Empire Heating Systems Gravity Wall Furnace (GWT25/35W) Le manuel du propriétaire

Page 1

WARNING

If not installed, operated and maintained

in accordance with the manufacturer's

instructions, this product could expose you

to substances in fuel or from fuel combustion

which can cause death or serious illness.

WARNING

FIRE OR EXPLOSION HAZARD

If the information in these instructions is

not followed exactly, a re or explosion may

result causing property damage, personal

injury or loss of life.

— Do not store or use gasoline or other

ammable vapors and liquids in the

vicinity of this or any other appliance.

— WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch;

do not use any phone in your building.

• Leave the building immediately.

• Immediately call your gas supplier

from a neighbor’s phone. Follow

the gas supplier’s instructions.

• If you cannot reach your gas

supplier, call the re department.

— Installation and service must be

performed by a qualied installer,

service agency or the gas supplier.

INSTALLER:

Leave this manual with the appliance.

CONSUMER:

Retain this manual for future reference.

GRAVITY VENTED

SINGLE WALL

FURNACE MODELS:

GWT-25W-2 GWT-35W-2

INSTALLATION INSTRUCTIONS

AND OWNER’S MANUAL

37409-7-0620Page 2

SECTION PAGE

Important Safety Information .......................................................................................................................................3

Safety Information for Users of Propane Gas .............................................................................................................4

Introduction ...............................................................................................................................................................5-6

Specications ..............................................................................................................................................................6

Recommended Vent Conguration .............................................................................................................................7

Gas Supply .................................................................................................................................................................. 8

Clearances .................................................................................................................................................................9

Ventilation and Combustion Air ...................................................................................................................................9

Location - All Models ...................................................................................................................................................9

Rough-In Instructions .............................................................................................................................................9-10

Finishing Instructions ............................................................................................................................................10-11

On/Off Device ............................................................................................................................................................12

Lighting Instructions ..................................................................................................................................................13

Vent Safety Shutoff System ....................................................................................................................................... 14

Proper Main Burner Flame ........................................................................................................................................14

Proper Pilot Flame .....................................................................................................................................................14

Troubleshooting ......................................................................................................................................................... 15

Parts List ...................................................................................................................................................................16

Parts View ................................................................................................................................................................17

Optional Blower Installation Instructions ..............................................................................................................18-20

Appliance Service History .........................................................................................................................................21

Master Parts Distributor List ......................................................................................................................................22

How To Order Repair Parts .......................................................................................................................................22

Warranty ....................................................................................................................................................................23

TABLE OF CONTENTS

37409-7-0620 Page 3

Due to high temperatures the appliance should be

located out of trafc and away from furniture and

draperies.

• Children and adults should be alerted to the hazards

of high surface temperatures and should stay away

to avoid burns or clothing ignition.

• Young children should be carefully supervised when

they are in the same room as the appliance.

• Clothing or other ammable material should not be

placed on or near the appliance.

• Any safety screen or guard removed for servicing

an appliance must be replaced prior to operating

the appliance.

• Keep burner and control compartment clean.

• Installation and repair should be done by a

QUALIFIED SERVICE PERSON. The appliance

should be inspected before use and at least annually

by a qualified service person. More frequent

cleaning may be required due to excessive lint from

carpeting, bedding materials, etc. It is imperative

that control compartments, burners and circulating

air passageways of the appliance be kept clean.

• DO NOT put anything around the furnace that will

obstruct the ow of combustion and ventilation

air.

• DO keep the appliance area clear and free from

combustible material, gasoline and other ammable

vapors and liquids.

• DO examine venting system periodically and replace

damaged parts.

• DO make a periodic visual check of pilot and burners.

Clean and replace damaged parts.

• DO NOT use this heater if any part has been under

water. Immediately call a qualied service technician

to inspect the heater and to replace any part of the

control system and any gas control which has been

under water.

• This furnace must not be connected to a chimney ue

serving a separate solid-fuel burning appliance.

THIS IS A HEATING APPLIANCE

DO NOT OPERATE THIS APPLIANCE WITHOUT OUTER CASING INSTALLED.

IMPORTANT SAFETY INFORMATION

37409-7-0620Page 4

Some people cannot smell well. Some people cannot smell the

odor of the chemical put into the gas. You must nd out if you

can smell the odorant in propane. Smoking can decrease your

ability to smell. Being around an odor for a time can affect your

sensitivity or ability to detect that odor. Sometimes other odors in

the area mask the gas odor. People may not smell the gas odor

or their minds are on something else. Thinking about smelling a

gas odor can make it easier to smell.

The odorant in Propane Gas is colorless, and it can fade under

some circumstances. For example, if there is an underground

leak, the movement of the gas through soil can lter the odorant.

Odorants in Propane Gas also are subject to oxidation. This fading

can occur if there is rust inside the storage tank or in iron gas pipes.

The odorant in escaped gas can adsorb or absorb onto or into walls,

masonry and other materials and fabrics in a room. That will take

some of the odorant out of the gas, reducing its odor intensity.

Propane Gas may stratify in a closed area, and the odor intensity

could vary at different levels. Since it is heavier than air, there may

be more odor at lower levels. Always be sensitive to the slightest

gas odor. If you detect any odor, treat it as a serious leak. Imme-

diately go into action as instructed earlier.

Propane is a ammable gas which can cause res and explo-

sions. In its natural state, propane is odorless and colorless.

You may not know all the following safety precautions which

can protect both you and your family from an accident. Read

them carefully now, then review them point by point with the

members of your household. Someday when there may not

be a minute to lose, everyone's safety will depend on knowing

exactly what to do. If, after reading the following information,

you feel you still need more information, please contact your

gas supplier.

• Learn to recognize the odor of Propane Gas. Your local

Propane Gas Dealer can give you a "Scratch and Sniff" pam-

phlet. Use it to nd out what the propane odor smells like. If

you suspect that your Propane Gas has a weak or abnormal

odor, call your Propane Gas Dealer.

• If you are not qualied, do not light pilot lights, perform ser-

vice, or make adjustments to appliances on the Propane

Gas system. If you are qualied, consciously think about the

odor of Propane Gas prior to and while lighting pilot lights or

performing service or making adjustments.

• Sometimes a basement or a closed-up house has a musty

smell that can cover up the Propane Gas odor. Do not try to

light pilot lights, perform service, or make adjustments in an

area where the conditions are such that you may not detect

the odor if there has been a leak of Propane Gas.

• Odor fade, due to oxidation by rust or adsorption on walls of

new cylinders and tanks, is possible. Therefore, people should

be particularly alert and careful when new tanks or cylinders

are placed in service. Odor fade can occur in new tanks, or

reinstalled old tanks, if they are lled and allowed to set too

long before relling. Cylinders and tanks which have been

out of service for a time may develop internal rust which will

cause odor fade. If such conditions are suspected to exist,

a periodic sniff test of the gas is advisable. If you have any

question about the gas odor, call your Propane Gas Dealer.

A periodic sniff test of the Propane Gas is a good safety

measure under any condition.

• If, at any time, you do not smell the Propane Gas odorant and

you think you should, assume you have a leak. Then take the

same immediate action recommended above for the occasion

when you do detect the odorized Propane Gas.

• If you experience a complete "gas out," (the container is un-

der no vapor pressure), turn the tank valve off immediately.

If the container valve is left on, the container may draw in

some air through openings such as pilot light orices. If this

occurs, some new internal rusting could occur. If the valve is

left open, then treat the container as a new tank. Always be

sure your container is under vapor pressure by turning it off

at the container before it goes completely empty or having it

relled before it is completely empty.

• Do not operate electric switches, light matches, use your

phone. Do not do anything that could ignite the gas.

• Get everyone out of the building, vehicle, trailer, or area. Do

that IMMEDIATELY.

• Close all gas tank or cylinder supply valves.

• Propane Gas is heavier than air and may settle in low areas

such as basements. When you have reason to suspect a gas

leak, keep out of basements and other low areas. Stay out

until reghters declare them to be safe.

• Use your neighbor's phone and call a trained Propane Gas

service person and the re department. Even though you may

not continue to smell gas, do not turn on the gas again. Do

not re-enter the building, vehicle, trailer, or area.

• Finally, let the service man and reghters check for escaped

gas. Have them air out the area before you return. Properly

trained Propane Gas service people should repair the leak,

then check and relight the gas appliance for you.

SOME POINTS TO REMEMBER

NO ODOR DETECTED - ODOR FADE

PROPANE GAS WARNING ODOR

If a gas leak happens, you should be able to smell the gas because of the odorant put in the Propane Gas.

That's your signal to go into immediate action!

SAFETY INFORMATION FOR USERS OF PROPANE GAS

37409-7-0620 Page 5

Introduction

Vented wall furnace is shipped ready to install in a 2" x 4" stud wall,

with studs 16" (406mm) center to center. Always consult your local

Building Department regarding regulations, codes or ordinances

which apply to the installation of a vented wall furnace.

Instructions to Installer

1. Installer must leave instruction manual with owner after instal-

lation.

2. Installer must have owner ll out and mail warranty card sup-

plied with furnace.

3. Installer should show owner how to start and operate furnace.

WARNING

Any change to this furnace or its control can be dangerous.

This is a heating appliance and any panel, door or guard

removed for servicing an appliance must be replaced prior

to operating the appliance.

To conserve Gas: Turn off pilot when heater is not in use.

General Information

This series is design certied in accordance with American National

Standard / CSA Standard Z21.86 and CSA 2.32 by the Canadian

Standards Association, as a Vented Wall Furnace and must be

installed according to these instructions.

Any alteration of the original design, installed other than as

shown in these instructions or use with a type of gas not

shown on the rating plate is the responsibility of the person

and company making the change.

Important

All correspondence should refer to complete Model No., Serial No.

and type of gas.

NOTICE: During initial ring of this furnace, its paint will bake out

and smoke will occur. To prevent triggering of smoke alarms, ven-

tilate the room in which the furnace is installed.

Installation in Residential Garages

Gas utilization equipment in residential garages shall be installed

so that all burners and burner ignition devices are located not less

than 18" (457mm) above the oor.

Such equipment shall be located, or protected, so it is not subject

to physical damage by a moving vehicle.

Qualied Installing Agency

Installation and replacement of gas piping, gas utilization equipment

or accessories and repair and servicing of equipment shall be

performed only by a qualied agency. The term "qualied agency"

means any individual, rm, corporation or company which either in

person or through a representative is engaged in and is responsible for

(a) the installation or replacement of gas piping or (b) the connection,

installation, repair or servicing of equipment, who is experienced in

such work, familiar with all precautions required and has complied

with all the requirements of the authority having jurisdiction.

Commonwealth of Massachusetts: The installation must be

made by a licensed plumber or gas tter in the Commonwealth

of Massachusetts.

The installation must conform to local codes or, in the absence of

local codes, with the National Fuel Gas Code ANSI Z223.1/NFPA

54* Natural Gas and Propane Installation Code, CSA B149.1.

*Available from the American National Standards Institute, Inc., 11

West 42nd St., New York, N.Y. 10036.

High Altitudes

For altitudes/elevations above 2,000 feet (610m), input ratings

should be reduced at the rate of 4 percent for each 1,000 (305m)

feet above sea level. Canadian High Altitudes for locations having

an elevation above mean sea level between 2,000 feet (610m) and

4,500 feet (1370m), the manifold pressure is to be decreased from

3.5" w.c. (.871kPa) to 3.0" w.c. (.747kPa) for Natural Gas and from

10.0" w.c. (2.49kPa) to 8.0" w.c. (1.992kPa) for Propane Gas.

Well Head Gas Installations

Some natural gas utilities use “well head” gas. This may affect

the Btu output of the unit and promote sooting. Units shall not be

converted to use well head gas.

INTRODUCTION

37409-7-0620Page 6

SPECIFICATIONS

Model GWT-25W GWT-35W

Input BTU/HR (KW/H) 25,000 (7.3) 35,000 (10.3)

Height

66 1/8" (1679mm) 71 7/8" (1826mm) with blower 66 1/8" (1679mm) 71 7/8" (1826mm) with blower

Width 16" (406mm) 16" (406mm)

Depth 6" (152mm) 6" (152mm)

Gas Inlet Pipe 1/2" 1/2"

Vent Pipe Type B Oval 4" (102mm) 4" (102mm)

Accessories

Blower Kit GWTB2W GWTB2W

Rear Register Kit GWTR1W GWTR1W

Out-of-the-Wall Kit GWTW2W GWTW2W

Attention: When the GWTW-2, Out-of-the-Wall kit is used the GWTR-1 Rear Register kit cannot be used.

INTRODUCTION (CONT'D)

CONVERSION KITS

Part Number Description Used On

17089 Propane to Natural GWT25W-2LP

17088 Natural to Propane GWT25W-2NAT

17091 Propane to Natural GWT35W-2LP

17090 Natural to Propane GWT35W-2NAT

When an existing Category 1 heater is removed or replaced,

the original venting system may no longer be sized to

properly vent the attached appliances. Instructions shall

also indicate effects of an improperly sized venting system

(formation of condensate, leakage, spillage, etc.) and shall

specify the following test procedure:

WARNING

CARBON MONOXIDE POISONING HAZARD

Failure to follow the steps outlined below for each

appliance connected to the venting system being

placed into operation could result in carbon monoxide

poisoning or death.

The following steps shall be followed for each

appliance connected to the venting system being

placed into operation, while all other appliances

connected to the venting system are not in operation:

1. Seal any unused openings in the venting system.

2. Inspect the venting system for proper size and

horizontal pitch, as required in the National Fuel

Gas Code, ANSI Z223.1/NFPA 54 or the Natural

Gas and Propane Installation Code, CSA B149.1

and these instructions. Determine that there is no

blockage or restriction, leakage, corrosion and

other deciencies which could cause an unsafe

condition.

3. As far as practical, close all building doors and

windows and all doors between the space in which

the appliance(s) connected to the venting system

are located and other spaces of the building.

4. Close replace dampers.

5. Turn on clothes dryers and any appliance not

connected to the venting system. Turn on any

exhaust fans, such as range hoods and bathroom

exhausts, so they are operating at maximum

speed. Do operate a summer exhaust fan.

6. Follow the lighting instructions. Place the appliance

being inspected into operation. Adjust the

thermostat so appliance is operating continuously.

7. Test for spillage from draft hood equipped

appliances at the draft hood relief opening after 5

minutes of main burner operation. Use the ame

of a match or candle.

8. If improper venting is observed during any of the

above tests, the venting system must be corrected

in accordance with National Fuel Gas Code, ANSI

Z223.1/NFPA 54 and/or Natural Gas and Propane

Installation Code, CSA B149.1.

9. After is has been determined that each appliance

connected

to the venting system properly vents

when tested as outlined above, return doors,

windows, exhaust fans, replace dampers and

any other gas-red burning appliance to their

previous conditions of use.

37409-7-0620 Page 7

NOTICE: No vent equipment supplied with furnace.

4" Oval (all parts purchase locally)

1. Type B-1 oval pipe

2. Single story type B-1 gas vents require a baseplate and one

pair of ceiling plate spacers.

3. Multi-story type B-1 gas vents require a baseplate, one pair

of ceiling plate spacers at the rst oor ceiling and one pair of

re stop spacers at each successive ceiling level.

Type B-W gas vent pipe is available for single story or multi-story

installations. Type B-W gas vent pipe is to be used with the Listed

base plate, ceiling plate spacers and re stop spacers.

Insulated Vent Enclosure

Gravity vented wall furnaces installed in buildings with at roofs can

have poor venting. The cold vent pipe will have a delay in proper

venting and cause the wall furnace to shut "off" by the vent safety

switch. To prevent delayed venting as well as condensation of ue

products an insulated vent enclosure is recommended.

Use Type B vent pipe and maintain at least a one inch (25mm)

clearance to combustibles.

Use metal thimble to protect vent pipe as it passes through

combustibles.

Baseplate Gasket is factory installed on header. Baseplate attaches

to header with screws. B-vent snaps into and is attached to baseplate.

Minimum height of vent pipe must be six feet (1.8m) above header.

Stud space around gas vents must be free of obstructions and

building paper.

Uninsulated Single-Wall Metal Pipe shall not be used outdoors in

cold climates for venting gas utilization equipment.

Attention: The main burner uses room air for combustion. As the

gas/air mixture is injected into the main burner, there is also the

ow of dust and lint particles into the main burner.

Dust and lint accumulation inside the main burner will result in a

yellow main burner ame and possible sooting inside the combus-

tion chamber and vent pipe. To clean main burner refer to Page

14, "Proper Main Burner Flame."

RECOMMENDED VENT CONFIGURATION

37409-7-0620Page 8

Check all local codes for requirements, especially for the size and

type of gas supply line required.

RECOMMENDED GAS PIPE DIAMETER

Pipe

Length

Schedule 40 Pipe

Inside Diameter

Tubing, Type L

Outside Diameter

Natural Propane Natural Propane

0-10 feet

0-3 meters

1/2”

12.7mm

3/8”

9.5mm

1/2”

12.7mm

3/8”

9.5mm

10-40 feet

4-12 meters

1/2”

12.7mm

1/2”

12.7mm

5/8”

15.9mm

1/2”

12.7mm

40-100 feet

13-30 meters

1/2”

12.7mm

1/2”

12.7mm

3/4”

19mm

1/2”

12.7mm

100-150 feet

31-46 meters

3/4”

19mm

1/2”

12.7mm

7/8”

22.2mm

3/4”

19mm

NOTICE: Never use plastic pipe. Check to conrm whether your

local codes allow copper tubing or galvanized.

NOTICE: Since some municipalities have additional local codes, it

is always best to consult your local authority and installation code.

Installing a New Main Gas Shut-Off

Each appliance should have its own manual gas shut-off.

A manual main gas shut-off should be located in the vicinity of the

unit. Where none exists, or where its size or location is not adequate,

contact your local authorized installer for installation or relocation.

Compounds used on threaded joints of gas piping shall be resistant

to the action of liqueed petroleum gases. The gas lines must be

checked for leaks by the installer. This should be done with a soap

solution watching for bubbles on all exposed connections, and if

unexposed, a pressure test should be made.

Never use an exposed ame to check for leaks. Appliance must

be disconnected from piping at inlet of control valve and pipe

capped or plugged for pressure test. Never pressure test with

appliance connected; control valve will sustain damage!

A gas valve and ground joint union should be installed in the gas

line upstream of the gas control to aid in servicing. It is required by

the National Fuel Gas Code that a drip line be installed near the gas

inlet. This should consist of a vertical length of pipe tee connected

into the gas line that is capped on the bottom in which condensation

and foreign particles may collect.

Figure 1

The use of the following gas connectors is recommended:

— ANS Z21.24 Appliance Connectors of Corrugated Metal Tubing

and Fittings

— ANS Z21.45 Assembled Flexible Appliance Connectors of Other

Than All-Metal Construction

The above connectors may be used if acceptable by the authority

having jurisdiction. The Commonwealth of Massachusetts requires

that a exible appliance connector cannot exceed three feet in length.

Pressure Testing of the Gas Supply System

1. To check the inlet pressure to the gas valve, a 1/8" (3.175mm)

N.P.T. plugged tapping, accessible for test gauge connection,

must be placed immediately upstream of the gas supply

connection to the appliance.

2. The appliance and its individual shutoff valve must be disconnected

from the gas supply piping system during any pressure testing of

that system at test pressures in excess of 1/2 psig (3.5 kPa).

3. The appliance must be isolated from the gas supply piping system

by closing its individual manual shutoff valve during any pressure

testing of the gas supply piping system at test pressures equal

to or less than 1/2 psig (3.5 kPa).

Attention! If one of the procedures results in pressures in excess

of 1/2 psig (14" w.c.) (3.5 kPa) on the appliance gas valve, it will

result in a hazardous condition.

Checking Manifold Pressure

Both Propane and Natural Gas valves have a built-in pressure

regulator in the gas valve. Natural Gas models will have a manifold

pressure of approximately 3.5" w.c. (.871kPa) at the valve outlet

with the inlet pressure to the valve from a minimum of 4.5" w.c.

(1.120kPa) for the purpose of input adjustment to a maximum of

10.5" w.c. (2.614kPa) Propane Gas models will have a manifold

pressure approximately 10.0" w.c. (2.49kPa) at the valve outlet

with the inlet pressure to the valve from a minimum of 11.0" w.c.

(2.739kPa) for the purpose of input adjustment to a maximum of

13.0" w.c. (3.237kPa).

A 1/8" (3.175mm) N.P.T. plugged tapping, accessible for test gauge

connection, is located on the outlet side of the gas control.

GAS SUPPLY

37409-7-0620 Page 9

1. In selecting a location for installation, it is necessary to provide

adequate accessibility clearances for servicing and proper

installation.

2. Clearances to combustible surfaces are 4" (102mm) from sides,

12" (305mm) to top, 1 1/2" (38mm) from oor.

NOTE: Minimum distance of 1 1/2" (38mm) must also be maintained

from top surface of carpeting, tile, etc.

Wall furnaces shall be installed in a location in which the facilities

for ventilation permit satisfactory combustion of gas and proper

venting under normal conditions. In buildings of conventional frame,

brick, or stone construction without tight storm windows and doors,

inltration is normally adequate to provide air for combustion and

draft hood dilution.

Where appliances are installed in conned and unconned spaces

within a building, the building being of unusually tight construction,

air for combustion and ventilation must be obtained directly from

outdoors or from such spaces that freely communicate with the

outdoors. Under these conditions, the conned and unconned

spaces shall be provided with two permanent openings, one near

the top of the enclosure and one near the bottom; each opening

shall have a free area of not less than one square inch (6.45cm

2

)

per 2,000 BTU (.6KW/H) per hour of total input.

Select a location near the center of the space to be heated. Overow

heat will circulate through doorways into adjacent rooms.

For large homes or spread-out oor plans, two or more furnaces are

recommended. Do not locate furnace where a door could swing

over the outer casing, or where circulation could be retarded by

furniture or cabinets.

Do not install in a closet, alcove or small hallway where the furnace

could be isolated by closing doors to the heated space.

When location is selected, check the walls, attic and roof to make sure

there are no obstructions such as pipes, electric wiring, etc., which

would interfere with the installation of the furnace or vent pipe.

NOTE: If Rear Register Kit is to be used, see Rear Register Kit

instructions for location of hole in rear wall. Register outlet

must be cut in wall before furnace is installed.

NOTE: If Optional Blower is to be used, hard wiring must be

completed for the optional blower prior to installation of

header plate.

Provide an opening in the wall 14 1/2" (368mm) wide and 66 1/8"

(168cm) high measured from top of oor plate (See Figure 2 and

Figure 3). Wall depth is to be 2" x 4" framing with 1/4" (6.5mm) to

5/8" (16mm) sheeting. Attach baseplate (not supplied with furnace) to

header plate with sheet metal screws at each end. Attach 4" (102mm)

oval, double wall vent pipe to baseplate. Attach enough vent pipe so

that when installed in wall opening the vent pipe will extend above the

ceiling plate by at least 6" (152mm). Install ceiling spacers according

to manufacturer's instructions. Insert header plate with attached 4"

oval, double wall vent pipe into wall opening. Position header plate

at height shown in Figure 2. Locate rear edge of nailing ange at

the back of the 2" x 4" stud which will center the vent collar in the

wall. Locate the angled edge of header plate ush with the top of

the wall opening. Nail header plate to the wall studs.

CLEARANCES

VENTILATION AND COMBUSTION AIR

LOCATION - ALL MODELS

ROUGH-IN INSTRUCTIONS

37409-7-0620Page 10

62 1/4”

(1581 mm)

14 ½”

(368 mm)

Figure 2

66 1/8”

(1679mm)

WALL

OPENING

Figure 3

Plastering (Figure 4)

In new construction use only plain (not perforated) gypsum lath

around furnace and vent pipe so that plaster "Keys" will not project

into wall space.

Use wood strips nailed to inside of studs and top of bottom plate.

These must be removed before installation of furnace. Lath and

plaster against top projection of Header Plate.

Do not allow wall nish materials to project into furnace recess.

66 1/8”

(1679mm)

WALL

OPENING

14 ½”

(368 mm)

Figure 4

Installing Furnace (Figure 5)

Clear the recess of all debris, and remove any wood plaster-grounds.

Stand the furnace on oor in front of wall opening.

Insert furnace ue into rectangular opening in header plate and

raise furnace carefully (see Figure 5). Swing bottom of furnace into

wall opening with back of legs ush with rear of oor plate. Secure

furnace support legs to the oor plate.

Figure 5

FINISHING INSTRUCTIONS

37409-7-0620 Page 11

Figure 6

IMPORTANT — Avoid securing too tightly and disturbing the inner

casing. Do not try to force furnace into a wall opening which is

smaller than specied dimension.

OUTER CASING (Figure 6)

1. Align 1 3/4" slot on casing bracket with bottom screw hole on

inner casing. Attach casing bracket to inner casing with one (1)

10 x 1/2" screws for each casing bracket. Do not completely

tighten screws at this time.

2. Place outer casing onto header.

Attention: Use center clearance hole on outer casing top for

attachment to header with one (1) 8 x 3/8" Phillips screw when

optional blower is not installed.

Attention: Use outside clearance holes on outer casing top

for attachment to header with two (2) 8 x 3/8" Phillips screws

when optional blower is installed.

3. Align clearance holes on outer casing bottom with screw holes

on casing brackets by adjusting slots on casing brackets.

4. Complete tightening casing bracket screws from Step 1 to inner

casing at this time.

5. Attach outer casing to casing brackets with two (2) 10 x 1-1/2"

screws.

INSTALLING CONTROL DOOR

Attach two washers supplied in hardware package to pivot pins

located at bottom of control door. Install control door to outer cas-

ing assembly.

FINISHING INSTRUCTIONS (CONT'D)

37409-7-0620Page 12

CAUTION — Do not run wire behind anges of Header Plate or in

any location where it might be damaged.

Millivolt wall on/off devices are specially designed for use on self-

generating systems. They should never be used on line or low

voltage A.C. circuits.

Installing the ON/OFF Device

To install an ON/OFF device (such as a wall switch, remote, toggle

switch,or thermostat), remove the wire nut from the two wires from

the valve. Run additional wire from the valve wires to the ON/OFF

device. Install the ON/OFF device in the same room as the furnace

following the installation instructions supplied with it. In the absence

of instructions, install the ON/OFF device 4 to 5 feet above the oor

on an interior wall not affected by another heating source (i.e. stove

or water heater) or the temperature of an adjoining room..

Proper operation depends on a good pilot ame. The ame must

cover the top of the thermopile. Cleaning of the pilot orice and

burner may be required due to spiders.

System Check (Figure7)

A millivolt meter is required to check the system. The millivolt

readings should be:

• Across the thermopile terminals, 400-450 millivolts with the

heater OFF.

• Across the thermopile terminals, 150-250 millivolts with the

heater ON.

• Across the wires at the valve, less than 30 millivolts with the

heater ON.

To conserve Gas: Turn off pilot when heater is not in use.

ON/OFF DEVICE

TO VENT SAFETY

TO THERMOPILE

TO VENT SAFETY

TO THERMOPILE

TO OPTIONAL

ON/OFF DEVICE

Figure 7

37409-7-0620 Page 13

1. Turn off all electric power (if applicable) to appliance if

service is to be performed.

2. Remove control access panel (control door).

3. Push in gas control knob slightly and turn clockwise

to "OFF." Do not force.

4. Replace control access panel (control door).

LIGHTING INSTRUCTIONS

FOR YOUR SAFETY READ BEFORE LIGHTING

A. This appliance has a pilot which must be lighted by hand.

When lighting the pilot, follow these instructions exactly.

B. BEFORE LIGHTING smell all around the appliance area

for gas. Be sure to smell next to the oor because some

gas is heavier than air and will settle on the oor.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch;

do not use any phone in your building.

• Immediately call your gas supplier from a neighbor's

phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the re

department.

C. Use only your hand to push in or turn the gas control

knob. Never use tools. If the knob will not push in or

turn by hand, don't try to repair it; call a qualied service

technician. Force or attempted repair may result in a re

or explosion.

D. Do not use this appliance if any part has been under water.

Immediately call a qualied service technician to inspect

the appliance and to replace any part of the control system

and any gas control which has been under water.

1. STOP! Read the safety information above.

2. Turn off all electric power to the appliance (if applicable).

3. Remove control access panel (control door).

4. Push in gas control knob slightly and turn clockwise

to "OFF."

NOTE: Knob cannot be turned from "PILOT" to "OFF" unless

knob is pushed in slightly. Do not force.

5. Wait ten (10) minutes to clear out any gas. Then smell

for gas, including near the oor. If you smell gas, STOP!

Follow "B" in the safety information above. If you don't

smell gas, go to the next step.

6. Find pilot - follow metal tube from gas control. The pilot

is mounted on front of main burner.

7. Turn gas control knob counterclockwise

to "PI-

LOT."

8. Push in control knob all the way and

hold in. Immediately light the pilot with

a match. Continue to hold the control

knob in for about one (1) minute after

the pilot is lit. Release knob and it will

pop back up. Pilot should remain lit. If

it goes out, repeat steps 5 through 9.

• If knob does not pop up when released, stop and im-

mediately call a qualied service technician or gas

supplier.

• If the pilot will not stay lit after several tries, turn

the gas control knob to "OFF" and call your service

technician or gas supplier.

9. Turn gas control knob counterclockwise

to "ON."

10. Replace control access panel (control door).

11. Turn on all electric power to the appliance (if applicable).

GAS CONTROL KNOB SHOWN IN "OFF" POSITIONGAS CONTROL KNOB SHOWN IN "OFF" POSITION

LIGHTING INSTRUCTIONS

WARNING

If you do not follow these instructions exactly, a re or explosion may result causing property damage,

personal injury or loss of life.

TO TURN OFF GAS TO APPLIANCE

37409-7-0620Page 14

This appliance must be properly connected to a venting system.

This appliance is equipped with a vent safety shutoff system.

Warning: Operation of this wall furnace when not connected

to a properly installed and maintained venting system or

tampering with the vent safety shutoff system can result in

carbon monoxide (CO) poisoning and possible death.

This furnace is equipped with a manual reset vent safety switch.

The manual reset vent safety switch will cause gas ow to the main

burner to "shut off" due to improper venting or a blocked ue.

To reset the manual reset vent safety switch:

1. Remove outer casing.

2. Depress manual reset button. The manual reset vent safety

switch is located on the draft diverter.

3. Replace outer casing.

If the manual reset vent safety switch continues to "shut off" the gas

ow to the main burner a qualied service person must be contacted

to inspect for improper venting, blockage in the vent pipe or the

manual reset vent safety switch for being defective.

The correct ame will be a short blue inner ame with a much larger

light blue outer ame. The burner does not have a primary air

adjustment. The ame will be proper if the factory-set pressure and

orice are used. After the furnace has begun operating, cleaning

of the burner may be needed for proper ame, examine at least 2

times per season.

To clean burner ports, disconnect the gas supply to the valve. Remove

the burner assembly from the combustion chamber. Remove pilot

burner from main burner and then remove the main burner. Force

water into the ports and blow dry with vacuum cleaner air, or low

pressure compressed air.

The correct ame will be blue, extending past the thermopile. The

ame will surround the thermopile just below its tip.

Natural Gas pilots require adjusting when the inlet gas pressure

is above 5" w.c. (1.245kPa). Remove the pilot cover screw on the

control valve and turn the adjustment screw clockwise to reduce

ame. Replace pilot cover screw to eliminate gas leaking at that

control valve opening.

Propane Gas will not require adjustment.

After use, cleaning may be required for the proper ame.

Examine the pilot ame before and during each heating season.

Figure 9

Figure 10

VENT SAFETY SHUTOFF SYSTEM

PROPER MAIN BURNER FLAME

PROPER PILOT FLAME

WIRES FOR

ON/OFF DEVICE

Figure 8

37409-7-0620 Page 15

GENERAL All furnaces have been re-tested to check for proper

operation. This includes main burner ame, pilot ame, and gas

control operation. If the furnace fails to function on initial installation,

it is advisable to re-check the following:

1. Inlet gas pressure.

2. Type of gas being used and that shown on the rating plate.

Contact your Empire Dealer to assist in servicing furnace.

Servicing the Pilot and Main Burner, Pilot Orice, Thermopile

and Main Burner Orice

Disconnect the gas supply at the inlet to the control valve. Remove the

burner assembly to which the above components are attached.

Pilot Does Not Light

With air in the gas line, such as when the furnace is rst installed

or was "OFF" all summer, the pilot ame may be too lean to ignite

on the rst few trials. Turn the gas control knob to PILOT position

and depress the gas control knob. Hold the gas control knob down

to bleed the line;

1. Use lighter rod to light pilot with a match.

If Pilot Does Not Light By Any Means

1. Check gas control knob for being in the "Pilot" position.

2. Check pilot adjustment for being full open (counterclockwise

to open).

3. If gas is available in the supply tubing, the pilot orice and/

or pilot burner is probably restricted by a spider web. Clean

pilot assembly and relight.

If Pilot Does Not Remain "On" After Releasing Gas Control

Knob

1. Follow instructions and hold gas control knob down longer

and harder.

2. Determine if pilot ame extends past thermopile; if not, adjust

pilot ame or clean pilot burner.

3. Replace thermopile if millivolt reading is less than 300 millivolts

when wall mounted on/off device or remote bulb is turned

OFF. Replace gas control if magnet dropout millivolt reading

is over 100 millivolts.

Pilot Outage During Normal Operation

1. Check input by manifold pressure gauge or gas meter.

2. Check millivolt output when furnace is in operation. If millivolt

output decreases during furnace operation gas control may

be defective.

Main Gas Valve Does Not Open When The ON/OFF Device Is

Turned "On"

1. Check millivolt output of thermopile.

2. On/off device wires may be broken.

3. On/off device may be defective.

TROUBLESHOOTING

37409-7-0620Page 16

USE ONLY MANUFACTURER'S REPLACEMENT PARTS. USE OF ANY OTHER PARTS COULD CAUSE INJURY OR DEATH.

ATTENTION: When ordering parts, it is very important that part number and description of part coincide.

PARTS LIST

Index

No.

Part

No.

Description

1 WFA115 HEADER GASKET

2 36323

HEADER ASSEMBLY

(INCLUDES NO. 1, GASKET)

3 GWT182 INNER CASING ASSEMBLY

4 GWT065 DIVERTER ASSEMBLY- GWT-25W

4 41048 DIVERTER ASSEMBLY - GWT-35W

5 R3239 VENT SAFETY SWITCH - GWT-25W

5 R3045 VENT SAFETY SWITCH - GWT-35W

6 R3038 ECO LEAD ASSEMBLY

7 GWT020 FRONT SHIELD

8 GWT077 HEAT SHIELD

9 26463 EXCHANGER ASSEMBLY - GWT-25W

9 26464 EXCHANGER ASSEMBLY- GWT-35W

10 GWT070

BURNER BRACKET ASSEMBLY -

GWT-25W

10 GWT073

BURNER BRACKET ASSEMBLY -

GWT-35W

11 R5245 GAS VALVE - NATURAL

11 R5246 GAS VALVE - PROPANE

12 R3031

BURNER (GWT-25W – 3 REQUIRED)

(GWT-35W – 4 REQUIRED)

13 P8855

BURNER ORIFICE - GWT-25W

NATURAL (3 REQUIRED)

13 P8865

BURNER ORIFICE - GWT-25W

PROPANE (3 REQUIRED)

13 P8854

BURNER ORIFICE - GWT-35W

NATURAL (4 REQUIRED)

13 P8865

BURNER ORIFICE - GWT-35W

PROPANE (4 REQUIRED)

14 GWT169

AIR SHUTTER REAR- GWT-25W

PROPANE

14 GWT012

AIR SHUTTER REAR - GWT-35W

PROPANE

15 GWT054

AIR SHUTTER BOTTOM - GWT-25W

PROPANE

15 GWT049

AIR SHUTTER BOTTOM - GWT-35W

PROPANE

16 GWT168

AIR SHUTTER FRONT - GWT-25W

PROPANE

16 GWT011

AIR SHUTTER FRONT - GWT-35W

PROPANE

17 GWT010

BURNER COMPARTMENT FRONT -

GWT-25W

17 GWT008

BURNER COMPARTMENT FRONT -

GWT-35W

18 DV064 COVER PLATE

19 R3035 PILOT - PROPANE

19 R3034 PILOT - NATURAL

20 GWT021 PILOT BRACKET

21 R1054 THERMOPILE

22 GWT186 CASING BRACKET

23 36328

CASING FRONT ASSEMBLY

(INCLUDES #24)

24 R3763 MAGNET (2 REQUIRED)

25 36321 CASING DOOR ASSEMBLY

26 R885 NYLON WASHER (2 REQUIRED)

27 23906 VALVE SHIELD

28 36354

CASING ASSEMBLY COMPLETE

(INCLUDES #23, #25, & #26)

29 29011 EXCHANGER TUBE SUPPORT

N/S GWT121

PILOT TUBING- GWT-25W W/FERRULES

N/S GWT076

PILOT TUBING- GWT-35W W/FERRULES

N/S R1089

PILOT ORIFICE (HONEYWELL .009

PROPANE GAS ONLY)

N/S R1081

PILOT ORIFICE (HONEYWELL .014

NATURAL GAS ONLY)

N/S GWT190 HARDWARE PACKAGE

N/S R-734 MATCH HOLDER

Index

No.

Part

No.

Description

37409-7-0620 Page 17

23

26

25

28

1

2

3

4

6

5

7

8

9

10

27

11

14

13

12

18

15

16

17

19

21

20

24

22

29

PARTS VIEW

37409-7-0620Page 18

Installing Blower Using Three-Prong Plug

1.

Install furnace according to Installation Instructions and

Owner's Manual.

2. Refer to drawing for measurements to locate two mounting

holes on wall surface above furnace.

On Solid Wall

3a. After locating mounting holes, attach two #10 x 1 1/2-inch

screws provided in blower kit into wall. Do not completely

tighten screwheads to wall, leave a 7/16-inch gap between

screwheads and wall.

On Sheet Rock Wall

3b. After locating mounting holes, drill two 5/16-inch diameter

holes into wall. Insert the two plastic expansion anchors into

holes. Insert two #10 x 1 1/2-inch screws provided in blower kit

into two plastic expansion anchors. Do not completely tighten

screwhead to plastic expansion anchors, leave a 7/16-inch gap

between screwheads and plastic expansion anchors. Refer to

Figure 12.

4. At the top of outer casing remove one screw from center

clearance hole that attaches outer casing to header assembly.

Also, remove two screws that attach bottom of outer casing to

inner casing.

5. Pull the outer casing forward approximately 1 inch away from

wall surface.

6. Remove four 8 x 3/8-inch screws that attach blower front to

blower housing. Separate blower front from blower housing.

Remove blower housing by disconnecting fan switch wire

assembly from power cord and motor wire.

Caution: When removing blower front be careful not to

damage motor coil wires. Damaged coil wires will disable

blower function.

7. P

osition blower housing on top of header assembly and route

three-prong cord set between left side of outer casing and

inner casing.

Caution: Blower cord set routing is important. Cord set should

be in proper location to avoid being overheatd. Incorrect

routing of cord set may result in damage to cord set.

8. Replace the outer casing to the wall surface.

9. Attach outer casing to header assembly. Attention: The center

clearance hole will not be used. The two outside clearance

holes will be used to attach outer casing to header assembly,

one screw from Step 4 and one screw supplied in hardware

package. Refer to Figure 11.

Figure 11

GWTB2W-1 FOR MODELS

GWT-25W, GWT-35W, GWT-50W

10.

Attach outer casing to inner casing with two screws from Step 4.

11. Align key hole slots on back of blower housing with the two

screws attached to wall. Position blower housing ush with

wall surface and on top of outer casing. Complete tightening

blower housing screws from Step 3a or 3b to wall.

12. Attach caps and plugs from blower housing and blower front.

13. Attach blower front to blower housing with four 8 x 3/8-inch

screws from Step 6.

14. Installation of optional blower assembly is completed.

Caution: When installing blower housing onto wall be careful

motor coil is not damaged.

Installing Blower With Hard Wiring

1. When facing the wall opening, install 120 volt electrical outlet

junction box inside wall opening on left wall stud approximately

12 inches above header plate.

2. Refer to drawing for measurements to locate access hole for

electrical wiring on wall surface.

3. After locating access hole, drill a 1/2-inch hole into wall.

4. Route enough eld wiring from 120 volt electrical outlet junction

box through 1/2-inch access hole in wall for connection to blower

housing.

5. Install furnace according to Installation Instructions and Owner's

Manual.

6. Refer to drawing for measurements to locate two mounting

holes on wall surface above the furnace.

On Solid Wall

7a. After locating mounting holes, attach two #10 x 1 1/2-inch

screws provided in blower kit into wall. Do not completely

tighten screwheads to wall. Leave a 7/16-inch gap between

screwheads and wall.

On Sheet Rock Wall

7b.

After locating mounting holes, drill two 5/16-inch diameter

holes into wall. Insert two plastic expansion anchors into

holes. Insert two #10 x 1 1/2-inch screws provided in blower kit

into two plastic expansion anchors. Do not completely tighten

screwhead to plastic expansion anchors, leave a 7/16-inch gap

between screwheads and plastic expansion anchors. Refer to

Figure 12.

Figure 12

OPTIONAL BLOWER INSTALLATION INSTRUCTIONS

37409-7-0620 Page 19

Wiring

The appliance, when installed, must be electrically grounded in

accordance with local codes or, in the absence of local codes, with

the National Electrical Code, ANSI/NFPA 70 or Canadian Electrical

Code, CSA C22.1, if an external electrical source is utilized. This

appliance is equipped with a three-prong [grounding] plug for

your protection against shock hazard and should be plugged

directly into a properly grounded three-prong receptacle. Do

not cut or remove the grounding prong from this plug. For an

ungrounded receptacle, an adapter, which has two prongs and a

wire for grounding, can be purchased, plugged into the ungrounded

receptacle and its wire connected to the receptacle mounting screws.

With this wire completing the ground, the appliance cord plug can

be plugged into the adapter and be electrically grounded.

WARNING

Unplugging of blower accessory will not stop the heater

from cycling. To shut heater off: Turn temperature dial or

thermostat to lowest setting. Turn knob on gas control to

"OFF," depressing slightly. Do not force.

CAUTION: Label all wires prior to disconnection when

servicing controls. Wiring errors can cause improper and

dangerous operation. Verify proper operation after servicing.

Oiling

The blower motor does not have oiling holes. Do not attempt to oil

the blower motor.

8. Remove three prong cord set from blower housing.

9. Remove four 8 x 3/8-inch screws that attach blower front to

blower housing. Separate blower front from blower housing.

Remove blower housing by disconnecting fan switch wire

assembly from power cord and motor wire.

10. Position blower housing on top of header assembly.

11. Route 120 volt eld wiring into blower housing through cord

set hole on back of blower housing.

12. Refer to wiring diagram to make wiring connections inside blower

housing. Be sure to follow all local and National electrical codes

when making eld wiring connections.

13. Align key hole slots on back of blower housing with two screws

attached to wall. Position blower housing ush with wall surface

and on top of outer casing. Complete tightening blower housing

screws from Step 7a or 7b to wall.

14. Position blower front on top of outer casing and re-connect fan

switch wire assembly to power cord and motor wire.

15. Attach blower front to blower housing with four 8 x 3/8-inch

screws from Step 9.

16. Installation of optional blower assembly is completed.

13”

(330 mm)

4 7/16”

(112.6 mm)

Figure 13

Fan Control

The automatic fan control is located on the bottom of the blower

assembly. The fan control is a nonadjustable, automatic type. The

fan control will require between 3 and 7 minutes of main burner

operation before the fan control "closes" and activates the blower.

The blower will continue to run between 3 and 7 minutes after the

main burner shuts off, before the fan control "opens" and deactivates

the blower.

OPTIONAL BLOWER INSTALLATION INSTRUCTIONS (CONT'D)

GWTB2W WIRING DIAGRAM

37409-7-0620Page 20

PARTS LIST

INDEX NUMBER PART NUMBER DESCRIPTION

1 R2204 CORD SET

2 R1468 STRAIN RELIEF BUSHING

3 36334 BLOWER HOUSING ASSEMBLY

4 R1454 BRASS BUSHING (4 REQUIRED)

5 36338 BLOWER SIDE (2 REQUIRED)

6 R3085 WIRE ASSEMBLY

7 R2503 FAN SWITCH

8 36337 BLOWER FRONT

9 R1499 RUBBER GROMMET (4 REQUIRED)

10 R2804 BLOWER MOTOR

OPTIONAL BLOWER INSTALLATION INSTRUCTIONS (CONT'D)

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