Porter Cable PCC761B Manuel utilisateur

Catégorie
Ponceuses électriques
Taper
Manuel utilisateur
www.portercable.com
INSTRUCTIVO DE OPERACIÓN, CENTROS DE
SERVICIO Y PÓLIZA DE GARANTÍA.
ADVERTENCIA: LÉASE ESTE INSTRUCTIVO
ANTES DE USAR EL PRODUCTO.
CATALOG NUMBER
N° DE CATALOGUE
CATÁLOGO N°
PCC761
Instruction manual
Manuel d’instructions
Manual de’instrucciones
*Maximum initial battery pack voltage (measured without a workload) is 20 volts.
The nominal voltage is 18.
*La tension initiale maximale du bloc-piles (mesurée sans charge de travail) est de 20
volts. La tension nominale est de 18.
*El máximo voltaje inicial del paquete de baterías (medido sin una carga de trabajo) es 20
voltios. La tensión nominal es de 18.
20v Max* 4-1/2 inch (115mm) Lithium Cut Off Tool / Grinder
Outil sectionneur 115 mm (4 1/2 po) fil á bloc-piles
au lithium-ion de 20v Max*
Herramienta de corte de 115 mm (4 1/2 pulgada)
iones de litio de 20v Max*
Gracias por elegir PORTER-CABLE usted! Para registrar su nuevo producto,
visite: www.portercable.com / ServiceAndSupport / ProductRegistration.aspx
Merci d’avoir choisi PORTER-CABLE! Consulter le site Web www.portercable.
com/ServiceAndSupport/ProductRegistration.aspx pour enregistrer votre
nouveau produit.
Thank you for choosing PORTER-CABLE! To register your new product, go to:
www.portercable.com/ServiceAndSupport/ProductRegistration.aspx
2
SAFETY GUIDELINES - DEFINITIONS
It is important for you to read and understand this manual. The information it contains
relates to protecting YOUR SAFETY and PREVENTING PROBLEMS. The symbols
below are used to help you recognize this information.
DANGER: Indicates an imminently hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION: Indicates a potentially haz ard ous situation which, if not avoided,
may result in minor or mod er ate injury.
NOTICE: Used without the safety alert symbol indicates potentially hazardous
situation which, if not avoided, may result in property damage.
General Power Tool Safety Warnings
WARNING:
Read all safety warnings
and all instructions. Failure to follow the
warnings and instructions may result in
electric shock, fire and/or serious injury.
SAVE ALL WARNINGS AND
INSTRUCTIONS FOR FUTURE
REFERENCE
The term “power tool” in the warnings refers
to your mains-operated (corded) power tool
or battery-operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
1) WORK AREA SAFETY
a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power
tools create sparks which may ignite the
dust or fumes.
c) Keep children and bystanders
away while operating a power tool.
Distractions can cause you to lose control.
2) ELECTRICAL SAFETY
a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do
not use any adapter plugs with earthed
(grounded) power tools. Unmodified
plugs and matching outlets will reduce risk
of electric shock.
b) Avoid body contact with earthed or
grounded surfaces such as pipes,
radiators, ranges and refrigerators.
There is an increased risk of electric shock
if your body is earthed or grounded.
c) Do not expose power tools to rain or
wet conditions. Water entering a power
tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging
the power tool. Keep cord away from
heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the
risk of electric shock.
e) W
hen operating a power tool
outdoors, use an extension cord
suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk
of electric shock.
f) If operating a power tool in a damp
location is unavoidable, use a ground
fault circuit interrupter (GFCI) protected
supply. Use of a GFCI reduces the risk of
electric shock.
3) PERSONAL SAFETY
a) Stay alert, watch what you are doing
and use common sense when
operating a power tool. Do not use a
power tool while you are tired or under
the influence of drugs, alcohol or
medication. A moment of inattention while
operating power tools may result in serious
personal injury.
b) Use personal protective equipment.
Always wear eye protection. Protective
equipment such as dust mask, nonskid
safety shoes, hard hat, or hearing
protection used for appropriate conditions
will reduce personal injuries.
c) Prevent unintentional starting. Ensure
the switch is in the off position before
connecting to power source and/ or
battery pack, picking up or carrying the
tool. Carrying power tools with your finger
on the switch or energizing power tools
that have the switch on invites accidents.
d) Remove any adjusting key or wrench
before turning the power tool on. A
wrench or a key left attached to a rotating
part of the power tool may result in
personal injury.
e) Do not overreach. Keep proper footing
and balance at all times. This enables
better control of the power tool in
unexpected situations.
f) Dress properly. Do not wear loose
clothing or jewelry. Keep your hair,
clothing and gloves away from moving
parts. Loose clothes, jewelry or long hair
can be caught in moving parts.
g) If devices are provided for the
3
connection of dust extraction and
collection facilities, ensure these are
connected and properly used. Use of
dust collection can reduce dust-related
hazards.
4) POWER TOOL USE AND CARE
a) Do not force the power tool. Use the
correct power tool for your application.
The correct power tool will do the job
better and safer at the rate for which it was
designed.
b) Do not use the power tool if the switch
does not turn it on and off. Any power
tool that cannot be controlled with the
switch is dangerous and must be repaired.
c) Disconnect the plug from the power
source and/or the battery pack from
the power tool before making any
adjustments, changing accessories,
or storing power tools. Such preventive
safety measures reduce the risk of starting
the power tool accidentally.
d) Store idle power tools out of the reach
of children and do not allow persons
unfamiliar with the power tool or these
instructions to operate the power tool.
Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools. Check for
misalignment or binding of moving
parts, breakage of parts and any other
condition that may affect the power
tool’s operation. If damaged, have the
power tool repaired before use. Many
accidents are caused by poorly maintained
power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with
sharp cutting edges are less likely to bind
and are easier to control.
g) Use the power tool, accessories and
tool bits, etc. in accordance with these
instructions, taking into account the
working conditions and the work to
be performed. Use of the power tool for
operations different from those intended
could result in a hazardous situation.
5) BATTERY TOOL USE AND CARE
a) Recharge only with the charger
specified by the manufacturer. A charger
that is suitable for one type of battery pack
may create a risk of fire when used with
another battery pack.
b) Use power tools only with specifically
designated battery packs. Use of any
other battery packs may create a risk of
injury and fire.
c) When battery pack is not in use, keep
it away from other metal objects like
paper clips, coins, keys, nails, screws,
or other small metal objects that can
make a connection from one terminal
to another. Shorting the battery terminals
together may cause burns or a fire.
d) Under abusive conditions, liquid may
be ejected from the battery, avoid
contact. If contact accidentally occurs,
flush with water. If liquid contacts
eyes, additionally seek medical help.
Liquid ejected from the battery may cause
irritation or burns.
6) SERVICE
a) Have your power tool serviced by a
qualified repair person using only
identical replacement parts. This will
ensure that the safety of the power
tool is maintained.
SAFETY INSTRUCTIONS FOR ALL
OPERATIONS
Safety Warnings Common for Grinding,
Sanding, Wire Brushing, or Abrasive,
Cutting-Off Operations
a) This power tool is intended to
function as a grinder, sander,
wire brush, or cut-off tool. Read
all safety warnings, instructions,
illustrations and specifications
provided with this power tool. Failure
to follow all instructions listed below
may result in electric shock, fire and/or
serious injury.
b) Operations such as polishing are not
recommended to be performed with
this power tool. Operations for which the
power tool was not designed may create
a hazard and cause personal injury.
c) Do not use accessories which
are not specifically designed
and recommended by the tool
manufacturer. Just because the
accessory can be attached to your power
tool, it does not assure safe operation.
d
) The rated speed of the accessory
must be at least equal to the maximum
speed marked on the power tool.
Accessories running faster than their
rated speed can break and fly apart.
e) The outside diameter and the
thickness of your accessory must
be within the capacity rating of
your power tool. Incorrectly sized
accessories cannot be adequately
guarded or controlled.
f) Threaded mounting of accessories
must match the grinder spindle
thread. For accessories mounted
by flanges, the arbour hole of the
accessory must fit the locating
diameter of the flange. Accessories
that do not match the mounting
hardware of the power tool will run out
of balance, vibrate excessively and
may cause loss of control.
g) Do not use a damaged accessory.
Before each use inspect the
accessory such as abrasive wheel
for chips and cracks, backing pad
for cracks, tear or excess wear,
4
wire brush for loose or cracked
wires. If power tool or accessory
is dropped, inspect for damage or
install an undamaged accessory.
After inspecting and installing an
accessory, position yourself and
bystanders away from the plane of
the rotating accessory and run the
power tool at maximum no-load
speed for one minute. Damaged
accessories will normally break apart
during this test time.
h) Wear personal protective equipment.
Depending on application, use face
shield, safety goggles or safety
glasses. As appropriate, wear dust
mask, hearing protectors, gloves
and work shop apron capable of
stopping small abrasive or workpiece
fragments. The eye protection must
be capable of stopping flying debris
generated by various operations. The
dust mask or respirator must be capable
of filtrating particles generated by your
operation. Prolonged exposure to high
intensity noise may cause hearing loss.
i) Keep bystanders a safe distance away
from work area. Anyone entering
the work area must wear personal
protective equipment. Fragments of
workpiece or of a broken accessory
may fly away and cause injury beyond
immediate area of operation.
j) Hold the power tool by insulated
gripping surfaces only, when
performing an operation where the
cutting tool may contact hidden
wiring. Contact with a “live” wire will
also make exposed metal parts of the
power tool “live” and could give the
operator an electric shock.
k) Position the cord clear of the
spinning accessory. If you lose
control, the cord may be cut or
snagged and your hand or arm may be
pulled into the spinning accessory.
l) Never lay the power tool down
until the accessory has come
to a complete stop. The spinning
accessory may grab the surface and
pull the power tool out of your control.
m) Do not run the power tool while
carrying it at your side. Accidental
contact with the spinning accessory
could snag your clothing, pulling the
accessory into your body.
n) Regularly clean the power tool’s air
vents. The motor’s fan will draw the
dust inside the housing and excessive
accumulation of powdered metal may
cause electrical hazards.
o) Do not operate the power tool
near flammable materials. Sparks
could ignite these materials.
p) Do not use accessories that require
liquid coolants. Using water or
other liquid coolants may result in
electrocution or shock.
q) Do not use Type 11 (flaring cup)
wheels on this tool. Using inappropriate
accessories can result in injury.
r) Always use side handle. Tighten
the handle securely. The side handle
s
hould always be used to maintain
control of the tool at all times.
s) When starting the tool with a new
or replacement wheel, or a new or
replacement wire brush installed,
hold the tool in a well protected area
and let it run for one minute. If the
wheel has an undetected crack or flaw,
it should burst in less than one minute.
If the wire brush has loose wires, they
will be detected. Never start the tool
with a person in line with the wheel.
This includes the operator.
t) T
o prevent the spindle end from
contacting the bottom of the
hole of the abrasive product, use
accessories that have a threaded
hole depth of at least 21mm. Failure to
use an accessory with the appropriate
thread depth could result in damage to
the abrasive product and injury to the
operator or persons in the area.
KICKBACK AND RELATED WARNINGS
Kickback is a sudden reaction to a
pinched or snagged rotating wheel,
backing pad, brush or any other
accessory. Pinching or snagging causes
rapid stalling of the rotating accessory
which in turn causes the uncontrolled
power tool to be forced in the direction
opposite of the accessorys rotation at
the point of the binding.
For example, if an abrasive wheel is
snagged or pinched by the workpiece,
the edge of the wheel that is entering
into the pinch point can dig into the
surface of the material causing the
wheel to climb out or kick out. The
wheel may either jump toward or
away from the operator, depending on
direction of the wheel’s movement at
the point of pinching. Abrasive wheels
may also break under these conditions.
Kickback is the result of tool misuse and/
or incorrect operating procedures or
conditions and can be avoided by taking
proper precautions as given below:
a) Maintain a firm grip on the power
tool and position your body and
arm to allow you to resist kickback
forces. Always use auxiliary handle,
if provided, for maximum control
over kickback or torque reaction
during start up. The operator can
control torque reaction or kickback
forces, if proper precautions are taken.
b) Never place your hand near the
rotating accessory. Accessory may
kickback over your hand.
c) Do not position your body in the
area where power tool will move if
kickback occurs. Kickback will propel the
tool in direction opposite to the wheel’s
5
movement at the point of snagging.
d) Use special care when working
corners, sharp edges etc. Avoid
bouncing and snagging the
accessory. Corners, sharp edges or
bouncing have a tendency to snag the
rotating accessory and cause loss of
control or kickback.
e) Do not attach a saw chain
woodcarving blade or toothed saw
blade. Such blades create frequent
kickback and loss of control.
SAFETY WARNINGS
SPECIFIC FOR GRINDING
AND ABRASIVE CUTTING-
OFF OPERATIONS
a) Use only wheel types that are re-
commended for your power tool and
the specific guard designed for the
selected wheel. Wheels for which the
power tool was not designed cannot be
adequately guarded and are unsafe.
b) The grinding surface of the center
depressed wheels must be mounted
below the plane of the guard lip. An
improperly mounted wheel that projects
through the plane of the guard lip
cannot be adequately protected.
c) The guard must be securely
attached to the power tool and
positioned for maximum safety,
so the least amount of wheel is
exposed towards the operator. The
guard helps to protect operator from
broken wheel fragments, accidental
contact with wheel and sparks that
could ignite clothing.
d) Wheels must be used only for
recommended applications. For
example: do not grind with the side
of cut-off wheel. Abrasive cut-off
wheels are intended for peripheral
grinding, side forces applied to these
wheels may cause them to shatter.
e) Always use undamaged wheel flanges
that are of correct size and shape for
your selected wheel. Proper wheel
flanges support the wheel thus reducing
the possibility of wheel breakage. Flanges
for cut-off wheels may be different from
grinding wheel flanges.
f) Do not use worn down wheels from
larger power tools. Wheel intended for
larger power tool is not suitable for the
higher speed of a smaller tool and may
burst.
ADDITIONAL SAFETY WARNINGS
SPECIFIC FOR ABRASIVE CUTTING-
OFF OPERATION
a) Do not “jam” the cut-off wheel
or apply excessive pressure. Do
not attempt to make an excessive
depth of cut. Over stressing the
wheel increases the loading and
susceptibility to twisting or binding of
the wheel in the cut and the possibility
of kickback or wheel breakage.
b) Do not position your body in line
with and behind the rotating wheel.
When the wheel, at the point of
operation, is moving away from your
body, the possible kickback may
propel the spinning wheel and the
power tool directly at you.
c) When wheel is binding or when
interrupting a cut for any reason,
switch off the power tool and hold
the power tool motionless until the
wheel comes to a complete stop.
Nev
er attempt to remove the cut-off
wheel from the cut while the wheel is in
motion otherwise kickback may occur.
Investigate and take corrective action to
eliminate the cause of wheel binding.
d) Do not restart the cutting operation
in the workpiece. Let the wheel
reach full speed and carefully
reenter the cut. The wheel may bind,
walk up or kickback if the power tool is
restarted in the workpiece.
e) Support panels or any oversized
workpiece to minimize the risk
of wheel pinching and kickback.
Large workpieces tend to sag under
their own weight. Supports must be
placed under the workpiece near the
line of cut and near the edge of the
workpiece on both sides of the wheel.
f) Use extra caution when making a
“pocket cut” into existing walls or
other blind areas. The protruding
wheel may cut gas or water pipes,
electrical wiring or objects that can
cause kickback.
g) It is recommended to use grinding/
cutting wheels no thicker than 1/4
inch (6mm) thick.
SAFETY WARNINGS SPECIFIC FOR
SANDING OPERATIONS
a) Do not use excessively oversized
sanding disc paper. Follow
manufacturers recommendations,
when selecting sanding paper. Larger
sanding paper extending beyond the
sanding pad presents a laceration
hazard and may cause snagging, tearing
of the disc or kickback.
SAFETY WARNINGS SPECIFIC FOR
WIRE BRUSHING OPERATIONS
a) Be aware that wire bristles are
thrown by the brush even during
ordinary operation. Do not
overstress the wires by applying
excessive load to the brush. The
wire bristles can easily penetrate light
clothing and/or skin.
b)
If the use of a guard is
recommended for wire brushing, do
not allow any interference of the wire
6
wheel or brush with the guard. Wire
wheel or brush may expand in diameter
due to work and centrifugal forces.
c) Safety glasses: Safety Goggles or safety
glasses with side shields and a full face
shield compliant with ANSI Z87.1 eye
protection (CAN/CPA Z94.3), must be worn
by the operator and others that are within
50 feet of the use of this product/accessory.
ADDITIONAL SAFETY INFORMATION
Do not use Type 1 flat cut-off abrasive or
diamond wheels without proper guard.
WARNING: Always wear proper
personal hearing protection that
conforms to ANSI S12.6 (S3.19) during
use. Under some conditions and duration
of use, noise from this product may
contribute to hearing loss.
WARNING: ALWAYS use safety
glasses. Everyday eyeglasses are NOT
safety glasses. Also use face or dust
mask if cutting operation is dusty.
ALWAYS WEAR CERTIFIED SAFETY
EQUIPMENT:
•
ANSI Z87.1 eye protection (CAN/CSA Z94.3),
•ANSIS12.6(S3.19)hearingprotection,
•
NIOSH/OSHA/MSHA respiratory protection.
WARNING:
Some dust created by
power sanding, sawing, grinding,
drilling, and other construction activities
contains chemicals known to the state of
California to cause cancer, birth defects
or other reproductive harm. Some
examples of these chemicals are:
lead from lead-based paints,
crystalline silica from bricks and cement
and other masonry products, and
arsenic and chromium from
chemically-treated lumber.
Your risk from these exposures varies,
depending on how often you do this type
of work. To reduce your exposure to these
chemicals: work in a well ventilated area,
and work with approved safety equipment,
such as those dust masks that are specially
designed to filter out microscopic particles.
•Avoid prolonged contact with dust
from power sanding, sawing, grinding,
drilling, and other construction
activities. Wear protective clothing
and wash exposed areas with soap
and water. Allowing dust to get into your
mouth, eyes, or lay on the skin may
promote absorption of harmful chemicals.
WARNING:
Use of this tool can
generate and/or disperse dust, which may
cause serious and permanent respiratory
or other injury. Always use NIOSH/OSHA
approved respiratory protection appropriate
for the dust exposure. Direct particles away
from face and body.
WARNING: Do not operate this tool
for long periods of time. Vibration
caused by the operating action of this
tool may cause permanent injury to
fingers, hands, and arms. Use gloves to
provide extra cushion, take frequent rest
periods, and limit daily time of use.
WARNING: When not in use, place
grinder on a stable surface where it will
not move inadvertently, roll or cause a
tripping or falling hazard. The grinder
may stand upright on the battery pack
but may be easily knocked over. Serious
personal injury may result.
CAUTION: To reduce the risk of
personal injury, use extra care when
working into a corner or edge because a
sudden, sharp movement of the tool may
be experienced when the wheel or other
accessory contacts a secondary surface
or a surface edge.
•
When using an extension cord, be sure to
use one heavy enough to carry the current
your product will draw. An undersized cord
will cause a drop in line voltage resulting
in loss of power and overheating. The
following table shows the correct size
to use depending on cord length and
nameplate ampere rating. If in doubt, use
the next heavier gage. The smaller the
gage number, the heavier the cord.
Minimum Gauge for Cord Sets
Volts Total Length of Cord in Feet
120V 0-25 26-50 51-100 101-150
(0-7,6m)(7,6-15,2m)(15,2-30,4m)(30,4-45,7m)
Ampere Rating
More Not more American Wire Gauge
Than Than
6 - 10 18 16 14 12
SAVE THESE INSTRUCTIONS
SYMBOLS
The label on your tool may include the
following symbols. The symbols and their
definitions are as follows:
V ......................volts
A ......................amperes
Hz ....................hertz
W .....................watts
min ...................minutes
....................alternating current
or DC ........direct current
n
o ....................no load speed
n.......................rated speed
.....................Class I Construction
(grounded)
.....................earthing terminal
...................safety alert symbol
..................... Class II Construction
(double insulated)
.../min or rpm...revolutions or
reciprocation per minute
7
SPM .................Strokes per minute
5/8 -11 …………. Arbor size and Thread
count per inch
.................
Read instruction manual before use
.....................Use proper eye protection
.....................Use proper hearing protection
........................
Use proper respiratory protection
IMPORTANT SAFETY
INSTRUCTIONS FOR
BATTERY CHARGERS
SAVE THESE INSTRUCTIONS: This
manual contains important safety
instructions for battery chargers.
B
efore using charger, read all instructions
and cautionary markings on charger, battery
pack, and product using battery pack.
WARNING: Shock hazard. Do not
allow any liquid to get inside charger.
CAUTION: Burn hazard.
To reduce the
risk of injury, charge only designated
PORTER-CABLE batteries. Other types
of batteries may burst causing personal
injury and damage.
CAUTION: Under certain conditions,
with the charger plugged in to the power
supply, the charger can be shorted by foreign
material. Foreign materials of a conductive nature
such as, but not limited to, steel wool, aluminum
foil, or any buildup of metallic particles should be
kept away from charger cavities. Always unplug
the charger from the power supply when there
is no battery pack in the cavity. Unplug charger
before attempting to clean.
•
DO NOT attempt to charge the battery
pack with any chargers other than the
ones in this manual. The charger and
battery pack are specifically designed
to work together.
•
These chargers are not intended for any
uses other than charging designated
PORTER-CABLE rechargeable
batteries. Any other uses may result
in risk of fire, electric shock or
electrocution.
•Do not expose charger to rain or snow.
•Pull by plug rather than cord when
disconnecting charger. This will reduce
risk of damage to electric plug and cord.
•Make sure that cord is located so that it
will not be stepped on, tripped over, or
otherwise subjected to damage or stress.
•Do not use an extension cord unless it is
absolutely necessary. Use of improper
extension cord could result in risk of fire,
electric shock, or electrocution.
•An extension cord must have adequate
wire size (AWG or American Wire Gauge)
for safety. The smaller the gauge number
of the wire, the greater the capacity of the
cable,thatis16gaugehasmorecapacity
than 18 gauge. When using more than one
extension to make up the total length, be
sure each individual extension contains at
least the minimum wire size.
•Do not place any object on top of
charger or place the charger on a soft
surface that might block the ventilation
slots and result in excessive internal
heat. Place the charger in a position
away from any heat source. The charger
is ventilated through slots in the top and the
bottom of the housing.
•Do not mount charger on wall or
permanently affix charger to any surface.
The charger is intended to use on a flat,
stable surface (i.e., table top, bench top).
• Do not operate charger with damaged cord
or plug — have them replaced immediately.
•Do not operate charger if it has
received a sharp blow, been dropped,
or otherwise damaged in any way. Take
it to an authorized service center.
•Do not disassemble charger; take it to
an authorized service center when service
or repair is required. Incorrect reassembly
may result in a risk of electric shock,
electrocution or fire.
•
Disconnect the charger from the outlet
before attempting any cleaning. This will
reduce the risk of electric shock. Removing
the battery pack will not reduce this risk.
• NEVER attempt to connect 2 chargers together.
•The charger is designed to operate on
standard household electrical power
(120 Volts). Do not attempt to use it on
any other voltage.
SAVE THESE INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTION
FOR BATTERY PACKS
WARNING:
For safe operation, read
this manual and manuals originally
supplied with tool before using the charger.
The battery pack is not fully charged out of
the carton. Before using the battery pack and
charger, read the safety instructions below.
Then follow charging procedures outlined.
READ ALL INSTRUCTIONS
•
Do not incinerate the battery pack even
if it is severely damaged or is completely
worn out. The battery pack can explode
in a fire. Toxic fumes and materials are
created when battery packs are burned.
•
Do not charge or use battery in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Inserting
or removing the battery from the charger
may ignite the dust or fumes.
•
If battery contents come into contact
with the skin, immediately wash area
with mild soap and water. If battery liquid
gets into the eye, rinse water over the
open eye for 15 minutes or until irritation
ceases. If medical attention is needed, the
battery electrolyte for Lithium-Ion batteries
is composed of a mixture of liquid organic
carbonates and lithium salts.
•Contents of opened battery cells may
cause respiratory irritation. Provide
fresh air. If symptoms persist, seek
medical attention.
WARNING:
Burn hazard. Battery
8
liquid may be flammable if exposed to
spark or flame.
•Charge the battery packs only in
PORTER-CABLE chargers.
• DO NOT splash or immerse in water or other
liquids. This may cause premature cell failure.
• Do not store or use the tool and battery
pack in locations where the temperature
may reach or exceed 105°F (40˚C) (such as
outside sheds or metal buildings in summer).
WARNING: Never attempt to open
the battery pack for any reason. If battery
pack case is cracked or damaged, do not
insert into charger. Do not crush, drop or
damage battery pack. Do not use a
battery pack or charger that has received
a sharp blow, been dropped, run over or
damaged in any way (i.e., pierced with a
nail, hit with a hammer, stepped on).
Damaged battery packs should be
returned to service center for recycling.
WARNING:
Fire hazard. Do not store
or carry battery so that metal objects can
contact exposed battery terminals. For
example, do not place battery in aprons,
pockets, tool boxes, product kit boxes,
drawers, etc., with loose nails, screws, keys,
etc. Transporting batteries can possibly
cause fires if the battery terminals
inadvertently come in contact with
conductive materials such as keys, coins,
hand tools and the like. The US Department
of Transportation Hazardous Material
Regulations (HMR) actually prohibit
transporting batteries in commerce or on
airplanes (i.e., packed in suitcases and
carry-on luggage) UNLESS they are
properly protected from short circuits. So
when transporting individual batteries, make
sure that the battery terminals are protected
and well insulated from materials that could
contact them and cause a short circuit.
NOTE: Lithium-Ion batteries should not
be put in checked baggage.
STORAGE RECOMMENDATIONS
1.
The best storage place is one that is
cool and dry away from direct sunlight and
excess heat or cold.
2.Long-termstoragewillnotharmthe
battery pack or charger as long as the
battery is not depleted.
IMPORTANT CHARGING NOTES
1. Longest life and best performance can be
obtained if the battery pack is charged when
theairtemperatureisbetween65°Fand
75°F(18°-24°C).DONOTchargethebattery
packinanairtemperaturebelow+40°F
(+4.5°C),orabove+105°F(+40.5°C).Thisis
important and will prevent serious damage to
the battery pack.
2.Thechargerandbatterypackmaybecome
warm to touch while charging. This is a normal
condition, and does not indicate a problem. To
facilitate the cooling of the battery pack after
use, avoid placing the charger or battery pack
in a warm environment such as in a metal
shed, or an uninsulated trailer.
3.
If the battery pack does not charge
properly:
a. Check current at receptacle by
plugging in a lamp or other appliance.
b. Check to see if receptacle is
connected to a light switch which turns
power off when you turn out the lights.
c. Move charger and battery pack to a
location where the surrounding air
temperatureisapproximately65°F-
75°F(18°-24°C).
d. If charging problems persist, take the
tool, battery pack and charger to your
local service center.
4. The battery pack should be recharged
when it fails to produce sufficient power
on jobs which were easily done previously.
DO NOT CONTINUE to use under these
conditions. Follow the charging procedure.
You may also charge a partially used pack
whenever you desire with no adverse
affect on the battery pack.
5.Foreignmaterialsofaconductive
nature such as, but not limited to, steel
wool, aluminum foil, or any buildup of
metallic particles should be kept away
from charger cavities. Always unplug the
charger from the power supply when there
is no battery pack in the cavity. Unplug
charger before attempting to clean.
6.Donotfreezeorimmersechargerin
water or any other liquid.
WARNING: Shock hazard. Do not
allow any liquid to get inside charger.Never
attempt to open the battery pack for any
reason. If the plastic housing of the
battery pack breaks or cracks, return to a
service center for recycling.
Recharge discharged batteries as soon as possible
after use or battery life may be greatly diminished.
FUNCTIONAL DESCRIPTION
FIGURE A
1. Trigger Switch
2.Lock-OffButton
3. Spindle Lock Button
4. Spindle (not shown)
5.SideHandle
6.AbrasiveWheel
7. Unthreaded Backing Flange (not shown)
8. Threaded Clamp Nut (not shown)
9.Guard(Type1,Type27)
This product uses the batteries and chargers listed below.
20V Max* Lithium-Ion Batteries: PCC680L, PCC681L, PCC685L, PCC682L
20V Max* Lithium-Ion Chargers: PCC690L, PCC691L, PCC695L, PCC692L
9
H
J
3
F
B
A
C
1
2
6
5
3
9
I
G
12
D
E
9
10
K
7
4
L
8
10
1/4 inch wheels
Backing flange
Threaded clamp nut
M
20˚-30˚
1/8 inch wheels
Backing flange
Threaded clamp nut
N
O
P
R
8
13
14
Q
S
5˚-10˚
5˚-10˚
5˚-15˚
4-1/2 inch (115mm) Grinding Wheels
Unthreaded backing flange
Threaded clamp nut
Type 27 hubbed wheel
Type 27 guard
Type 27 depressed center
wheel
Type 27 guard
4-1/2 inch (115mm) Sanding Flap Discs
Hubbed sanding flap disc
Threaded clamp nut
non-hubbed sanding flap disc
Type 27 guard
Type 27 guard
Unthreaded backing flange
11
4-1/2 inch (115mm) Type 1 Cutting Wheels
Clamp nut
diamond cutting whee
Type 1 guard
Type 1 guard
Backing flange
Backing flange
abrasive cutting wheel
Clamp nut
3 inch wire cup brush
4 inch wire cup brush
Wire Wheels
Type 27 guard
Protector tipo 27
Type 27 guard
Rubber backing pad
Sanding disc
Threaded clamp nut
Sanding Discs
CHARGING PROCEDURE
PORTER-CABLE chargers are designed
to charge PORTER-CABLE battery packs.
Chargetimesare:PCC690LandPCC692L
in35-100mins.,PCC691Lin65-200mins.
andPCC695Lin160-300mins.depending
on the pack being charged.
1. Plug the charger into an appropriate
outlet before inserting the battery pack.
2.Figure B- Insert the battery pack into the charger.
3. The LED will flash indicating that
the battery is being charged.
4. The completion of charge is indicated
by the LED remaining on continuously.
The pack is fully charged and may be
used at this time or left on the charger.
CHARGER DIAGNOSTICS
This charger is designed to detect certain
problems that can arise with the battery
packs or the power source. Problems are
indicated by one LED flashing in different
patterns.
BAD BATTERY
The charger can detect a weak or
damaged battery. The LED flashes
in the pattern indicated on the label. If you
see this bad battery blink pattern, do not
continue to charge the battery. Return it
to a service center or a collection site for
recycling.
HOT/COLD PACK DELAY
When the charger detects a battery
that is excessively hot or excessively
cold, it automatically starts a Hot/Cold
Pack Delay, suspending charging until the
battery has normalized. After this happens,
the charger automatically switches to the
Pack Charging mode. This feature ensures
maximum battery life. The light flashes in
the pattern indicated on the label.
PROBLEM POWER LINE
When the charger is used with some
portable power sources such as
generators or sources that convert DC to
AC, the charger may temporarily suspend
operation. The LED flashes in the pattern
indicated on the label. This indicates that
the power source is out of limits.
LEAVING THE BATTERY IN THE CHARGER
The charger and battery pack can be left
connected with the LED glowing indefinitely.
The charger will keep the battery pack fresh
and fully charged. This charger features an
automatic tune-up mode which equals or
12
balances the individual cells in the battery
pack to allow it to function at peak capacity.
Battery packs should be tuned up weekly or
whenever the battery no longer delivers the
same amount of work. To use the automatic
tune-up mode, place the battery pack in the
charger and leave it for at least 8 hours.
INSTALLATION AND REMOVAL OF
THE BATTERY PACK
TO
INSTALL BATTERY PACK: Figure
C-
Insert battery pack onto the tool until an
audible click is heard. Make sure battery pack
is fully seated and fully latched into position.
TO REMOVE BATTERY PACK: D
epress
the battery release button as shown in figure
D and pull battery pack out of the tool.
OPERATING INSTRUCTIONS
WARNING:
Always use proper eye
protection that conforms to ANSI Z87.1(CAN/
CSA Z94.3) while operating this power tool.
WARNING: Use clamps or another
practical way to secure and support the
work piece to a stable platform. Holding the
work by hand or against your body leaves it
unstable and may lead to loss of control.
NOTE: Before cutting any type of
material, be sure it is firmly anchored or
clamped to prevent slipping.
TRIGGER SWITCH
The tool is equipped with a switch lock-off
feature to prevent unintentional operation.
•Toswitchthetoolon,pressthelockoff
button(2),
then squeeze the on/off switch (1).
•
Releasing the trigger turns the motor OFF.
NOTE: This tool has no provision to lock
the switch in the ON position, and should
never be locked in the ON position by any
other means.
These utilize a carbon steel back welded
to high speed steel teeth making the blade
more flexible and less prone to breaking
ASSEMBLY
WARNING: To prevent accidental
operation, turn off tool and remove
battery before making any adjustments or
removing or installing attachments or
accessories. Failure to do this could result
in serious personal injury.
ATTACHING THE SIDE HANDLE
• Athreepositionauxiliaryhandle(5) is
furnished with your grinder and can be
screwed into either side of the grinder
housing as well as into the top.
WARNING: This handle
SHOULD BE USED AT ALL TIMES to
maintain complete control of the tool.
Always make sure the handle is tight.
ACCESSORIES
It is important to choose the correct
guards, backing pads and flanges to use
with grinder accessories.
CAUTION: Accessories must be rated
for at least the speed recom mended on the
tool warning label. Wheels and other
accessories running over their rated
accessory speed may fly apart and cause
injury.Threadedaccessoriesmusthavea5/8
inch-11 hub. Every unthreaded accessory
musthavea7/8inch(22mm)arborhole.Ifit
does not, it may have been designed for a
circular saw. Use only the accessories shown
onpages10and11ofthismanual.
Accessory ratings must always be above tool
speed as shown on tool nameplate.
MOUNTING GUARD
MOUNTING AND REMOVING GUARD
Turn off tool and remove battery before
making any adjustments or removing or
installing attachments or accessories.
Guards must be used with all grinding
wheels, sanding flap discs, wire brushes,
cut-off wheels and wire wheels. The
tool may be used without a guard only
when sanding with conventional sanding
discs.PorterCablemodelPCC671is
provided with a guard intended for use with
depressedcenterwheels(Type27)and
hubbedgrindingwheels(Type27).Thesame
guard is designed for use with sanding
flapdiscs(Type27and29)andwirecup
brushes. Grinding and cutting with wheels
otherthanType27and29requiredifferent
accessory guards included with tool. A Type
1 guard is provided for use with a Type 1
wheel and is shown in figures E and F.
Both Type 27 and Type 1 guards attach
and are removed in the same way as
described in figures E and F.
FIGURE E
1.
ATTACHING-Opentheguardlatch(10),
and align the lugs on the guard (9) with
the slots on the gear case cover.
2. Pushtheguarddownuntiltheguard
lugs engage and rotate freely in the
groove on the gear case hub.
3. With the guard latch open, rotate the
guard (9) into the desired working position.
The guard body should be positioned
between the spindle and the operator to
provide maximum operator protection.
4. F
igure F - Close the guard latch to
secure the guard on the gear case. You
should not be able to rotate the guard by
hand when the latch is closed. Do not
operate the grinder with a loose guard or
the clamp lever in open position.
5. REMOVING-Toremovetheguard,
open the guard latch, rotate the guard
13
so that the lugs on the guard (9) are
aligned with the slots on the gear case
cover, and pull up on the guard.
FIGURE G
NOTE:
The guard is pre-adjusted to
the diameter of the gear case hub at the
factory. If, after a period of time, the guard
becomes loose, tighten the adjusting
screw(12)withlatchintheclosedposition
and guard installed on the tool.
Do not tighten the adjusting screw with the
latch in the open position. Undetectable
damage to the guard or the mounting hub
may result. If the guard cannot be tightened
by the guard latch, do not use the tool and
take the tool and guard to a service center
to repair or replace the guard.
NOTE:
Edge grinding and cutting can be
performedwithType27wheelsdesignedand
specifiedforthispurpose;1/4inch(6mm)
thick wheels are designed for surface grinding
while 1/8 inch (3mm) wheels are designed for
edge grinding. Cutting can also be performed
by using a Type 1 wheel and a Type 1 guard.
OPERATION
SWITCH - FIGURE H & I
Lock-off Button and Trigger Switch
Your cut-off tool is equipped with a lock-off
button(2).
To lock the trigger switch (1), move the
lock-offbutton(2)totherearasshownin
Figure H. When the lock-off button is moved
to this position, the trigger switch is locked.
Always lock the trigger switch when
carrying or storing the tool to eliminate
unintentional starting.
To unlock the trigger switch, move the
lock-off button to the front as shown in Figure I.
When the lock-off button is moved to this
position, the trigger switch is unlocked.
Pull the trigger switch (1) to turn the motor
ON. Releasing the trigger switch turns the
motor OFF.
NOTE:
This tool has no provision to lock the
switch in the ON position, and should never be
locked ON by any other means.
Holdthesidehandle(5)andbodyofthetool
firmly to maintain control of the tool at start up
and during use and until the wheel or accessory
stops rotating. Make sure the wheel has come to
a complete stop be fore laying the tool down.
Allow the tool to reach full speed before
touching tool to the work surface. Lift the tool
from the work surface before turning the tool off.
SPINDLE LOCK
The spindle lock button (3) is provided to
prevent the spindle from rotating when
installing or removing wheels. Operate the
spindle lock only when the tool is turned
off, the battery is removed, and the wheel
has come to a complete stop.
Do not engage the spindle lock while the
tool is operating. Damage to the tool will
result and attached accessory may spin off
possibly resulting in injury.
To engage the lock, depress the spindle
lock button shown in figure J and rotate
the spindle until you are unable to rotate the
spindle further.
MOUNTING AND USING DEPRESSED
CENTER GRINDING WHEELS AND
SANDING FLAP DISCS
MOUNTING AND REMOVING HUBBED
WHEELS
Turn off tool and remove battery before
making any adjustments or removing or
installing attachments or accessories.
Hubbedwheelsinstalldirectlyonthe5/8
in.-11 threaded spindle.
1. Thread the wheel on the spindle by hand.
2. Depressthespindlelockbuttonanduse
a wrench to tighten the hub of the wheel.
3. Reverse the above procedure to remove
the wheel.
Failure to properly seat the wheel before
turning the tool on may result in damage to
the tool or the wheel.
MOUNTING NON-HUBBED WHEELS
Turn off tool and remove battery before
making any adjustments or removing or
installing attachments or accessories.
DepressedcenterType27grindingwheels
must be used with included flanges. See pages
13 and 14 of this manual for more information.
1.
Figure K - Install the unthreaded
backing flange (7) on spindle (4) with the
raised section (pilot) against the wheel.
2. Placewheelagainstthebackingflange,
centering the wheel on the raised
section (pilot) of the backing flange.
3.
Figure L - While depressing the spindle lock button,
thread the threaded clamp nut (8) on spindle.
Figure M - If the wheel you are installing
is more than 1/8 inch (3mm) thick,
place the threaded clamp nut on the
spindle so that the raised section (pilot)
fits into the center of the wheel. Figure N - If
the wheel you are installing is 1/8 inch (3mm)
thick or less, place the threaded clamp nut on
the spindle so that the raised section (pilot) is
not against the wheel.
4. While depressing the spindle lock
button (3), tighten the threaded clamp
nut with included wrench.
5.
To remove the wheel, depress the spindle
lock button and loosen the threaded
clamp nut with included wrench.
NOTE: If the wheel spins after the
14
threaded clamp nut is tightened, check the
orientation of the threaded clamp nut. If a
thin wheel is installed with the pilot on the
clamp nut against the wheel, it will spin
because the height of the pilot prevents the
clamp nut from holding the wheel.
SURFACE GRINDING WITH GRINDING WHEELS
1. Allow the tool to reach full speed before
touching the tool to the work surface.
2. Applyminimumpressuretothework
surface, allowing the tool to operate at
high speed. Grinding rate is greatest
when the tool operates at high speed.
3. Figure O - Maintain a 20˚ to 30˚ angle
between the tool and work surface.
4. Continuously move the tool in a forward
and back motion to avoid creating
gouges in the work surface.
5. Removethetoolfromworksurface
before turning tool off. Allow the tool to
stop rotating before laying it down.
EDGE GRINDING WITH GRINDING WHEELS
Wheels used for cutting and edge grinding
may break or kick back if they bend or twist
while the tool is being used to do cut-off
work or deep grinding. To reduce the risk of
serious injury, limit the use of these wheels
withastandardType27guardtoshallow
cuttingandnotching(lessthan1/2inch
(13mm) in depth). The open side of the
guard must be positioned away from the
operator. For deeper cutting with a Type 1
cut-off wheel, use a closed Type 1 guard.
See pages 13 and 14 for more information.
1. Allow the tool to reach full speed before
touching the tool to the work surface.
2. Applyminimumpressuretothework
surface, allowing the tool to operate at
high speed. Grinding rate is greatest
when the tool operates at high speed.
3. Position yourself so that the open-
underside of the wheel is facing away
from you.
4. Once a cut is begun and a notch is
established in the workpiece, do not
change the angle of the cut. Changing the
angle will cause the wheel to bend and
may cause wheel breakage. Edge grinding
wheels are not designed to withstand side
pressures caused by bending.
5.
Remove the tool from the work surface
before turning the tool off. Allow the tool
to stop rotating before laying it down.
Do not use edge grinding/cutting wheels for
surface grinding applications because these
wheels are not designed for side pressures
encountered with surface grinding. Wheel
breakage and injury may result.
SURFACE FINISHING WITH SANDING
FLAP DISCS
1. Allow the tool to reach full speed before
touching the tool to the work surface.
2. Applyminimumpressuretowork
surface, allowing the tool to operate at
high speed. Sanding rate is greatest
when the tool operates at high speed.
3. Figure P - Maintain a 5˚ to 10˚ angle
between the tool and work surface.
4. Continuously move the tool in a
forward and back motion to avoid
creating gouges in the work surface.
5. Removethetoolfromworksurface
before turning tool off. Allow the tool to
stop rotating before laying it down.
MOUNTING SANDING BACKING PADS
Turn off tool and remove battery before
making any adjustments or removing or
installing attachments or accessories.
NOTE: Guard may be removed when
using sanding backing pads
Proper guard must be reinstalled for grinding
wheel, sanding flap disc, cutoff wheel,
wire brush or wire wheel applications after
sanding applications are complete.
1. Figure Q - Place or appropriately
thread backing pad (13) on the spindle.
2. Placethesandingdisc(14)onthe
backing pad (13).
3. While depressing spindle lock, thread
clamp nut (8) on spindle, piloting the
raised hub on the clamp nut into the
center of san ding disc and backing pad.
4. Tighten the clamp nut by hand. Then
depress the spindle lock button while
turning the sanding disc until the
sanding disc and clamp nut are snug.
5. Toremovethewheel,graspandturn
the backing pad and sanding pad while
depressing the spindle lock button.
USING SANDING BACKING PADS
Choose the proper grit sanding discs for
your application. Sanding discs are available
in various grits. Coarse grits yield faster
material removal rates and a rougher finish.
Finer grits yield slower material removal and
a smoother finish.
Begin with coarse grit discs for fast, rough
material removal. Move to a medium grit
paper and finish with a fine grit disc for
optimal finish.
Coarse 16-30grit
Medium 36-80grit
FineFinishing 100-120grit
VeryFineFinishing 150-180grit
1. Allow the tool to reach full speed before
touching tool to the work surface.
2. Applyminimumpressuretowork
surface, allowing the tool to operate at
high speed. Sanding rate is greatest
when the tool operates at high speed.
3.
F
igure R - Maintaina5˚to15˚angle
between the tool and work surface. The
san ding disc should contact approximately
15
oneinch(25mm)ofworksurface.
4. Move the tool constantly in a straight
line to prevent burning and swirling of
work surface. Allowing the tool to rest
on the work surface without moving,
or moving the tool in a circular motion
causes burning and swirling marks on
the work surface.
5. Removethetoolfromworksurface
before turning tool off. Allow the tool to
stop rotating before laying it down.
PRECAUTIONS TO TAKE WHEN
SANDING PAINT
1. Sanding of lead based paint is NOT
RECOMMENDED due to the difficulty of
controlling the contaminated dust. The
greatest danger of lead poisoning is to
children and pregnant women.
2.
S
ince it is difficult to identify whether or not
a paint contains lead without a chemical
analysis, we recommend the following
precautions when sanding any paint:
PERSONAL SAFETY
1. No children or pregnant women should enter
the work area where the paint sanding is
being done until all clean up is completed.
2.
A dust mask or respirator should be worn
by all persons entering the work area. The
filter should be replaced daily or whenever
the wearer has difficulty breathing.
NOTE: Only those dust masks
suitable for working with lead paint
dust and fumes should be used.
Ordinary painting masks do not offer
this protection. See your local hardware
dealer for the proper N.I.O.S.H.
approved mask.
3. NO EATING, DRINKING or SMOKING
should be done in the work area to
prevent ingesting contaminated paint
particles. Workers should wash and
clean up BEFORE eating, drinking or
smoking. Articles of food, drink, or
smoking should not be left in the work
area where dust would settle on them.
ENVIRONMENTAL SAFETY
1. Paint should be removed in such a
manner as to minimize the amount of
dust generated.
2. Areaswherepaintremovalisoccurring
should be sealed with plastic sheeting
of 4 mils thickness.
3. Sanding should be done in a manner
to reduce tracking of paint dust outside
the work area.
CLEANING AND DISPOSAL
1.
All surfaces in the work area should be
vacuumed and thoroughly cleaned daily for
the duration of the sanding project. Vacuum
filter bags should be changed frequently.
2. Plasticdropclothsshouldbegathered
up and disposed of along with any
dust chips or other removal debris.
They should be placed in sealed refuse
receptacles and disposed of through
regular trash pick-up procedures.
During clean up, children and pregnant
women should be kept away from the
immediate work area.
3. All toys, washable furniture and utensils
used by children should be washed
thoroughly before being used again.
MOUNTING AND USING WIRE
BRUSHES AND WIRE WHEELS
Wire cup brushes or wire wheels screw
directly on the grinder spindle without
the use of flanges. Use only wire brushes
orwheelsprovidedwitha5/8inch-11
threadedhub.AType27guardisrequired
when using wire brushes and wheels. Wear
work gloves when handling wire brushes
and wheels. They can become sharp.
Wheel or brush must not touch guard when
mounted or while in use. Undetectable
damage could occur to the accessory,
causing wires to fragment from accessory
wheel or cup.
MOUNTING WIRE CUP BRUSHES AND
WIRE WHEELS
Turn off tool and remove battery before
making any adjustments or removing or
installing attachments or accessories.
1. Thread the wheel on the spindle by hand.
2. Depressspindlelockbuttonandusea
wrench on the hub of the wire wheel or
brush to tighten the wheel.
3. To remove the wheel, reverse the above
procedure.
Failure to properly seat the wheel hub
before turning the tool on may result in
damage to tool or wheel.
USING WIRE CUP BRUSHES AND WIRE WHEELS
Wire wheels and brushes can be used for
removing rust, scale and paint, and for
smoothing irregular surfaces.
NOTE: The same precautions should be
taken when wire brushng paint as when
sanding paint.
1. Allow the tool to reach full speed before
touching the tool to the work surface.
2. Applyminimumpressuretoworksurface,
allowing the tool to operate at high
speed. Material removal rate is greatest
when the tool operates at high speed.
3. Figure S -Maintaina5˚to10˚angle
between the tool and work surface for
wire cup brushes.
4. Maintain contact between the edge of
the wheel and the work surface with
wire wheels.
5. Continuouslymovethetoolinaforward
and back motion to avoid creating
gouges in the work surface. Allowing
16
the tool to rest on the work surface
without moving, or moving the tool in
a circular motion causes burning and
swirling marks on the work surface.
6. Removethetoolfromtheworksurface
before turning the tool off. Allow the tool
to stop rotating before setting it down.
Use extra care when working over an
edge, as a sudden sharp movement of
grinder may be experienced.
MOUNTING AND USING CUTTING
(TYPE 1) WHEELS
Cutting wheels include diamond wheels and
abrasive discs. Abrasive cutting wheels for
metal and concrete use are available. Diamond
blades for concrete cutting can also be used.
Aclosed,2-sidedtype1cuttingwheelguard
is included with this tool and is re quired when
using cutting wheels. Fail ure to use proper
flange and guard can re sult in injury resulting
from wheel breakage and wheel contact. See
pages10and11formoreinformation.
MOUNTING CLOSED (TYPE 1) GUARD
Turn off tool and remove battery before
making any adjustments or removing or
installing attachments or accessories.
1. Opentheguardlatch(10),andalignthe
arrow on the guard (9) with the arrow on
the hub (11). This will align the lugs with
slots on the gear case cover. Position
the guard facing backward.
2. Pushtheguarddownuntiltheguardlug
engages and rotates freely in the groove
on the gear case hub.
3. Rotate guard (9) into desired working position.
The guard body should be positioned
between the spindle and the operator to
provide maximum operator protection.
4.
Close the guard latch to secure the guard
on the gear case cover. You should be
unable to rotate the guard by hand when
the latch is in closed position. Do not
operate grinder with a loose guard or
clamp lever in open position.
5. Toremovetheguard,opentheguard
latch, rotate the guard so that the arrows
are aligned and pull up on the guard.
NOTE: The guard is pre-adjusted to
the
dia met er of the gear case hub at the factory.
If, after a period of time, the guard becomes
loose,tightentheadjustingscrew(12)with
the clamp lever in the closed position with
guard installed on the tool.
Do not tighten adjusting screw with clamp
lever in open position. Undetectable damage
to guard or mounting hub may result.
MOUNTING CUTTING WHEELS
Turn off tool and remove battery before
making any adjustments or removing or
installing attachments or accessories.
Matching diameter backing flange and
threaded clamp nut (included with tool)
must be used for cutting wheels.
1. Place the unthreaded backing flange
on spindle with the raised section
(pilot) facing up. The raised section
(pilot) on the backing flange will be
against the wheel when the wheel is
installed.
2. Placethewheelonthebackingflange,
centering the wheel on the raised
section (pilot).
3. Install the threaded clamp nut with the
raised section (pilot) facing away from
the wheel.
4. Depress the spindle lock button and
tighten clamp nut with included wrench.
5. Toremovethewheel,depressthe
spindle lock button and loosen the
threaded clamp nut with included wrench.
USING CUTTING WHEELS
Do not use edge grinding/cutting wheels for
surface grinding applications because these
wheels are not designed for side pressures
encountered with surface grinding. Wheel
breakage and injury may result.
1. Allow tool to reach full speed before
touching tool to work surface.
2. Applyminimumpressuretowork
surface, allowing tool to operate at high
speed. Cutting rate is greatest when the
tool operates at high speed.
3. Once a cut is begun and a notch is
established in the workpiece, do not
change the angle of the cut. Changing
the angle will cause the wheel to bend
and may cause wheel breakage.
4. Remove the tool from work surface
before turning tool off. Allow the tool to
stop rotating before setting it down.
MAINTENANCE
CLEANING
Blowing dust and grit out of the motor
housing using compressed air is a necessary
maintenance procedure. Dust and grit from
metal grinding often accumulate on interior
surfaces and could create an electrical
shock hazard if not cleaned out.
•Alwayshandleaccessorieswithcare
when mounting or removing.
•Thebeststorageplaceforaccessoriesis
one that is cool and dry away from direct
sunlight and excess heat or cold.
WARNING: ALWAYS use safety
glasses. Everyday eyeglasses are NOT
safety glasses. Also use face or dust mask
if cutting operation is dusty. ALWAYS
WEAR CERTIFIED SAFETY EQUIPMENT:
ANSI Z87.1 eye protection (CAN/CSA Z94.3),
•ANSIS12.6(S3.19)hearingprotection,
•NIOSH/OSHA/MSHArespiratoryprotection.
Use only mild soap and a damp cloth to clean
the tool. Never let any liquid get inside the tool;
17
never immerse any part of the tool into a liquid.
LUBRICATION
Porter Cable tools are properly lubricated
at the factory and are ready for use. Tools
should be lubricated regularly every year
depending on usage. (Tools used on heavy
duty jobs and tools exposed to heat may
require more frequent lubrication.) This
lubrication should be attempted only by
trained power tool repairperson’s such as
those at Porter Cable service centers or in
other qualified service personnel.
REPLACEMENT PARTS
Use only identical replacement parts. For a
parts list or to order parts, visit our service
website at www.portercableservicenet.com.
You can also order parts from your nearest
Porter Cable Factory Service Center or
Porter Cable Authorized Warranty Service
Center. Or, you can call our Customer Care
Centerat(888)848-5175.
ACCESSORIES
WARNING:
Since accessories, other
than those offered by Porter Cable, have
not been tested with this product, use of
such accessories with this tool could be
hazardous. To reduce the risk of injury, only
Porter Cable recommended accessories
should be used with this product.
A complete line of accessories is available
from your Porter Cable Factory Service
Center or a Porter Cable Authorized
Warranty Service Center. Please visit our
Web Site www.portercable.com for a catalog
or for the name of your nearest supplier.
THE RBRC™ SEAL
The RBRC™ (Rechargeable Battery
Recycling Corporation) Seal on the
lithium-ion battery (or battery pack)
indicates that the costs to recycle the battery
(or battery pack) at the end of its useful life
have already been paid by PORTER-CABLE . In
some areas, it is illegal to place spent lithium-
ion batteries in the trash or municipal solid
waste stream and the RBRC program provides
an environmentally conscious alternative.
RBRC in cooperation with PORTER-CABLE
and other battery users, has established
programs in the United States and Canada
to facilitate the collection of spent lithium-ion
batteries. Help protect our environment and
conserve natural resources by returning the
tool to an authorized PORTER-CABLE service
center for recycling. You may also contact
your local recycling center for information on
where to drop off the spent battery, or call
1-800-8-BATTERY.
This Class B digital apparatus complies with
CanadianICES-003.Thisdevicecomplieswith
part15oftheFCCrules.Operationissubject
to the following two conditions: (1) This device
may not cause harmful interference, and (
2)thisdevicemustacceptanyinterference
received, including interference that may cause
undesired operation.
NOTE: This equipment has been tested
and found to comply with the limits for Class
Bdigitaldevice,pursuanttopart15ofthe
FCC Rules. These limits are designed to
provide reasonable protection against harmful
interference in a residential installation. This
equipment generates, uses and can radiate
radio frequency energy and, if not installed and
used in accordance with the instructions, may
cause harmful interference to radio or television
reception, which can be determined by turning
the equipment off and on, the user is encouraged
to try to correct the interference by one or more
of the following measures:
•Reorientorrelocatethereceivingantenna.
•Increasetheseparationbetweenthe
equipment and the receiver.
•Connecttheequipmentintoanoutletona
circuit different from that to which the receiver
is connected.
•Consultthedealeroranexperiencedradio/
TV technician for help.
SERVICE AND REPAIRS
All quality tools will eventually require servicing
and/or replacement of parts. For information
about Porter Cable, its factory service centers
or authorized warranty service centers, visit
our website at www.portercable.com or call
ourCustomerCareCenterat(888)848-5175.
All repairs made by our service centers are
fully guaranteed against defective material and
workmanship. We cannot guarantee repairs
made or attempted by others.
You can also write to us for information at
PORTER CABLE,4825Highway45North,
Jackson,Tennessee38305-Attention:Product
Service. Be sure to include all of the information
shown on the nameplate of your tool (model
number, type, serial number, etc.).
THREE YEAR LIMITED WARRANTY
PORTER-CABLE will repair or replace,
without charge, any defects due to faulty
materials or workmanship for three years
from the date of purchase for tools (two
years for batteries). This warranty does not
cover part failure due to normal wear or
tool abuse. For further detail of warranty
coverage and warranty repair information,
visit www.portercable.com or call (888)
848-5175.Thiswarrantydoesnotapply
to accessories or damage caused where
repairs have been made or attempted by
others. This warranty gives you specific
legal rights and you may have other rights
which vary in certain states or provinces.
In addition to the warranty, PORTER-
18
CABLE tools are covered by our:
1 YEAR FREE SERVICE: PORTER-CABLE
will maintain the tool and replace worn
parts caused by normal use, for free, any
time during the first year after purchase.
90 DAY MONEY BACK GUARANTEE: If
you are not completely satisfied with the
performance of your PORTER-CABLE
Power Tool for any reason, you can return it
within90daysfromthedateofpurchasewith
a receipt for a full refund – no questions asked.
LATIN AMERICA: This warranty does not
apply to products sold in Latin America.
For products sold in Latin America, see
country specific warranty information
contained in the packaging, call the local
company or see website for warranty
information.
To register your tool for warranty service
visit our website at www.portercable.com.
WARNING LABEL REPLACEMENT
If your warning labels become illegible or are
missing,call(888)848-5175forafreereplacement.
4825 Highway 45 North, Jackson, TN 38305
(888)848-5175
www.portercable.com
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTION
•Lightwillnotilluminate •Batterypacknotinstalledproperly. •Checkbatterypack
installation.
•Batterypacknotcharged. •Checkbatterypack
charging requirements.
•Batterypackwillnotcharge.•Batterypacknotinsertedintocharger.•Insertbatterypackinto
charger until LED illuminates.
•Chargernotpluggedin. •Plugchargerintoa
working outlet. Refer to
“Important Charging Notes”
for more details.
•Surroundingairtemperature•Movechargerandbattery
too hot or too cold. pack to a surrounding air
temperature of above
40degreesF(4,5°C)or
below105degreesF
(+40,5°C).
•Unitshutsoffabruptly. •Batterypackhasreachedits•Allowbatterypacktocool
maximum thermal limit. down.
•Outofcharge.(To •Placeonchargerand
maximize the life of the allow to charge.
battery pack it is designed
to shutoff abruptly when
the charge is depleted.)
For assistance with your product, visit our website at www.portercable.com for a list of
servicecenters,orcallthePORTER-CABLECustomerCareCenterat(888)848-5175.
19
AVERTISSEMENTS DE
SÉCURITÉ GÉNÉRAUX POUR
LES OUTILS ÉLECTRIQUES
AVERTISSEMENT :
Lire tous les
avertissements de sécurité et
toutes les directives. Le non-
respect des avertissements et des
directives pourrait se solder par un
choc électrique, un incendie et/ou
une blessure grave.
Conserver tous les avertissements
et toutes les directives pour un
usage ultérieur.
Le terme «outil électrique» cité dans
les avertissements se rapporte à votre
outil électrique à alimentation sur
secteur (avec fil) ou par piles (sans fil).
1) Sécurité du lieu de travail
a) Tenir la zone de travail propre et
bien éclairée. Les endroits sombres
sont souvent des causes d’accidents.
b) Ne pas faire fonctionner d’outils
électriques dans un milieu
déflagrant, soit en présence de
liquides inflammables, de gaz ou
de poussière. Les outils électriques
produisent des étincelles qui peuvent
enflammer la poussière ou les vapeurs.
c) Éloigner les enfants et les curieux au
moment d’utiliser un outil électrique.
Une distraction pourrait vous en faire
perdre la maîtrise.
2) Sécurité en matière d’électricité
a) Les fiches des outils électriques doivent
correspondre à la prise. Ne jamais
modifier la fiche en aucune façon. Ne
jamais utiliser de fiche d’adaptation
avec un outil électrique mis à la terre.
Le risque de choc électrique sera réduit
par l’utilisation de fiches non modifiées
correspondant à la prise.
b)
Éviter tout contact physique avec
des surfaces mises à la terre comme
des tuyaux, des radiateurs, des
cuisinières et des réfrigérateurs. Le
risque de choc électrique est plus élevé
si votre corps est mis à la terre.
c) Ne pas exposer les outils électriques
à la pluie ou à d’autres conditions
il pourrait être mouillé. La pénétration
de l’eau dans un outil électrique
augmente le risque de choc électrique.
d) Ne pas utiliser abusivement le cordon
d’alimentation. Ne jamais utiliser
le cordon pour transporter, tirer ou
débrancher un outil électrique. Tenir
le cordon éloigné de la chaleur, de
l’huile, des bords tranchants ou
des pièces mobiles. Les cordons
endommagés ou emmêlés augmentent
les risques de choc électrique.
e) Pour l’utilisation d’un outil électrique
à l’extérieur, se servir d’une rallonge
convenant à une telle utilisation.
L’utilisation d’une rallonge conçue pour
l’extérieur réduit les risques de choc
électrique.
f) S’il est impossible d’éviter
l’utilisation d’un outil électrique
dans un endroit humide, brancher
l’outil dans une prise ou sur un
circuit d’alimentation dotés d’un
disjoncteur de fuite à la terre (GFCI).
L’utilisation de ce type de disjoncteur
réduit les risques de choc électrique.
3) Sécurité personnelle
a) Être vigilant, surveiller le travail
effectué et faire preuve de jugement
lorsqu’un outil électrique est utilisé.
Ne pas utiliser d’outil électrique en
cas de fatigue ou sous l’influence
de drogues, d’alcool ou de
médicaments. Un simple moment
d’inattention en utilisant un outil
électrique peut entraîner des blessures
corporelles graves.
b)
Utiliser des équipements de
protection individuelle. Toujours
porter une protection oculaire.
L’utilisation d’équipements de protection
comme un masque antipoussière, des
chaussures antidérapantes, un casque
de sécurité ou des protecteurs auditifs
LIGNES DIRECTRICES EN MATIÈRE DE SÉCURITÉ - DÉFINITIONS
Il
est important que vous lisiez et compreniez ce mode d’emploi. Les informations qu’il
contient concernent VOTRE SÉCURITÉ et visent à ÉVITER TOUT PROBLÈME. Les
symboles ci-dessous servent à vous aider à reconnaître cette information.
DANGER : Indique une situation dangereuse imminente qui, si elle n’est pas évitée,
causera la mort ou des graves blessures.
AVERTISSEMENT : Indique une situation potentiellement dangereuse qui, si elle
n’est pas évitée, pourrait causer la mort ou de graves blessures.
MISE EN GARDE : Indique une situation potentiellement dangereuse qui, si elle
n’est pas évitée, pourrait causer des blessures mineures ou modérées.
AVIS : Utilisé sans le symbole d’alerte à la sécurité, indique une
situationvpotentiellement dangereuse qui, si elle n’est pas évitée, peut résulter en des
dommages à la propriété.
20
lorsque la situation le requiert réduira
les risques de blessures corporelles.
c) Empêcher les démarrages
intempestifs. S’assurer que
l’interrupteur se trouve à la position
d’arrêt avant de relier l’outil à une
source d’alimentation et/ou d’insérer
un bloc-piles, de ramasser ou de
transporter l’outil. Transporter un outil
électrique alors que le doigt repose
sur l’interrupteur ou brancher un outil
électrique dont l’interrupteur est à la
position de marche risque de provoquer
un accident.
d) Retirer toute clé de réglage ou clé
standard avant de démarrer l’outil.
Une clé standard ou une clé de réglage
attachée à une partie pivotante peut
causer des blessures.
e) Ne pas trop tendre les bras. Conserver
son équilibre en tout temps. Cela
permet de mieux maîtriser l’outil électrique
dans les situations imprévues.
f) S’habiller de manière appropriée.
Ne pas porter de vêtements amples
ni de bijoux. Garder les cheveux,
les vêtements et les gants à l’écart
des pièces mobiles. Les vêtements
amples, les bijoux ou les cheveux longs
risquent de rester coincés dans les
pièces mobiles.
g) Si des composants sont fournis
pour le raccordement de dispositifs
de dépoussiérage et de ramassage,
s’assurer que ceux-ci sont bien
raccordés et utilisés. L’utilisation d’un
dispositif de dépoussiérage peut réduire
les dangers engendrés par les poussières.
4) Utilisation et entretien d’un outil électrique
a) Ne pas forcer un outil électrique.
Utiliser l’outil électrique approprié
à l’application. L’outil électrique
approprié effectuera un meilleur travail,
de façon plus sûre et à la vitesse pour
laquelle il a été conçu.
b) Ne pas utiliser un outil électrique
dont l’interrupteur est défectueux.
Tout outil électrique dont l’interrupteur
est défectueux est dangereux et doit
être réparé.
c) Débrancher la fiche du secteur ou le
bloc-piles de l’outil électrique avant
de faire tout réglage ou changement
d’accessoire, ou avant de ranger
l’outil électrique. Ces mesures
préventives réduisent les risques de
démarrage accidentel de l’outil électrique.
d) Ranger les outils électriques hors
de la portée des enfants, et ne
permettre à aucune personne n’étant
pas familière avec un outil électrique
(ou son manuel d’instruction)
d’utiliser ce dernier. Les outils
électriques deviennent dangereux entre
les mains d’utilisateurs inexpérimentés.
e) Entretenir les outils électriques.
Vérifier les pièces mobiles pour
s’assurer qu’elles sont bien alignées
et tournent librement, qu’elles sont
en bon état et ne sont affectées par
aucun trouble susceptible de nuire
au bon fonctionnement de l’outil
électrique. En cas de dommage,
faire réparer l’outil électrique avant
toute nouvelle utilisation. Beaucoup
d’accidents sont causés par des outils
électriques mal entretenus.
f) S’assurer que les outils de coupe
sont aiguisés et propres. Les outils
de coupe bien entretenus et affûtés
sont moins susceptibles de se coincer
et sont plus faciles à contrôler.
g) Utiliser l’outil électrique, les
accessoires, les forets, etc.
conformément aux présentes
directives en tenant compte des
conditions de travail et du travail
à effectuer. L’utilisation d’un outil
électrique pour toute opération autre
que celle pour laquelle il a été conçu
est dangereuse.
5) Utilisation et entretien du bloc-piles
a)
Ne recharger l’outil qu’au moyen du
chargeur précisé par le fabricant.
L’utilisation d’un chargeur qui convient à
un type de bloc-piles risque de provoquer
un incendie s’il est utilisé avec un autre
type de bloc-piles.
b) Utiliser les outils électriques
uniquement avec les blocs-piles
conçus à cet effet. L’utilisation de tout
autre bloc-piles risque de causer des
blessures ou un incendie.
c)
Lorsque le bloc-piles n’est pas
utilisé, le tenir éloigné des objets
métalliques, notamment des
trombones, de la monnaie, des clés,
des clous, des vis, etc., qui peuvent
établir une connexion entre les deux
bornes. Le court-circuit des bornes
du bloc-piles risque de provoquer des
étincelles, des brûlures ou un incendie.
d) En cas d’utilisation abusive, le
liquide peut gicler hors du bloc-
piles, éviter tout contact. Si un
contact accidentel se produit, laver
à grande eau. Si le liquide entre en
contact avec les yeux, obtenir des
soins médicaux. Le liquide qui gicle
hors du bloc-piles peut provoquer des
irritations ou des brûlures.
6) Réparation
a) Faire réparer l’outil électrique
par un réparateur professionnel
en n’utilisant que des pièces de
rechange identiques. Cela permettra
de maintenir une utilisation sécuritaire
de l’outil électrique.
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Porter Cable PCC761B Manuel utilisateur

Catégorie
Ponceuses électriques
Taper
Manuel utilisateur