Mantis CT01001 Assembly Guide

Marque: Mantis

Modèle: CT01001

Taper: Assembly Guide

MAN CT02072-00

Rev. D 12-2-16

Model CT01001

ORIGINAL

ASSEMBLY GUIDE / GUIDE D’ASSEMBLAGE / MONTAGEANLEITUNG

Dear Friend:

Thank you for purchasing the Original ComposTumbler. Properly assembled and

operated, your new tumbler can go on giving you rich, healthy compost for y

ears.

And that in turn will give you a healthier, more beautiful and productive lawn and

gar

den – naturally.

Your Original ComposTumbler has been shipped ready to be assembled. All of the parts

and pieces

you will need are included–all you supply are the proper tools and the labor.

This manual is designed to help you through the step-by-step assembly process

and

make it an easy and painless operation.

eb dluow taht spets era ereht hguohtla ,nosrep eno tsuj yb detelpmoc eb nac ylbmessa eritne ehT

easier with a second pair of hands!

You will probably find it easiest to assemble your Original ComposTumbler on or near the place

where you intend to use it. While the completed assembly isn’t

heavy, it is somewhat bulky and

awkward to move.

Work on a smooth surface to prevent scratching the paint on the drum.

Before you start:

Take the time to read this manual completely before you actually start the assembly. That way you

can avoid any surprises halfway through the job.

Check the "Tools You Will Need" list below and make sure you have all of them handy. Having the

proper tools can make the assembly much faster and easier.

Then, check over the parts included and compare them against the parts list on Page 3.

Make sure you have and can identify all of the parts for both the Frame and the Tumbler Drum

before you start.

The Mantis Team

Tools You Will Need

Before you start, gather the following tools:

• 3/8” (10 mm) wrench

• 7/16” (11 mm) wrench

• 3/4” (19 mm) wrench

• Adjustable wrench

• Regular screwdriver (flat head)

• Phillips screwdriver (cross head)

• Hammer

Everything else you will need is included with your

ComposTumbler.

Parts for the ComposTumbler

Original ComposTumbler

™

Assembly Instructions

Item Part # Description Qty

1 CT01681-00 Lower Support 2

2 CT01683-00 Support Spacer 4

3 CT01685-00 Drive Handle 1

4 CT01682-00 Upper Support

(with axle rod carriers)

5 CT01684-00 Axle Rods 2

6 200237 Drive Wheels 4

7 A 1/2” x 2” Bolt (1.3 x 5 cm) 8

8 A Grip 1

9 A Grip Cap 1

10 A Spring Pin 4

11 A #6 Screw 1

12 CT01833-00 Drum Segment A 1

13 CT01688-00 Drum Segment B 2

14 200238 Endcap 2

15 CT01842-00 Door Frame Segment 1

16 CT01691-00

Tie Rod, 1/4”x 36 3/4” (6 mm x 0.9 m)

17 A Aerator Base (outside) 2

18 A Aerator Cap (inside) 2

19 A Latch Hook 2

20 A Latch 2

21 CT01839-00 Door 1

22 A #10 Bolts 14

23 A #10 Flat Washer 30

24 A #10 Lock Washer 14

25 A #10 Hex Nut 18

26 A Acorn Nut, 1/4” (6 mm) 8

27 A

Bolt, 1/4” x 3 1/4” (6 mm x 8.25 cm)

28 A Wing Nut, 1/4” (6 mm) 2

29 A Shoulder Bolt 16

30 A #10 Locknut 16

31 430180 #10-32 x 1/4” Screw with

external washer

Note: The Tie Rods (Item 16) have been shipped inside the Support

Spacers (item 2). Be sure to remove them before assembling the frame.

Contained in hardware kit P/N CT02071-00

Dear Friend:

Thank you for purchasing the Original ComposTumbler. Properly assembled and

operated, your new tumbler can go on giving you rich, healthy compost for y

ears.

And that in turn will give you a healthier, more beautiful and productive lawn and

gar

den – naturally.

Your Original ComposTumbler has been shipped ready to be assembled. All of the parts

and pieces

you will need are included–all you supply are the proper tools and the labor.

This manual is designed to help you through the step-by-step assembly process

and

make it an easy and painless operation.

eb dluow taht spets era ereht hguohtla ,nosrep eno tsuj yb detelpmoc eb nac ylbmessa eritne ehT

easier with a second pair of hands!

You will probably find it easiest to assemble your Original ComposTumbler on or near the place

where you intend to use it. While the completed assembly isn’t

heavy, it is somewhat bulky and

awkward to move.

Work on a smooth surface to prevent scratching the paint on the drum.

Before you start:

Take the time to read this manual completely before you actually start the assembly. That way you

can avoid any surprises halfway through the job.

Check the "Tools You Will Need" list below and make sure you have all of them handy. Having the

proper tools can make the assembly much faster and easier.

Then, check over the parts included and compare them against the parts list on Page 3.

Make sure you have and can identify all of the parts for both the Frame and the Tumbler Drum

before you start.

The Mantis Team

#10-32X1/4 SCREW, PAN HEAD WITH EXTERNAL WASHER

STEP 1: Lower Support Assembly

Select:

• 2 Lower Supports (item 1)

• 2 Support Spacers (item 2)

• 4 1/2” x 2” (1.3 x 5 cm) Bolts (item 7)

1) Make sure you have removed the tie rods from inside the

support spacers.

2) Fasten one support spacer to lower support section with

1/2” (1.3 cm) Bolt as shown in the adjacent photograph.

After orienting the other lower support section in

a position where the straight and smaller ended

uprights are diagonally opposite each other, fasten

this section to the opposite end of the support spacer

with 1/2” (1.3 cm) bolt.

3) With lower support sections held upright, as above,

fasten the other support spacer in a similar manner with

2 additional 1/2” (1.3 cm) Bolts to form the assembly

shown in the adjacent photograph.

STEP 2: Upper Support Assembly

Select:

• 2 Upper Supports (item 4)

• 2 Support Spacers (item 2)

• 4 1/2” x 2” (1.3 x 5 cm) Bolts (item 7)

1) With open end facing down, position one upper support,

parallel to a lower support spacer, over the upright

sections of the lower support assembly, and oriented so

that a small diameter end opposes a straight section.

(Note: Upper support sections (item 4 in adjacent photo)

must be at right angles to lower support sections (item

1 in adjacent photo) to result in sufficient strength and

stability to support the drum.)

2) Slip the ends of the upper support fully into and over the

uprights of the lower support section. Repeat with the

second support.

3) Fasten the support spacers to the upper supports,

following the same procedure used in Step 1.

4) Now is the time to secure the 8 bolts that turn into the

support spacers. Using a 3/4” (19 mm) wrench, snugly

tighten each bolt to stabilize support frame.

STEP 3: Axle & Drive Wheel Assembly

Select:

• 2 Axle Rods (item 5)

• 4 Drive Wheels (item 6)

1) Slip the rst axle through one of the axle rod carriers on

an upper support.

2) Place two drive wheels onto the axle inside the

framework, making sure that the smaller, slotted ends of

the wheels face away from each other and toward the ends

of the axle (see illustration).

3) Insert the end of the axle through the corresponding

carrier on the other upper support. The two drive wheels

are now suspended on the axle between the upper

supports.

4) Repeat the procedure with the second axle and two

remaining drive wheels.

5) Add a small amount of oil or grease to the end of the

shaft. Then spin the axle to work the lubricant inside the

axle support.

STEP 4: Drive Handle Assembly

Select:

• 1 Drive Handle (item 3)

• 1 Grip (item 8)

• 1 Grip Cap (item 9)

• 1 #6 Screw (item 11)

1) Slide the Grip onto the end of the Drive Handle.

2) Push the stem of the Grip Cap into the end of the Drive

Handle, aligning the holes.

3) Secure the Grip Cap to the end of the Drive Handle with

the #6 Screw. Tighten the Screw until just snug. Note:

The head of the Screw will be in the hole of the Drive

Handle, locking the Grip Cap in position.

STEP 5: Spring Pin Assembly

Select:

• 1 Drive Handle Assembly (step 4)

• 4 Spring Pins (item 10)

1) Decide which corner of the assembly the drive handle is to be positioned on. (Any of the

four corners will accept the handle assembly. The decision is entirely a factor of your

convenience.) Insert the shaft of the handle into the end of the axle rod at the corner.

2) Line up the holes in the handle shaft and the axle, then using a hammer, gently drive a

spring pin through all holes.

3) Drive a spring pin through the holes in each of the three remaining ends of the axle rods.

To hold the drive wheels properly, the spring pin should extend an equal amount on each side of the rod at all four corners.

4) Move each drive wheel into position against its corresponding spring pin, lining up the slots in the drive wheel with the pin.

Slide the wheel over the pin at each corner.

STEP 6: Initial Drum Body Assembly

Select:

• 1 Drum Segment A (item 12)

• 2 Drum Segments B (item 13)

• 10 #10 Bolts (silver) (item 22)

• 10 #10 Flat Washers (item 23)

• 10 #10 Lock Washers (item 24)

• 10 #10-32 Hex Nuts (item 25)

1) Place Drum Segment A on a flat, smooth work surface

with the flanged mixing fins facing upright. Align

one Drum Segment B along one side of Segment A,

matching up the holes in the fins.

2) Fasten Segment A to first Segment B using:

1 #10 Bolt (silver)

1 #10 Flat Washer

1 #10 Lock Washer

1 #10 Hex Nut at each of the five holes. Hand tighten

all bolts.

3) Attach the other Segment B to the other side of Segment

A the same way.

4) Using the flat head screwdriver and 3/8” (10 mm)

wrench, tighten all the fasteners.

The Support Frame for your ComposTumbler is now

assembled and ready to hold the drum. Move the frame

into its final position before placing the assembled drum on

it. Double check to make certain that all nuts and bolts are

tightly secured.

The Frame should be carefully positioned on level ground to

insure best results. Uneven placement can make the Tumbler

harder to turn.

Before operating, lubricate the 4 axle rod carrier sections.

STEP 7: Drum Assembly

Select:

• 1 Endcap (item 14)

• 1 Drum Body Assembly (from Step 6)

1) Place the endcap, name plate down, on work surface.

Note position of the screen on the endcap.

Carefully pick up the 3 sectioned partially assembled

drum from Step 1 and by bending it with the mixing fins

on the inside, fit it into the rim of the endcap, forming

three-quarters of the cylinder. Be careful to locate the

center panel (Segment A) adjacent to the screen and fit

the mixing fins on both sides of this segment into the

alignment slots of the endcap.

STEP 8: Latch Attachment

Select:

• 1 Door Frame Segment (item 15)

• 2 Latches (item 20)

• 2 Latch hooks (item 19)

• 4 #10 Bolts (silver) (item 22)

• 4 #10 Flat Washers (item 23)

• 4 #10 Lock Washers (item 24)

• 8 #10 Hex Nut (item 25)

• 4 #10 Screw with external tooth washer (item 31)

• 1 Door (item 21)

1) With the Door Frame Segment resting on the work

surface, attach the Latches to the panel on top of the

raised mounting holes with the hooks toward the opening

using: 1 #10 screw with external tooth washer and 1

#10-32 Hex Nut on each side of both Latches. Be sure

the Bolt is on the underside of the panel in the recess,

with the Hex Nut on top of the Latch. Use the phillips

head screwdriver and 3/8” wrench to tighten all Latch

mounting fasteners.

2) Position the Latch Hooks on the other side of the panel

opening with the hook ends toward the opening. Secure

them the same way as the latches, but make the fasteners

only hand tight. Use item 22,23,24,25.

3) Position the Door in place on the panel. Fit the notches

on one end of the Door into the Hooks on the panel, and

the hooks of the Latches into the notches on the other side

of the Door. Close the latches to check their tension, they

should “snap” closed, but should not be too difficult to

open. Loosen and adjust the Latch Hook fasteners to get

the proper tension, then tighten them with the flat head

screwdriver and 3/8” (10 mm) wrench.

4) Remove the Door for the next step.

STEP 9: Door Frame Assembly

Select:

• 16 Shoulder Bolts (gold) (item 29)

• 16 #10 Flatwashers (item 23)

• 16 #10-24 Locknuts (item 30)

1) Carefully fit the Door Frame Segment (with latches

installed) into the last open space of the Endcap to

complete the Drum cylinder, overlapping the adjoining

segments and lining up the hole patterns along both sides

and into the rim of the Endcap.

2) Starting from the bottom and working from the outside,

fasten the Door Frame Segment to the other Drum

segments using: 1 Shoulder Bolt (gold), 1 #10 Flat

Washer and 1 #10-24 Locknut at each of the eight slots

on both sides of the Door Frame Segment. The Washers

and Locknuts should be fastened inside the Drum body.

The slotted holes in these Drum Segments will allow

for adjustment to make placement of the second Endcap

easier. Use the Phillips screwdriver and 3/8” (10 mm)

wrench to turn the Locknuts onto the Bolts until the

nut bottoms out against the shoulder of the bolt. The

shoulder bolt should spin freely in the slotted hole and

not be so tight that the bolt and nut clamp the metal

panels together. If they do, loosen the nut 1/4 turn. This

is to accommodate subsequent movement of these panels

during operation resulting from changes in temperature.

STEP 10: Second Endcap Assembly

Select:

• 1 Endcap (item 14)

• 4 Tie Rods, 36 3/4” (0.9 m) (item 16)

• 8 Acorn Nuts 1/4” (6 mm) (item 26)

1) Position the second endcap over the open end of the

drum assembly, lining up the endcaps so that the screens

are directly opposite each other and the flanges in the

drum match the slots in the cap.

2) Lining up the two flanges furthest from the door frame

with their corresponding alignment slots, work that

part of the endcap carefully down onto the drum. Then,

working through the opening in the door frame, fit the

two remaining flanges into their slots, adjusting the fit of

the drum as necessary by sliding the door frame slightly.

Be sure that the edges of the drum fit snugly into the rim

of the endcap all the way around and that the flanges

inside the drum are all fitted into the alignment slots on

the cap.

3) Thread an acorn nut onto the end of one tie rod just until

the nut holds (about two turns). Insert the other end

of the tie rod through one of the four holes in the top

endcap and run the rod down through the opposite hole

in the bottom endcap. (Lead-ins have been provided to

make this step easier.)

4) Thread a second acorn nut onto the exposed end of the rod. If there is not enough exposed thread to start the nut or if the rod will

not go all the way through the drum, double check to make sure the drum edges are fitted all the way into the rim of the cap and the

flanges are in the alignment slots. If there is still a problem, loosen the acorn nut on the first end of the tie rod or press firmly on

both endcaps to seat them fully.

5) Repeat steps “3” and “4” with remaining three tie rods and six acorn nuts, connecting the three remaining pairs of holes in endcaps.

When all four rods have been positioned and secured, tighten all eight acorn nuts using an adjustable wrench at one end and a 7/16”

(11 mm) wrench at the other. Note: Do not overtighten.

STEP 11: Aerator Assembly

Select:

• 2 Aerator Outside Sections (item 17)

• 2 Aerator Inside Sections (item 18)

• 2 Bolts, 1/4” x 3 1/4” (6 mm x 8.25 cm) (item 27)

• 2 Wing Nuts (item 28)

• 1 Door (item 21)

1) Position one Aerator Outside Section on the outside of the Door.

2) Insert one Bolt through the Aerator Outside Section and hole in the Door.

3) Slip one Aerator Inside Section over the Bolt on the inside of the Door,

threading a Wing Nut onto the end of the Bolt until hand hand tight. Be

careful not to overtighten the assembly.

4) Repeat “1”, “2” and “3” with second aerator over the second hole in the

Door.

5) Check both aerators to make sure that the curve of the Door when it’s

in place on the drum and the contour of the outer portion of the aerator

match, and then apply slight pressure on Wing Nuts to hold assembly

firmly in place. Do not overtighten.

1) Attach Door to Drum.

STEP 12: Completion

1) Check the Support Frame to make sure that all four drive wheels are

pulled out against the anges on the axle rod carriers and that the spring

pins are all snugly tted into the slots in the wheel hubs.

2) Place the drum on the Support Frame so that when the door opening is

positioned on the same side of the Frame as the drive wheel handle, the

latches are on the bottom of the opening and the latch brackets are on top.

3) Adjust the position of the drum so that it is centered and resting evenly on

all four drive wheels. The ridged edges of the endcaps should be sitting

rmly on the gear sections of the wheel drives.

Your ComposTumbler is now completely assembled and ready to use.

Read your operating instructions manual, “How to Make Superior Compost”,

carefully before starting your first batch of compost.

If you have any ques tions or problems with your

ComposTumbler assem bly that aren’t covered by

this booklet, please call us at 1-800-366-6268

We’ll be happy to help!

Mantis

1028 Street Road

Southampton, PA 18966

1-800-366-6268

www.mantis.com

1028 Street Rd, Southampton, PA 18966

1-800-366-6268

In the UK, please call us at 0800 988 4828 or call your

local supplier. Freephone from UK BT landline.

Mantis UK Ltd

Orchard House

Hempshaw Lane,

Stockport,

Cheshire

SK1 4LH

www.mantis.uk.com

LIMITED WARRANTY

MANTIS extends this limited warranty against defects in material and workmanship for a period of two (2) years from the date

of purchase by the original purchaser.

MANTIS will repair or replace, at its option, any part or parts of the product found to be defective in material or workmanship

during the warranty period. Warranty repairs and replacements will be made without charge for parts or labor. All parts replaced

under warranty will be considered as part of the original product, and any warranty on the replaced parts will expire coincident

with the original product warranty. If you think your ComposTumbler is defective in material or workmanship, you must send it,

along with your proof of purchase (sales receipt) to:

Mantis

1028 Street Road

Southampton, PA 18966

You are responsible for pickup and delivery charges; the product must be returned to us postage paid.

MANTIS assumes no responsibility in the event that the product was not assembled or used in compliance with any assembly,

care, safety, or operating instructions contained in the Owner’s Manual or accompanying the product. This limited warranty does

not cover damages or defects due to normal wear and tear, lack of reasonable and proper maintenance, failure to follow operating

instructions or owner’s manual, misuse, lack of proper storage or accidents [or routine maintenance parts and service].This limited

warranty shall not be effective if your ComposTumbler has been subjected to negligence or has been repaired or altered by

anyone other than an authorized dealer or authorized service center.

MANTIS MAKES NO EXPRESS OR IMPLIED WARRANTIES, REPRESENTATIONS OR PROMISES EXCEPT THOSE

CONTAINED HEREIN. THERE ARE NO OTHER WARRANTIES, INCLUDING WARRANTIES OF MERCHANTABILITY AND

FITNESS FOR A PARTICULAR PURPOSE. ALL WARRANTIES OTHER THAN THE EXPRESS WARRANTY SET FORTH

ABOVE ARE SPECIFICALLY DISCLAIMED. THE DURATION OF ANY IMPLIED WARRANTY, INCLUDING

MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IS LIMITED TO THE DURATION OF THIS WRITTEN

LIMITED WARRANTY. MANTIS DISCLAIMS ALL LIABILITY FOR INDIRECT, INCIDENTAL AND/OR CONSEQUENTIAL

DAMAGES IN CONNECTION WITH THE USE OF THE MANTIS PRODUCTS COVERED BY THIS WARRANTY. SOME

STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS AND/OR DO NOT ALLOW THE

EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THAT ABOVE LIMITATIONS AND

EXCLUSIONS MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY

ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.

MANTIS

1028 Street Road

Southampton, PA 18966

(215) 355-9700

6/7/16

MAN CT02072-00

Rév. A 12-2-16

Modèle CT01001

ORIGINAL

ASSEMBLY GUIDE / GUIDE D’ASSEMBLAGE / MONTAGEANLEITUNG

Traduction des instructions originales

Chers amis,

Merci d’avoir acheté le ComposTumbler Original. Correctement assemblé et utilisé, votre nouveau

culbuteur à compost produira un compost riche et sain pendant de nombreuses années. Et ce compost

produira à son tour une pelouse et un jardin plus sains, plus beaux et plus productifs, de façon naturelle.

Votre ComposTumbler Original a été expédié prêt à être assemblé. Toutes les pièces nécessaires sont

incluses ; vous n’avez qu’à fournir les bons outils et la main d’œuvre.

Ce manuel est conçu pour vous accompagner étape par étape dans le processus d’assemblage et en faire une

opération facile et sans tracas.

L’assemblage complet peut être effectué par une seule personne, quoique certaines étapes soient plus faciles

avec une deuxième paire de mains !

Il est probablement plus facile d’assembler votre ComposTumbler Original à l’emplacement où vous

comptez l’utiliser ou à proximité. Si le produit assemblé n’est pas lourd, il est toutefois quelque peu

volumineux et incommode à déplacer.

Travaillez sur une surface lisse pour éviter de rayer la peinture du fût.

Avant de commencer :

Prenez le temps de lire ce mode d’emploi en entier avant de démarrer l’assemblage. Cela peut vous éviter des

surprises au milieu du projet.

Vériﬁez la liste « Outillage nécessaire » ci-dessous et assurez-vous d’avoir tous les outils à portée de main.

L’utilisation des bons outils permettra un assemblage plus rapide et plus facile.

Ensuite, vériﬁez les pièces fournies par rapport à la liste des pièces à la page 3.

Assurez-vous de pouvoir identiﬁer toutes les pièces du châssis et du fût avant de démarrer.

L’équipe Mantis

Outillage nécessaire

Avant de commencer, réunir les outils suivants :

•Cléde3/8˝(10mm)

•Cléde7/16˝(11mm)

•Cléde3/4˝(19mm)

• Clé à molette

•Tournevisstandard(empreinteplate)

•TournevisPhillips(empreintecruciforme)

• Marteau

Toutautrematérielnécessaireestfourniavecle

ComposTumbler.

Pièces du ComposTumbler

Instructionsd’assemblagedu

ComposTumbler

™

Original

Repère

Réf. Description Qté

1 CT01681-00 Support inférieur 2

2 CT01683-00 Entretoise de support 4

3 CT01685-00 Manivelle 1

4 CT01682-00 Support supérieur

(avec guides d’arbres)

5 CT01684-00 Arbres 2

6 200237 Pignons d’entraînement 4

7 A Boulon 1/2˝ x 2˝ (1,3 cm x 5 cm)

8 A Poignée 1

9 A Capuchon de poignée 1

10 A Goupille élastique 4

11 A Vis n° 6 1

12 CT01833-00 Segment de fût A 1

13 CT01688-00 Segment de fût B 2

14 200238 Chapeau latéral 2

15 CT01842-00 Segment cadre de porte 1

16 CT01691-00

Tirant, 1/4˝ x 36-3/4˝ (6 mm x 0,9 m)

17 A Base d’aérateur (extérieur) 2

18 A Chapeau d’aérateur (intérieur) 2

19 A Crochet de verrou 2

20 A Verrou 2

21 CT01839-00 Volet 1

22 A Boulons n° 10 14

23 A Rondelle plate No. 10 30

24 A Rondelle-frein n° 10 14

25 A Écrou n° 10 18

26 A Écrou borgne, 1/4˝ (6 mm) 8

27 A Boulon, 1/4˝ x 3-1/4˝ (6 mm x 8,25

cm)

28 A Écrou à oreilles, 1/4˝ (6 mm) 2

29 A Boulon à épaulement 16

30 A Écrou-frein n° 10 16

31 430180 Vis n° 10-32 x 1/4˝ à rondelle

extérieure

Remarque :Lestirants(repère16)sontexpédiésàl’intérieurdesentretoises

desupport(repère2).Veilleràbienlessortiravantd’assemblerlechâssis.

Inclus dans la trousse de visserie réf. CT02071-00

#10-32X1/4 SCREW, PAN HEAD WITH EXTERNAL WASHER

ÉTAPE 1 : Assemblage des supports inférieurs

Prendre :

•2supportsinférieurs(repère1)

•2entretoisesdesupport(repère2)

•4boulonsde1/2˝x2˝(1,3cmx5cm)

1)Veilleràavoirsortilestirantsdel’intérieurdesentretoisesde

support.

2)Attacheruneentretoisedesupportàunélémentdesupport

inférieuravecunboutonde1/2˝(1,3cm)commesurlaphoto

ci-contre.Après avoir orienté l’autre élément de support

inférieur de telle manière que les montants droits et plus

courts soient diamétralement opposés, attacher cet élément

aucôtéopposédel’entretoisedesupportavecunboulonde

1/2˝(1,3cm).

3)Entenantlesélémentsdesupportinférieursverticalement,

commeci-dessus,attacherl’autreentretoisedesupport

delamêmemanièreavec2boulonsde1/2˝(1,3cm)

supplémentairespourformerl’assemblageillustrésurlaphoto

ci-contre.

ÉTAPE 2 : Assemblage des supports supérieurs

Prendre :

•2supportssupérieurs(repère4)

•2entretoisesdesupport(repère2)

•4boulonsde1/2˝x2˝(1,3cmx5cm)

1)Placerunsupportsupérieur,côtésouvertsverslebas,

parallèlementauxentretoisesdesupportinférieures,au-dessus

desmontantsverticauxdelapartieinférieureassembléedu

supportetorientédefaçonàplaceruneextrémitédediamètre

réduitfaceàuneportiondroite.

 (Remarque:Lesélémentsdesupportsupérieurs(repère4sur

laphotoci-contre)doiventêtreperpendiculairesauxéléments

desupportinférieurs(repère1surlaphotoci-contre)pour

produireunesoliditéetunestabilitésuffisantespoursoutenirle

fût.)

2)Enfilerlesextrémitésdusupportsupérieuràfondsurcellesdu

supportinférieur.Répéteravecledeuxièmesupportsupérieur.

3)Attacherlesentretoisesdesupportauxsupportssupérieurs,en

suivantlesinstructionsdel’étape1.

4)Les8boulonsvissésdanslesentretoisesdesupportpeuventà

présentêtreserrés.Àl’aided’unecléde3/4˝(19mm),serrer

fermementchaqueboulondefaçonàstabiliserlechâssis.

ÉTAPE 3 : Assemblage des arbres et des pignons

d’entraînement

Prendre :

•2arbres(repère5)

•4pignonsd’entraînement(repère6)

1)Engagerlepremierarbreàtraversl’undesguidesd’arbredusupport

supérieur.

2)Enlerdeuxpignonsd’entraînementsurl’arbreàl’intérieurduchâssis,

enveillantàcequelescôtésdepetitdiamètreàencochesdespignons

soienttournésdansdesdirectionsopposées,verslesextrémitésde

l’arbre(voirl’illustration).

3)Engagerl’autreextrémitédel’arbredansleguidecorrespondantsur

l’autresupportsupérieur.Lesdeuxpignonsd’entraînementsontà

présentsuspendussurl’arbreentrelessupportssupérieurs.

4)Répéterl’opérationavecledeuxièmearbreetlesdeuxpignons

d’entraînementrestants.

5)Enduirel’extrémitédel’arbred’unepetitequantitéd’huileoude

graisse.Faireensuitetournerl’arbrepourrépartirlelubriantà

l’intérieurduguided’arbre.

ÉTAPE 4 : Assemblage de la manivelle

Prendre :

•1manivelle(repère3)

•1poignée(repère8)

•1capuchondepoignée(repère9)

•1visn°6(repère11)

1)Enfilerlapoignéesurl’extrémitédelamanivelle.

2)Enfoncerlatigeducapuchondepoignéedansleboutdelamanivelle,

enalignantlesorifices.

3)Fixerlecapuchondepoignéeàl’extrémitédelamanivelleaveclavis

n°6.Serrerlavissansforcer.Remarque:Latêtedelavissenoiedans

l’orificedelamanivellepourbloquerlecapuchondepoignée.

ÉTAPE 5 : Pose des goupilles élastiques

Prendre :

•1manivelleassemblée(repère4)

•4goupillesélastiques(repère10)

1)Déciderdansquelcoindusystèmelamanivelledoitêtreplacée(ellepeutêtremontéedansl’un

quelconquedesquatrecoins,c’estentièrementunequestiondecommodité).Enfilerl’emboutdela

manivelledansl’extrémitédel’arbredanslecoinchoisi.

2)Alignerlestrousdel’emboutdemanivelleetdel’arbrepuis,avecunmarteau,enfoncer

délicatementunegoupilleélastiqueàtraverstouslestrous.

3)Enfoncerunegoupilleélastiquedanslestrousdestroisautrescoinsduchâssis.Pourmaintenir

correctementlespignonsd’entraînement,lagoupilleélastiquedoitdépasserdelamêmelongueurde

partetd’autredel’arbredanslesquatrecoins.

4)Mettrechaquepignonenplacecontrelagoupilleélastiquecorrespondanteenalignantlesencochesdupignonsurlagoupille.Engagerle

pignonsurlagoupilledanschaquecoin.

ÉTAPE 6 : Assemblage initial du corps de fût

Prendre :

•1segmentdefûtA(repère12)

•2segmentsdefûtB(repère13)

•10boulonsn°10(argentés)(repère22)

•10rondellesplatesn°10(repère23)

•10rondelles-freinsn°10(repère24)

•10écrousn°10-32(repère25)

1)PoserlesegmentdefûtAsurunesurfacedetravailplaneet

lisseaveclesailettesdemalaxageàbrideverslehaut.Aligner

unsegmentdefûtBcontreuncôtédusegmentA,enfaisant

correspondrelestrousdesailettes.

2)AttacherlesegmentAaupremiersegmentBavec:

1boulonn°10(argenté)

1rondelleplaten°10

1rondelle-freinn°10

1écroun°10àchacundescinqtrous.Serrertouslesboulons

àlamain.

3)Attacherl’autresegmentBàl’autrecôtédusegmentAdela

mêmemanière.

4)Serrertoutelavisserieàl’aided’untournevisplatetd’uneclé

de3/8˝(10mm).

Le châssis du ComposTumbler est à présent assemblé et prêt à

porter le fût. Amener le châssis à son emplacement final avant de

poser le fût assemblé dessus. Revérifier que tous les boulons et

écrous sont bien serrés.

Le châssis doit être placé avec soin sur un sol de niveau pour assurer

les meilleurs résultats. Un support inégal peut rendre le fût difficile

à tourner.

Avant d’actionner, lubrifier les quatre guides d’arbre.

ÉTAPE 7 : Assemblage du fût

Prendre :

•1chapeaulatéral(repère14)

•1corpsdefûtassemblé(del’étape6)

1)Poserlechapeaulatéralsurlasurfacedetravail,avecle

marquagesurledessous.Noterlapositiondutamissurle

chapeaulatéral.

 Avecprécaution,prendrelefûtpartiellementassembléen3

segmentsdel’étape1et,enlerecourbantaveclesailettesde

malaxageàl’intérieur,leplacerdanslerebordduchapeau

latéraldefaçonàformerlestroisquartsducylindre.Prendre

soindeplacerlepanneaucentral(segmentA)àcôtédutamis

enengageantlesailettesdemalaxagedepartetd’autredece

segmentdanslesencochesdecentrageduchapeaulatéral.

ÉTAPE 8 : Fixation des verrous

Prendre :

•1segmentcadredeporte(repère15)

•2verrous(repère20)

•2crochetsdeverrou(repère19)

•4boulonsn°10(argentés)(repère22)

•4rondellesplatesn°10(repère23)

•4rondelles-freinsn°10(repère24)

•8écrousn°10(repère25)

•4visn°10àrondellecréneléeextérieure(repère31)

•1porte(repère21)

1)Lesegmentcadredeporteétantposésurlasurfacedetravail,

attacherlesverrousaupanneausurlestrousdefixationensaillie

en tournant les crochets vers l’ouverture, avec : 1 vis n° 10 à

rondelle crénelée extérieure et 1 écrou n° 10-32surchaque

côtédesdeuxverrous.Veilleràentrerlesboulonsparledessous

aveclatêtedanslecreuxdupanneauetl’écrousurledessusdu

verrou.AvecuntournevisàtêtePhillipsetunecléde3/8˝,serrer

toutelavisseriedefixationdesverrous.

2)Placerlescrochetsdeverrousurl’autrecôtédel’ouverturedu

panneau,aveclecôtérecourbéversl’ouverture.Fixerdela

mêmemanièrequelesverrous,maisserrerlavisserieàlamain

seulement.Utiliserlespièces22,23,24et25.

3)Mettrelaporteenplacedanslepanneau.Engagerlesencoches

d’undescôtésdelaportesurlescrochetsdupanneauetles

crochetsdesverrousdanslesencochesducôtéopposédela

porte.Fermerlesverrouspourvérifierleurtension;ilsdevraient

«s’enclencher»,maissansêtretropdifficilesàouvrir.Desserrer

etajusterlavisseriedescrochetsdeverroudefaçonàobtenirla

bonnetension,puislesserreravecletournevisplatetlacléde

3/8˝(10mm).

4)  Retirerlaportepourl’étapesuivante.

ÉTAPE 9 : Assemblage du cadre de porte

Prendre :

•16boulonsàépaulement(dorés)(repère29)

•16rondellesplatesn°10(repère23)

•16écrous-freinsn°10-24(repère30)

1)Avecprécaution,placerlesegmentcadredeporte(avecles

verrousmontés)dansledernierespaceouvertduchapeau

latéraldefaçonàterminerlecylindredufût,enchevauchant

lessegmentscontigusetenalignantlessériesdetrouslelong

desdeuxcôtésetdanslerebordduchapeaulatéral.

2)Encommençantparlebasetentravaillantdepuisl’extérieur,

attacherlesegmentcadredeporteauxautressegmentsdufût

avec : 1 boulon à épaulement (doré), 1 rondelle plate n° 10

et 1 écrou-frein n° 10-24danschacundeshuittrousoblongs

dechacundesdeuxcôtésdusegmentcadredeporte.Les

rondellesetlesécrous-freinsdoiventêtreplacésàl’intérieur

dufût.Lestrousoblongsdecessegmentsdefûtpermettentun

certainajustementpourfaciliterlaposedudeuxièmechapeau

latéral.AvecletournevisPhillipsetlacléde3/8˝(10mm),

visserlesécrous-freinssurlesboulonsjusqu’àcequel’écrou

appuiecontrel’épaulementduboulon.Leboulonàépaulement

doittournerlibrementdansletrouoblongetnepasêtreserré

aupointdepincerlespanneauxmétalliquesentreleboulonet

l’écrou.Lecaséchéant,desserrerl’écroud’unquartdetour.

Celapermettrauncertainmouvementdespanneauxparlasuite

durantl’utilisationsousl’effetdesvariationsdetempérature.

ÉTAPE 10 : Pose du deuxième chapeau latéral

Prendre :

•1chapeaulatéral(repère14)

•4tirantsde36-3/4˝(0,9m)(repère16)

•8écrousborgnesde1/4˝(6mm)(repère26)

1)Placerledeuxièmechapeaulatéralsurlecôtéouvertdufût,en

l’orientantdetellefaçonquelestamissoientdirectementface

àfaceetquelesbridesdanslefûtsoientfaceauxencochesdu

chapeau.

2)Enalignantlesdeuxbrideslespluséloignéesducadrede

portesurleursencochesdecentragerespectives,engagercette

partieduchapeaulatéralavecprécautionsurlefût.Puis,en

travaillantàtraversl’ouvertureducadredeporte,engager

lesdeuxbridesrestantesdansleursencoches,enajustantleur

positionlecaséchéantenfaisantlégèrementcoulisserlecadre

deporte.S’assurerquelesrebordsdufûtsontfermement

engagésàfonddanslerebordduchapeaulatéralsurtout

lepourtouretquelesbridesàl’intérieurdufûtsonttoutes

engagéesdanslesencochesdecentrageduchapeau.

3)Visserunécrouborgnesurl’extrémitédel’undestirantsjuste

assezpourfairetenirl’écrou(deuxtoursenviron).Enfiler

l’autreextrémitédutirantàtraversl’unquatretrousdansle

chapeaulatéralduhautetlepousserverslebasjusqu’àtravers

letrouopposédanslechapeaulatéraldubas(desguidesontété

fournispourfacilitercetteétape).

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Mantis CT01001 Assembly Guide

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