Delta Shopmaster S36-290 Le manuel du propriétaire

S36-290

To reduce the risk of serious injury, thoroughly read and comply with all warnings and instructions in this manual and on product

KEEP THIS MANUAL NEAR YOUR PRODUCT FOR EASY REFERENCE AND TO INSTRUCT OTHERS

www.shopmastermachinery.com

INSTRUCTION MANUAL

10 IN. PORTABLE TABLE SAW WITH STAND

SPANISH TRANSLATION (PG 54)

FRENCH TRANSLATION (PG 28)

MANUAL DE INSTRUCCIONES

SIERRA DE MESA PORTÁTIL DE

10" CON BASE

GUIDE D’UTILISATION

SCIE À TABLE PORTATIVE AVEC

SUPPORT DE 10PO (25,4CM)

2

The SHOPMASTER S36-290 10-inch Portable Table

Saw is designed to help you achieve your home

improvement and home shop needs. This saw can

tackle nearly any DIY project with easy to use features.

This saw package contains the following items: Saw

Assembly, Stand, Rip Fence, Miter Gauge, Push Stick,

Riving knife, Anti-kickback Pawls, Blade guard, Throat

Plate, and 10-in. carbide tooth blade.

NOTE: The manual cover illustrates the current production model. All other illustrations contained in the manual are

representative only and may not be exact depictions of actual labeling or accessories included. They are intended for

illustrative purposes only.

FUNCTIONAL DESCRIPTION ............................................... 2

IMPORTANT SAFETY INSTRUCTIONS ................................ 3

SAFETY SYMBOLS-DEFINITIONS ....................................... 3

GENERAL SAFETY RULES ................................................... 3

PROPOSITION 65 WARNING ................................................ 4

TABLE SAW SAFETY RULES ................................................ 4

TERMINOLOGY .................................................................. 4

TABLE SAW SPECIFIC SAFETY RULES ............................. 5

MAKING A PUSH STICK..................................................... 6

KICKBACKS ........................................................................ 6

POWER CONNECTIONS ....................................................... 7

POWER SOURCE ............................................................... 7

EXTENSION CORDS ........................................................... 7

UNPACKING ........................................................................... 8

SHIPPING CONTENTS ....................................................... 8

HARDWARE BAG CONTENTS ........................................... 9

TOOLS NEEDED FOR ASSEMBLY OF ADJUSTMENTS .... 9

GENERAL PARTS KNOWLEDGE ........................................ 10

ASSEMBLY ........................................................................... 10

STAND ASSEMBLY ........................................................... 10

ATTACHING STAND TO SAW ........................................... 12

HEIGHT ADJUSTMENT KNOB INSTALLATION ................ 12

INSTALLING/CHANGING BLADE ..................................... 13

POSITION THE RIVING KNIFE .......................................... 13

INSERT AND LEVEL THROAT PLATE ............................... 14

ANTI-KICKBACK PAWLS AND BLADE GUARD ............... 14

RIP FENCE ........................................................................ 15

OPERATION .......................................................................... 16

TURNING THE SAW ON AND OFF ................................... 16

CIRCUIT BREAKER SAFETY AND INSTRUCTION ........... 17

MAKING CUTS ..................................................................... 17

RIP CUTS .......................................................................... 18

BEVEL RIPPING ................................................................ 18

CROSSCUTTING .............................................................. 19

BEVEL CROSSCUTTING .................................................. 19

MITER CROSSCUTTING .................................................. 19

COMPOUND MITER CUTS............................................... 20

LARGE PANEL CUTS ........................................................ 20

NON-THROUGH CUTS .................................................... 20

MAKING A NON-THROUGH CUT .................................... 20

CUTTING AIDS AND ACCESSORIES ................................. 21

PUSH STICK ..................................................................... 21

AUXILIARY MITER GAUGE FACING ................................. 21

PUSH BLOCK ................................................................... 22

FEATHERBOARD .............................................................. 22

CUT OFF GAUGE ............................................................. 23

JIGS .................................................................................. 23

MAKING ADJUSTMENTS .................................................... 23

LEVELING THE THROAT PLATE ....................................... 23

CHANGING THE BEVEL ................................................... 23

ADJUSTING THE BEVEL STOPS ..................................... 24

ADJUSTING THE BLADE HEIGHT .................................... 24

USING THE MITER GAUGE .............................................. 24

RIVING KNIFE ADJUSTMENT ............................................. 25

RIVING KNIFE ALIGNMENT.............................................. 25

MAINTENANCE .................................................................... 26

TROUBLESHOOTING .......................................................... 26

ACCESSORIES ..................................................................... 27

PARTS, SERVICES OR WARRANTY ASSISTANCE ........... 27

REPLACEMENT PARTS .................................................... 27

FREE WARNING LABEL REPLACEMENT ........................ 27

SERVICE AND REPAIRS ................................................... 27

FRENCH ............................................................................... 28

SPANISH ............................................................................... 54

MAX DEPTH OF CUT AT 90°:

3"

MAX DEPTH OF CUT AT 45°:

2-

1

/

2

"

MAX RIP TO RIGHT OF BLADE:

12"

MAX RIP TO LEFT OF BLADE:

8"

Motor specications:

AMPERAGE:

15 Amps

VOLTAGE:

120 Volts

SPECIFICATIONS

TABLE OF CONTENTS

FUNCTIONAL DESCRIPTION

3

SAFETY SYMBOLS- DEFINITIONS

This manual contains information that is important for you to know and understand. This information relates to

protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we

use the symbols below. Please read the manual and pay attention to these sections.

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided,

may result in property damage.

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAREFULLY READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS ON YOUR

PRODUCT AND IN THIS MANUAL. SAVE THIS MANUAL. MAKE SURE ALL USERS

ARE FAMILIAR WITH ITS WARNINGS AND INSTRUCTIONS WHEN USING THE TOOL. Improper operation,

maintenance or modication of tools or equipment could result in serious injury and/or property damage.

GENERAL SAFETY RULES

FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY.

y READ INSTRUCTION MANUAL AND KNOW YOUR

TOOL. Read and familiarize yourself with the entire

instruction manual. Learning the tool’s proper

applications, limitation, and specic potential hazards

will greatly minimize the possibility of accidents and

injury. Make sure all users are familiar with its warnings

and instructions before using.

y MAINTAIN TOOLS WITH CARE. Keep tools sharp

and clean for best and safest performance. Follow

instructions for lubricating and changing accessories.

y KEEP GUARDS AND SAFETY DEVICES IN PLACE

and working properly.

y CHECK TOOLS FOR DAMAGE. Before using, and

after tool or accessory has been dropped or damaged,

check guards and affected parts, for alignment,

breakage and any other condition that may affect

its operation to make sure tool will operate properly

and all parts will perform their intended function. Do

not use a damaged product. A guard or any other

part that is damaged should be properly repaired or

replaced using factory approved service parts.

y NEVER STAND ON TOOL. Serious injury could occur

if the tool tips or if you unintentionally contact the

cutting surface.

y WEAR PROPER APPAREL. Do not wear loose

clothing, gloves, neckties, rings, bracelets, or other

jewelry which may get caught in moving parts. Nonslip

protective footwear is recommended. Wear protective

hair covering to contain long hair.

y WEAR PROPER EYE PROTECTION. All persons

in work area should wear safety glasses with side

shields. Everyday eye glasses with impact resistant

lenses are not safety glasses. Eye equipment should

comply with ANSI Z87.1 standards.

y WEAR PROPER HEARING PROTECTION. All people

in work area should wear proper hearing protection

consistent with noise levels and exposure. Hearing

equipment should comply with ANSI S3.19 standards.

y DUST PROTECTION. Use of power tools can

generate and/or disburse dust, which may cause

serious or permanent respiratory or other injury,

including silicosis (a serious lung disease), cancer,

and death. Direct particles away from face and body.

Always operate tool in a well-ventilated area and

provide for proper dust removal. Use dust collection

system whenever possible. Avoid breathing dust and

avoid prolonged contact with dust. Allowing dust to

get into your mouth or eyes, or lay on your skin may

promote absorption of harmful material. Use properly

tting NIOSH/OSHA approved respiratory protection

appropriate for the dust exposure and wash exposed

areas with soap and water.

y LOCK TOOLS AND WORK AREA. Use padlocks, and

master switches, or remove and store starter keys to

prevent operation by children and other unauthorized

users.

y DO NOT USE OR STORE TOOL IN DANGEROUS

ENVIRONMENTS. Exposure to rain and damp or

wet locations can result in shock or electrocution,

or damage the tool. Do not operate electric tools

near ammable liquids or in gaseous or explosive

atmospheres. Motors and switches in these tools may

spark and ignite fumes.

y KEEP WORK AREA CLEAN AND WELL LIT. Cluttered

and poorly-lit work areas, surfaces and benches can

lead to accidents.

y KEEP CHILDREN AND BYSTANDERS AWAY from

work area.

y USE RECOMMENDED ACCESSORIES. Consult

manual for recommended accessories. Use of

inappropriate accessories may cause personal injury

or property damage.

y DISCONNECT TOOL from power source before

servicing, adjusting or changing set-ups or blades,

bits, cutters and other accessories.

y TO REDUCE RISK OF ACCIDENTAL STARTING make

sure power switches are in “OFF” position before

plugging tool in.

y TO REDUCE THE RISK OF ELECTRIC SHOCK, this

equipment has a polarized plug (one blade is wider

than the other). This plug will t in a polarized outlet

only one way. If the plug does not t fully in the

IMPORTANT SAFETY INSTRUCTIONS

4

outlet, reverse the plug. If it still does not t, contact

a qualied electrician to install the proper outlet. Do

not change the plug in any way.

y DO NOT touch the plug’s metal prongs when

unplugging or plugging in the cord.

y USE PROPER EXTENSION CORD. If you use an

extension cord, make sure it is in good condition and

heavy enough to carry the current your product will

draw. An undersized cord will cause a drop in line

voltage, resulting in loss of power and overheating.

See Extension Cord Chart for correct size depending

on cord length and data plate ampere rating. If in

doubt, use the next smaller gauge number. The

smaller the gauge number, the heavier the cord.

When working outside, make sure the extension cord

is rated for outdoor use. Consult power connection

section of this manual for Extension Cord Chart and

power connection safety.

y DO NOT ABUSE POWER CORDS. NEVER yank

cord to disconnect from receptacle, crush cord, or

expose it to heat, oil or sharp objects.

y USE PROPER TOOL. Do not force tool to do a task

for which it was not designed.

y SECURE WORKPIECE. Use clamps or a vise to hold

the workpiece when practical. It is safer than using

your hands and frees both hands to operate tool.

y REMOVE ADJUSTING KEYS AND WRENCHES.

Form habit of checking to see that all adjusting keys

and wrenches are removed before starting tool.

y STAY ALERT, WATCH WHAT YOU ARE DOING,

AND USE COMMON SENSE. Do not use power

tools when tired or under the inuence of drugs,

alcohol, or medication. A moment of inattention while

operating power tools may result in injury.

y USE PROPER FEED DIRECTION. Feed workpiece

against the direction of rotation of the tool’s blade,

cutter, or abrasive surface. Feeding in the other

direction may cause the workpiece to be thrown at

high speed.

y DO NOT OVERREACH. Keep proper footing and

balance to maintain control.

y DO NOT FORCE TOOL OR WORKPIECE. Operate

tool at intended speed and feed rate for better and

safer operation.

y NEVER LEAVE TOOL RUNNING UNATTENDED.

TURN POWER OFF. Do not leave tool until it comes

to a complete stop. In the event of a power failure,

move switch to “OFF” position.

y SERVICE PARTS. Use only identical replacement

parts when servicing your tool.

GENERAL SAFETY RULES

THE FOLLOWING TERMS WILL BE USED THROUGHOUT THE MANUAL AND YOU SHOULD BECOME

FAMILIAR WITH THEM.

y THROUGH-CUT - any cut that completely cuts

through the workpiece.

y NON-THROUGH CUT - any cut that does not

completely cut through the workpiece.

y PUSH STICK - a wooden or plastic stick, usually

homemade, that is used to push a small workpiece

through the saw and keeps the operator’s hands clear

of the blade.

y KICKBACK - when the saw blade binds in the cut or

the workpiece binds between the blade and the fence

and the workpiece is thrust back toward the operator.

y FREEHAND - cutting without the use of a miter gauge

or rip fence or any other means of guiding or holding

the workpiece other than the operator’s hand.

y PLUNGE CUTTING - blind cuts in the workpiece

made by either raising the blade through the

workpiece or lowering the workpiece down to the

blade.

y RE-SAWING - ipping the workpiece to complete a

cut the saw is not capable of making in one pass.

y COVE CUTTING - an operation where the work is fed

at an angle across the blade. (Also known as “coving”)

TERMINOLOGY

Dust created by power sanding, sawing, grinding, drilling, and other construction activities may contain chemical

known to the state of California to cause cancer, birth defects or other reproductive harm. Some examples are:

y Lead from lead-based paints

y Crystalline silica from bricks and cement and other masonry products

y Asbestos dust

y Arsenic and chromium chemically-treated lumber

Your risk from these exposures varies depending on how often you do this type of work. To reduce your exposure

to these chemicals: work in a well-ventilated area and with approved safety equipment, such as dust masks that are

specically designed to lter out microscopic particles.

Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities.

Wear protective clothing and wash exposed areas with soap and water.

If you have any questions or concerns relative to the use of your tool or the contents of this manual, stop using the

tool and call Delta Power Equipment Company Customer Care at 1-800-223-7278.

PROPOSITION 65 WARNING

TABLE SAW SAFETY RULES

5

FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY.

y SEE GENERAL POWER TOOL SAFETY SECTION OF THIS MANUAL. Read entire instruction manual before

operating saw. Learning the saw’s proper applications, limitations, and specic potential hazards will greatly

minimize the possibility of accidents and injury. Make sure all users are familiar with its warnings and instructions

before using saw.

y SEE POWER CONNECTION SECTION OF THIS MANUAL for instructions and warnings regarding power cords

and connections.

y AVOID KICKBACK. Pay particular attention to the

instructions (below) for reducing risk of kickback.

y OBTAIN ADVICE from your supervisor, instructor,

or another qualied person if you are not thoroughly

familiar with the operation of this machine.

Knowledge is safety.

y DRESS PROPERLY. Wear appropriate apparel, eye

protection, hearing protection and dust protection

as specied in the General Power Tool Safety

Section of this manual.

y PROPER ASSEMBLY. Do not operate this saw until

it is completely assembled and installed according

to the instructions.

y STABILITY. Make sure table saw is properly

assembled and located on a stable surface before

use to keep saw from moving during cut. Do not

attempt the substitute a table or other surface for

the leg assembly.

y USE CORRECT BLADE AND RIVING KNIFE for

the intended operation. The blade must be installed

so the points of the teeth are pointing toward the

front of the saw. Do not use oversized blade or

blade with incorrect arbor opening. Always tighten

the blade arbor nut securely. Before use, inspect

the blade for cracks or missing teeth. Do not use

a damaged or dull blade. Always use blade within

the thickness range for which the riving knife is

designed.

y USE PROPER THROAT PLATE. The proper throat

plate must be in place and properly secured at all

times to reduce the risk of a thrown workpiece and

possible injury.

y USE SAW BLADE GUARD, RIVING KNIFE

AND ANTI-KICKBACK PAWLS. Your saw is

equipped with a modular blade guard, riving

knife and anti-kickback pawl assembly. Each

of these components should be used for every

possible operation, including all through cuts. This

assembly is discussed in more detail below. Make

sure components are securely installed prior to

operation.

y NEVER CUT METALS, CEMENT BOARD OR

MASONRY. Certain man-made materials have

special instructions for cutting on table saws. Follow

the manufacturer’s recommendations at all times.

y SUPPORT YOUR WORKPIECE based on its

size and the type of operation to be performed.

Hold the workpiece rmly against the fence

and down against the table surface. Do not

attempt to cut a wide panel or long board which

hangs, unsupported, beyond the end of the

table surface. The weight of a workpiece, if not

properly supported, may causes it to shift on the

table resulting in loss of control. An unsupported

workpiece which hangs beyond the table surface

may pinch the blade during a cut, which leads to

kickback.

y NEVER PERFORM LAYOUT, ASSEMBLY OR SET-

UP WORK ON THE TABLE/WORK AREA when the

saw is running.

y USE A PUSH STICK that is appropriate to the

application to push and hold down a workpiece

through the completion of the cut. A push stick is

a wooden or plastic stick, usually homemade, that

should be used whenever the size or shape of the

workpiece would cause you to place your hands

within 6 in. (152 mm) of the blade. Instructions for

making a push stick are included in this manual. A

push stick is also provided with this saw.

y NEVER Perform freehand cutting, plunge cutting,

re-sawing, or cove cutting.

y CHECK WORKPIECE AND SET-UP before each

operation. Knots, irregularities, or nails in workpiece

and positioning mistakes or incomplete set-up

may interfere with or affect saw performance and

personal safety.

y NO FREEHAND CUTS. Always use a rip fence,

miter gauge, or other appropriate devices to guide

or hold down the workpiece. Use hold-downs, jigs,

xtures or feather boards to help guide and control

The workpiece. Accessories for use with your saw

are available at extra cost from your local dealer or

authorized service center.

y DO NOT USE RIP FENCE AND MITER GAUGE AT

THE SAME TIME.

y AVOID AWKWARD OPERATIONS AND HAND

POSITIONS where a sudden slip could cause

a hand to move into a saw blade. Operate with

table at or near waist level for maximum balance

and control. Anticipate effect of workpiece size on

your ability to adjust position and maintain control

through completion of cut.

y KEEP ARMS, HANDS AND FINGERS AT LEAST

SIX INCHES AWAY FROM THE BLADE.

y KEEP HANDS AND OTHER BODY PARTS OUT

OF THE BLADE PATH. NEVER have any part of

your body in line with the path of the saw blade.

y NEVER START THE SAW WITH THE WORKPIECE

AGAINST THE BLADE to reduce the risk of a

thrown workpiece.

y DO NOT REACH OVER/REACH AROUND. Never

reach over, in back of, or around the cutting tool with

either hand while the blade is in motion.

y NEVER ATTEMPT TO FREE A STALLED BLADE OR

TABLE SAW SPECIFIC SAFETY RULES

TABLE SAW SAFETY RULES

6

In order to operate your table saw safely, you must use a

push stick whenever the size or shape of the workpiece

would otherwise cause your hands to be within 6 inches

(152 mm) of the saw blade or other cutter. A push stick is

included with this saw.

No special wood is needed to make additional push

sticks as long as they are sturdy and long enough and

the wood is free of knots, checks and cracks. A length of

16 inches (400 mm) is recommended with a notch that

ts against the edge of the workpiece to prevent slipping.

It’s a good idea to have several push sticks of the same

minimum length, 16 inches (400 mm), with different size

notches for different workpiece thicknesses.

The shape can vary to suit your own needs as long as

it performs its intended function of keeping your hands

away from the blade. Angling the notch so the push stick

can be held at a 20- to 30-degree angle from the saw’s

table will help you to hold down the workpiece while also

moving it through the saw. Refer to diagram in cutting

aids section of this manual.

MAKING A PUSH STICK

SAW BLADE GUARD, ANTI-KICKBACK PAWLS AND RIVING KNIFE

ASSEMBLY

KICKBACKS

Kickbacks can cause serious injury. A kickback occurs

when a part of the workpiece binds between the saw blade

and the rip fence, or other xed object, rises from the table

and is thrown toward the operator. The risk of kickback

can be minimized by attention to the following instructions.

HOW TO REDUCE THE RISK OF KICKBACKS AND

PROTECT YOURSELF FROM POSSIBLE INJURY:

y Be certain that the rip fence is parallel to the saw

blade.

y DO NOT rip by applying the feed force to the section

of the workpiece that will become the cut-off (free)

piece. Feed force when ripping should always be

applied between the saw blade and the fence; use

a push stick for all narrow work that is 6 inches (152

mm) wide or less.

y Keep saw blade guard, riving knife and anti-kickback

assembly in place and operating properly. The riving

knife must be in alignment with the saw blade and the

anti-kickback assembly must stop a kickback once

it has started. Check their action before ripping by

pushing the wood under the anti-kickback assembly.

The teeth must prevent the wood from being pulled

toward the front of the saw. If any part of assembly

is not operational, return to the nearest authorized

service center for repair.

y Plastic and composite materials (like hardboard) may

be cut on your saw. However, since these are usually

quite hard and slippery, the anti-kickback pawls may

not stop a kickback. Therefore, be especially attentive

to following proper set up and cutting procedures for

ripping.

y Use saw blade guard, anti-kickback pawls, and riving

knife assembly for every possible operation, including

all through-cut sawing.

y Push the workpiece past the saw blade prior to

releasing control.

y NEVER rip a workpiece that is twisted or warped,

or does not have a straight edge to guide along the

fence.

y NEVER saw a large workpiece that cannot be

controlled.

y NEVER use the fence as a guide or length stop when

crosscutting.

y NEVER saw a workpiece with loose knots, aws, nails

or other foreign objects.

y NEVER rip a workpiece shorter than 10 inches (254

mm).

y NEVER use a dull blade. A dull blade should be

replaced or re-sharpened.

Your table saw is equipped with a blade guard, anti-

kickback pawls and riving knife assembly that covers

the blade and reduces the possibility of accidental blade

contact. The riving knife is a at plate that ts into the

cut made by the saw blade and effectively prevents

kickback by lessening the tendency of the blade to bind

in the cut. Two anti-kickback pawls are located on the

sides of the riving knife that allow the wood to pass

through the blade in the cutting direction but reduce

the possibility of the material being thrown backwards

toward the operator. The riving knife can be used in two

positions. It must be raised to the through-cut position

before attaching anti-kickback pawls and blade guard.

Both positions are marked on the riving knife. The blade

guard and anti-kickback pawls can only be used when

making through cuts that sever the wood. When making

rabbets and other non-through cuts, the blade guard and

anti-kickback pawls must be removed and riving knife

lowered to the non-through cut position marked on the

riving knife.

Use all components of the guarding system (blade

guard assembly, riving knife and anti-kickback pawls)

for every operation for which they can be used including

all through-cutting. If you elect not to use any of these

components for a particular application, exercise

additional caution regarding control of the workpiece, the

use of push sticks, the position of your hands relative to

the blade, the use of safety glasses, the means to avoid

kickback and all other warnings contained in this manual

and on the saw itself. Replace the guarding systems as

soon as you return to through-cutting operations. Keep

the guard assembly in working order.

TRAPPED WORKPIECE without rst turning the saw off and disconnecting the saw from the power source.

y BEFORE LEAVING THE SAW, wait for the blade to come to a complete stop, then disconnect the saw from the power

source, clean the table and work area, and lock out switch to prevent unauthorized use.

y AN UNFAMILIAR NOISE OR EXCESSIVE VIBRATION may indicate a problem with your saw. If this happens, turn

it off and disconnect it from the power source until the problem has been located and corrected. Contact customer

service for assistance if the problem cannot be solved.

TABLE SAW SAFETY RULES

7

POWER CONNECTIONS

This saw is equipped with a 15-amp motor for use with a

120-volt, 60-HZ alternating current. See instructions below

regarding proper connections for your saw. For voltage,

the wiring in a shop is as important as the motor’s rating.

A line intended only for lights may not be able to properly

carry the current needed for a power tool motor; wire that

is heavy enough for a short distance may be too light for

a greater distance; and a line that can support one power

tool may not be able to support two or three.

A separate electrical circuit should be used for your

machines. This circuit should not be less than #12 wire

and should be protected with a 20-amp time lag fuse.

Before connecting the machine to the power line, make

sure the switch is in the “OFF” position and be sure that

the electric current is of the same characteristics as

indicated on the machine. A substantial voltage drop will

cause a loss of power and overheat the motor. It may also

damage the machine.

POWER SOURCE

EXTENSION CORDS

Never use a damaged extension cord.

Check extension cords before each use.

If damaged, replace immediately. Touching the damaged

area could case electrical shock resulting in serious injury.

DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS.

Keep the extension cord clear of the

work area. Position the cord so it will

not get caught on lumber, tools or other obstructions.

y Use the “MINIMUM GAUGE EXTENSION CORD”

table, show on the right, to determine the proper

length and gauge for any extension cord used to

supply power to your tool.

y Use properly rated extension cords. When using an

extension cord, be sure to use one heavy enough

to carry the current required by your machine. An

undersized cord will cause a drop in line voltage,

resulting in loss of power and overheating. The

table shows the minimum gauge to use depending

on the cord length. If in doubt, use the next heavier

gauge. The smaller the gauge number, the heavier

the cord. Only round, jacketed cords listed by

Underwriter’s Laboratories (UL) should be used.

y When working outdoors, use an extension cord

designed for outdoor use.

MINIMUM GAUGE EXTENSION CORD

RECOMMENDED SIZES FOR USE WITH

STATIONARY ELECTRIC MACHINES

AMPERE

RATING

VOLTS TOTAL

LENGTH OF

CORD IN

FEET

GAUGE OF

EXTENSION

CORD

0-6

120

Up to 25

25-50

50-100

100-150

18 AWG

16 AWG

14 AWG

6-10

120

Up to 25

25-50

50-100

100-150

18 AWG

16 AWG

14 AWG

12 AWG

10-12

120

Up to 25

25-50

50-100

100-150

16 AWG

14 AWG

12 AWG

12-16 120 Up to 25 14 AWG

12-16 120 25-50 12 AWG

12-16 120 GREATER THAN 50 FEET

NOT RECOMMENDED

Save These Instructions.

Refer to them often and use them to instruct others.

If tool is loaned to someone, also loan them these instructions.

8

UNPACKING

A B GED

JIH L

C

K

F

A. Saw

B. Rip Fence

C. Push Stick

D. Anti-Kickback Pawls

E. Riving Knife (preassembled to saw)

F. Blade Guard

G. Throat Plate

H. Stand Part 1

I. Stand Part 2

J. Stand legs (4)

K. Miter Gauge

L. Blade Wrenches

SHIPPING CONTENTS

Prior to tool assembly and use, read

this manual thoroughly to familiarize

yourself with proper assembly, maintenance and safety

procedures.

Check shipping carton and machine for damage

before unpacking. Carefully remove components in

top foam layer. Remove the top layer of foam then

remove all components in the bottom layer of foam.

Lay out all parts on a piece of cardboard or other clean,

at surface. Always check for and remove protective

shipping materials around motors and moving parts. Do

not discard shipping carton and packing materials until

you have carefully inspected the contents, assembled

the machine and are satised that it operates correctly.

Compare package contents to Shipping Contents

List and Hardware Bag List prior to assembly to make

sure all items are present. Carefully inspect parts to

make sure no damage occurred during shipping. If any

parts are missing, damaged or preassembled, do not

assemble. Instead, call Customer Support at 1-800-223-

7278 for assistance.

9

Description (QTY)

a. M8 x 35 mm Carriage Bolt (8)

b. M8 Flat Washer (2)

c. M8 Spacer (2)

d. M8 x 65 mm Hex Socket Head Screw (2)

e. M8 Lock Nut (10)

f. Hand Wheel Shoulder Screw (1)

g. Handle Wheel Knob (1)

h. 4mm Hex/Phillips Wrench (1)

HARDWARE BAG CONTENTS

TOOLS NEEDED FOR ASSEMBLY OR ADJUSTMENTS (Not Supplied)

UNPACKING

c d

fe hg

b

a

Phillips Screwdriver

Straight Edge

Adjustable Wrench

Combination Square

3 mm,4 mm

Hex Key

10

GENERAL PARTS KNOWLEDGE

ASSEMBLY

STAND ASSEMBLY

Assemble stand part 2 (I) through stand part 1 (H) that

has cross support as shown in (Fig. 1). Secure stand

assembly with M8 x 65mm hex socket head screw (d),

M8 spacer (c), M8 washer (b), and M8 lock nut (e). (Fig.

1)

NOTE: M8 spacer (c) is between stand part (H) and (I).

(Fig. 2) for correct stand parts setup.

The part and hardware names and letters correspond to those shown in General Parts Knowledge, Shipping Contents,

and the Hardware Contents.

BEVEL SCALE

BLADE WRENCHES

STAND

ON/OFF

SWITCH

BEVEL

LOCK

HEIGHT

ADJUSTMENT

WHEEL

FENCE RAIL

SCALE

MITER GAUGE

BLADE GUARD

TABLE

RIP FENCE

PUSH STICK

FENCE LOCK

ANTI-KICKBACK PAWLS

THROAT PLATE

RIVING KNIFE

y When lifting saw, hold it close to your body while

lifting. Keep knees bent and lift with your legs, not

your back.

y Fully assemble saw with stand assembly prior to

use.

y Stand assembly is an integral and necessary part of

the support structure for this saw. Do not attempt

to substitute a table or other surface for the stand

assembly.

y Do not modify saw, or create accessories not

recommended for use with this saw.

y Do not connect to power supply until assembly

is complete. Make sure power switch is in “OFF”

position before connecting to power supply.

y Avoid contact with blade teeth. Keep blade stored

or lowered when possible.

FIGURE 1

H

I

d

b

e

c

11

FIGURE 5

FIGURE 4

STYROFOAM

NOTE: Make sure that stand part 1 (H) and stand part 2

(I) are assembled in the proper orientation.

With assembled stand open, attach legs (J) to the stand

using (eight) M8 x 35mm carriage bolts (a) and (eight)

M8 lock nuts (e). Tighten lock nuts to secure legs to

stand (Fig. 3.)

NOTE: Do not over tighten lock nuts.

See nished assembly of stand in (Fig. 4).

NOTE: Before assembling stand to saw, unlock bevel

lock, tilt blade/motor assembly and remove Styrofoam

piece from under saw motor. The bevel lock is the

handle located underneath the blade height adjustment

wheel (Fig. 5).

ASSEMBLY

FIGURE 2

CORRECT INCORRECT

H H

I I

FIGURE 3

a

e

J

12

ASSEMBLY

Saw as assembled (Fig. 7).

ATTACHING STAND TO SAW

Place saw (A) on stand assembly, while aligning the

screw holes in the saw stand with the threaded holes in

the saw base (Fig. 6).

Tighten hex cap screws to secure stand assembly to

saw.

NOTE: Do not over tighten.

A

HEIGHT ADJUSTMENT KNOB

INSTALLATION

y Insert shoulder screw (f) into height adjustment

knob (g) as shown in Fig. 8.

y Tighten shoulder screw with Phillips Screw driver

into Hand Wheel. Height adjustment knob should

rotate freely around shoulder screw when raising or

lowering the blade with the Height Adjustment Hand

Wheel.

g

f

FIGURE 6

FIGURE 7

FIGURE 8

13

ASSEMBLY

SHAFT

WASHER

NUT

INSTALLING/CHANGING BLADE

Ensure riving knife lock lever is in unlocked position

(Fig. 9).

Remove nut and the outer anged washer from shaft

assembly. Place blade on the arbor shaft with the

teeth on the blade pointing toward the front of the saw.

SHOPMASTER logo on the blade will be facing toward

the left side of the saw. Place anged washer on the

shaft with the large side of the washer towards the

blade, then secure blade assembly with nut. (Fig. 9)

Tighten nut with blade wrenches (L) from the on-board

storage area on the right side of the saw. Open end

wrench will t on the arbor shaft between the inner

ange washer and the motor assembly (if necessary,

turn shaft to align ats on the arbor shaft to the wrench).

Closed end wrench will t on the nut. See Fig. 9a.

Return wrenches (L) to on-board storage location.

Return riving knife lock lever to locked position. Return

throat plate (G) making sure to lock tab on rear of throat

plate under table top as shown in Fig. 9b.

POSITION THE RIVING KNIFE

A riving knife is a at plate that ts into the cut made by

the saw blade (the “kerf”). It is intended to reduce the

risk of kickback by holding the kerf open and lessening

the tendency of the workpiece to pinch the blade.

To reduce the risk of serious injury,

y The riving knife must be installed for every "thru cut"

and for every "non-thru cut" unless the riving knife

would interfere with the cut.

y Always use a blade with the correct thickness to

match the riving knife. (0.10” (2.6mm) min. kerf

width and 0.073” (1.85mm) max body thickness)

y The riving knife must be securely positioned in the

“up” or “thru cut” position when using the anti-

kickback pawls and blade guard.

y Make sure the riving knife is properly aligned to the

blade see Riving Knife Alignment section.

Refer to Fig. 10 & 11

This saw is shipped with its riving knife (E) installed in

the lowered or “non-thru cut” position. This riving knife

matches the thickness of the blade that is shipped with

your saw. To install the anti-kickback pawls and the

blade guard assembly, rst raise the riving knife from the

lowered or “non-thru cut” position to the raised or "thru

cut" position, as follows:

1. With the blade assembly to the highest possible

position, carefully reach alongside the blade and

raise the riving knife locking lever up to unlock the

riving knife.

2. Gently move the riving knife to the right to release it

from the lock pins in the riving knife assembly.

3. Slide the riving knife up and forward until you feel

the lock pins engage the riving knife in the “thru

cut” position. When properly aligned in this position,

the “thru cut" position line on the riving knife will be

parallel to and level with the table.

LOCK

LEVER

UP

E

FIGURE 9

FIGURE 10

FIGURE 11

a

b

L

G

THRU

CUT

POSITION

14

ASSEMBLY

INSERT AND LEVEL THROAT

PLATE

Insert the rear tab of the throat plate (G) (the end with

the wear plates) under the surface of the table, and

snap the front end in place (Fig. 12).

Check that the throat plate is properly adjusted to the

table. Front of throat plate should be level or slightly

below the surface of the table and rear of the throat

plate should be level or slightly above the surface of the

table (Fig. 12).

1. Return the riving knife lock lever to the lock position.

2. Make sure the riving knife is securely installed and

properly aligned with the blade.

NOTE: For "non-thru cuts", lower the riving knife to

the “non-thru cut” position using the same procedure.

In this case the “non-thru cut" position line should be

parallel to and level with the table.

WEAR

PLATE

ANTI-KICKBACK PAWLS

AND BLADE GUARD

If adjustment is needed, remove the throat plate and

adjust the (4) Phillips set screws (Fig. 13) up or down as

needed. Replace throat plate and recheck. Repeat this

process as needed until the throat plate is level.

It is important that the throat plate is

properly adjusted to the table. This ensures that the

work piece is not caught on the throat plate or the table

when feeding the work piece through the blade during a

cut.

Riving knife (E) must be in the Through Cut position

prior to installation of the anti-kickback pawls (D) and

blade guard (F) (Fig. 14 and 15).

Insert the pawl assembly (D) into the middle slot on

the riving knife (E) as shown in (Fig. 14) while pressing

the spring-loaded pin on the right side of the pawl

assembly.

Once inserted, release the spring-loaded pin so that it

pops back in to place (Fig. 14). Ensure that it is locked

in place.

E

D

FIGURE 12

FIGURE 13

FIGURE 14

15

ASSEMBLY

While holding the blade guard assembly (F) in a vertical

position, as shown in Fig. 15, pull the blade guard

assembly pin all the way up into the rear slot on the

riving knife.

Rotate the blade guard assembly all the way down so

that the arms are parallel to the table (Fig. 15a). Then

lock the blade guard in place by depressing the lock tab

(Fig. 15b).

Do not hold lock tab in the lock position

while installing the blade guard.

After engaging lock tab to lock blade guard in place pull

up on arms to ensure guard is properly locked.

RIP FENCE

Position rip fence (B) over the table as shown in Fig. 16.

Lower the rear end of the rip fence (B) over the back of

the table; then lower the front end (with lock handle )

over the front of rail on the front of the saw. Engage lock

on the rip fence after placing fence in desired location

on the table (Fig. 16).

Do not use rip fence and miter gauge at

the same time without using a cut off block (gauge) as

described in the Cutting Aids and Accessories section

of this manual.

TIGHTENLOOSEN

FIGURE 17

FIGURE 16

FIGURE 15

a

b

LOCK

TAB

SLOT

ARMS

F

B

Check to ensure that the rip fence is secured to

the table prior to use when making a cut. If needed

adjustments to tighten or loosen rip fence can be made

by adjusting the lock nut on the rear side of the fence

(Fig. 17).

16

OPERATION

TURNING THE SAW ON AND

OFF

The ON/OFF paddle switch is located on the left side of

the front panel of the saw.

To turn the saw ON lift the switch. Press the switch

down to turn the saw OFF (Fig. 18)

When not in use, the saw should be turned off and the

power switch locked out to prevent unauthorized use.

To lock out power switch, use a standard long shackle

lock, with a shackle that is at least 2-

3

/

4

inch (70mm)

long and no more than

9

/

32

-inch (7mm) thick.

Failure to comply with the following warnings may result in serious personal injury.

READ ENTIRE MANUAL. In addition to reading these operating instructions, it is important to read and understand

the entire manual before operating this saw. Follow all applicable instructions regarding assembly, preparation, and

adjustment prior to making any cuts and comply with all safety rules and warnings in this section and elsewhere

throughout this manual.

EACH TIME YOU USE THE SAW, RUN THROUGH

THE FOLLOWING CHECKLIST:

y Are the power source and power connections

adequate for the saw?

y Are the saw and work area free of clutter and by-

standers?

y Is the blade tight and properly aligned?

y Does the riving knife thickness match the blade

requirements?

y Are the blade and riving knife properly aligned?

y Is the operator qualied to make the cut and familiar

with all of the relevant safety rules, warnings and

instructions included in this manual?

y Is the operator and everyone in proximity to the saw

wearing appropriate eye, hearing and respiratory

equipment?

y Are the bevel angle and height adjustment knobs

locked in the proper position?

y Is the blade set at the proper height?

y If ripping, is the rip fence parallel to the blade and

securely locked in position?

y If crosscutting, is the miter gauge knob tight?

y If making through cuts with a standard blade, are

the blade guard riving knife and anti-kickback pawls

properly attached and properly functioning with

both guards contacting the table surface?

y Is there proper clearance and support for the

workpiece as it enters and leaves the blade?

y Are any cutting aids needed? If so, are they in

place, or within reach for proper use?

y The use of attachments and accessories not

approved by the manufacturer may result in injury.

y Replace or sharpen the anti-kickback pawls when

the points become dull.

y Make sure saw is stable and cut can be

accomplished without tipping the saw.

y Never use fence and miter gauge together without

using a cut off block (gauge) as described in

the Cutting Aids and Accessories section of this

manual.

y The proper throat plate must be in place at all times.

y If your saw makes an unfamiliar noise or if it

vibrates excessively, cease operating immediately

until the source has been located and the problem

corrected.

y Never perform freehand cutting, plunge cutting, re-

sawing or cove cutting.

AVOID KICKBACK

A kickback can occur when the workpiece pinches

the blade, or binds between the saw blade and the

rip fence or other xed object. This can cause the

workpiece to rise from the table and/or be thrown back

toward the operator. See instructions for reducing the

risk of kickback, in the Table Saw Safety Rules section

of this manual.

IF KICKBACK OCCURS, turn the saw “OFF” and verify

proper alignment of the blade, riving knife and miter

gauge or rip fence, and the proper functioning of the

riving knife, anti-kickback assembly and blade guard

assembly before resuming work.

LOCK

OUT

HOLE

ON

OFF

FIGURE 18

17

MAKING CUTS

y Never touch the free end of the workpiece or a free

piece that is cut off, while the power is on and/or

the saw blade is rotating. Blade contact or binding

may occur, resulting in a thrown workpiece

y When sawing a long workpiece or a panel, use a

work support, such as a sawhorse, rollers or outfeed

table at the same height as the table surface of the

saw.

y Never try to pull the workpiece back with the blade

turning. If you need to pull the workpiece back or lift

it off the table, turn the switch off, allow the blade to

stop, raise the anti-kickback teeth on each side of

the riving knife if necessary, and slide the workpiece

out.

y Before connecting the table saw to the power

source or operating the saw, always inspect the

blade guard assembly and riving knife for proper

alignment and clearance with saw blade. Check

alignment after each change of beveling angle.

y A rip fence should ALWAYS be used for ripping

operations to prevent loss of control and personal

injury. Always lock the fence to the rail. NEVER

perform a ripping operation freehand.

y When making bevel cuts, place the fence on the

right side of the blade so that the blade is tilted

away from the fence and hands. Keep hands

clear of the blade and use a push stick to feed the

workpiece unless the workpiece is large enough to

allow you to hold it more than 6 inches (152 mm)

from the blade.

y Before leaving the saw unattended, lock out power

switch, or take other appropriate measures to

prevent unauthorized use of the saw.

Failure to comply with the following warnings may result in serious personal injury.

CROSS CUT

BEVELED CROSS CUT BEVELED RIP CUT COMPOUND MITER CUT

MITERED CROSSCUTRIP CUT

CIRCUIT BREAKER SAFETY

AND INSTRUCTION

This saw is equipped with a 15 amp overload circuit

breaker (A) located above the saw main power ON/OFF

switch. During a power overload this breaker will trip

and disconnect all power to the motor. To reset, allow

unit to cool down for 3 to 5 minutes and then push the

breaker button back in. (g 19)

OPERATION

To prevent the tool from unexpectedly

starting, always turn the power switch

to the off position before resetting the circuit breaker

and/or reconnecting the power supply.

NOTE: Circuit breaker overload may be caused by

attempting to feed the workpiece too fast. Do not

overload the motor by forcing the workpiece into the

blade.

A

FIGURE 19

18

RIP CUTS

BEVEL RIPPING

Bevel ripping is the same as ripping except the bevel

angle (A) is set to an angle other than 0°. When making

a bevel rip cut, place the fence on the right side of the

blade so that the blade is tilted away from the fence and

hands.(Fig. 21).

MAKING CUTS

1. Remove miter gauge

2. Make sure bevel angle is set to 0°.

3. Set blade to correct height for workpiece.

4. Install rip fence and lock it down parallel with and at

desired distance from blade.

5. Keep ngers at least 6 inches from the blade at

all times. When the hand cannot be safely put

between the blade and the rip fence, select a larger

workpiece, or use a push stick and other cutting

aids, as needed, to control the workpiece.

6. Make sure the workpiece is clear of the blade (at

least 1 inch or 25mm away) before starting the saw

7. Turn saw on.

8. Hold the workpiece at on the table and against the

fence (A). The workpiece must have a straight edge

against the fence and must not be warped, twisted

or bowed. See proper hand position in (Fig. 20).

9. Let blade build up to full speed before moving

workpiece into the blade.

10. Both hands can be used while starting the cut as

long as hands remain 6 inches from the blade.

11. Keep the workpiece against the table and fence

and slowly feed the workpiece rearward all the way

through the saw blade. Do not overload the motor

by forcing the workpiece into the blade.

12. Use the push stick and any other cutting aids, as

needed, to hold the workpiece against the table and

fence, and push the workpiece past the blade. A

push stick is included with this saw, and instructions

are included to make additional push sticks and

other cutting aids.

13. Do not push or hold onto the free or cut-off side of

the workpiece.

14. Continue pushing the workpiece until it is clear of

the blade. Do not overload the motor by forcing the

workpiece into the blade.

15. When cut is complete, turn saw off. Wait for blade

to come to a complete stop before removing

workpiece from table.

A

FIGURE 20

FIGURE 21

19

Miter crosscutting is the same as crosscutting except

the miter angel (B) is set to an angle other than 90˚ (Fig.

24).

y Miter angles more than 45˚ may force the blade

guard assembly into the saw blade causing damage

to the blade guard assembly and personal injury.

Before starting the motor, test the operation

by feeding the workpiece into the blade guard

assembly. If the blade guard assembly contacts

the blade, place the workpiece under the blade

guard assembly but not touching the blade - before

starting the motor.

y Certain workpiece shapes, such as

molding may not lift the blade guard assembly

properly. With the power off, feed the workpiece

slowly into the blade guard area and until the

workpiece touches the blade. If the blade guard

assembly contacts the blade, place the workpiece

under the blade guard assembly - but not touching

the blade - before starting the motor.

A

MAKING CUTS

CROSSCUTTING

BEVEL CROSSCUTTING

MITER CROSSCUTTING

Bevel crosscutting is the same as crosscutting except

the bevel angle (A) is set to an angle other than 0°.

When making a bevel crosscut, place the miter gauge in

the right miter slot so that the blade is tilted away from

the gauge and hands (Fig. 23).

y NEVER use the fence as a guide or length stop

when crosscutting.

y The cut-off piece must never be conned in any

through-sawing (cutting completely through the

workpiece) operation—to prevent pinching blade

which may result in a thrown workpiece and

possibly injury.

y When using a block as a cut-off gauge, the block

must be at least

3

/

4

-inch (19mm) thick. It is very

important that the rear end of the block be secured

in a position where the workpiece is clear of the

block before it enters the blade to prevent binding

of the workpiece.

You can use the miter gauge in either table slot on non-

bevel cuts. To increase surface area of miter gauge face,

add an auxiliary face (See Cutting Aids section on of this

manual.)

TO MAKE A CROSSCUT, REFER TO FIGURE 22 AND

FOLLOW THIS PROCESS:

1. Remove rip fence.

2. Make sure bevel angle is set to 0°.

3. Set blade to correct height for workpiece.

4. Place miter gauge in either miter slot.

5. Set miter gauge to 90° and tighten miter gauge lock

knob

6. Hands must remain at least 6 inches from blade

throughout entire cut. If workpiece is too small to

keep hands at least 6 inches away from the blade,

select a larger workpiece, or attach an auxiliary face

to the miter gauge and attach workpiece to auxiliary

face, For instructions about making auxiliary faces,

see Cutting Aids section of this manual.

7. Make sure the workpiece is clear of the blade - at

least 1 inch or 25mm away - before starting the saw.

8. Turn saw on.

9. Let blade build up to full speed before moving

workpiece into the blade.

10. Hand closest to blade should be placed on miter

gauge lock knob and hand farthest from blade

should hold workpiece rmly against the miter

gauge face. Do not push or hold onto the free or

cut-off side of the workpiece.

11. Slowly feed the workpiece rearward all the way

through the saw blade. Do not overload the motor

by forcing the workpiece into the blade.

12. When cut is complete, turn saw off. Wait for blade

to come to a complete stop before removing cut off

piece from table.

FIGURE 22

FIGURE 23

20

9

5

MAKING CUTS

COMPOUND MITER CUTS

LARGE PANEL CUTS

This is a combination of bevel crosscutting and mitering.

Refer to (Fig. 24) and follow the instructions for both

bevel crosscutting and mitering. Remember to use the

right miter slot on the right side of the blade for all bevel

cuts.

Place workpiece supports at the same height as the

saw table behind saw to support the cut workpiece, and

alongside (s) of saw, as needed. Depending on shape of

panel, use rip fence or miter gauge to control workpiece.

If a workpiece is too large to use either a rip fence or a

miter gauge, it is too large for this saw.

NON-THROUGH CUTS

MAKING A NON-THROUGH CUT

The use of a non-through cut is essential to cutting

grooves, and rabbets. Non-through cuts can be made

using a standard blade having a diameter of 10 inches.

Non-through cuts are the only type of cuts that should

be made without the blade guard assembly installed.

Make sure the blade guard assembly is reinstalled upon

completion of this type of cut.

y When making non-through cuts, follow all applicable

warnings and instructions listed below in addition to

those listed above for the relevant through cut.

y When making a non-through cut, blade is covered

by workpiece during most of cut. Be alert to

exposed blade at start and nish of every cut.

y Never feed wood with hands when making any non-

through cuts such as rabbets or grooves. Always

use miter gauge, push blocks or push sticks, and

featherboards where appropriate.

y In addition to this section, read the appropriate

section which describes the type of through or cut.

For example, if your non-through cut is a straight

cross cut, read and understand the section on

straight cross cuts before proceeding.

y Once all non-through cuts are completed, unplug

saw and return riving knife to through cut position.

Install anti-kickback pawls and blade guard.

y Carefully follow the instructions accompanying any

specialized blades for proper installation, set up and

operation.

1. Unplug saw.

2. Unlock bevel lock.

3. Adjust bevel angle to 0°.

4. Lock bevel lock.

5. Remove blade guard and anti-kickback pawls.

6. Place riving knife in “lowered” position. (See RIVING

KNIFE ADJUSTMENT Section)

7. Set blade to correct depth for workpiece.

8. Depending on shape and size of wood, use either

rip fence or miter gauge.

9. Plug saw into power source and turn saw on.

10. Let blade build up to full speed before moving

workpiece into blade.

11. Always use push blocks, push sticks, and/or

featherboards when making non-through cuts to

reduce the risk of serious injury.

12. When cut is made, turn saw off. Wait for blade

to come to a complete stop before removing

workpiece.

B

FIGURE 24

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