Easy-Kleen IS310E-3 Le manuel du propriétaire

Catégorie
Pulvérisateur de peinture
Taper
Le manuel du propriétaire
1-800-315-5533 • service@easykleen.com • www.easykleen.com
Owner's Manual
Commercial and Industrial
Cold Water Electric
2
Cold Water Electric • Rev. 17/10/2016
Easy-Kleen Pressure Systems
1-800-315-5533
This manual contains operational information that is specific for
commercial and industrial cold water, electric driven machines.
Read the following instructions carefully before attempting to assemble,
install, operate or service this pressure washer. Failure to comply with these
instructions could result in personal injury and/or property damage.
Table of Contents
IMPORTANT SAFETY INFORMATION .................................................................................................. 3
SPECIFICATIONS ....................................................................................................................................... 6
INTRODUCTION ........................................................................................................................................ 8
OPERATING INSTRUCTIONS .................................................................................................................. 9
CHEMICAL APPLICATION......................................................................................................................10
WINTER PUMP PROTECTION ............................................................................................................... 11
GENERAL MAINTENANCE .................................................................................................................... 12
MAINTENANCE CHECKLIST ................................................................................................................ 12
GLOSSARY OF TERMS ........................................................................................................................... 13
COMPONENT IDENTIFICATION ........................................................................................................... 14
QUICK DIAGNOSTICS AND SOLUTIONS GUIDE .............................................................................. 21
MANUFACTURER’S WARRANTY ..................................................................................................... 22
CIRCUIT DIAGRAMS .............................................................................................................................. 23
SERVICE MANUAL ................................................................................................................................. 28
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Cold Water Electric • Rev. 17/10/2016
IMPORTANT SAFETY INFORMATION
The safe operation of our pressure washing systems is the FIRST priority of Easy-Kleen. This
will only be achieved by following the operation and maintenance instructions as explained in
this manual and all other enclosed manuals.
This manual contains essential information regarding the safety hazards, operations, and
maintenance associated with this machine. The manual should always remain with the machine,
including if it is resold.
ALL CAUTIONS AND SAFETY WARNINGS MUST BE FOLLOWED TO AVOID
INJURY OR DAMAGE TO EQUIPMENT.
THIS EQUIPMENT IS TO BE USED ONLY BY TRAINED OPERATORS AND MUST
ALWAYS BE ATTENDED DURING OPERATION.
WARNING: To reduce the risk of injury,
read operating instructions carefully
before using.
WARNING: Use protective eyewear and
clothing when operating equipment in
order to avoid personal injuries.
1. Read the instructions in this manual carefully before attempting to assemble,
install, operate or service this pressure washer. Failure to comply with the
instructions could result in personal injury and/or property damage.
WARNING: This machine exceeds 85db.
Appropriate ear protection must be
worn.
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Cold Water Electric • Rev. 17/10/2016
.
WARNING: Risk of injury
from falls when using ladder.
6. Do not overreach or stand on anything unstable. Keep a good balance and
make sure to keep a steady footing at all times.
2. Hold firmly to the gun and wand during start up and operation of the machine.
Do not attempt to make adjustments while the trigger gun is in operation.
3. Make sure all quick coupler fittings are properly secured before operating
pressure washer.
WARNING: Trigger gun kicks
back. Hold with both hands.
WARNING: Keep water spray
away from electrical wiring.
4. All electrically powered equipment must be grounded at all times to prevent
fatal electric shots. Do not spray water on or near electrical components. Do
not touch electrical components while standing in water or when hands are
wet. Always make sure machine is disconnected from power source before
servicing.
severe injury to persons. Keep
5. High pressure spray can cause serious injuries. Never point pressurized
spray at any person or animal. Handle the spray assembly with care.
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Cold Water Electric • Rev. 17/10/2016
WARNING: Protect from freezing.
7. It is important to keep your machine from freezing in order to keep it in its
best working condition. Failure to protect your machine from freezing may
cause damage to the machine and personal injuries may occur as a result.
8. WARNING: Keep hands clear from belt guard and other moving parts. DO
NOT OPERATE MACHINE WITH BELT GUARD REMOVED.
9. Protect high pressure hoses from sharp objects and vehicles. Inspect
condition of hoses prior to use, or serious injury could occur.
10. Do not pass acids or other caustic or abrasive fluids through the pump.
11. Do not attempt to operate this machine if fatigued or under the influence of
alcohol, prescription medications, or drugs.
12. Some of the maintenance procedures involved in this machine require a
certified technician (these steps are indicated throughout this manual). Do not
attempt to perform these repairs if you are not qualified.
If you need further explanation of any of the information in this manual,
suspend any activity involving the equipment and call our toll free
number for assistance, 1-800-315-5533.
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Cold Water Electric • Rev. 17/10/2016
SPECIFICATIONS
Commercial Cold Water Electric
MODEL
GPM
PSI
DRIVE RPM
HP/VOLTAGE
AS152E
Alternate Spec 2.2
1500
1000
1750
2/110/1ph
15 Amps
AS2436E 3.6 2400 1750 5/220/1ph
AS253E-GP 3.5 2400 1750 5/220/1ph
AS304E 4 3000 1750 7.5/220/1ph
AS3636E 3.6 3600 1750 7.5/220/1ph
AS3035E-GP 3.5 3000 1750 7.5/220/1ph
Industrial Cold Water Electric
MODEL
GPM
PSI
DRIVE
HP
VOLTAGE
IS204FE-1 4 2000 FLANGE/COUPLING 5 220V 1ph
IS204FE-3 4 2000 FLANGE/COUPLING 5 208/440/575V3ph
IS204E-1 4 2000 BELT 5 220V 1ph
IS204E-3 4 2000 BELT 5 208/440/575V 3ph
IS304FE-1 4 3000 FLANGE/COUPLING 7.5 220V 1ph
IS304FE-3 4 3000 FLANGE/COUPLING 7.5 208/440/575V 3ph
IS304E-1 4 3000 BELT 7.5 220V 1ph
IS304E-3 4 3000 BELT 7.5 208/440/575V 3ph
IS255FE-3 5 2500 FLANGE/COUPLING 7.5 208/440/575V 3ph
IS208E-3 8 2000 BELT 10 208/440/575V 3ph
IS306E-1 5.5 3000 BELT 10 220V 1ph
IS306E-3 5.5 3000 BELT 10 208/440/575V 3ph
IS404FE-1 4 4000 FLANGE/COUPLING 10 220V 1ph
IS404FE-3 4 4000 FLANGE/COUPLING 10 208/440/575V 3ph
IS1212E-3 12 1200 BELT 10 208/440/575V 3ph
IS3606E-3 6 3600 BELT 15 208/440/575V 3ph
IS465E-3 6.5 4000 BELT 20 208/440/575V 3ph
IS505E-3 5 5000 BELT 20 208/440/575V 3ph
IS310E-3 10 3000 BELT 20 208/440/575V 3ph
IS2512E-3 12 2500 BELT 20 208/440/575V 3ph
IS3685E-3 8.5 3600 BELT 20 208/440/575V 3ph
IS654E-3 4.3 6500 BELT 20 208/440/575V 3ph
IS704E-3 4 7000 BELT 20 208/440/575V 3ph
IS808E-3 8 8000 BELT 50
208/440/575V 3ph
6
SPECIFICATIONS
In-Plant Systems
MODEL GPM PSI HP VOLTAGE
IP1010E-1 10 1000 7.5 208/440/575V 3ph
IP1510E-1 15 1000 10 208/440/575V 3ph
IP2110E-1 21 1000 15 208/440/575V 3ph
IP1022E-1 10 2200 15 208/440/575V 3ph
IP4210E-2 421000 2 X 15 208/440/575V 3ph
IP3612E-1 36 1200 30 208/440/575V 3ph
IP4510E-1 45 1000 30
IP7212E-2 72 1200 2 X 30 208/440/575V 3ph
IP9010E-2 90 1000 2 X 30 208/440/575V 3ph
IP13510E-3 135 1000 3 X 30 208/440/575V 3ph
IP18010E-4 180 1000 4 X 30208/440/575V 3ph
IP2320E-1 23 2000 30 208/440/575V 3ph
IP4620E-2 46 2000 2 X 30 208/440/575V 3ph
IP6012E-1 60 1200 50 208/440/575V 3ph
IP7010E-1 70 1000 50 208/440/575V 3ph
IP6010E-1 60 1000 40 208/440/575V 3ph
IP3025E-1 25 3000 50 208/440/575V 3ph
IP4020E-1 20 4000 50 208/440/575V 3ph
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Cold Water Electric • Rev. 17/10/2016
208/440/575V 3ph
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Cold Water Electric • Rev. 17/10/2016
Firehouse &
Car Detailing Series
MODEL
GPM
PSI
DRIVE
HP
VOLTAGE
FD2040E 4 2000 DIRECT DRIVE 5 230V-1PH
FD3035E-GP
3.5
3000
DIRECT DRIVE
7.5
230V-1PH
FD2435E-GP 3.5 2400 DIRECT DRIVE 5 230V-1PH
Marine Series Electric
MODEL
GPM
PSI
DRIVE
HP
VOLTAGE
ES204E-A 4 2000 FLANGE & COUPLING 5 220/1PH
ES204E-A-3 4 2000 FLANGE & COUPLING 5 230/440/575V 3PH
ES304E-A 4 3000 FLANGE & COUPLING 7.5 220/1PH
ES304E-A-3 4 3000 FLANGE & COUPLING 7.5 230/440/575V 3PH
ES404-A 4 4000 FLANGE & COUPLING 10 220/1PH
ES404-A-3 4 4000 FLANGE & COUPLING 10 230/440/575V 3PH
INTRODUCTION
Thank you for selecting a quality Easy-Kleen product. We are pleased to have you included
among the many satisfied owners of Easy-Kleen cleaning machines. Years of engineering
have gone into the development of these fine products and only top quality components and
materials are used throughout. Each machine is carefully tested and inspected before leaving
our plant to ensure years of dependable performance.
To continue to receive satisfactory performance, remembering that this machine represents a
substantial investment on your part, and if properly cared for and maintained it will return this
investment many times over. As with all mechanical equipment, your machine requires proper
operation and maintenance as outlined in this manual for maximum trouble free life.
This manual has been prepared under the direction of our engineering and service technicians.
Their experience in designing, manufacturing, installing and servicing our equipment from our
company’s inception is condensed in this manual. They know what information the end user
needs in order to get the optimum performance from their pressure washer. Please read
carefully.
This manual contains information that will be specific for your pressure washer, as well as
similar models.
Carefully review any additional manuals that have been included with your system and
follow ALL ADDITIONAL OPERATING INSTRUCTIONS AND SAFETY NOTICES.
They are specific for the quality components that have been used to manufacture your
machine and are an integral part of the operating and maintenance procedures.
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Cold Water Electric • Rev. 17/10/2016
The management & staff at Easy-Kleen are proud of the equipment that we design and
manufacture, and we thank you for making us your # 1 choice in pressure washers. If you have
any questions please do not hesitate to call us, 1-800-315-5533.
Our goal is that you will be satisfied with the performance, quality, and service you receive from
Easy Kleen and that if you need to replace this machine in years to come, you will give us the
opportunity to continue supplying equipment to your company.
PLEASE READ MANUALS CAREFULLY BEFORE USING MACHINE. EXAMINE
MACHINE AND CRATE CAREFULLY FOR SHIPPING DAMAGE OR MISSING
PARTS. REPORT PROMPTLY ANY SHORTAGES OR DAMAGE CLAIMS TO
FREIGHT CARRIER OR DEALER.
OPERATING INSTRUCTIONS
1. Perform pre-start maintenance inspection on all applicable systems prior to operating the
machine. This is essential for the safe, effective and efficient operation. You will get optimum
performance from your system ONLY if these instructions and inspections are followed. Any
indication that the pressure washing system was not operated and maintained according to these
instructions may cancel the manufacturers’ warranty.
Controls – Make sure all controls turned to the off position.
Pump Oil level - Level the pressure washer. Be sure oil level in the pump is correct on dip
stick. If the level is low, add the correct oil to the proper level. USE ONLY SAE 30 W NON-
DETERGENT OIL OR HYDRAULIC 68. DO NOT OVER FILL.
Visually inspect all electrical components to assure they are in good condition, showing
No signs of exposure, breakage or splicing.
Visually inspect all hoses, nozzles and guns to assure they are in good condition. If
replacements are necessary they must be rated to withstand the machines operating
pressure and temperatures.
2. Attach high-pressure hose to water outlet quick connector. Attach the other end of high
pressure hose (with quick coupler) to spray gun. Ensure that quick disconnect connections are
tightly locked together. Apply a sharp pull on hose to confirm they are secured.
Attach wand nozzle specific to task requirements (i.e. chemical or pressure wash).
[Quick Coupling Operation – Pull back sleeve end and insert male end into nozzle quick coupler,
release sleeve and confirm connection by pulling on nozzle].
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Cold Water Electric • Rev. 17/10/2016
3. Attach water source to water inlet located on pump. The water source must be attached with
a good quality standard garden type hose (1/2” minimum is required). Connect male fitting into
the female pump inlet fitting. Make sure that the inlet screen/filter is intact and fitted correctly.
Turn on water source. WATER MUST BE IN SUFFICIENT SUPPLY, AND PRESSURE
MUST BE BETWEEN 20 60 PSI TO ENSURE PROPER AND SAFE OPERATION. Specific
attention should be given if using a well water supply. Ensure water is flowing from end nozzle
with trigger gun pulled. Deplete system of all air.
4. Start electric motor. Turn PUMP switch to ‘ON’. PUMP switch is located on the frame
beside the motor, or for auto stop/start systems, PUMP switch is located on the electrical box.
5. Pressure adjustment - The pressure regulator (unloader) is located on the pump (see
diagram). It controls pressure being generated by the pressure washer. This regulator may be
adjusted to the desired pressure by turning the adjustment knob. Turning the adjustment knob
clockwise will increase the pressure. NEVER OPERATE SYSTEM AT A HIGHER PSI
THAN THE MAXIMUM RATING. This machine has been adjusted to operate at a specific
maximum pressure as per the machine specifications. Pressure may be reduced for lighter use by
turning the Pressure Regulator/Unloader counter clockwise. If continuing to turn the unloader
clockwise does not increase the pressure, then this implies the maximum has been reached for
the system. Any further turning of the unloader will cause the pressure to spike when the wand
trigger is released, resulting in possible damage to the machine. To avoid this effect, loosen the
unloader (counter-clockwise) until the pressure just starts to drop (see pump head pressure
gauge) and until it no longer exceeds the maximum pressure rating for the machine.
6. You are now ready to start the cleaning operation - Pull trigger on the pressure wand
assembly to start cleaning. To stop the pressurized water, release the trigger. DO NOT
LEAVE UNIT RUNNING WHEN NOT IN USE.
7. To stop Operation. Turn PUMP switch to ‘OFF’. Squeeze and release trigger after shutting
off to relieve system of pressure.
8. Prior to storage Inspect pressure washer for any damage or required maintenance. If your
machine is to be exposed to cold weather, please refer to winter pump instructions found in this
manual. If possible, do not allow unit to remain outside in the elements.
9. Warning If unit is left running while not in use, pump damage may occur. Do not leave unit
running while not in use!
CHEMICAL APPLICATION
Downstream Chemical Injection: Standard (Direct Drive Units)
High Pressure Soap (Belt and Flange Driven Units) (Optional)
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Cold Water Electric • Rev. 17/10/2016
NOTE: Do not remove back flow preventer as chemical may flow back into potable water
source. For standard chemical injection, ensure the black nozzle is properly fitted at the
end of the wand. The chemical injector will not function if this nozzle is not fitted.
1. Chemical preparation Select detergent/chemical that best suits your cleaning task. Prepare
dilution according to the manufacturer’s instructions. The volume of chemical being used may be
adjusted at valve located on the chemical injector. Note: for EK Pumps, the volume is preset and
cannot be adjusted.
2. Insert the intake hose, located on the chemical injector at the pump, into the chemical being
used.
3. Fit black nozzle on the standard wand, or for the dual wand, turn adjustment knob on, and
adjust for required flow rate. For high pressure soap systems, the black nozzle is not needed; use
one of the other wand nozzles.
4. To apply chemical, engage trigger on pressure wand assembly. Turn chemical injector’s nipple
to adjust flow. For the high pressure soap systems, open ball valve and engage trigger.
5. Chemical can now be applied through pressure wand assembly. It will take 5 – 15 seconds for
chemical to travel to spray nozzle. The volume of chemical being used may be adjusted at the
chemical injector.
6. For best results apply chemical from bottom to top, and allow for proper penetration time prior
to rinsing. Do not allow chemical to dry. Rinse from bottom to top and then top to bottom.
WINTER PUMP PROTECTION
The following procedure MUST be used when the pressure washing unit is
stored at temperatures below freezing.
1. All water must be drained or blown (via compressed air) from system. Connect a short piece
of male fitted ½” garden type hose on to the female inlet on the pump.
2. Place the open end of the hose into a wide mouthed container of full strength, winter rated,
vehicle windshield washing fluid or Anti-Freeze, RATED FOR MINIMUM -40°C.
3. Connect the pressure wand assembly.
4. Start the pump and engage trigger on the pressure gun. Operate the system until the fluid runs
the same color as the windshield washing fluid. Your machine is now prepared for storage.
5. Disconnect fluid supply, blow out with compressed air, and cap end.
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Cold Water Electric • Rev. 17/10/2016
GENERAL MAINTENANCE
Water Condition
Use a softener on your water system if local water is known to be high in mineral content. The
advantages of soft water are very beneficial: prevents scale buildup in heater coil, cleans better
with considerably less detergent, prevents streaking on painted surfaces and glass when rinsing.
MAINTENANCE CHECKLIST
Daily 1. Check pump oil for proper level and adjust accordingly.
2. Examine the quality of the oil.
3. Check pump for oil and/or water leaks.
4. Inspect and clean inlet filters.
Weekly 1. Examine all fittings, components and connections for damages, loose parts, or leaks.
– Replace accordingly
2. Check for water leaks
3. Check thermostat occasionally
Recommendation for Oil Changes and Component Replacement
1. Change the oil in the pump after the first 50 hours and every 500 hours after the initial
oil change. Use SAE 30 W Non-Detergent for GP Pumps and Hydraulic 68 for EK
Pumps.
2. Change all other components on the pump as needed.
Monthly 1. Check fuel filter
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Cold Water Electric • Rev. 17/10/2016
GLOSSARY OF TERMS
AUTO START/STOP Unit will automatically start when the trigger is pulled, and it will stop
the motor on time delay after the trigger has been released in order to prevent the pump from
bypassing and overheating.
PSI – Pounds per square inch. Pressure washers are designed and rated to operate at a specific
PSI. Operating at pressures exceeding the maximum rating could result in damage to the unit
and/or SEVERE PERSONAL INJURY.
GPM Gallons per minute. The orifice on the pressure wand assembly has been selected to
deliver up to the maximum GPM for your machine.
PRESSURE WAND ASSEMBLY – This refers to the gun, wand, and nozzle.
PUMP – The pump moves the water through the system and delivers it to the pressure wand
assembly.
UNLOADER VALVE Is a valve located at the head of the pump for unloading water back
into the bypass when the trigger gun is shut off. It also reduces the load on pump when gun is
off.
OIL, PUMP – The oil used within the pump to lubricate its operation. It is Important to use only
SAE 30 W Non Detergent (for GP Pumps) or Hydraulic 68 (for EK Pumps) in the pump.
BACK FLOW PREVENTER – Device to prevent flow backwards into potable water supply.
MAXIMUM WORKING PRESSURE - Each machine is equipped with a safety pressure relief
valve which prevents over pressurization of the high pressure system. It is an important safety
device and must not be tampered with in any way.
PRESSURE SWITCH - A pressure switch is used to control the motor for the auto stop/start
feature (see diagram).
FLOW SWITCH – A flow switch is installed on the outlet of the high pressure pump and will
shut off the pump and motor in the absence of water flow as well as turning it back on when flow
is detected (by squeezing the trigger).
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Cold Water Electric • Rev. 17/10/2016
COMPONENT IDENTIFICATION
Commercial Model:
Motor
Hand Carry Frame
Wall Mount Frame
Pump switch
Water Pump
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Cold Water Electric • Rev.17/10/2016
Industrial Model:
Pressure Wand Assembly:
Motor
Belt Guard
Electrical Box (PUMP
switch on side)
Water Pump
*Model shown with optional auto stop start.
Stationary Frame
Nozzle Quick
Coupler
Spray Gun
High Pressure Hose
Trigger
Wand
Nozzles
Black Nozzle for
Downstream Chemical
Application
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Cold Water Electric • Rev. 17/10/2016
Firehouse and Car Detailing System:
Electrical Box (PUMP
switch on side)
Motor
Pump
High Pressure
Hose and Reel
Gun and Wand
Holder
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Cold Water Electric • Rev. 17/10/2016
Manual Stop/Start Pump Assembly:
Water Inlet
Water Outlet
Quick Connector
Water Pump
Chemical Injector
(Downstream)
Unloader
Oil Dipstick
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Cold Water Electric • Rev. 17/10/2016
Auto Stop/Start Pump Assembly:
Water Outlet
Quick Connector
Water Pump
Chemical Injector
(Downstream)
Unloader
Auto Stop/Start
Pressure Switch
Auto Stop/Start
Pressure Switch
Oil Dipstick
Water Inlet
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Cold Water Electric • Rev. 17/10/2016
Firehouse and Car Dealing System Pump Assembly:
Unloader
Pressure Switch
Electric Motor
High Pressure
Soap Injector
Ball Valve for
Soap Injector
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Easy-Kleen IS310E-3 Le manuel du propriétaire

Catégorie
Pulvérisateur de peinture
Taper
Le manuel du propriétaire

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