VA9208-Bxx-x Series On/Off Electric Spring Return Valve Actuators Installation
Instructions
1
Refer to the QuickLIT Web site for the most up-to-date version of this document.
Applications
The VA9208-Bxx-x Series On/Off Electric Spring
Return Actuators are direct-mount valve actuators that
operate on AC 24 V power at 50/60 Hz, DC 24 V
power, AC 120 V power at 60 Hz, or AC 230 V power at
50/60 Hz. These bidirectional actuators are used to
provide two position control on Johnson Controls®
VG1000 Series 1-1/4, 1-1/2, and 2 in. (DN32, DN40,
and DN50) ball valves in Heating, Ventilating, and Air
Conditioning (HVAC) applications.
The VA9208 Series Electric Spring Return Actuators
provide a running torque of 70 lb·in. (8 N·m). Integral
line voltage auxiliary switches, available only on the
VA9208-xxC-3 models, indicate end-stop position, or
perform switching functions within the selected rotation
range.
Installation
Install the ball valve with the actuator at or above the
center line of the horizontal piping (see Figure 1).
IMPORTANT: Use this VA9208-Bxx-x Series On/
Off Electric Spring Return Actuator only to control
equipment under normal operating conditions.
Where failure or malfunction of the electric actuator
could lead to personal injury or property damage to
the controlled equipment or other property,
additional precautions must be designed into the
control system. Incorporate and maintain other
devices, such as supervisory or alarm systems or
safety or limit controls, intended to warn of or protect
against failure or malfunction of the electric actuator.
IMPORTANT : Utiliser ce VA9208-Bxx-x Series On/
Off Electric Spring Return Actuator uniquement pour
commander des équipements dans des conditions
normales de fonctionnement. Lorsqu'une défaillance
ou un dysfonctionnement du electric actuator risque
de provoquer des blessures ou d'endommager
l'équipement contrôlé ou un autre équipement, la
conception du système de contrôle doit intégrer des
dispositifs de protection supplémentaires. Veiller
dans ce cas à intégrer de façon permanente
d'autres dispositifs, tels que des systèmes de
supervision ou d'alarme, ou des dispositifs de
sécurité ou de limitation, ayant une fonction
d'avertissement ou de protection en cas de
défaillance ou de dysfonctionnement du electric
actuator.
IMPORTANT: In steam applications, install the
valve with the stem horizontal to the piping. Failure
to follow this precaution may shorten the life of the
actuator.
IMPORTANT: Before specifying VA9208 Series
Electric Spring Return Valve Actuators for plenum
applications, verify acceptance of exposed plastic
materials in plenum areas with the local building
authority. Building codes for plenum requirements
vary by location. Some local building authorities
accept compliance to UL 1995, Heating and Cooling
Equipment, while others use different acceptance
criteria.
IMPORTANT: Do not install or use this VA9208
Series Electric Spring Return Valve Actuator in or
near environments where corrosive substances or
vapors could be present. Exposure of the actuator to
corrosive environments may damage the device’s
internal components, and will void the warranty.
Figure 1: Mounting Positions for Chilled
Water and Condensing Atmosphere
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VA9208-Bxx-x Series On/Off Electric Spring Return
Valve Actuators
Installation Instructions
VA9208-BAA-3, VA9208-BAC-3, VA9208-BDA-3
VA9208-BDC-3, VA9208-BGA-3, VA9208-BGC-3
Part No. 14-1379-13, Rev. E
Issued October 2017
*14137913E*
14-1379-13, Rev. E
VA9208-Bxx-x Series On/Off Electric Spring Return Valve Actuators Installation Instructions2
Special Tools Needed
• Digital voltmeter
• T-20 TORX® driver
Dimensions
Valve Actuator
See Figure 2 and Table 1 for valve actuator
dimensions.
Table 1: VA9208 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve Dimensions, in. (mm)
Valve Size
in. (DN)
Valve
Style
1
ABC D E F G
1-1/4
(DN32)
All 5-5/32
(131)
1-1/32
(26)
1-23/32
(44)
7-5/32 (182) 3-15/16 (100) 11/32 (9) 1-31/32 (50)
1-1/2
(DN40)
All 5-5/16
(135)
1-9/64
(29)
1-57/64
(48)
7-3/8 (187) 4-21/64 (110) 11/32 (9) 2-11/64 (55)
2 (DN50) 2-way 5-17/32
(140)
1-15/32
(37)
2-1/8 (54) 7-19/32 (193) 4-27/32 (123) 11/32 (9) 2-27/64 (62)
3-way 7-7/8 (200)
1. Port A must always be connected to the coil (see Figure 2).
Figure 2: Spring Return VA9208 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve
Dimensions, in. (mm)
3-29/32
(99)
2-7/8
(73)
Port Marking
Locations
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3-1/2 (89)
Clearance Required
VA9208-Bxx-x Series On/Off Electric Spring Return Valve Actuators Installation Instructions 3
Valve Actuator with Thermal Barrier
See Figure 3 and Table 2 for valve actuator dimensions
with optional M9000-561 Thermal Barrier installed.
Accessories
Table 2: VA9208 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve with Optional
M9000-561 Thermal Barrier Installed Dimensions, in. (mm)
Valve
Size in.
(DN)
Valve
Style
1
ABCD E FG
1-1/4
(DN32)
All 9-17/64
(235)
1-1/32 (26) 1-23/32
(44)
7-1/4 (184) 3-15/16 (100) 11/32 (9) 1-31/32
(50)
1-1/2
(DN40)
All 9-15/16
(240)
1-9/64 (29) 1-57/64
(48)
7-7/16 (189) 4-21/64 (110) 11/32 (9) 2-11/64
(55)
2 (DN50) 2-way 9-31/32
(244)
1-15/32 (37) 2-1/8 (54) 7-11/16
(195)
4-27/32 (123) 11/32 (9) N/A
3-way 7-7/8 (200) 2-27/64
(62)
1. Port A must always be connected to the coil (See Figure 2).
Figure 3: Spring Return VA9208 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve
with Optional M9000-561 Thermal Barrier Installed Dimensions, in. (mm)
3-29/32
(99)
A
B
3-1/2 (89)
Clearance Required
G
C
F
B
C
E
Port Marking
Locations
D
Table 3: Accessories (Order Separately)
Code Number Description
M9000-560 Ball Valve Linkage Kit for applying M9203 and M9208 Series Actuators to VG1000 Series Valves
(Quantity 1)
M9000-561 Thermal Barrier Extends M(VA)9104, M(VA)9203, and M(VA)9208 Series Electric Spring Return Actuator
Applications to Include Low Pressure Steam (Quantity 1)
M9000-341 Weathershield Kit for VG1000 Series Ball Valve application of M(VA)9104, M(VA)9203, and M(VA)9208
Series Electric Spring Return Actuators (Quantity 1)
M9220-604 Replacement Manual Override Cranks with Long Crank Radius: 2.83 in. (72 mm) (Quantity 5)
M9208-605 Replacement Manual Override Cranks with Short Crank Radius: 1.83 in. (46.5 mm) (Quantity 5)
VA9208-Bxx-x Series On/Off Electric Spring Return Valve Actuators Installation Instructions4
Mounting
Mounting the Actuator to Spring Return Port A
(Coil) Open
To mount the actuator to Spring Return Port A (Coil)
open:
1. Turn the valve stem to the position outlined in
Figure 4.
2. Mount optional M9000-561 Thermal Barrier to the
valve if fluid temperature exceeds 212°F (100°C).
See the Mounting the Thermal Barrier
section for
more information.
Note: Proceed to Step 7 if the ball valve linkage is on
actuator Side B.
3. Remove the linkage from Side A (Figure 5).
4. Insert the drive shaft into Side B (Figure 6).
5. Install linkage base on Side B using the two
#10-14 x 2.75 in. long screws (Figure 7). The
recommended torque is 20 to 24 lb·in.
(2.3 to 2.7 N·m).
Figure 4: Positioning the Valve Stem
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3 Way2 Way
Figure 5: Removing the Linkage
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Figure 6: Inserting the Drive
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Figure 7: Installing the Linkage
VA9208-Bxx-x Series On/Off Electric Spring Return Valve Actuators Installation Instructions 5
6. Insert fixed pointer and M4x0.7x83 mm long screw
into the Side A actuator hub. Direct the arrow on
the pointer to 100% (Figure 8).
7. Install the actuator on the ball valve (Figure 9).
Tighten the actuator mounting screw to a torque of
10 to 12 lb·in. (1.1 to 1.4 N·m) and snap the large
adjustable pointer into place.
Mounting the Actuator to Spring Return Port A
(Coil) Closed
To mount the actuator to spring return port A (coil)
closed:
1. Turn the valve stem to the position outlined in
Figure 10.
2. Mount optional M9000-561 Thermal Barrier to the
valve if fluid temperature exceeds 212°F (100°C).
See the Mounting the Thermal Barrier
section for
more information.
Note: Proceed to Step 7 if the ball valve linkage is on
actuator Side A.
3. Remove the linkage from Side B (Figure 11).
Figure 8: Installing the Fixed
Pointer
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Figure 9: Mount the Actuator
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Figure 10: Positioning the Valve Stem
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B
2 Way
3 Way
Figure 11: Removing the Linkage
VA9208-Bxx-x Series On/Off Electric Spring Return Valve Actuators Installation Instructions6
4. Insert the drive shaft into Side A (Figure 12).
5. Install linkage base on Side A using the two
#10-14 x 2.75 in. long screws (Figure 13). The
recommended torque is 20 to 24 lb·in.
(2.3 to 2.7 N·m).
6. Insert fixed pointer and M4x0.7x83 mm long screw
into the Side B actuator hub. Direct the arrow on
the pointer to 0% (Figure 14).
7. Install the actuator on the ball valve (Figure 15).
Tighten the actuator mounting screw to a torque of
10 to 12 lb·in. (1.1 to 1.4 N·m) and snap the large
adjustable pointer into place.
Figure 12: Inserting the Drive
Figure 13: Installing the Linkage
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Figure 14: Installing the Fixed Pointer
Figure 15: Mount the Actuator
VA9208-Bxx-x Series On/Off Electric Spring Return Valve Actuators Installation Instructions 7
Mounting the Thermal Barrier
Figure 16 shows the optional M9000-561 Thermal
Barrier.
To mount the optional thermal barrier:
1. Install the thermal barrier drive shaft into the
thermal barrier by aligning the tab on the drive
shaft with the slot on the thermal barrier
(Figure 17).
2. Rotate the drive shaft to align marks on the top of
the thermal drive shaft with matching marks on the
valve stem.
3. Mount the thermal barrier onto the valve using the
four included M5x16 mm machine screws and four
M5 flange nuts. Tighten the screws to a
recommended torque of 21 to 25 lb·in.
(2.4 to 2.8 N·m) (Figure 18).
4. Proceed to actuator mounting instructions. Follow
the same steps as mounting directly to the valve
when mounting the actuator to the thermal barrier.
Note: Depending on your application, you may
position the assembly in any of the four 90° increments
on the valve.
Manual Override
Use only the supplied manual override crank to
reposition the actuator hub when using the manual
override feature.
To reposition the actuator hub, proceed as follows:
1. De-energize the actuator.
2. Insert the hex end of the manual override crank
into the manual override adjustment point on the
face of the actuator.
3. Rotate the manual override crank in the direction
indicated by the arrow on the label.
Figure 16: Optional M9000-561 Thermal Barrier
Barrier
Drive
Shaft
Machine Screws
Flange
Nuts
Figure 17: Installing the Drive
Shaft into the Thermal Barrier
IMPORTANT: Applying excessive torque to the
manual override or operating the manual override
with a power tool may damage the internal
components of the actuator and cause premature
failure.
Figure 18: Installing the
Barrier
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VA9208-Bxx-x Series On/Off Electric Spring Return Valve Actuators Installation Instructions8
4. The actuator requires 8-1/2 manual override crank
rotations from the full spring return position to fully
reposition the actuator hub. At the end of travel, the
rotation resistance increases. Do not force the
manual crank past this point.
5. While holding the manual crank in the wound
position, rotate and hold the red lock shaft
approximately 10° then release the manual crank
to lock the actuator hub in place.
Note: Insert and slightly rotate the manual crank
in the direction indicated by the arrow on the label
to unlock the actuator hub. Alternately, the actuator
hub automatically unlocks when power is applied
to the actuator, and returns the actuator to normal
drive and spring return operation.
Wiring
!
WARNING: Risk of Electric Shock.
Disconnect or isolate all power supplies
before making electrical connections.
More than one disconnection or isolation
may be required to completely
de-energize equipment. Contact with
components carrying hazardous voltage
can cause electric shock and may result
in severe personal injury or death.
AVERTISSEMENT : Risque de
décharge électrique.
Débrancher ou isoler toute alimentation
avant de réaliser un raccordement
électrique. Plusieurs isolations et
débranchements sont peut-être
nécessaires pour -couper entièrement
l'alimentation de l'équipement. Tout
contact avec des composants porteurs
de tensions dangereuses risque
d'entraîner une décharge électrique et de
provoquer des blessures graves, voire
mortelles.
!
CAUTION: Risk of Property Damage.
Do not apply power to the system before
checking all wiring connections. Short
circuited or improperly connected wires
may result in permanent damage to the
equipment.
MISE EN GARDE : Risque de dégâts
matériels.
Ne pas mettre le système sous tension
avant d'avoir vérifié tous les raccords de
câblage. Des fils formant un court-circuit
ou connectés de façon incorrecte
risquent d'endommager
irrémédiablement l'équipement.
!
CAUTION: Risk of Property Damage.
Insulate and secure each unused wire
lead before applying power to the
actuator. Failure to insulate and secure
each unused wire lead may result in
property damage.
MISE EN GARDE : Risque de dégâts
matériels.
Isoler et protéger chaque fil non utilisé
avant de mettre l'actuator sous tension.
Le non-respect de cette obligation
d'isolation et de protection de chaque fil
non utilisé risque d'entraîner des dégâts
matériels.
IMPORTANT: Make all wiring connections in
accordance with the National Electrical Code and
local regulations. Use proper Electrostatic Discharge
(ESD) precautions during installation and servicing
to avoid damaging the electronic circuits of the
actuator.
VA9208-Bxx-x Series On/Off Electric Spring Return Valve Actuators Installation Instructions 9
See Figure 19 and Figure 20 to wire the applicable
VA9208-Bxx-3 Series model.
Using Conduit
All VA9208 Series Actuators accept 3/8 in. (10 mm)
trade size flexible metal conduit.
1. Feed the actuator cables through the field supplied
conduit.
2. Push the conduit into the holes in the actuator and
secure it with the supplied 10-32 x 9/16 in. screws,
as illustrated in Figure 21. The product label marks
the position of holes for the screws. Drive the
screws through the product label in the marked
positions. Drive the screwhead flush with the plate
to secure the conduit.
Figure 19: Control Wiring Diagrams
AC 120 V 60 Hz
L1N
WHT BLK
2
1
AC 230 V 50/60 Hz
L1N
BLU BRN
2
1
AC 24 V 50/60
DC 24 V
RED
BLK
2
1
+
-
~
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Figure 20: Optional Auxiliary Switch Wiring
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COM NC
NO
COM
NC
NO
IMPORTANT: Careful workmanship is required to
secure flexible metal conduit. Cut the conduit end
perpendicular to its axis. Insert the cut end into the
bottom of the holes in the actuator and hold the
conduit in place while securing it with the screws
provided. Check a completed installation by pulling
on the conduit to ensure its retention.
Figure 21: Adding Flexible Metal Conduit
VA9208-Bxx-x Series On/Off Electric Spring Return Valve Actuators Installation Instructions10
Setup and Adjustments
Auxiliary Switch (VA9208-xxC-3 Models)
The VA9208-xxC-3 models include two integral
auxiliary switches with a switch adjuster accessible on
either face of the actuator (Figure 20). The factory
setting for Auxiliary Switch No. 1 is 83% closing, and
the nominal setting for Auxiliary Switch No. 2 is 10%
opening (relative to the 0 to 100% rotation range as
printed on the product label). See the Technical
Specifications table for the auxiliary switch ratings.
The switch point of Auxiliary Switch No. 1 is fixed. The
switch point of Auxiliary Switch No. 2 is independently
and continuously adjustable from 74 to 5% position.
For the most accurate switch positioning, see Figure 22
and use the method in the following example. To
change the switch point of Auxiliary Switch No. 2,
proceed as follows:
1. Position the actuator in the full spring return
position.
Note: The switch is factory set to trip when the
actuator reaches the 10% position.
2. Rotate the switch adjuster until it points to the
desired switch point.
3. Connect Auxiliary Switch No. 2 to a power source
or an ohmmeter and apply power to the actuator.
The actuator moves to the fully open position and
holds while power is applied.
4. Observe the switch point. If required, repeat Step 1
through Step 3.
Repair Information
A number of replacement parts are available; see
Table 3 for more details. If an VA9208 Series
Electric Spring Return Actuator fails to operate within
its specifications, replace the unit. For a replacement
electric actuator, contact the nearest Johnson Controls
representative.
Technical Specifications
!
WARNING: Risk of Electric Shock and
Property Damage.
Insulate and secure each unused wire
lead before applying power to the
actuator. Failure to insulate and secure
each unused wire lead may result in
property damage, electric shock, and
severe personal injury or death.
AVERTISSEMENT : Risque de
décharge électrique et dégâts
matériels.
Isoler et protéger chaque fil non utilisé
avant de mettre l'actuator sous tension.
Le non-respect de cette obligation
d'isolation et de protection de chaque fil
non utilisé risque d'entraîner des dégâts
matériels, des décharges électriques et
des blessures graves, voire mortelles.
Figure 22: Switch Trip Point Settings
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VA9208-Bxx-x Series On/Off Electric Spring Return Actuator (Part 1 of 3 )
Power
Requirements
-BGx Models AC 24 V (AC 18 V to 30 V) at 50/60 Hz: Class 2 (North America) or Safety
Extra-Low Voltage (SELV) (Europe), 6.1 VA Running, 1.2 VA Holding Position
DC 24 V (DC 21.6 V to 28.8 V): Class 2 (North America) or SELV (Europe)
3.5 W Running, 0.5 W Holding Position
Minimum Transformer Size: 7 VA per Actuator
-BAx Models AC 120 V (AC 102 V to 132 V) at 60 Hz: 0.05 A Running, 0.03 A Holding
Position
-BDx Models AC 230 V (AC 198 V to 264 V) at 50/60 Hz: 0.04 A Running, 0.03 A Holding
Position
VA9208-Bxx-x Series On/Off Electric Spring Return Valve Actuators Installation Instructions 11
Auxiliary Switch
Rating
-xxC Models Two Single-Pole, Double-Throw (SPDT), Double-Insulated Switches with Gold
over Silver Contacts:
AC 24 V, 50 VA Pilot Duty
AC 120 V, 5.8 A Resistive, 1/4 hp, 275 VA Pilot Duty
AC 240 V, 5.0 A Resistive, 1/4 hp, 275 VA Pilot Duty
Spring Return Direction is Selectable with Mounting Position of Actuator:
Actuator Face Labeled A is Away from Valve: CCW Spring Return
Actuator Face Labeled B is Away from Valve: CW Spring Return
Rated Torque Power On
(Running)
70 lb·in. (8 N·m) All Operating Temperatures
Power Off
(Spring Returning)
70 lb·in. (8 N·m) at Standard Operating Temperatures
53 lb·in. (6 N·m) at Extended Operating Temperatures
Rotation Range Maximum Full Stroke: 95°
Rotation Time for
90 Degrees of
Travel
Power On
(Running)
55 to 71 Seconds for 0 to 70 lb·in. (8 N·m) Load, at all Operating Conditions
60 Seconds Nominal at Full Rated Load (0.25 rpm)
Power Off
(Spring Returning)
13 to 26 Seconds for 0 to 70 lb·in. (8 N·m) Load, at Room Temperature
21 Seconds Nominal at Full Rated Load
39 Seconds Maximum with 70 lb·in. (8 N·m) Load, at -4°F (-20°C)
108 Seconds Maximum with 53 lb·in. (6 N·m) Load at -40°F (-40°C)
Life Cycles 60,000 Full Stroke Cycles with 70 lb·in. (8 N·m) Load
Audible Noise
Rating
Power On
(Running)
<47 dBA at 70 lb·in. (8 N·m) Load, at a Distance of 39-13/32 in. (1 m)
Power On
(Holding)
<20 dBA at a Distance of 39-13/32 in. (1 m)
Power Off
(Spring Returning)
<52 dBA at 70 lb·in. (8 N·m) Load, at a Distance of 39-13/32 in. (1 m)
Electrical
Connections
Bxx-3 Models 48 in. (1.2 m) UL 758 Type AWM Halogen Free Cable with 18 AWG
(0.85 mm
2
) Conductors and 1/4 in. (6 mm) Ferrule Ends
Auxiliary Switches
(-xxC Models)
48 in. (1.2 m) UL 758 Type AWM Halogen Free Cable with 18 AWG
(0.85 mm
2
) Conductors and 1/4 in. (6 mm) Ferrule Ends
Conduit Connections Integral Connectors for 3/8 in. (10 mm) Flexible Metal Conduit
Fluid
Temperature
Limits
VG12x1 and VG18x1
Series
23 to 203°F (-5 to 95°C), Not Rated for Steam Service
VG12x5 and VG18x5
Series
-22 to 212°F (-30 to 100°C), Not Rated for Steam Service
VG12x5 and VG18x5
Series with
M9000-561 Thermal
Barrier Installed
-22 to 284°F (-30 to 140°C) water; 15 psig (103 kPa) at 250°F (121°C)
Saturated Steam
Ambient
Conditions
Standard Operating -4 to 140°F (-20 to 60°C); 90% RH Maximum, Noncondensing
Extended Operating -40 to 4°F (-40 to -20°C); 90% RH Maximum, Noncondensing
Storage -40 to 185°F (-40 to 85°C); 95% RH Maximum, Noncondensing
Enclosure Rating NEMA 2 (IP54) for all Mounting Directions
VA9208-Bxx-x Series On/Off Electric Spring Return Actuator (Part 2 of 3 )
Published in U.S.A. www.johnsoncontrols.com
VA9208-Bxx-x Series On/Off Electric Spring Return Valve Actuators Installation Instructions12
Metasys® and Johnson Controls® are registered trademarks of Johnson Controls
All other marks herein are the marks of their respective owners. © 2017 Johnson Controls
Building Technologies & Solutions
507 E. Michigan Street, Milwaukee, WI 53202
Compliance United States UL Listed, CCN XAPX, File E27734; to UL 60730-1A: 2003-08, Ed. 3.1,
Automatic Electrical Controls for Household and Similar Use; and
UL 60730-2-14: 2002-02, Ed. 1, Part 2 Particular Requirements for Electric
Actuators
Canada UL Listed, CCN XAPX7, File E27734; to UL 60730-1:02-CAN/CSA: July 2002,
3rd Ed., Automatic Electrical Controls for Household and Similar Use; and
CSA C22.2 No. 24-93 Temperature Indicating and Regulating Equipment
Europe CE Mark – Johnson Controls declares that this product is in compliance with
the essential requirements and other relevant provisions of the EMC Directive
and the Low Voltage Directive.
Australia and New
Zealand
RCM Mark, Australia/NZ Emissions Compliant
Shipping Weight -BGC Models 3.8 lb (1.7 kg)
-BAC and -BDC
Models
4.2 lb (1.9 kg)
-BGA Models 3.4 lb (1.5 kg)
-BAA and -BDA
Models
3.8 lb (1.7 kg)
European Single Point of Contact: NA/SA Single Point of Contact: APAC Single Point of Contact:
JOHNSON CONTROLS
WESTENDHOF 3
45143 ESSEN
GERMANY
JOHNSON CONTROLS
507 E MICHIGAN ST
MILWAUKEE WI 53202
USA
JOHNSON CONTROLS
C/O CONTROLS PRODUCT
MANAGEMENT
NO. 22 BLOCK D NEW DISTRICT
WUXI JIANGSU PROVINCE 214142
CHINA
VA9208-Bxx-x Series On/Off Electric Spring Return Actuator (Part 3 of 3 )
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Johnson Controls VA9208-GGC-3 Installation Instructions Manual
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