exceed the maximum PV
array open circuit voltage supported by the inverter.
Max PV Array Open Circuit Voltage PV Array MPPT Voltage Range
450V DC 120V DC~450V DC
Solar Array Application Examples
Solar Panel Spec: 250Wp
Vmp: 30.1V DC
Imp: 8.3A
Voc: 37.7Vdc
Isc: 8.4A
Solar Input Panel Qty. Total Input Power
Min. in serial: 6 pcs.
Max. in serial: 11 pcs.
6 panels in series 6 panels 1500W
9 panels in series 9 panels 2250W
10 panels in series 10 panels 2500W
9 panels in series and 2 in parallel 18 panels 4500W
10 panels in series parallel (2x) in parallel 20 panels 4500W
15
3.5.1 Wiring PV Modules to Inverter
1. Remove insulation about 0.4 in. (10 mm) for both positive and negative conductors.
2. The use of ferruled ends on the positive and negative ends with proper crimping tool is recommended.
3. Reattach the bottom cover to the inverter with supplied screws.
3.6 Communication Connections
1. The RS-232 (DB9) port supports wireless remote monitoring modules.
3. Installation
16
4. Operation
4.1 Power On/Off
Once the unit is properly installed and connections are secure, move the On/O switch to the ON position.
ON (I): The APS will power ON and supply power to connected loads from Utility, PV or battery power. In Utility Mode or
PV Mode, the APS will also charge the battery system.
OFF (O): The APS AC output is OFF, but will charge batteries if utility or PV input power is present. If Utility and/or PV is
no longer present, the unit will shut down.
4.2 Operation and Display Panel
The LCD operation panel (Figure 4.2A) is located on the front of the inverter. LED indicators are also present for quick
indication of power state, charging and fault conditions.
Figure 4.2A – LCD Operation Panel
4.3 LCD Conguration Mode
Once the unit is powered on, press and hold the Enter button for 3 seconds. The unit will enter Conguration mode.
Program Code Function Selectable Options Description
00 Exit Conguration
Mode
Press and hold the ESC button for 3 seconds to exit
settings. Pressing and holding while in Line mode will
mute the system’s audible alarm.
01 Output Source
Priority Selection
Utility First (Default) When utility power is present, it will power the connected
loads. It will also charge the battery system using AC
and solar energy at the same time. When power is lost,
the inverter will power the load from the connected
battery system or solar energy.
Solar First
Solar energy provides power to the loads as the rst priority.
When solar energy is sucient, the extra energy will charge
the battery. When solar energy is insucient for load,
batteries and solar will supply power to the loads at the
same time. When solar energy and batteries are insucient
or solar energy is unavailable, utility power is provided to
the loads and charges the battery at the same time.
Battery First Battery energy provides power to the loads as rst
priority. Utility power will only supply the connected loads
when battery low-level warning voltage or the set point
has been reached.
Solar + Utility Solar energy provides power to the connected loads as
the rst priority. If solar energy is not sucient to power
all loads, utility energy will supply power to the loads at
the same time.
17
Program Code Function Selectable Options Description
02 Output Voltage
220V AC
To take eect, the system must be restarted in order to
change the output voltage.
230V AC (Default)
240V AC
03 Output Frequency
50 Hz (Default)
To take eect, the system must be restarted in order to
change the output frequency.
60 Hz
04 Battery Type
AGM (Default) If you choose to use Absorbed Glass Mat (AGM) or
Sealed Lead-Acid (SLA) deep cycle batteries, the
default setting of “AGN” should selected.
Flooded If you choose to use ooded deep-cycle marine
batteries, set the battery type to “FLd”.
No Battery If the inverter application is without battery, program
code 04 must be set to “Nbt”.
User-Dened If "User-Dened" is selected, the battery charge voltage
and low DC cuto voltage can be set up in programs 05
and 06.
05 Bulk Charge
Voltage
48V Model Default
Setting: 56.0
48V model: 56.0V DC (default)
Setting range: 48V to 60V
Setting increase or decrease of 0.1V.
Note: If self-dened is selected in program 04, this program
can be set up.
06 Floating Charge
Voltage
48V Model Default
Setting: 54.0
48V model: 54.0V DC (default)
Setting range: 48V to 60V
Setting increase or decrease of 0.1V.
Note: If self-dened is selected in program 04, this program
can be set up.
07 Low Voltage Alarm
48V Model Default
Setting: 44.0 48V model: 44.0V DC (default)
Setting range: 36V to 50V
Setting increase or decrease of 0.1V.
4. Operation
18
4. Operation
Program Code Function Selectable Options Description
08 Low Voltage
Shutdown
48V Model Default
Setting: 42.0 48V model: 42.0V DC (default)
Setting range: 36V to 50V
Setting increase or decrease of 0.1V.
09
Solar Energy
Feed to Grid
Conguration
Disable (Default)
Solar energy feed to grid is disabled by default.
Enable
Solar energy feed to grid is enabled.
10 AC Charger
30A (Default) The AC charge rate can be set from 0A to 60A in 10A
increments.
Note: When set to 0A, if the Solar and Utility exist at the same
time, the solar energy will charge only the battery, and the load
will be powered by utility. The grid-tie function is not available in
this mode.
11
Single and Parallel
Conguration
Modes
Single (Default)
Single enable.
Single-Phase Parallel
Single-phase parallel enable.
A-Phase
A-Phase parallel enable.
B-Phase
B-Phase parallel enable.
C-Phase
C-Phase parallel enable.
Notes:
When enabling 3-phase parallel, make sure A-phase is the host.
After the parallel parameters have been modied, the device must be restarted to take
eect.
12 AC Input Voltage
Range
APL (Default) If selected, acceptable AC input voltage range will be
within 120-280V AC.
UPS If selected, acceptable AC input voltage range will be
within 170-280V AC.
19
4. Operation
Program Code Function Selectable Options Description
13
AC + Solar
Total Charging
Current
60A (Default)
The setting range is 10A to 90A adjusted in increments
of 10A.
14
Setting Voltage
Point to Battery
Mode
When Selecting
“SBU Priority” or
“PUL Priority” in
Program 01
48V model default
setting: 54.0V DC 48V model: 54.0V DC (default)
Setting range: 40V to 58V
Setting with increase or decrease of 0.1V.
15 Discharge Limited
Current
OFF: Default; discharge current limited disable.
Setting range: 10A to 200A setting increase or decrease
of 5A.
Notes:
If operating in “PV priority mode” or “SBU priority mode”,
when the load is greater than the current limiting point, it will
automatically switch to utility mode.
Discharge limit current only works in battery mode when the
load is greater than the current limiting point. The inverter will
shut down immediately.
16
Lithium Battery
Discharge Stop
(Factory Use Only)
Default: 6%
When the battery capacity of the lithium battery is lower
than the set point, the inverter stops discharging and
output will turn o.
Setting range: 1% to 60%, setting increase or decrease
of 1%.
17
Lithium Battery
Charge Stop
(Factory Use Only)
Default: 96%
When the battery capacity of the lithium battery is higher
than the set point, the inverter stops charging.
Setting range: 60% to 100%, setting increase or
decrease of 1%.
20
4. Operation
4.4 Parallel Operation
The APSWX4KP48VMPPT and APSWX6KP48VMPPT support up to nine parallel Inverter/Chargers in a single-phase or
3-Phase conguration.
4.4.1 Single-Phase Parallel Conguration
1. The Inverter/Charger should never share the same solar panel group that is connected to other sources.
2. Connect the parallel communication cables rst for line and power.
3. Set the parameters for each Inverter/Charger separately.
Warning! When working in parallel modes, the settings must be the same on every Inverter/Charger.
4. Once the parameters are set, turn each inverter ON.
Warning! Each group of PV modules can only be used by one inverter. Otherwise, it may damage the other
inverters.
Two inverters in parallel:
Power Connection
Communication Connection:
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Tripp Lite APSWX-Series Solar Sinewave Inverter Charger Le manuel du propriétaire

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Le manuel du propriétaire