Easy-Kleen 8694101 Le manuel du propriétaire

1-800-315-5533 • service@easykleen.com • www.easykleen.com

Owners Manual

Commercial and Industrial

Cold Water Electric

2

Cold Water Electric • Rev. 17/10/2016

Easy-Kleen Pressure Systems

1-800-315-5533

This manual contains operational information that is specific for

commercial and industrial cold water, electric driven machines.

Read the following instructions carefully before attempting to assemble,

install, operate or service this pressure washer. Failure to comply with these

instructions could result in personal injury and/or property damage.

Table of Contents

IMPORTANT SAFETY INFORMATION .................................................................................................. 3

SPECIFICATIONS ....................................................................................................................................... 6

INTRODUCTION ........................................................................................................................................ 8

OPERATING INSTRUCTIONS .................................................................................................................. 9

CHEMICAL APPLICATION......................................................................................................................10

WINTER PUMP PROTECTION ............................................................................................................... 11

GENERAL MAINTENANCE .................................................................................................................... 12

MAINTENANCE CHECKLIST ................................................................................................................ 12

GLOSSARY OF TERMS ........................................................................................................................... 13

COMPONENT IDENTIFICATION ........................................................................................................... 14

QUICK DIAGNOSTICS AND SOLUTIONS GUIDE .............................................................................. 21

MANUFACTURER’S WARRANTY ..................................................................................................... 22

CIRCUIT DIAGRAMS .............................................................................................................................. 23

SERVICE MANUAL ................................................................................................................................. 28

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Cold Water Electric • Rev. 17/10/2016

IMPORTANT SAFETY INFORMATION

The safe operation of our pressure washing systems is the FIRST priority of Easy-Kleen. This

will only be achieved by following the operation and maintenance instructions as explained in

this manual and all other enclosed manuals.

This manual contains essential information regarding the safety hazards, operations, and

maintenance associated with this machine. The manual should always remain with the machine,

including if it is resold.

ALL CAUTIONS AND SAFETY WARNINGS MUST BE FOLLOWED TO AVOID

INJURY OR DAMAGE TO EQUIPMENT.

THIS EQUIPMENT IS TO BE USED ONLY BY TRAINED OPERATORS AND MUST

ALWAYS BE ATTENDED DURING OPERATION.

WARNING: To reduce the risk of injury,

read operating instructions carefully

before using.

WARNING: Use protective eyewear and

clothing when operating equipment in

order to avoid personal injuries.

1. Read the instructions in this manual carefully before attempting to assemble,

install, operate or service this pressure washer. Failure to comply with the

instructions could result in personal injury and/or property damage.

WARNING: This machine exceeds 85db.

Appropriate ear protection must be

worn.

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Cold Water Electric • Rev. 17/10/2016

.

WARNING: Risk of injury

from falls when using ladder.

6. Do not overreach or stand on anything unstable. Keep a good balance and

make sure to keep a steady footing at all times.

2. Hold firmly to the gun and wand during start up and operation of the machine.

Do not attempt to make adjustments while the trigger gun is in operation.

3. Make sure all quick coupler fittings are properly secured before operating

pressure washer.

WARNING: Trigger gun kicks

back. Hold with both hands.

WARNING: Keep water spray

away from electrical wiring.

4. All electrically powered equipment must be grounded at all times to prevent

fatal electric shots. Do not spray water on or near electrical components. Do

not touch electrical components while standing in water or when hands are

wet. Always make sure machine is disconnected from power source before

servicing.

WARNING: Risk of injection or

severe injury to persons. Keep

clear of nozzle spray.

5. High pressure spray can cause serious injuries. Never point pressurized

spray at any person or animal. Handle the spray assembly with care.

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Cold Water Electric • Rev. 17/10/2016

WARNING: Protect from freezing.

7. It is important to keep your machine from freezing in order to keep it in its

best working condition. Failure to protect your machine from freezing may

cause damage to the machine and personal injuries may occur as a result.

8. WARNING: Keep hands clear from belt guard and other moving parts. DO

NOT OPERATE MACHINE WITH BELT GUARD REMOVED.

9. Protect high pressure hoses from sharp objects and vehicles. Inspect

condition of hoses prior to use, or serious injury could occur.

10. Do not pass acids or other caustic or abrasive fluids through the pump.

11. Do not attempt to operate this machine if fatigued or under the influence of

alcohol, prescription medications, or drugs.

12. Some of the maintenance procedures involved in this machine require a

certified technician (these steps are indicated throughout this manual). Do not

attempt to perform these repairs if you are not qualified.

If you need further explanation of any of the information in this manual,

suspend any activity involving the equipment and call our toll free

number for assistance, 1-800-315-5533.

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Cold Water Electric • Rev. 17/10/2016

SPECIFICATIONS

Commercial Cold Water Electric

MODEL

GPM

PSI

DRIVE RPM

HP/VOLTAGE

AS152E

Alternate Spec 2.2

1500

1000

1750

2/110/1ph

15 Amps

AS2436E 3.6 2400 1750 5/220/1ph

AS253E-GP 3.5 2400 1750 5/220/1ph

AS304E 4 3000 1750 7.5/220/1ph

AS3636E 3.6 3600 1750 7.5/220/1ph

AS3035E-GP 3.5 3000 1750 7.5/220/1ph

Industrial Cold Water Electric

MODEL

GPM

PSI

DRIVE

HP

VOLTAGE

IS204FE-1 4 2000 FLANGE/COUPLING 5 220V 1ph

IS204FE-3 4 2000 FLANGE/COUPLING 5 208/440/575V3ph

IS204E-1 4 2000 BELT 5 220V 1ph

IS204E-3 4 2000 BELT 5 208/440/575V 3ph

IS304FE-1 4 3000 FLANGE/COUPLING 7.5 220V 1ph

IS304FE-3 4 3000 FLANGE/COUPLING 7.5 208/440/575V 3ph

IS304E-1 4 3000 BELT 7.5 220V 1ph

IS304E-3 4 3000 BELT 7.5 208/440/575V 3ph

IS255FE-3 5 2500 FLANGE/COUPLING 7.5 208/440/575V 3ph

IS208E-3 8 2000 BELT 10 208/440/575V 3ph

IS306E-1 5.5 3000 BELT 10 220V 1ph

IS306E-3 5.5 3000 BELT 10 208/440/575V 3ph

IS404FE-1 4 4000 FLANGE/COUPLING 10 220V 1ph

IS404FE-3 4 4000 FLANGE/COUPLING 10 208/440/575V 3ph

IS1212E-3 12 1200 BELT 10 208/440/575V 3ph

IS3606E-3 6 3600 BELT 15 208/440/575V 3ph

IS465E-3 6.5 4000 BELT 20 208/440/575V 3ph

IS505E-3 5 5000 BELT 20 208/440/575V 3ph

IS310E-3 10 3000 BELT 20 208/440/575V 3ph

IS2512E-3 12 2500 BELT 20 208/440/575V 3ph

IS3685E-3 8.5 3600 BELT 20 208/440/575V 3ph

IS654E-3 4.3 6500 BELT 20 208/440/575V 3ph

IS704E-3 4 7000 BELT 20 208/440/575V 3ph

IS808E-3 8 8000 BELT 50

208/440/575V 3ph

6

SPECIFICATIONS

In-Plant Systems

MODEL GPM PSI HP VOLTAGE

IP1010E-1 10 1000 7.5 208/440/575V 3ph

IP1510E-1 15 1000 10 208/440/575V 3ph

IP2110E-1 21 1000 15 208/440/575V 3ph

IP1022E-1 10 2200 15 208/440/575V 3ph

IP4210E-2 421000 2 X 15 208/440/575V 3ph

IP3612E-1 36 1200 30 208/440/575V 3ph

IP4510E-1 45 1000 30

IP7212E-2 72 1200 2 X 30 208/440/575V 3ph

IP9010E-2 90 1000 2 X 30 208/440/575V 3ph

IP13510E-3 135 1000 3 X 30 208/440/575V 3ph

IP18010E-4 180 1000 4 X 30208/440/575V 3ph

IP2320E-1 23 2000 30 208/440/575V 3ph

IP4620E-2 46 2000 2 X 30 208/440/575V 3ph

IP6012E-1 60 1200 50 208/440/575V 3ph

IP7010E-1 70 1000 50 208/440/575V 3ph

IP6010E-1 60 1000 40 208/440/575V 3ph

IP3025E-1 25 3000 50 208/440/575V 3ph

IP4020E-1 20 4000 50 208/440/575V 3ph

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Cold Water Electric • Rev. 17/10/2016

208/440/575V 3ph

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Cold Water Electric • Rev. 17/10/2016

Firehouse &

Car Detailing Series

MODEL

GPM

PSI

DRIVE

HP

VOLTAGE

FD2040E 4 2000 DIRECT DRIVE 5 230V-1PH

FD3035E-GP

3.5

3000

DIRECT DRIVE

7.5

230V-1PH

FD2435E-GP 3.5 2400 DIRECT DRIVE 5 230V-1PH

Marine Series Electric

MODEL

GPM

PSI

DRIVE

HP

VOLTAGE

ES204E-A 4 2000 FLANGE & COUPLING 5 220/1PH

ES204E-A-3 4 2000 FLANGE & COUPLING 5 230/440/575V 3PH

ES304E-A 4 3000 FLANGE & COUPLING 7.5 220/1PH

ES304E-A-3 4 3000 FLANGE & COUPLING 7.5 230/440/575V 3PH

ES404-A 4 4000 FLANGE & COUPLING 10 220/1PH

ES404-A-3 4 4000 FLANGE & COUPLING 10 230/440/575V 3PH

INTRODUCTION

Thank you for selecting a quality Easy-Kleen product. We are pleased to have you included

among the many satisfied owners of Easy-Kleen cleaning machines. Years of engineering

have gone into the development of these fine products and only top quality components and

materials are used throughout. Each machine is carefully tested and inspected before leaving

our plant to ensure years of dependable performance.

To continue to receive satisfactory performance, remembering that this machine represents a

substantial investment on your part, and if properly cared for and maintained it will return this

investment many times over. As with all mechanical equipment, your machine requires proper

operation and maintenance as outlined in this manual for maximum trouble free life.

This manual has been prepared under the direction of our engineering and service technicians.

Their experience in designing, manufacturing, installing and servicing our equipment from our

company’s inception is condensed in this manual. They know what information the end user

needs in order to get the optimum performance from their pressure washer. Please read

carefully.

This manual contains information that will be specific for your pressure washer, as well as

similar models.

Carefully review any additional manuals that have been included with your system and

follow ALL ADDITIONAL OPERATING INSTRUCTIONS AND SAFETY NOTICES.

They are specific for the quality components that have been used to manufacture your

machine and are an integral part of the operating and maintenance procedures.

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Cold Water Electric • Rev. 17/10/2016

The management & staff at Easy-Kleen are proud of the equipment that we design and

manufacture, and we thank you for making us your # 1 choice in pressure washers. If you have

any questions please do not hesitate to call us, 1-800-315-5533.

Our goal is that you will be satisfied with the performance, quality, and service you receive from

Easy Kleen and that if you need to replace this machine in years to come, you will give us the

opportunity to continue supplying equipment to your company.

PLEASE READ MANUALS CAREFULLY BEFORE USING MACHINE. EXAMINE

MACHINE AND CRATE CAREFULLY FOR SHIPPING DAMAGE OR MISSING

PARTS. REPORT PROMPTLY ANY SHORTAGES OR DAMAGE CLAIMS TO

FREIGHT CARRIER OR DEALER.

OPERATING INSTRUCTIONS

1. Perform pre-start maintenance inspection on all applicable systems prior to operating the

machine. This is essential for the safe, effective and efficient operation. You will get optimum

performance from your system ONLY if these instructions and inspections are followed. Any

indication that the pressure washing system was not operated and maintained according to these

instructions may cancel the manufacturers’ warranty.

Controls – Make sure all controls turned to the off position.

Pump – Oil level - Level the pressure washer. Be sure oil level in the pump is correct on dip

stick. If the level is low, add the correct oil to the proper level. USE ONLY SAE 30 W NON-

DETERGENT OIL OR HYDRAULIC 68. DO NOT OVER FILL.

Visually inspect all electrical components to assure they are in good condition, showing

No signs of exposure, breakage or splicing.

Visually inspect all hoses, nozzles and guns to assure they are in good condition. If

replacements are necessary they must be rated to withstand the machines operating

pressure and temperatures.

2. Attach high-pressure hose to water outlet quick connector. Attach the other end of high

pressure hose (with quick coupler) to spray gun. Ensure that quick disconnect connections are

tightly locked together. Apply a sharp pull on hose to confirm they are secured.

Attach wand nozzle specific to task requirements (i.e. chemical or pressure wash).

[Quick Coupling Operation – Pull back sleeve end and insert male end into nozzle quick coupler,

release sleeve and confirm connection by pulling on nozzle].

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Cold Water Electric • Rev. 17/10/2016

3. Attach water source to water inlet located on pump. The water source must be attached with

a good quality standard garden type hose (1/2” minimum is required). Connect male fitting into

the female pump inlet fitting. Make sure that the inlet screen/filter is intact and fitted correctly.

Turn on water source. WATER MUST BE IN SUFFICIENT SUPPLY, AND PRESSURE

MUST BE BETWEEN 20 –60 PSI TO ENSURE PROPER AND SAFE OPERATION. Specific

attention should be given if using a well water supply. Ensure water is flowing from end nozzle

with trigger gun pulled. Deplete system of all air.

4. Start electric motor. Turn PUMP switch to ‘ON’. PUMP switch is located on the frame

beside the motor, or for auto stop/start systems, PUMP switch is located on the electrical box.

5. Pressure adjustment - The pressure regulator (unloader) is located on the pump (see

diagram). It controls pressure being generated by the pressure washer. This regulator may be

adjusted to the desired pressure by turning the adjustment knob. Turning the adjustment knob

clockwise will increase the pressure. NEVER OPERATE SYSTEM AT A HIGHER PSI

THAN THE MAXIMUM RATING. This machine has been adjusted to operate at a specific

maximum pressure as per the machine specifications. Pressure may be reduced for lighter use by

turning the Pressure Regulator/Unloader counter clockwise. If continuing to turn the unloader

clockwise does not increase the pressure, then this implies the maximum has been reached for

the system. Any further turning of the unloader will cause the pressure to spike when the wand

trigger is released, resulting in possible damage to the machine. To avoid this effect, loosen the

unloader (counter-clockwise) until the pressure just starts to drop (see pump head pressure

gauge) and until it no longer exceeds the maximum pressure rating for the machine.

6. You are now ready to start the cleaning operation - Pull trigger on the pressure wand

assembly to start cleaning. To stop the pressurized water, release the trigger. DO NOT

LEAVE UNIT RUNNING WHEN NOT IN USE.

7. To stop Operation. Turn PUMP switch to ‘OFF’. Squeeze and release trigger after shutting

off to relieve system of pressure.

8. Prior to storage – Inspect pressure washer for any damage or required maintenance. If your

machine is to be exposed to cold weather, please refer to winter pump instructions found in this

manual. If possible, do not allow unit to remain outside in the elements.

9. Warning – If unit is left running while not in use, pump damage may occur. Do not leave unit

running while not in use!

CHEMICAL APPLICATION

Downstream Chemical Injection: Standard (Direct Drive Units)

High Pressure Soap (Belt and Flange Driven Units) (Optional)

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Cold Water Electric • Rev. 17/10/2016

NOTE: Do not remove back flow preventer as chemical may flow back into potable water

source. For standard chemical injection, ensure the black nozzle is properly fitted at the

end of the wand. The chemical injector will not function if this nozzle is not fitted.

1. Chemical preparation – Select detergent/chemical that best suits your cleaning task. Prepare

dilution according to the manufacturer’s instructions. The volume of chemical being used may be

adjusted at valve located on the chemical injector. Note: for EK Pumps, the volume is preset and

cannot be adjusted.

2. Insert the intake hose, located on the chemical injector at the pump, into the chemical being

used.

3. Fit black nozzle on the standard wand, or for the dual wand, turn adjustment knob on, and

adjust for required flow rate. For high pressure soap systems, the black nozzle is not needed; use

one of the other wand nozzles.

4. To apply chemical, engage trigger on pressure wand assembly. Turn chemical injector’s nipple

to adjust flow. For the high pressure soap systems, open ball valve and engage trigger.

5. Chemical can now be applied through pressure wand assembly. It will take 5 – 15 seconds for

chemical to travel to spray nozzle. The volume of chemical being used may be adjusted at the

chemical injector.

6. For best results apply chemical from bottom to top, and allow for proper penetration time prior

to rinsing. Do not allow chemical to dry. Rinse from bottom to top and then top to bottom.

WINTER PUMP PROTECTION

The following procedure MUST be used when the pressure washing unit is

stored at temperatures below freezing.

1. All water must be drained or blown (via compressed air) from system. Connect a short piece

of male fitted ½” garden type hose on to the female inlet on the pump.

2. Place the open end of the hose into a wide mouthed container of full strength, winter rated,

vehicle windshield washing fluid or Anti-Freeze, RATED FOR MINIMUM -40°C.

3. Connect the pressure wand assembly.

4. Start the pump and engage trigger on the pressure gun. Operate the system until the fluid runs

the same color as the windshield washing fluid. Your machine is now prepared for storage.

5. Disconnect fluid supply, blow out with compressed air, and cap end.

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Cold Water Electric • Rev. 17/10/2016

GENERAL MAINTENANCE

Water Condition

Use a softener on your water system if local water is known to be high in mineral content. The

advantages of soft water are very beneficial: prevents scale buildup in heater coil, cleans better

with considerably less detergent, prevents streaking on painted surfaces and glass when rinsing.

MAINTENANCE CHECKLIST

Daily 1. Check pump oil for proper level and adjust accordingly.

2. Examine the quality of the oil.

3. Check pump for oil and/or water leaks.

4. Inspect and clean inlet filters.

Weekly 1. Examine all fittings, components and connections for damages, loose parts, or leaks.

– Replace accordingly—

2. Check for water leaks

3. Check thermostat occasionally

Recommendation for Oil Changes and Component Replacement

1. Change the oil in the pump after the first 50 hours and every 500 hours after the initial

oil change. Use SAE 30 W Non-Detergent for GP Pumps and Hydraulic 68 for EK

Pumps.

2. Change all other components on the pump as needed.

Monthly 1. Check fuel filter

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Cold Water Electric • Rev. 17/10/2016

GLOSSARY OF TERMS

AUTO START/STOP – Unit will automatically start when the trigger is pulled, and it will stop

the motor on time delay after the trigger has been released in order to prevent the pump from

bypassing and overheating.

PSI – Pounds per square inch. Pressure washers are designed and rated to operate at a specific

PSI. Operating at pressures exceeding the maximum rating could result in damage to the unit

and/or SEVERE PERSONAL INJURY.

GPM – Gallons per minute. The orifice on the pressure wand assembly has been selected to

deliver up to the maximum GPM for your machine.

PRESSURE WAND ASSEMBLY – This refers to the gun, wand, and nozzle.

PUMP – The pump moves the water through the system and delivers it to the pressure wand

assembly.

UNLOADER VALVE – Is a valve located at the head of the pump for unloading water back

into the bypass when the trigger gun is shut off. It also reduces the load on pump when gun is

off.

OIL, PUMP – The oil used within the pump to lubricate its operation. It is Important to use only

SAE 30 W Non Detergent (for GP Pumps) or Hydraulic 68 (for EK Pumps) in the pump.

BACK FLOW PREVENTER – Device to prevent flow backwards into potable water supply.

MAXIMUM WORKING PRESSURE - Each machine is equipped with a safety pressure relief

valve which prevents over pressurization of the high pressure system. It is an important safety

device and must not be tampered with in any way.

PRESSURE SWITCH - A pressure switch is used to control the motor for the auto stop/start

feature (see diagram).

FLOW SWITCH – A flow switch is installed on the outlet of the high pressure pump and will

shut off the pump and motor in the absence of water flow as well as turning it back on when flow

is detected (by squeezing the trigger).

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Cold Water Electric • Rev. 17/10/2016

COMPONENT IDENTIFICATION

Commercial Model:

Motor

Hand Carry Frame

Wall Mount Frame

Pump switch

Water Pump

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Cold Water Electric • Rev.17/10/2016

Industrial Model:

Pressure Wand Assembly:

Motor

Belt Guard

Electrical Box (PUMP

switch on side)

Water Pump

*Model shown with optional auto stop start.

Stationary Frame

Nozzle Quick

Coupler

Spray Gun

High Pressure Hose

Trigger

Wand

Nozzles

Black Nozzle for

Downstream Chemical

Application

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Cold Water Electric • Rev. 17/10/2016

Firehouse and Car Detailing System:

Electrical Box (PUMP

switch on side)

Motor

Pump

High Pressure

Hose and Reel

Gun and Wand

Holder

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Cold Water Electric • Rev. 17/10/2016

Manual Stop/Start Pump Assembly:

Water Inlet

Water Outlet

Quick Connector

Water Pump

Chemical Injector

(Downstream)

Unloader

Oil Dipstick

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Cold Water Electric • Rev. 17/10/2016

Auto Stop/Start Pump Assembly:

Water Outlet

Quick Connector

Water Pump

Chemical Injector

(Downstream)

Unloader

Auto Stop/Start

Pressure Switch

Auto Stop/Start

Pressure Switch

Oil Dipstick

Water Inlet

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Cold Water Electric • Rev. 17/10/2016

Firehouse and Car Dealing System Pump Assembly:

Unloader

Pressure Switch

Electric Motor

High Pressure

Soap Injector

Ball Valve for

Soap Injector

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Easy-Kleen 8694101 Le manuel du propriétaire

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