SprayTECH EXP2155 Le manuel du propriétaire

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Pulvérisateur de peinture
Taper
Le manuel du propriétaire

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EPX2155
Advantage Series
Piston Pump
Owner’s Manual
1108 © SprayTECH. All Rights Reserved. Form No. 0552800B
Model Numbers:
0552004 Stand
0552005 Upright Cart
0552006 Lowboy Cart
SprayTECH
1770 Fernbrook Lane
Minneapolis, MN 55447
Technical Assistance/
Order Entry:
Fax - Technical Assistance:
Fax - Order Entry:
1-800-526-5362
1-800-525-9501
1-800-528-4826
www.spraytechinc.com
NOTE: This manual contains important warnings and
instructions. Please read and retain for reference.
Do not use this equipment
before reading this manual!
2 © SprayTECH. All rights reserved.
Important Safety Information · Read all safety information before
operating the equipment. SAVE THESE INSTRUCTIONS.
This symbol indicates a hazardous situation,
which, if not not avoided could result in death or
serious injury.
To reduce the risks of fire or explosion, electrical
shock and the injury to persons, read and
understand all instructions included in this manual.
Be familiar with the controls and proper usage of
the equipment.
HAZARD: INJECTION INJURY
A high pressure paint stream produced by this
equipment can pierce the skin and underlying
tissues, leading to serious injury and possible
amputation. See a physician immediately.
DO NOT TREAT AN INJECTION INJURY AS A SIMPLE
CUT! Injection can lead to amputation. See a physician
immediately.
The maximum operating range of the sprayer is 3000 PSI / 20.7
MPa uid pressure.
PREVENTION:
NEVER aim the gun at any part of the body.
Do not aim the gun at, or spray any person or animal.
NEVER allow any part of the body to touch the uid stream.
DO NOT allow body to touch a leak in the uid hose.
NEVER put your hand in front of the gun. Gloves will not
provide protection against an injection injury.
ALWAYS lock the gun trigger, shut the pump off, and
release all pressure before servicing, cleaning the tip or
guard, changing tip, or leaving unattended. Pressure will
not be released by turning off the motor. The PRIME/
SPRAY valve or pressure bleed valve must be turned to
their appropriate positions to relieve system pressure.
Refer to the PRESSURE RELIEF PROCEDURE
described in this manual.
ALWAYS keep the tip guard in place while spraying. The
tip guard provides some protection but is mainly a warning
device.
ALWAYS remove the spray tip before ushing or cleaning
the system.
Paint hose can develop leaks from wear, kinking and
abuse. A leak can inject material into the skin. Inspect
the hose before each use. Do not use hose to lift or pull
equipment.
NEVER use a spray gun without a working trigger lock and
trigger guard in place.
All accessories must be rated at or above 3000 PSI / 20.7
MPa. This includes spray tips, guns, extensions, and hose.
Do not leave the unit energized or under pressure while
unattended. When the unit is not in use, turn off the unit and
relieve the pressure in accordance with the PRESSURE
RELIEF PROCEDURE described in this manual.
Verify that all connections are secure before operating the
unit. Unsecured parts may eject at great force or leak a
high pressure uid stream causing severe injury.
Always engage the trigger lock when not spraying. Verify
the trigger lock is functioning properly.
NOTE TO PHYSICIAN:
Injection into the skin is a traumatic injury. It is
important to treat the injury as soon as possible. DO
NOT delay treatment to research toxicity. Toxicity is a
concern with some coatings injected directly into the
blood stream. Consultation with a plastic surgeon or
reconstructive hand surgeon may be advisable.
HAZARD: HAZARDOUS VAPORS
Paints, solvents, insecticides, and other materials
can be harmful if inhaled or come in contact with the
body. Vapors can cause severe nausea, fainting, or
poisoning.
PREVENTION:
Use a respirator or mask if vapors can be
inhaled. Read all instructions supplied
with the mask to be sure it will provide the
necessary protection.
Wear protective eyewear.
Wear protective clothing as required by coating manufacturer.
HAZARD: EXPLOSION OR FIRE
Solvent and paint fumes can explode or ignite.
Property damage and/or severe injury can occur.
PREVENTION:
Provide extensive exhaust and fresh air introduction to
keep the air within the spray area free from accumulation
of ammable vapors. Solvent and paint fumes can
explode or ignite.
Do not spray in a conned area.
Avoid all ignition sources such as static electric sparks,
open ames, pilot lights, electrical appliances, and hot
objects. Connecting or disconnecting power cords or
working light switches can make sparks. Paint or solvent
owing through the equipment is able to result in static
electricity.
Do not smoke in spray area.
Fire extinguisher must be present and in good working
order.
Place pump at least 25 feet (7.62 meters) from the
spray object in a well ventilated area (add more hose if
necessary). Flammable vapors are often heavier than air.
Floor area must be extremely well ventilated. The pump
contains arcing parts that emit sparks and can ignite vapors.
The equipment and objects in and around the spray area
must be properly grounded to prevent static sparks.
Keep area clean and free of paint or solvent containers,
rags and other ammable materials.
Use only conductive or grounded high pressure uid hose.
Gun must be grounded through hose connections.
For electric units — power cord must be connected to a
grounded circuit.
Always ush unit into a separate metal container, at low
pump pressure, with spray tip removed. Hold gun rmly
against side of container to ground container and prevent
static sparks.
Follow the material and solvent manufacturer’s warnings
and instructions. Know the contents of the paints and
solvents being sprayed. Read all Material Safety Data
Sheets (MSDS) and container labels provided with
the paints and solvents. Follow the paint and solvent
manufacturer’s safety instructions.
Use extreme caution when using materials with
a ashpoint below 70ºF (21ºC). Flashpoint is the
temperature that a uid can produce enough vapors to
ignite.
Plastic can cause static sparks. Never hang plastic to
enclose a spray area. Do not use plastic drop cloths when
spraying ammable materials.
Use lowest possible pressure to ush equipment.
Do not spray onto pump assembly.
© SprayTECH. All rights reserved. 3
Important Safety Information · Read all safety information before
operating the equipment. SAVE THESE INSTRUCTIONS.
HAZARD: EXPLOSION HAZARD DUE TO
INCOMPATIBLE MATERIALS
Will cause property damage or severe injury.
PREVENTION:
Do not use materials containing bleach or
chlorine.
Do not use halogenated hydrocarbon solvents such
as bleach, mildewcide, methylene chloride and 1,1,1 -
trichloroethane. They are not compatible with aluminum.
Contact your coating supplier about the compatibility of
material with aluminum.
HAZARD: GENERAL
Can cause severe injury or property damage.
PREVENTION:
Read all instructions and safety precautions before
operating equipment.
Follow all appropriate local, state, and national codes
governing ventilation, re prevention, and operation.
The United States Government Safety Standards have
been adopted under the Occupational Safety and Health
Act (OSHA). These standards, particularly part 1910 of
the General Standards and part 1926 of the Construction
Standards should be consulted.
Use only manufacturer authorized parts. User assumes
all risks and liabilities when using parts that do not meet
the minimum specications and safety requirements of the
pump manufacturer.
All hoses, ttings, and lter parts must be secured before
operating spray pump. Unsecured parts can eject at great
force or leak a high pressure uid stream causing severe
injury.
Before each use, check all hoses for cuts, leaks, abrasion
or bulging of cover. Check for damage or movement of
couplings. Immediately replace the hose if any of these
conditions exist. Never repair a paint hose. Replace it with
another grounded high-pressure hose.
Do not kink or over-bend the hose. Airless hose can
develop leaks from wear, kinking and abuse. A leak can
inject material into the skin.
Do not expose the hose to temperatures or pressures in
excess of those specied by manufacturer.
Do not spray outdoors on windy days.
Wear clothing to keep paint off skin and hair.
Do not operate or spray near children. Keep children
away from the equipment at all times.
Do not overreach or stand on an unstable support. Keep
effective footing and balance at all times.
Use lowest possible pressure to ush equipment.
Stay alert and watch what you are doing.
Do not operate the unit when fatigued or under the
inuence of drugs or alcohol.
For electric units — Always unplug cord from outlet before
working on equipment.
Do not use the hose as a strength member to pull or lift the
equipment.
Do not lift by cart handle when loading or unloading.
Grounding Instructions
This product must be grounded. In the event of an electrical
short circuit, grounding reduces the risk of electric shock by
providing an escape wire for the electric current. This product is
equipped with a cord having a grounding wire with an appropriate
grounding plug. The plug must be plugged into an outlet that
is properly installed and grounded in accordance with all local
codes and ordinances.
WARNING - Improper installation of the grounding plug can
result in a risk of electric shock.
If repair or replacement of the cord or plug is necessary, do not
connect the green grounding wire to either at blade terminal.
The wire with insulation having a green outer surface with
or without yellow stripes is the grounding wire and must be
connected to the grounding pin.
Check with a qualied electrician or serviceman if the grounding
instructions are not completely understood, or if you are in doubt
as to whether the product is properly grounded. Do not modify
the plug provided. If the plug will not t the outlet, have the
proper outlet installed by a qualied electrician.
Grounded Outlet
Grounding Pin
Cover for grounded outlet box
IMPORTANT: Use only a 3-wire extension cord that has
a 3-blade grounding plug and a 3-slot receptacle that will
accept the plug on the product. Make sure your extension
cord is in good condition. When using an extension cord,
be sure to use one heavy enough to carry the current your
product will draw. An undersized cord will cause a drop in
line voltage resulting in loss of power and overheating. A 12
gauge cord is recommended. If an extension cord is to be
used outdoors, it must be marked with the suffix W-A after
the cord type designation. For example, a designation of
SJTW-A would indicate that the cord would be appropriate
for outdoor use.
Specications
Gallons per minute (GPM) ........ 0.47 (1.8 LPM)
Maximum tip sizes .................... 0.021”
Maximum pressure ................... 3000 PSI (20.7 MPa)
Power ....................................... 0.75 HP PMDC brushed motor,
120VAC
Weight ...................................... 34 lbs. (15.4 kg)
Maximum hose length .............. 300’ (91.4 m)
4 © SprayTECH. All rights reserved.
Table of Contents
Safety Precautions ................................................................... 2
Specications ........................................................................... 3
General Description ................................................................. 4
Operation ................................................................................... 4
Setup ................................................................................... 4
Preparing to Paint................................................................ 4
Painting ............................................................................... 5
Pressure Relief Procedure .................................................. 6
Spraying .................................................................................... 6
Spraying Technique ............................................................ 6
Practice ............................................................................... 6
Cleanup ..................................................................................... 7
Cleaning the Spray Tip ........................................................ 7
Maintenance .............................................................................. 7
General Repair and Service Notes...................................... 7
Replacing the PRIME/SPRAY Valve ................................... 8
Replacing the Filters............................................................ 8
Replacing the Motor Assembly............................................ 8
Replacing the Motor Brushes .............................................. 9
Replacing the Gears............................................................ 9
Replacing the Transducer ................................................. 10
Servicing the Fluid Section ................................................ 10
Troubleshooting ..................................................................... 12
Parts List ................................................................................. 18
Main Assembly .................................................................. 18
Motor Assembly................................................................. 19
Suction Set Assembly ....................................................... 19
Labels ................................................................................ 19
Gear Box Assembly........................................................... 20
Stand Assembly ................................................................ 21
Upright Cart Assembly ...................................................... 21
Fluid Section Assembly ..................................................... 22
Low Boy Cart Assembly .................................................... 23
Electrical Schematic .......................................................... 23
Accessories ....................................................................... 24
Limited Warranty .................................................................... 24
General Description
This airless sprayer is a precision power tool used for spraying
many types of materials. Read and follow this Owner’s Manual
carefully for proper operating instructions, maintenance, and
safety information.
Pressure Control
Knob
ON/OFF
Switch
PRIME/SPRAY
Valve
Outlet Fitting
Circuit
Breaker
Oil Cup
Siphon
Tube
Return
Hose
Filter
Operation
This equipment produces a fluid stream at extremely
high pressure. Read and understand the warnings
in the Safety Precautions section at the front of this
manual before operating this equipment.
Setup
Perform the following procedure before plugging in the power
cord of an electric unit.
1. Ensure that the siphon tube and the return hose are
attached and secure.
2. Using a wrench, attach a minimum of 50’ of 1/4” airless
spray hose to the outlet tting on the sprayer. Tighten
securely.
3. Attach an airless spray gun to the spray hose. Using two
wrenches (one on the gun and one on the hose), tighten
securely.
NOTE: Do not attach the tip to the spray gun yet.
Remove the tip if it is already attached.
Make sure all airless hoses and spray guns are
electrically grounded and rated at or above the
maximum operating pressure range of the airless
sprayer.
4. Make sure the pressure control knob is turned fully
counterclockwise to its lowest pressure setting.
5. Make sure the ON/OFF switch is in its OFF position.
6. Fill the oil cup with approximately one tablespoon of
separating oil (P/N 0279920).
IMPORTANT: Never operate unit for more than ten seconds
without fluid. Operating this unit without fluid will cause
unnecessary wear to the packings.
7. Make sure the electrical service is 120V, 15 amp
minimum.
8. Plug the power cord into a properly grounded outlet at
least 25’ from the spray area.
IMPORTANT: Always use a minimum 12 gauge, three-wire
extension cord with a grounded plug. Never remove the
third prong or use an adapter.
Preparing a New Sprayer
If this sprayer is new, it is shipped with test uid in the uid
section to prevent corrosion during shipment and storage. This
uid must be cleaned out of the system thoroughly with mineral
spirits before spraying paint.
IMPORTANT: Always keep the trigger lock on the spray gun
in the locked position while preparing the system.
1. Place the siphon tube into a container of mineral spirits.
2. Place the return hose into a metal waste container.
3. Set the pressure to minimum by turning the pressure
control knob fully counterclockwise.
Pressure Control
Knob
ON/OFF
Switch
4. Move the PRIME/SPRAY valve down to the
PRIME position.
5. Turn on the sprayer by moving the ON/OFF
switch to the ON position.
6. Allow the sprayer to run for 15–30 seconds
to ush the test uid out through the return
hose and into the waste container.
7. Turn off the sprayer by moving the ON/OFF switch to the
OFF position.
© SprayTECH. All rights reserved. 5
Preparing to Paint
Before painting, it is important to make sure that the uid in the
system is compatible with the paint that is going to be used.
NOTE: Incompatibleuidsandpaintmaycausethe
valves to become stuck closed, which would
require disassembly and cleaning of the
sprayer’suidsection.
IMPORTANT: Always keep the trigger lock on the spray gun
in the locked position while preparing the system.
1. Place the siphon tube into a container of the appropriate
solvent. Examples of the appropriate solvent are water for
latex paint or mineral spirits for oil-based paints.
2. Place the return hose into a metal waste container.
3. Set the pressure to minimum by turning the pressure
control knob fully counterclockwise.
4. Move the PRIME/SPRAY valve down to the
PRIME position.
NOTE: Hold the return hose in the waste
container when moving the PRIME/
SPRAY valve to PRIME in case the
sprayer is pressurized.
5. Turn on the sprayer by moving the ON/OFF switch to the
ON position.
6. Allow the sprayer to run for 15–30 seconds to ush the
old solvent out through the return hose and into the metal
waste container.
7. Turn off the sprayer by moving the ON/OFF switch to the
OFF position.
NOTE: Make sure that the spray gun does not have a tip
or tip guard installed.
8. Move the PRIME/SPRAY valve up to the
SPRAY position.
9. Turn on the sprayer.
10. Unlock the gun by turning the gun trigger
lock to the unlocked position.
Ground the gun by holding it
against the edge of the metal
container while flushing. Failure to
do so may lead to a static electric
discharge, which may cause a fire.
11. Trigger the gun into the metal waste container until the old
solvent is gone and fresh solvent is coming out of the gun.
12. Lock the gun by turning the gun trigger lock to the locked
position.
13. Set down the gun and increase the pressure by turning the
pressure control knob slowly clockwise.
14. Check the entire system for leaks. If leaks occur, turn the
unit off and follow the “Pressure Relief Procedure” in this
manual before tightening any ttings or hoses.
15. Follow the “Pressure Relief Procedure” in this manual
before changing from solvent to paint.
Be sure to follow the pressure relief procedure
when shutting down the sprayer for any purpose,
including servicing or adjusting any part of the
spray system, changing or cleaning spray tips, or
preparing for cleanup.
Painting
1. Place the siphon tube into a container of paint.
2. Place the return hose into a metal waste container.
3. Set the pressure to minimum by turning the pressure
control knob fully counterclockwise.
Pressure Control
Knob
ON/OFF
Switch
4. Move the PRIME/SPRAY valve down to the
PRIME position.
NOTE: Hold the return hose in the waste
container when moving the PRIME/
SPRAY valve to PRIME in case the
sprayer is pressurized.
5. Turn on the sprayer by moving the ON/OFF switch to the
ON position.
6. Allow the sprayer to run until paint is coming through the
return hose into the metal waste container.
7. Turn off the sprayer by moving the ON/OFF switch to the
OFF position.
8. Remove the return hose from the waste container and
place it in its operating position above the container of
paint.
9. Move the PRIME/SPRAY valve up to the
SPRAY position.
10. Turn on the sprayer.
11. Unlock the gun by turning the gun trigger
lock to the unlocked position.
Ground the gun by holding it
against the edge of the metal
container while flushing. Failure to
do so may lead to a static electric
discharge, which may cause a fire.
12. Trigger the gun into the metal waste container until all air
and solvent is ushed from the spray hose and paint is
owing freely from the gun.
13. Lock the gun by turning the gun trigger lock to the locked
position.
14. Turn off the sprayer.
15. Attach tip guard and tip to the gun as instructed by the tip
guard or tip manuals.
POSSIBLE INJECTION HAZARD. Do not spray
without the tip guard in place. Never trigger the gun
unless the tip is in either the spray or the unclog
position. Always engage the gun trigger lock before
removing, replacing or cleaning tip.
16. Turn on the sprayer.
17. Increase the pressure by turning the pressure control
knob slowly clockwise and test the spray pattern on a
piece of cardboard. Adjust the pressure control knob until
the spray from the gun is completely atomized. Try to
keep the pressure control knob at the lowest setting that
maintains good atomization.
NOTE: Turning the pressure up higher than needed to
atomize the paint will cause premature tip wear
and additional overspray.
6 © SprayTECH. All rights reserved.
Pressure Relief Procedure
Be sure to follow the pressure relief procedure
when shutting the unit down for any purpose,
including servicing or adjusting any part of the
spray system, changing or cleaning spray tips, or
preparing for cleanup.
1. Lock the gun by turning the gun trigger lock to the locked
position.
2. Turn off the sprayer by moving the ON/OFF switch to the
OFF position.
3. Set the pressure to minimum by turning the pressure
control knob fully counterclockwise.
4. Unlock the gun by turning the gun trigger lock to the
unlocked position.
5. Hold the metal part of the gun rmly
to the side of a metal container to
ground the gun and avoid a build up
of static electricity.
6. Trigger the gun to remove any
pressure that may still be in the hose.
7. Lock the gun by turning the gun trigger lock
to the locked position.
8. Move the PRIME/SPRAY valve down to the
PRIME position.
Spraying
NOTE: Whensprayingblockller,masticsorhighsolid
coating,removethegunlterandhighpressure
lterscreens.
Spraying Technique
The key to a good paint job is an even coating over the entire
surface. This is done by using even strokes. Keep your arm
moving at a constant speed and keep the spray gun at a constant
distance from the surface. The best spraying distance is 10 to 12
inches between the spray tip and the surface.
Keep stroke smooth and at an even speed.
Even coat throughout
Approximately
10 to 12 inches
Keep the spray gun at right angles to the surface. This means
moving your entire arm back and forth rather than just exing
your wrist.
Heavy Coat
Do not flex wrist while spraying.
Light Coat Light Coat
Keep the spray gun perpendicular to the surface, otherwise one
end of the pattern will be thicker than the other.
Approximately
10 to 12 inches
Right way
Wrong way
The spray gun should be triggered by turning it on and off with
each stroke. This will save paint and avoid paint buildup at
the end of the stroke. Do not trigger the gun during the middle
of a stroke. This will result in an uneven spray and splotchy
coverage.
Proper way to trigger the spray gun
Approximately
10 to 12 inches
Keep stroke
even
Start stroke End strokePull trigger Release triggerKeep steady
Overlap each stroke by about 30%. This will ensure an even
coating.
When you stop painting, lock the gun trigger lock, turn the
pressure control knob counterclockwise to its lowest setting and
set the PRIME/SPRAY valve to PRIME. Turn the ON/OFF switch
to the OFF position and unplug the sprayer.
Practice
1. Be sure that the paint hose is free of kinks and clear of
objects with sharp cutting edges.
2. Turn the pressure control knob counterclockwise to its to
its lowest setting.
3. Move the PRIME/SPRAY valve up to the
SPRAY position.
4. Turn the pressure control knob clockwise to
its highest setting. The paint hose should
stiffen as paint begins to ow through it.
5. Unlock the gun trigger lock.
6. Trigger the spray gun to bleed air out of the hose.
7. When paint reaches the spray tip, spray a test area to
check the spray pattern.
Good spray pattern
Paint tailing pattern
8. Use the lowest pressure setting
necessary to get a good spray
pattern. If the pressure is set
too high, the spray pattern will
be too light. If the pressure is
set too low, tailing will appear
or the paint will spatter out
in gobs rather than in a ne
spray.
© SprayTECH. All rights reserved. 7
Cleanup
Do not use gasoline to clean the sprayer.
Special cleanup instructions for use with
flammable solvents:
Always ush spray gun preferably outside and at least one
hose length from spray pump.
If collecting ushed solvents in a one gallon metal
container, place it into an empty ve gallon container, then
ush solvents.
Area must be free of ammable vapors.
Follow all cleanup instructions.
IMPORTANT: The sprayer, hose, and gun should be cleaned
thoroughly after daily use. Failure to do so permits material
to build up, seriously affecting the performance of the unit.
Always spray at minimum pressure with the gun
nozzle tip removed when using mineral spirits or
any other solvent to clean the sprayer, hose, or
gun. Static electricity buildup may result in a fire
or explosion in the presence of flammable vapors.
1. Follow the “Pressure Relief Procedure” found in the
Operation section of this manual.
2. Remove the gun tip and tip guard and clean with a brush
using the appropriate solvent.
3. Place the siphon tube into a container of the appropriate
solvent. Examples of the appropriate solvent are water for
latex paint or mineral spirits for oil-based paints.
4. Place the return hose into a metal waste container.
5. Set the pressure to minimum by turning the pressure
control knob fully counterclockwise.
6. Move the PRIME/SPRAY valve down to the
PRIME position.
NOTE: Hold the return hose in the waste
container when moving the PRIME/
SPRAY valve to PRIME in case the
sprayer is pressurized.
7. Turn on the sprayer by moving the ON/OFF switch to the
ON position.
8. Allow the solvent to circulate through the sprayer and
ush the paint out of the return hose into the metal waste
container.
9. Turn off the sprayer by moving the ON/OFF
switch to the OFF position.
10. Move the PRIME/SPRAY valve up to its
SPRAY position.
11. Turn on the sprayer.
Ground the gun by holding it
against the edge of the metal
container while flushing. Failure to
do so may lead to a static electric
discharge, which may cause a fire.
12. Trigger the gun into the metal waste container until the
paint is ushed out of the hose and solvent is coming out
of the gun.
13. Continue to trigger the spray gun into the waste container
until the solvent coming out of the gun is clean.
NOTE: For long-term or cold weather storage, pump
mineral sprits through the entire system.
14. Follow the “Pressure Relief Procedure” found in the
Operation section of this manual.
15. Unplug the unit and store in a clean, dry area.
IMPORTANT: Do not store the unit under pressure.
Cleaning the Spray Tip
1. Flush the gun with solvent immediately after the work is
completed.
2. Oil the sliding pins to prevent them from seizing up.
Should the spray tip become clogged, reverse the
spray tip with the lever and pull the trigger. Once
the obstruction comes out of the spray tip, release
the trigger, reverse the spray tip back to the spray
pattern setting, and resume spraying.
Do not attempt to clean the tip with your finger.
Do not use a needle or other sharp pointed
instrument to clean the tip. The hard tungsten
carbide is brittle and can be chipped.
Maintenance
Before proceeding, follow the Pressure Relief
Procedure outlined previously in this manual.
Additionally, follow all other warnings to reduce the
risk of an injection injury, injury from moving parts
or electric shock. Always unplug the sprayer
before servicing!
General Repair and Service Notes
1. Before repairing any part of the sprayer, read the
instructions carefully, including all warnings.
IMPORTANT: Never pull on a wire to disconnect it. Pulling
on a wire could loosen the connector from the wire.
2. Test your repair before regular operation of the sprayer
to be sure that the problem is corrected. If the sprayer
does not operate properly, review the repair procedure to
determine if everything was done correctly. Refer to the
Troubleshooting section to help identify other possible
problems.
3. Make sure that the service area is well ventilated in
case solvents are used during cleaning. Always wear
protective eyewear while servicing. Additional protective
equipment may be required depending on the type of
cleaning solvent. Always contact the supplier of solvents
for recommendations.
4. If you have any further questions concerning your
SprayTECH Airless Sprayer, call SprayTECH:
Technical Service (U.S.) ....................... 1-800-526-5362
Fax ................................................ 1-800-525-9501
8 © SprayTECH. All rights reserved.
Replacing the PRIME/SPRAY Valve
Perform the following procedure using PRIME/SPRAY valve
replacement kit P/N 0507690.
1. Drive the groove pin out of the valve handle.
2. Remove the valve handle and the cam base.
3. Using a wrench, loosen and remove the valve housing
assembly from the pump manifold.
4. Make sure the gasket is in place and thread the new
valve housing assembly into the pump manifold. Tighten
securely with a wrench.
5. Place the cam base over the valve housing assembly.
Lubricate the cam base with grease and line up the cam
with the pump manifold using the dowel pin.
6. Line up the hole on the valve stem with the hole in the
valve handle.
7. Insert the groove pin into the valve handle and through the
valve stem to secure the valve handle in position.
Replacing the Filters
Pump Filter
1. Loosen and remove the lter housing.
2. Pull the lter from the pump manifold.
NOTE: Ifthelterbreaksoffinthepumpmanifold,usea
small wood screw to remove.
3. Inspect the lter seal. Based on inspection, clean or
replace the seal.
4. Push the new or cleaned lter into the pump manifold.
5. Slide the lter housing over the lter and thread it into the
pump manifold until secure.
Filter Housing
Filter
Filter Seal
Pump Manifold
Gun Filter
Gun
Housing
Filter
Handle
Handle
Seal
1. Pull the bottom of the trigger
guard forward so that it
comes loose from the handle
assembly.
2. Loosen and remove the handle
assembly from the gun head.
3. Pull the old lter out of the gun
head.
4. Slide the new lter, tapered
end rst, into the gun head.
5. Make sure the handle seal is in
position and thread the handle
assembly into the gun head
until secure.
6. Snap the trigger guard back onto the handle assembly.
Gun Filter Chart
Part
Number
Application Filter
Type
Color of
Filter
Body
0089960 Synthetic resin,
enamels, clean
varnishes, stains
azures
Extrafine red
0089959 Base coat enamels,
primer enamels,
fillers, marking paints,
textured enamels
Fine yellow
0089958 Emulsions,
latex paints,
acrylic paints
Medium white
0089957 Heavy bodied latex,
blockfillers,
elastometrics
Coarse green
NOTE: For more detail, part number information, and
an assembly drawing, please see the G-10 XL
Airless Spray Gun Owner’s Manual (P/N 0296237).
Replacing the Motor Assembly
1. Perform the Pressure Relief Procedure and unplug the
sprayer.
2. Remove the four motor cover screws. Remove the motor
cover.
3. Remove the four heat sink assembly screws. Pull the heat
sink assembly away from the gear box housing.
4. Disconnect the ve wires from the relay that is mounted on
the inside of the heat sink assembly.
5. Remove the three relay mounting screws from the heat
sink assembly. Remove the relay.
6. Using the three relay mounting screws, install the new relay
onto the heat sink assembly. Tighten the screws securely.
7. Connect the ve wires to the new relay (refer to the
electrical schematic in the Parts List section of this manual).
8. Using the four heat sink assembly screws, install the heat
sink assembly onto the gear box housing. Tighten the
screws securely.
9. Disconnect the black and red wires coming from the gear
box housing. Disconnect the black and red wires from the
capacitors. Disconnect the black and red wires from the
motor.
10. Loosen and remove the four motor mounting screws.
11. Pull the motor out of the gear box housing.
NOTE: If the motor will not dislodge from the pump
housing:
•Removethefrontcoverplate.
•Usingarubbermallet,carefullytaponthefront
of the motor crankshaft that extends through
the slider assembly.
© SprayTECH. All rights reserved. 9
12. With the motor removed, inspect the gears in the gear
box housing for damage or excessive wear. Replace the
gears, if necessary.
13. Install the new motor into the gear box housing.
NOTE: Rotate the motor fan manually until the armature
gear engages with the mating gear in the gear
box housing.
14. Secure the motor with the four motor mounting screws.
15. Push the new capacitors into their clip on the new motor.
16. Reconnect the wires (refer to the electrical schematic in
the Parts List section of this manual).
17. Slide the motor cover over the motor. Secure the motor
cover with the four motor cover screws.
Motor
Cover
Screw
Heat Sink
Assembly Screw
Heat Sink
Assembly
Fan
Shroud
Screw
Fan
Shroud
Brush
Cover
Relay
Relay Mounting
Screw
Motor
Motor
Mounting
Screw
Gear Box
Housing
Capacitors
Motor Cover
BLACK
BLACK
RED
BLACK
RED
RED
Replacing the Motor Brushes
Perform this procedure using Motor Brush Kit P/N 0508645.
1. Perform the Pressure Relief Procedure and unplug the
sprayer.
2. Loosen and remove the four motor cover screws. Remove
the motor cover.
3. Loosen and remove the two fan shroud screws. Remove
the fan shroud.
4. Using a small screwdriver, pry off the two plastic brush
covers.
5. Disconnect the black and red wires from the motor
brushes. Remove the motor brushes.
6. Install the new motor brushes and snap on the plastic
brush covers.
7. Reconnect the black and red wires from the motor brushes
(refer to the electrical schematic in the Parts List section of
this manual).
8. Position the fan shroud over the motor fan. Secure the fan
shroud with the two fan shroud screws.
9. Slide the motor cover over the motor. Secure the motor
cover with the four motor cover screws.
Replacing the Gears
1. Perform the Pressure Relief Procedure and unplug the
sprayer.
2. Loosen and remove the four motor cover screws. Remove
the motor cover.
3. Disconnect the black and red wires coming from the gear
box housing.
4. Loosen and remove the four motor mounting screws.
5. Pull the motor out of the gear box housing.
NOTE: If the motor will not dislodge from the pump
housing:
•Removethefrontcoverplate.
•Usingarubbermallet,carefullytaponthefront
of the motor crankshaft that extends through
the slider assembly.
6. Inspect the armature gear on the end of the motor for
damage or excessive wear. If this gear is completely worn
out, replace the entire motor.
7. Remove and inspect the 2nd stage gear for damage or
excessive wear. Replace if necessary.
8. Remove and inspect the crankshaft/gear assembly for
damage or excessive wear. Replace if necessary.
9. Reassemble the pump by reversing the above steps.
During reassembly, make sure the thrust washers is in
place.
NOTE: Rellthegearboxinthepumphousingwithve
ounces of Lubriplate GR132 (P/N 0293396).
Front Cover
Gear Box Housing
Front Cover Screw
2nd Stage Gear
Thrust Washer
Motor Mounting
Screw
Crankshaft/Gear
Assembly
Armature Gear
Motor
Motor Cover
Motor Cover Screw
10 © SprayTECH. All rights reserved.
Replacing the Transducer
1. Loosen and remove the four front cover screws. Remove
the front cover.
2. Stop the sprayer at the bottom of its stroke so that the
piston is in its lowest position.
3. Perform the Pressure Relief Procedure and unplug the
sprayer.
Before proceeding, follow the Pressure Relief
Procedure outlined previously in this manual.
Additionally, follow all other warnings to reduce the
risk of an injection injury, injury from moving parts
or electric shock. Always unplug the sprayer
before servicing!
4. Tilt the sprayer back for easy access to the uid section.
5. Slide the retaining ring up on the slider assembly to
expose the connecting pin.
6. Push the connecting pin forward through the slider
assembly and piston. The connecting pin will fall into a
recessed area of the gear box housing where it can be
retrieved.
7. Using 3/8” a hex wrench, loosen and remove the two
pump manifold mounting screws.
8. Pull the pump manifold down off of the gear box housing.
9. Using a wrench, remove the transducer assembly from the
pump manifold.
10. Thread the new transducer assembly into the pump
manifold. Tighten securely with a wrench.
11. Reassemble the pump by reversing steps 1–8.
IMPORTANT: Make sure the transducer is aligned properly
with the hole in the pump manifold during reassembly.
Improper alignment may cause damage to the transducer
o-ring.
Gear Box
Housing
Slider
Assembly
Pump
Manifold
Pump
Manifold
Mounting
Screw
Front
Cover
Front
Cover
Screw
Transducer
Assembly
Connecting Pin
Retaining Ring
Servicing the Fluid Section
Use the following procedures to service the valves and repack
the uid section. Perform the following steps before performing
any maintenance on the uid section.
1. Loosen and remove the four front cover screws. Remove
the front cover.
2. Position the slider assembly at the bottom, dead-center of
its stroke so that the connecting pin and retaining ring are
visible below the slider assembly. This is done by turning
the sprayer on and off in short bursts until the connecting
pin is visible below the slider housing.
3. Perform the Pressure Relief Procedure and unplug the
sprayer.
Before proceeding, follow the Pressure Relief
Procedure outlined previously in this manual.
Additionally, follow all other warnings to reduce the
risk of an injection injury, injury from moving parts
or electric shock. Always unplug the sprayer
before servicing!
4. For Upright Cart units, remove the return hose from the
hose clip on the siphon tube. Unscrew the siphon tube
from the inlet valve housing.
5. For Low Boy cart units, remove the retaining ring from the
bottom of the inlet valve housing using a snap ring pliers.
Remove the return hose clamp and pull the return hose
from its tting on the pump manifold. Remove the suction
set assembly.
6. Loosen and remove the high-pressure hose from the outlet
tting on pump manifold.
Inlet Valve
Housing
PTFE
O-Ring
Inlet Valve
Seat
Inlet Valve
Ball
Inlet Valve
Cage
Nylon
Washer
Piston
Bushing
Pump
Manifold
Servicing the Valves
The design of the uid section allows
access to the inlet valve and seat
as well as the outlet valve and seat
without completely disassembling the
uid section. It is possible that the
valves may not seat properly because
of debris stuck in the foot valve seat
or outlet valve seat. Use the following
instructions to clean the valves and
reverse or replace the seats.
1. Using a wrench, loosen and
remove the inlet valve housing
from the pump manifold.
2. Clean out any debris in
the inlet valve housing and
examine the valve housing
and seat. If the seat is
damaged, reverse or replace
the seat.
3. Using a 5/16” hex wrench,
loosen and remove the outlet valve retainer from the
piston rod.
Outlet Valve
Retainer
Outlet Valve
Seat
Outlet Valve
Ball
Outlet Valve
Cage
Piston Rod
NOTE: Always service the
outlet valve with the
piston rod attached
to the pump. This will
prevent the piston rod
from rotating during
disassembly of the
outlet valve.
4. Clean out any debris and
examine the valve housing
and seat. If the seat is
damaged, reverse or replace the seat.
5. Remove, clean, and inspect the outlet valve cage and
outlet valve ball. Replace if they are worn or damaged.
6. Reassemble the valves by reversing the steps above.
© SprayTECH. All rights reserved. 11
Repacking the Fluid Section
1. Remove the foot valve assembly using the steps in the
“Servicing the Valves” procedure above.
NOTE: The outlet valve does not need to be
disassembled from the piston rod for this
procedure.
Slider Assembly
Connecting Pin
Retaining Ring
Retainer Nut
Piston Guide
Upper Packing
Assembly
Pump Manifold
Pump Manifold
Mounting Screw
Piston Rod
Lower Packing
Assembly
Spacer
2. Slide the retaining
ring up on the slider
assembly to expose
the connecting pin.
3. Push the connecting
pin forward through
the slider assembly
and piston. The
connecting pin will
fall into a recessed
area of the gear box
housing where it can
be retrieved.
4. Using 3/8” a hex
wrench, loosen and
remove the two pump
manifold mounting
screws.
5. Pull the pump manifold
down off of the gear
box housing.
6. Slide the piston rod out
through the bottom of
the pump manifold.
7. Loosen and remove
the retainer nut and
piston guide from the
pump manifold.
8. Remove the upper and
lower packings from
the pump manifold.
9. Clean the pump
manifold and install the
new upper and lower
packings. Refer to the illustration below for proper packing
orientation.
Install lower packings
with raised lip and O-ring
facing up.
Install upper packing
with raised lip and O-ring
facing down.
O-Ring
O-Ring
Raised Lip
Raised Lip
10. Inspect the piston rod for wear and replace if necessary.
11. Insert the piston guide into the retainer nut. Thread the
retainer nut into the pump manifold until it is hand tight.
12. Slide the piston guide tool (included in the repacking kit)
over the top of the piston rod and insert the piston rod
through the bottom of the pump manifold. Using a rubber
mallet, tap the bottom of the piston rod lightly until the
piston rod is in position in the pump manifold.
NOTE: Coat the piston guide tool and the piston rod
with grease before inserting them into the pump
manifold.
13. Using a wrench, tighten the retainer nut securely.
14. Position the pump block underneath the pump housing
and push up until it rests against the pump housing. When
the connecting pin hole on the piston rod lines up with the
hole in the slider assembly, insert the connecting pin.
15. Slide the retaining ring down over the connecting pin.
IMPORTANT: Make sure the transducer is aligned properly
with the hole in the pump manifold during reassembly.
Improper alignment may cause damage to the transducer
gasket.
16. Thread the pump manifold mounting screws through the
pump manifold and into the gear box housing. Tighten
securely.
17. Reassemble the inlet valve assembly into the pump
manifold.
18. For Upright Cart units, thread the siphon tube into the inlet
valve and tighten securely. Make sure to wrap the threads
on the down tube with PTFE tape before assembly.
Replace the return hose into the hose clip on the siphon
tube.
19. For Low Boy cart units, insert the elbow on the suction set
assembly into the bottom of the inlet valve housing. Push
the retaining ring up into the groove inside the inlet valve
housing to secure the suction set assembly in position.
Push the return hose onto the return hose tting on the
pump manifold and secure in position with the return hose
clamp.
20. Place the front cover on the gear box housing and secure
in position using the four front cover screws.
21. Turn on the sprayer by following the procedure in the
“Operation” section of this manual and check for leaks.
NOTE: Repacking kit P/N 0551533 is available. For best
results use all parts supplied in this kit.
12 © SprayTECH. All rights reserved.
Problem
A. The unit will not run.
B. The unit will not prime.
C. The unit will not build or
maintain pressure.
D. Fluid leakage at the upper end
of the uid section.
E. Excessive surge at the spray
gun.
F. Poor spray pattern.
G. The unit lacks power.
Cause
1. The unit is not plugged in.
2. Tripped breaker.
3. The pressure is set too low (pressure
control knob set at minimum setting does
not supply power to unit).
4. Faulty or loose wiring.
5. Excessive motor temperature.
1. The PRIME/SPRAY valve is in the SPRAY
position.
2. Air leak in the siphon tube/suction set.
3. The pump lter and/or inlet screen is
clogged.
4. The siphon tube/suction set is clogged.
1. The spray tip is worn.
2. The spray tip is too large.
3. The pressure control knob is not set
properly.
4. The pump lter, gun lter, or inlet screen is
clogged.
5. Material ows from the return hose when
the PRIME/SPRAY valve is in the SPRAY
position.
6. Air leak in the siphon tube/suction set.
7. There is external uid leak.
8. There is an internal uid section leak
(packings are worn and/or dirty, valve balls
are worn).
9. Worn valve seats
10. Motor powers but fails to rotate
1. The upper packings are worn.
2. The piston rod is worn.
1. Wrong type of airless spray hose.
2. The spray tip worn or too large.
3. Excessive pressure.
1. The spray tip is too large for the material
being used.
2. Incorrect pressure setting.
3. Insufcient uid delivery.
4. The material being sprayed is too viscous.
1. The pressure adjustment is too low.
2. Improper voltage supply.
Solution
1. Plug the unit in.
2. Reset the breaker.
3. Turn the pressure control knob clockwise to supply
power to the unit and increase the pressure setting.
4. Inspect or take to a SprayTECH authorized service
center.
5. Allow motor to cool.
1. Rotate the PRIME/SPRAY valve clockwise to the
PRIME position.
2. Check the siphon tube/suction set connection and
tighten or re-tape the connection with PTFE tape.
3. Remove the pump lter element and clean. Remove
the inlet screen and clean.
4. Remove the siphon tube/suction set and clean.
1. Replace the spray tip following the instructions that
came with the spray gun.
2. Replace the spray tip with a tip that has a smaller
orice following the instructions that came with the
spray gun.
3. Turn the pressure control knob clockwise to increase
the pressure setting.
4. Remove the pump lter element and clean. Remove
the gun lter and clean. Remove the inlet screen
and clean.
5. Clean or replace the PRIME/SPRAY valve.
6. Check the siphon tube/suction set connection and
tighten or re-tape the connection with PTFE tape.
7. Check for external leaks at all connections. Tighten
connections, if necessary.
8. Clean the valves and service the uid section
following the “Servicing the Fluid Section” procedure
in the Maintenance section of this manual.
9. Reverse or replace the valve seats following the
“Servicing the Fluid Section” procedure in the
Maintenance section of this manual.
10. Take unit to a SprayTECH authorized service center.
1. Repack the pump following the “Servicing the Fluid
Section” procedure in the Maintenance section of this
manual.
2. Replace the piston rod following the “Servicing the
Fluid Section” procedure in the Maintenance section
of this manual.
1. Replace hose with a minimum of 50’ of 1/4”
grounded textile braid airless paint spray hose.
2. Replace the spray tip following the instructions that
came with the spray gun.
3. Rotate the pressure control knob counterclockwise to
decrease spray pressure.
1. Replace the spray tip with a new or smaller spray tip
following the instructions that came with the spray
gun.
2. Rotate the pressure control knob to adjust the
pressure for a proper spray pattern.
3. Clean all screens and lters.
4. Add solvent to the material according to the
manufacturer’s recommendations.
1. Rotate the pressure control knob clockwise to
increase the pressure setting.
2. Reconnect the input voltage for 120V AC.
Troubleshooting
© SprayTECH. All rights reserved. 13
Notes
Français
14 © SprayTECH. Tous droits réservés.
Consignes de sécurite important · Lire toutes ces consignes avant
d’utiliser l’appareil. GARDER CES CONSIGNES.
Indique une situation à risque, laquelle, si elle n’est pas
évitée, peut entraîner des blessures graves, voire la mort.
Pour réduire les risques d’incendie ou d’explosion, de
choc électrique et de blessure, vous devez lire et
comprendre les directives figurant dans ce manuel.
Familiarisez-vous avec les commandes et l’utilisation
adéquate de l’équipement.
DANGER : INJECTION CUTANÉE
Le jet de haute pression produit par cet appareil peut
transpercer la peau et les tissus sous-jacents, causant des
blessures graves pouvant entraîner l’amputation.
NE PAS TRAITER ce type de BLESSURE COMME UNE
SIMPLE COUPURE! Une amputation peut en résulter.
ON doit consulter un médicin sur-le-champ.
La pression maximale de ce pulvérisateur est d’environ 3 000 PSI / 20,7
MPa.
MESURES PRÉVENTIVES :
Ne pas pointer le pistolet vers une partie du corps.
Ne pas pointer le pistolet vers une personne ou un animal; ne pas
pulvériser non plus de produit dessus.
NE JAMAIS mettre une partie du corps devant le jet de produit.
NE JAMAIS toucher les fuites du exible de pulvérisation.
NE JAMAIS mettre la main, même gantée, devant le pistolet (les
gants n’offrent aucune protection contre les blessures par injection).
TOUJOURS verrouiller la détente, arrêter la pompe et relâcher
toute la pression avant d’effectuer la maintenance de l’appareil ou
de le laisser sans surveillance, d’en nettoyer le protège-embout
ou l’embout, ou de remplacer ce dernier. La pression ne sera
pas relâchée par le simple arrêt du moteur; pour ce faire, on
doit se servir du bouton PRIME/SPRAY (se reporter à la section
Comment libérer la pression, du présent manuel).
TOUJOURS s’assurer que le protège-embout est en place
avant de pulvériser. Il est cependant à noter que, s’il assure une
certaine protection, ce dispositif joue surtout un rôle préventif.
TOUJOURS retirer l’embout avant de vidanger ou de nettoyer
l’appareil.
toujours inspecter le exible avant de commencer; celui-ci peut
présenter des fuites attribuables à l’usure, à une exion excessibe
ou à un traitement abusif, lesquelles fuites présentent des risques
d’injection cutanée. Ne pas utiliser le exible pour soulever ou
tirer l’équipement.
NE JAMAIS utiliser de pistolet sans verrou de détente et protège-
doigts.
Tous les accessoires (pistolets, embouts, rallonges, exibles etc.)
doivent pouvoir subir une pression nominale de 3 000 PSI / 20,7
MPa ou plus.
Ne laissez pas l’appareil sous tension ou sous pression quand
vous vous en éloignez. Quand vous n’utilisez pas l’appareil,
éteignez-le et libérez la pression conformément aux instructions
Comment libérer la pression, du présent manuel.
Vériez que toutes les connexions sont bien serrées avant
d’utiliser l’appareil. Toute pièce qui n’est pas xée solidement
risque d’être projetée violemment ou d’entraîner la fuite d’un jet
de liquide à une pression extrêmement élevée, ce qui pourrait
causer des blessures graves.
Verrouillez toujours la détente quand vous ne pulvérisez pas.
Vériez que le verrou de la détente fonctionne correctement.
REMARQUE À L’INTENTION DES MÉDECINS :
Les injections cutanées sont des lésions traumatiques; il
importe donc de les traiter sans délai. On NE DOIT PAS retarder
cetraitementsousprétextedevérierlatoxicitéduproduiten
cause, celle-ci n’étant conséquente que dans le cas d’injection
directe de certains produits dans le système sanguin. Il pourrait
s’avérer nécessaire de consulter un plasticien ou un spécialiste
en chirurgie reconstructive de la main.
DANGER : ÉMANATIONS DANGEREUSES
Certains produits (peintures, solvants, insecticides ou
autres) peuvent être nocifs s’ils sont inhalés ou entrent en
contact avec l’organisme. Les émanations de ces produits
peuvent provoquer de graves nausées, évanouissements
ou empoisonnements.
MESURES PRÉVENTIVES :
Se servir d’un masque ou d’un respirateur s’il
y a risque d’inhalation (lire toutes les directives
concernant ces dispositifs an de s’assurer qu’ils
offrent la protection requise).
Porter des lunettes de protection.
Porter les vêtements de protection prescrits par le fabricant du
produit utilisé.
DANGER : EXPLOSION OU INCENDIE
Les émanations de certains produits peuvent exploser
ou s’enammer, et risquent d’entraîner des dommages
matériels ou de graves blessures.
MESURES PRÉVENTIVES :
S’assurer que l’aire de travail est dotée de moyens d’évacuation
d’air vicié et d’introduction d’air frais pour éviter l’accumulation de
vapeurs inammables. Les vapeurs dégagées par la peinture ou
les solvants peuvent provoquer une explosion ou s’enammer.
Ne pas pulvériser de produit dans un endroit clos.
Ne pas travailler près de sources d’ignition (décharges
électrostatiques ou étincelles provoquées par le branchement/
débranchement d’appareils ou la commutation d’interrupteurs,
d’appareils électriques, ammes nues, veilleuses, objets chauds,
etc.). La peinture ou le solvant s’écoulant dans l’équipement peut
générer de l’électricité statique.
Ne pas fumer dans l’aire de travail.
L’aire de travail doit être munie d’un extincteur en bon état de marche.
Prévoir un espace d’au moins 7.62 mètres entre la pompe et l’objet
à pulvériser s’ils sont dans la même pièce bien ventilée (rallonger le
exible au besoin). Les vapeurs inammables étant souvent plus lourdes
que l’air, l’espace au-dessus du plancher doit être particulièrement bien
aéré. La pompe contient des pièces qui produisent des arcs et émettent
des étincelles pouvant enammer les vapeurs.
Les appareils et objets à l’intérieur ou à proximité de l’aire de
travail doivent être adéquatement mis à la terre pour éviter les
décharges électrostatiques.
Veillez à ce que la zone soit propre et exempte de contenants de
peinture ou de solvant, chiffons ou autres matériaux inammables.
Les exibles dont on se sert doivent être conçus pour subir les
pressions élevées et faits de matériaux conducteurs ou mis à la
terre adéquatement; le pistolet sera mis à la terre par le biais de
ses raccords aux exibles.
Pour les appareils électriques — Le cordon d’alimentation doit
être branché à un circuit trilaire.
L’appareil doit toujours être vidangé à basse pression, embout
retiré, dans un contenant métallique distinct. Tenir le pistolet
contre la paroi du contenant de manière à mettre ce dernier à la
terre et à prévenir les décharges électrostatiques.
Toujours respecter les mises en garde et les directives du
fabricant des produits et solvants utilisés. On doit connaître les
produits contenus dans les peintures et solvants qu’on pulvérise.
Lire les ches techniques santé-sécurité (FTSS) et les étiquettes
des contenants fournies avec les peintures et solvants. Suivres
les consignes de sécurité du fabricant de peinture et de solvant.
S’entourer de toutes les précautions possibles lorsqu’on utilise
des produits ayant un point d’éclair inférieur à 21°C (70°F). Le
point d’éclair est la température à laquelle le liquide peut créer
sufsamment de vapeurs et s’enammer.
Le plastique est générateur de décharges électrostatiques; ne jamais
en suspendre pour fermer une aire de travail ou en utiliser en guise
de toile de protection lorsqu’on pulvérise un produit inammable.
Se servir de la pression la plus basse possible pour vidanger
l’appareil.
Ne pas pulvériser de produit sur la pompe.
Français
© SprayTECH. Tous droits réservés. 15
Consignes de sécurite important · Lire toutes ces consignes avant
d’utiliser l’appareil. GARDER CES CONSIGNES.
DANGER : EXPLOSION CAUSÉE PAR DES
PRODUITS INCOMPATIBLES
Ce type d’explosion peut entraîner des dommages
matériels ou des blessures graves.
MESURES PRÉVENTIVES :
Ne pas utiliser de produits contenant du chlore ou du javellisant.
Ne pas utiliser de solvants à base de halons comme l’eau de
javel, les agents antimoisissure, le chlorure de méthylène et le
trichloroéthane-1-1-1, lesquels ne sont pas compatibles avec
l’aluminium.
Communiquer avec le fournisseur du produit concerné pour en
connaître la compatibilité avec l’aluminium.
DANGER : GÉNÉRALITÉS
D’autres dangers peuvent entraîner des dommages matériels ou des
blessures graves.
MESURES PRÉVENTIVES :
Lire toutes les directives et consignes de sécurité avant d’utiliser
l’appareil.
Observer tous les codes locaux, provinciaux, d’état et nationaux
régissant la ventilation, la prévention des incendies et le
fonctionnement de l’appareil.
Aux États-Unis, le gouvernement a adopté des normes de
sécurité en vertu de l’Occupational Safety and Health Act
(OSHA). Le cas échéant, on doit les consulter, notamment les
parties 1910 des normes générales et 1926 des normes de
construction.
N’utiliser que les pièces autorisées par le fabricant; les
utilisateurs qui choisiront d’utiliser des composants dont les
caractéristiques techniques et les exigences en matière de
sécurité sont inférieures devront en assumer tous les risques et
responsabilités.
Tous les raccords, les tuyaux et les bouchons de remplissage
doivent être xés solidement en place avant d’utiliser la pompe de
pulvérisation. Toute pièce qui n’est pas xée solidement risque
d’être projetée violemment ou d’entraîner la fuite d’un jet de
liquide à une pression extrêmement élevée, ce qui pourrait causer
des blessures graves.
Avant chaque utilisation, examiner tous les exibles an de
conrmer l’absence de coupures, de fuites, d’abrasions ou
de renements. Vérier également l’intégrité des raccords.
Remplacer sans délai les pièces qui semblent présenter des
défectuosités. Ne jamais tenter de réparer un exible; remplacer
ceux qui font défaut par des modèles haute pression, avec mise à
la terre.
•. Ne faites pas de nouer avec le tuyau et ne le tordez pas trop. Le
tuyau à vide peut présenter des fuites suite à l’usure, les nouer
ou les mauvais traitements. Une fuite risque d’injecter du produit
dans la peau.
•. N’exposez pas le tuyau à des températures ou des pressions
supérieures à celles spéciées par le fabricant.
Ne pas pulvériser à l’extérieur par grands vents.
Porter des vêtements aptes à protéger la peau et les cheveux du
produit utilisé.
Ne pas utiliser le pistolet ou ne pas pulvériser de produits
en présence d’enfants à proximité. Éloigner les enfants de
l’équipement en tout temps.
Ne pas s’étirer ni ne travailler sur un support instable. Toujours
garder les deux pieds au sol pour rester en équilibre.
Se servir de la pression la plus basse possible pour vidanger
l’appareil.
Rester vigilant et faire attention à ce que l’on fait.
Ne pas se servir de l’équipement en cas de fatigue ou si vos
aptitudes sont affaiblies par la consommation de drogues ou de
boissons alcoolisées.
Pour les appareils électriques — Débranchez toujours le cordon
électrique de la prise avant de travailler sur l’équipement.
N’utilisez pas le tuyau pour tirer ou soulever l’équipement.
Ne pas soulever par la poignée de chariot en chargeant ou en
déchargeant.
Instructions de mise à la terre
Cet appareil doit être mis à la terre. La mise à la terre réduit les risques
d’électrocution lors d’un court-circuit en permettant au courant de
s’écouler par le l de mise à la terre. Cet appareil est muni d’un cordon
électrique avec l de mise à la terre ainsi que d’une che de terre. La
che doit être branchée sur une prise installée correctement et mise à la
terre conformément à la réglementation et aux codes en vigueur.
MISE EN GARDE - Le fait de ne pas brancher
correctement la fiche trifilaire de l’appareil peut entraîner
des risques de choc électrique.
Si on doit réparer ou remplacer le cordon ou la che, ne pas
raccorder le l de terre à la borne des broches plates (lames) de cette
dernière. Ce l, normalement vert (avec ou sans rayures jaunes), doit
être relié à la broche de terre.
Consulter un technicien ou un électricien qualié à défaut de comprendre
l’ensemble des présentes directives ou en cas d’incertitude quant à la
mise à terre de l’appareil. Ne pas modier la che de l’appareil; si elle ne
s’adapte pas dans la prise voulue, faire remplacer cette dernière par un
électricien qualié.
Prise trifilaire
Broche de mise à la terre
Plaque murale de la prise
IMPORTANT : Utiliser uniquement une rallonge à trois fils
munie d’une fiche de terre dans une prise secteur mise à la terre
correspondant au type de fiche de l’appareil. S’assurer que votre
rallonge est en bon état. Lorsque vous utilisez une rallonge,
assurez-vous qu’elle soit d’un calibre suffisant pour supporter
l’intensité du courant requise par l’appareil. Une rallonge trop
mince entraîne une chute de tension, une diminution de l’intensité
et une surchauffe. Une rallonge de calibre 12 est recommandée.
Si vous devez utiliser une rallonge à l’extérieur, celle-ci doit
comprendre la marque W-A après la désignation indiquant le type
de cordon. Par exemple, la désignation SJTW-A indique que le
cordon est conçu pour être utilisé à l’extérieur.
Español
16 © SprayTECH. Todos los derechos reservados.
Información de seguridad importante · Lea toda la información de
seguridad antes de operar el equipo. GUARDE ESTAS INSTRUCCIONES.
Indica una situación peligrosa que, de no evitarse, puede
causar la muerte o lesiones graves.
Para reducir los riesgos de incendios, explosiones,
descargas eléctricas o lesiones a las personas, lea y
entienda todas las instrucciones incluidas en este
manual. Familiarícese con los controles y el uso
adecuado del equipo.
PELIGRO: LESIÓN POR INYECCIÓN
El ujo de pintura a alta presión que produce este
equipo puede perforar la piel y los tejidos subyacentes,
ocasionando lesiones graves y posible amputación.
CONSULTE A UN MÉDICO INMEDIATAMENTE.
¡NO TRATE LA LESIÓN POR INYECCIÓN COMO UNA
CORTADURA SIMPLE! La inyección puede ocasionar amputación.
Consulte a un médico inmediatamente.
La gama operativa máxima de la pistola es de 3000 PSI / 20,7 MPa de
presión del líquido.
PREVENCIÓN:
NUNCA apunte la pistola a ninguna parte del cuerpo.
No apunte con la pistola ni rocíe a cualquier persona o animal.
NUNCA deje que ninguna parte del cuerpo toque el ujo de
líquido. NO deje que el cuerpo toque una fuga de la manguera de
líquido.
NUNCA ponga la mano frente a la pistola. Los guantes no
protegen contra una lesión por inyección.
SIEMPRE ponga el seguro del gatillo, apague la bomba y
libere toda la presión antes de dar servicio, limpiar la boquilla o
protección, cambiar la boquilla o dejar la pistola sin supervisión.
No se libera la presión al apagar el motor. Debe girarse la perilla
PRIME/ SPRAY (CEBAR/ROCIAR) a PRIME (CEBAR) para
aliviar la presión. Consulte el PROCEDIMIENTO PARA ALIVIAR
LA PRESIÓN descrito en este manual.
SIEMPRE mantenga la protección de la boquilla en su sitio
al rociar. La protección de la boquilla sirve principalmente de
dispositivo de advertencia.
SIEMPRE retire la boquilla rociadora antes de enjuagar o limpiar
el sistema.
La manguera de pintura puede presentar fugas por desgaste,
dobleces y maltrato. La fuga puede inyectar material traspasando
la piel. Inspeccione la manguera antes de cada uso. No use
mangueras para levantar o tirar del equipo.
NUNCA use una pistola rociadora sin contar con el seguro y la
protección del gatillo.
Todos los accesorios deben tener capacidades nominales de
3000 PSI / 20,7 MPa como mínimo. Esto incluye las boquillas
rociadoras, pistolas, extensiones y manguera.
No deje el aparato con corriente ni con presión cuando nadie esté
pendiente de ella. Cuando no utilice el aparato, apáguelo y libere
la presión siguiendo las instrucciones del PROCEDIMIENTO
PARA ALIVIAR LA PRESIÓN descrito en este manual.
Antes de utilizar el aparato, verique que todas las conexiones
son seguras. Las partes no aseguradas pueden ser expulsadas
con gran fuerza o ltrar uido a alta presión y provocar lesiones
severas.
Ponga siempre el seguro del gatillo cuando no esté pulverizando.
Verique que el seguro del gatillo funciona correctamente.
NOTA PARA EL MÉDICO:
La inyección a través de la piel es una lesión traumática. Es
importante tratar la lesión tan pronto sea posible. NO retrase
el tratamiento para investigar la toxicidad. La toxicidad es
un factor a considerar con ciertos revestimientos inyectados
directamente en la corriente sanguínea. Puede ser aconsejable
consultar con un cirujano plástico o un cirujano especialista en
reconstrucción de las manos.
PELIGRO: VAPORES PELIGROSOS
Las pinturas, solventes, insecticidas y demás materiales
pueden ser nocivos si se inhalan o toman contacto con
el cuerpo. Los vapores pueden causar náuseas graves,
desmayos o envenamiento.
PREVENCIÓN:
Use un respirador o mascarilla si pueden
inhalarse los vapores. Lea todas las instrucciones
suministradas con la mascarilla para revisar que
brinde la protección necesaria.
Use lentes protectores.
Use ropa protectora según lo indique el fabricante del
revestimiento.
PELIGRO: EXPLOSIÓN O INCENDIO
Los vapores de solventes y pinturas pueden explotar o
inamarse. Pueden producirse daños materiales, lesiones
graves o ambos.
PREVENCIÓN:
Cuente con escape y entrada de aire fresco para mantener el aire
dentro de la zona de aplicación sin acumulaciones de vapores
inamables. Los gases producidos por solventes o pinturas
pueden causar explosiones o incendios.
No rocíe en lugares cerrados.
Evite todas las fuentes de ignición como las chispas de
electricidad estática, las llamas expuestas, appliances
electricidad, las luces piloto y los objetos calientes. La conexión o
desconexión de cables eléctricos o interruptores de luz operativos
puede producir chispas. Si la pintura o el solvente uyen por el
equipo se puede generar electricidad estática.
No fume en el área de aplicación.
Debe haber un extintor de incendios en buen estado.
Coloque la bomba de pintura a un mínimo de 7.62 meters (25
pies) del objeto a pintar dentro de un área bien ventilada (añada
más manguera si es necesario). Los vapores inamables son
generalmente más pesados que el aire. El área debe estar
sumamente bien ventilada.
El equipo y los objetos dentro y alrededor del área a pintar deben
estar debidamente conectados a tierra para evitar las chispas de
estática.
Mantenga el área limpia y libre de contenedores de pintura o
solvente, trapos y otros materiales inamables.
Use solamente una manguera conductora o conectada a tierra
para líquidos a alta presión. La pistola debe conectarse a tierra a
través de las conexiones de la manguera.
Para las aparatos eléctricas — Debe conectarse el cable eléctrico
a un circuito a tierra.
Siempre enjuague la unidad dentro de un recipiente metálico
separado, con la bomba a baja presión y habiendo sacado la
boquilla rociadora. Sostenga la pistola rmemente contra el
costado del recipiente para conectar a tierra el mismo y evitar
chispas de estática.
Siga las advertencias e instrucciones del fabricante del material
y del solvente. Conozca los contenidos de las pinturas y los
solventes con los que rocía. Lea todas las Hojas de Datos sobre
Seguridad de Materiales (MSDS) y las etiquetas del contenedor
provistas con las pinturas y los solventes. Siga las instrucciones
de seguridad del fabricante de pinturas o solventes.
Tenga muchísmo cuidado al usar materiales cuyo punto de
ignición sea inferior a 70°F (21°C). El punto de inamación es la
temperatura a la que un uido puede producir vapores sucientes
para encenderse.
El plástico puede causar chispas de estática. Nunca cuelgue
plásticos para cerrar una zona a pintar. No use mantas plásticas
al aplicar materiales inamables.
Use la presión más baja posible para enjuagar el equipo.
No rocíe el ensamblaje de la bomba.
Español
© SprayTECH. Todos los derechos reservados. 17
Información de seguridad importante · Lea toda la información de
seguridad antes de operar el equipo. GUARDE ESTAS INSTRUCCIONES.
PELIGRO: POSIBLE EXPLOSIÓN DEBIDO A
MATERIALES INCOMPATIBLES
Causará daños materiales o lesiones graves.
PREVENCIÓN:
No use materiales que contengan blanqueador o
cloro.
No use solventes de hidrocarburos halogenados como
blanqueador, mohocida, cloruro de metileno y 1,1,1 tricloroetano.
No son compatibles con el aluminio.
Diríjase al proveedor de revestimientos para obtener los datos de
compatibilidad del material con el aluminio.
PELIGRO: GENERAL
Puede causar daños materiales o lesiones graves.
PREVENCIÓN:
Lea todas las instrucciones y las precauciones de seguridad
antes de operar el equipo.
Siga todos los códigos locales, estatales y nacionales
correspondientes que rijan la ventilación, prevención de incendios
y operación.
Se han adoptado las normas de seguridad del Gobierno de los
Estados Unidos según la Ley de seguridad ocupacional y salud
(Occupational Safety and Health Act, OSHA). Deben consultarse
estas normas, particularmente el apartado 1910 de las Normas
generales y el apartado 1926 de las Normas de construcción.
Utilice solamente componentes autorizados por el fabricante.
El usuario asume todo riesgo y responsabilidad al utilizar
componentes que no cumplan con las especicaciones mínimas
y requisitos de seguridad del fabricante de la bomba.
Todos los acopladores, las mangueras y las tapas de los ltros
deben estar asegurados antes de operar la bomba de rocío. Las
partes no aseguradas pueden ser expulsadas con gran fuerza o
ltrar uido a alta presión y provocar lesiones severas.
Antes de cada uso, revise todas las mangueras en busca de
cortes, fugas, abrasión o hinchazón de la cubierta. Revise
si hay daños o movimiento de los acoplamiento. Cambie
inmediatamente la manguera si existe alguna de estas
condiciones. Nunca repare una manguera de pintura. Cámbiela
por otra manguera conectada a tierra apta para alta presión.
No retuerza ni doble la manguera en exceso. En la manguera
airless pueden aparecer fugas a causa del desgaste, de
retorcimientos o de un mal uso. Una fuga puede inyectar material
en la piel.
No exponga la manguera a temperaturas o presiones que
superen las especicadas por el fabricante.
No pinte en exteriores en días con viento.
Use ropa que mantenga la pintura alejada de la piel y el cabello.
No lo opere ni rocíe cerca de los niños. Mantenga a los niños
alejados del equipo en todo momento.
No se asome ni se pare sobre soportes inestables. Mantenga
siempre la posición rme y el equilibrio efectivos.
Use la presión más baja posible para enjuagar el equipo.
Manténgase alerta y mire lo que hace.
No utilice la unidad cuando se encuentre cansado o bajo la
inuencia de las drogas o el alcohol.
Para las aparatos eléctricas — Desenchufe siempre el cable
antes de trabajar en el equipo.
No utilice la manguera como elemento de fuerza para tirar del
equipo o levantarlo.
No levantar por la manija del carro al cargar o descargando.
Instrucciones para conectar a tierra
Este producto se debe conectar a tierra. En caso de que ocurra un
corto circuito, la conexión a tierra reduce el riesgo de choque eléctrico
al proporcionar un alambre de escape para la corriente eléctrica. Este
producto está equipado con un cable que tiene un alambre de conexión a
tierra con un enchufe de conexión a tierra apropiado. El enchufe se debe
enchufar en una toma de corriente que se haya instalado y conectado a
tierra debidamente, de acuerdo con todos los códigos y estatutos locales.
ADVERTENCIA - La instalación incorrecta del enchufe a
tierra puede ocasionar un riesgo de choque eléctrico.
Si es necesario reparar o cambiar el cable o el enchufe, no
conecte el cable verde a tierra a ninguno de las terminales de espiga
plana. El cable con aislamiento de color verde por fuera con o sin rayas
amarillas es el alambre a tierra y debe conectarse a la espiga a tierra.
Consulte a un electricista o técnico de servicio capacitado si las
instrucciones para la conexión a tierra no se entienden claramente o si
tiene dudas en cuanto a que el producto esté debidamente conectado a
tierra. No modifique el enchufe que se incluye. Si el enchufe no encaja
en el receptáculo, pida a un electricistas capacitado que instale un
receptáculo adecuado.
Receptáculo conectado a tierra
Pata a tierra
Tapa de la caja de receptáculo conectada a tierra
IMPORTANTE: Use solamente extensiones trifilares que tengan un
enchufe de conexión a tierra de 3 hojas y un receptáculo de triple
ranura que acepte el enchufe del producto. Asegúrese de que su
extensión esté en buenas condiciones. Cuando use una extensión,
asegúrese de usar una que sea lo suficientemente resistente como
para soportar la corriente que descargue su producto. Un cable de
un tamaño menor causará una caída de voltage en la línea que dará
como resultado una pérdida de energía y un sobrecalenta|ôento. Se
recomienda usar un cable de calibre 12. Si se utiliza un cable de
extensión en el exterior, tiene que estar marcado con el sufijo W-A
después de la designación del tipo de cable. Por ejemplo, SJTW-A
para indicar que el cable es apropiado para uso en exteriores.
18 © SprayTECH. All rights reserved.
Parts List
Main Assembly
1
3
4
5
9
6
7
8
10
11
12
2
17
18
19
16
13
14
14
15
Item Part # Description Quantity
1 0552300 Motor cover ...............................................1
2 0551440 Screw ........................................................4
3 9800308 Screw ........................................................4
4 ---------- Motor assembly ........................................1
5 0551526 Left leg assembly (stand only) ..................1
6 0551553 Pail hook (upright cart only)
7 0508549 Washer (upright cart only) ........................2
8 0508550 Screw (upright cart only) ...........................2
9 0507783 Hose clip (upright cart only) ......................1
10 0508552 Siphon tube (upright cart only) .................1
11 0551556 Return hose (upright cart only) .................1
12 5006536 Inlet screen (upright cart only) .................1
Item Part # Description Quantity
13 ---------- Gear box assembly...................................1
14 0509550 Screw (stand) ...........................................4
0509550 Screw (upright cart)
0508590 Screw (low boy)
15 0551524 Right leg assembly (stand only) ...............1
16 0551529 Fluid section assembly
(stand and low boy cart) ...........................1
0551549 Fluid section assembly (upright cart)
17 0508553 Screw ........................................................2
18 805-257 Suction set assembly
(stand and low boy cart) ...........................1
19 0327226 Return hose clamp ..................................1
© SprayTECH. All rights reserved. 19
Motor Assembly
3
2
4
5
6
7
1
Item Part # Description Quantity
1 0551540 Motor assembly (includes items 2–7
and items 25, 29, and 30 in the
Gear Box Assembly parts list) ..................1
2 0551543 Tie wrap ....................................................1
3 0551514 Capacitor ..................................................1
Suction Set Assembly
1
2
3
4
5
6
7
Item Part # Description Quantity
1 0551437 Siphon tube assembly ..............................1
2 0551439 Return hose ..............................................1
3 0279459 Hose clip ...................................................1
4 0295565 Inlet screen ...............................................1
5 9871105 O-ring ........................................................2
6 9822526 Retaining ring ...........................................1
7 9850638 Tie wrap ....................................................2
Labels
Part # Description
0552700 Logo label, front
0552701 Logo label, left
0552701 Logo label, right
0551485 Warning label, explosion/injection
0295805 Shock hazard label
0507856 PRIME/SPRAY label
Item Part # Description Quantity
4 0508646 Fan shroud ...............................................2
5 9802891 Screw ........................................................2
6 0508648 Fan ...........................................................1
7 9804916 Fan screw .................................................1
8 0508653 Double-sided tape (not shown).................1
0508645 Motor Brush Kit
NOTE: All electrical work should be
performed by a SprayTECH
authorized service center.
20 © SprayTECH. All rights reserved.
Gear Box Assembly
1
2
3
4
5
9
10
11
12
13
14
15
16
17
18
6
7
8
19
18
20
21
22
23
25
24
26
27
28
NOTE: All electrical work should be
performed by a SprayTECH
authorized service center.
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SprayTECH EXP2155 Le manuel du propriétaire

Catégorie
Pulvérisateur de peinture
Taper
Le manuel du propriétaire
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