Cole-Parmer OM-800-BM Digital Batch Mixer, 50-1500 rpm, 1/2 hp, 55 gal, 120 VAC/60 Hz Manuel utilisateur

Digital Batch Mixer User Manual

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Contents

Language Index 1

Packing List 1

Safety Instructions 2

Introduction 3

Safety Label Legend 3

Safety Features 4

Accessories 5

Approvals 5

Technical Data 5

Environmental Operating Conditions 6

Installation Instructions 6

Features and Operation 8

Basic Settings 10

Feature Settings 10

Data Logging 13

Communications 14

Software Updates 15

Warnings and Notications 16

Cleaning and Service 17

Warranty and Product Liability 18

Language Index

English 1-20

French 21-42

Packing List

Compare the contents of the shipment to the items on the following list to ensure all parts are received. Do not discard

the container and packing materials until all parts are accounted for. It is recommended to keep the original packaging for

transportation and storage.

• Cole-Parmer Digital Batch Mixer

• Chuck with Key

• Chuck Shaft Guard

• Cord Set

• Instruction Manual

• Memory Stick

• Hex Key - 5 mm

Register your product online for warranty and to receive access to software updates.

1540MN005

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Safety Instructions

CAUTION / WARNING

1. All operators must be familiar with the mixer and read this entire manual. If the mixer is used in a manner not specied

by the manufacturer, the protection provided by the equipment may be impaired.

2. Ensure that only trained staff operate the mixer.

3. Because the combinations of products, impellers, stirring vessel, and medium are nearly endless, user safety cannot

be ensured solely with product design requirements. For this reason, it may become necessary for users to take

additional precautionary safety measures.

4 Ensure the Power Switch and Quick Stop switch of the mixer can be accessed immediately, directly and without risk at

any time, and above all, in case of fault.

5. The mixer must be securely xed to a stable support. The high torque produced by the mixer requires particular care

in the choice of support for the mixer and vessel. Mixer not intended for hand held operation.

6. All mixing impellers must be in good condition with straight shafts. If the mixer vibrates at high speeds check the shaft

for damage and repair or replace it.

7. The mixer must be supplied with the rated voltage (see serial label).

8. Ensure that the mixing impeller does not contact the stirring vessel.

9. Spinning impellers can cause severe personal injuries. Operators must use extreme care and good judgment when

mixing at any speed.

10. Always ensure the power switch in the OFF position or disconnect the power before changing the impeller, attaching

the shaft guard, and tting accessories. Do not attempt to service or reposition the mixer while shaft/impeller is

rotating.

11. CAUTION: This is not an explosion proof mixer. Do not use with highly ammable or explosive materials. Do not

operate the mixer in explosive atmospheres, with hazardous substances or under water.

12. Extreme care must be taken when mixing chemicals so that no chemicals are splashed outside the mixing vessel.

Care must be taken when changing to faster mixing speeds. On power up, the mixer will display its set speed and will

climb to that speed when the PAUSE/PLAY button is pushed. Always start at lowest speed if unsure of maximum safe

speed.

13. Do not operate while standing in water. Keep the mixer dry and do not immerse any part, except the impeller into any

liquids. Protect from splashing.

14. Ensure that no loose clothing, jewelry, or hair can become entangled in any rotating parts. A fast spinning chuck can

cause injury to an operator.

15 Power can be interrupted to the mixer by pressing the power switch or by disconnecting the mains cord. If rotating, this

will cause the mixer to stop.

16. Shaft rotation can also be stopped by pressing the PAUSE/PLAY button. This does not disconnect power to the mixers

internal drive circuit.

17. Wear safety goggles and suitable clothing when operating the mixer.

18. Repairs must be carried out only by technicians authorized by Manufacturer.

19. The motor, transmission or housing surface may become hot during operation.

20. Motor fan cover must be secured in place during operation.

21. Always conrm the direction of rotation as noted on the Home Screen dashboard prior to operation.

22. Ensure motor has been stopped by pressing the PAUSE/PLAY button before turning power switch off. Do not use the

power switch to stop rotation.

23. A Quick Stop switch has been incorporated for safety. Pressing the Quick Stop will immediately stop operation.

24. Mixer must be used with supplied power cord. The cord and grounded plug type are important safety elements. Do not

use an inadequately rated cord or ungrounded plug. Always connect the mixer to a grounded outlet. Do not alter the

plug.

25. Following periods of operation, ensure mixer has adequately cooled before handling.

26. Noise levels may exceed 80 decibels under certain operating conditions. Ear protection recommended.

27. Only use guarding provided by the manufacturer (see accessories section).

28. If the reason for loss of power is uncertain, switch off the mixer and check for mechanical hazards prior to resuming

operation. When Resume on Power Up feature is set to on, a 5 second delay occurs, 5 short beeps sound and a

notication appears on screen prior to start. When audible alarm sounds, please keep clear of moving components. In

the absence of audible alarm or on screen notication, switch off the mixer and check for mechanical hazards.

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Safety Label Legend

CAUTION: Refer to Manual

1. CAUTION: Through shaft cover must be securely

pressed in place for water protection.

2. CAUTION: Motor fan cover must be secured in place

during operation.

3. CAUTION: Surface may become hot during operation.

4. CAUTION: Communication port cover must be se-

curely pressed in place for water protection.

5. CAUTION: Read operating instructions carefully and

in full.

Read operating instructions

carefully and in full.

Betriebsanleitung gründlich

und aufmerksam lesen.

Lire le mode d’emploi

attentivement et intégralement.

Lea las instrucciones de uso en

su totalidad y detalladamente.

6. AC Label

Introduction

This mixer is specically designed for professional use in the laboratory and for use in industry to stir liquids with various

properties and applications. The mixer rotates at 50-1500 rpm with a maximum torque of 2500 Ncm.

This mixer uses a high efciency brushless DC motor which yields high torque over a very wide speed range. The speed is

kept constant with continuous feedback to the motor. Higher viscosities require more torque to stir at the same speed. When

torque demands are outside the mixer's range, speed is automatically reduced until the torque demands are back in range.

The mixer is designed for reliability and durability. There are no wear parts that require user service during the normal life

of the mixer. There are no user serviceable parts.

This mixer is designed for safety. It comes on in the ‘pause’ mode once power is activated. The mixer has integrated overload

and overheat protection which ensures no damage can occur to the electronics, motor or transmission when an overload

situation occurs, such as too great a torque demand or mixer overheating (see Warnings and Notications).

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Safety Features

This mixer includes the following safety features. Please reference Features and Operation section and Warnings and

Notications section for further details.

Quick Stop

Press to immediately stop operation in the event of an unforeseen safety risk to the operator or environment.

Remote Control Enabled Notication

When remote control is enabled, notication appears on screen when attempting local operation.

Resume on Power Up Notication

When mixer is programmed to Resume on Power Up, a visual and audible warning occurs during a 5 second start up delay.

See Feature Settings for additional information.

Overheat Warning

Operation stops when control board temperature reaches 160° F (70° C). Notication and instructions appear on screen.

Overheat Motor Warning

Operation stops when motor temperature reaches 220° F (105° C). Notication and instructions appear on screen.

Overload Warning

Operation stops when torque requirements exceed capabilities or output shaft is locked. Notication and instructions appear

on screen.

Chuck Shaft Guard

Provides guarding of rotating chuck and mixing shaft.

Thermal Cut Off Switch

If the mixer temperature (at base of motor) exceeds 140° F (60° C), an internal thermal cutoff is activated eliminating all

power to the mixer and display will be blank. Once mixer cools to below 104°F (40° C), power is automatically reinstated

with mixer in the paused state. Use keypad to continue operation.

Note: If Resume on Power Up feature is active, operation will resume immediately when power is restored.

Diagrams

Resistive Touch Screen

Shaft Guard

Through Shaft Cover

Fan Cover

Quick Stop

Chuck

Power Switch

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Accessories

The following accessories can be purchased from Cole-Parmer:

• 50019-97 Chuck with Key, SS, Accepts up to 16mm shafts

• 50019-99 Chuck Key Only, for Chuck Set

• 04600-23 Stand – Manual Lift with Casters

• 50019-96 C-Clamp Set multi-position includes hardware - SS

• 50019-94 Plate Mount 100 x 260 mm includes hardware - SS

• 50019-95 Accessory Set Screen Protector 62 x 101 mm

• 50019-92 Impeller - Propeller 102 mm dia welded to 914 x 13 mm shaft - 316 SS polished

• 50019-93 Impeller - Propeller 152 mm dia welded to 914 x 13 mm shaft - 316 SS polished

Approvals

Mixer Approvals

Model Standards

1540CP

CAN / CSA 61010-1 &

61010-2-51 3rd edition

UL61010-1 3rd edition.

Technical Data

Rating 120 volts +/- 10 % at 60 Hz 6.25A

Installation category (in accordance with IEC664) II

Maximum output power (mechanical) ½ hp, 300 Watts

Speed range 50-1500 rpm

Graphic User Interface Resistive touch screen

Speed readout accuracy +/- 1 rpm or +/- 1% of reading

Torque maximum

at stirring shaft

low speed (50-299 rpm) 2500 Ncm

high speed (300-1500 rpm) 500 Ncm

Torque readout

accuracy

low speed (100-299 rpm) +/-150 Ncm or +/- 5% of reading; whichever is greater

high speed (400-1500 rpm) +/-20 Ncm or +/- 5% of reading; whichever is greater

Maximum stirring volume 200 litres (55 US gal)

Motor Type Brushless DC

Weight (without chuck) 12 kg (26.45 lbs)

Drive 2 stage transmission, lubricated

Through shaft diameter 15.9 mm (5/8 in)

Chuck 304 SS; Accepts shafts up to 15.9 mm (5/8 in) dia; keyed

Mounting Bolt Pattern 87.6 mm (3.45 in) square with M6 threaded holes

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Environmental Operating Conditions

The mixer must operate in the following conditions:

Indoors

• Altitudes up to 2000 m (6500 ft.).

• Temperatures from 41° F to 104° F (5° C to 40° C).

• Maximum relative humidity 80% for temperatures up to 88° F (31° C) decreasing linearly to 50% relative humidity at

104° F (40° C).

• Pollution degree 2.

Installation Instructions

Unpacking and Assembly

1. Always use the hand grips to lift the mixer.

2. Slide ngers of one hand into the front hand grip pocket.

3. Wrap ngers of other hand around the rear hand grip.

4. Carefully lift with the mixer weight equally balanced between both hands.

The packaging can be re-used for mixer and accessory storage.

CAUTION / WARNING

Always hold by the two hand grips, supporting the mixer until securely mounted on an appropriate xture. Mixer not intended

for hand held operation.

CAUTION / WARNING

Mixer has a maximum recommended tilt and angle (forwards and backwards) of +/- 25 degrees and a maximum

recommended rotation angle (side to side) of +/- 15 degrees. The mixer can be used outside of the recommended limits

for short periods of time. Prolonged use beyond the recommended angle reduces the lubrication of internal transmission

components and could result in permanent damage.

Mounting the Mixer

Four mounting bolts located on the bottom of the mixer allow for secure attachment to an appropriate stand or xture. The

holes are arranged in an 87.6 mm (3.45 in) square pattern with M6 threaded holes. Use the provided hardware and 5 mm

hex key to tighten or loosen bolts.

Lock Washer - 4 required (included)

Flat Washer - 4 required (included)

Assembly Screw - 4 required (included)

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Mounting Bolt Pattern

87.56 mm

(3.45 in)

44.52 mm

(1.75 in)

71.75 mm

(2.82 in)

87.56 mm

(3.45 in)

9.09 mm

(0.36 in)

121.10 mm

(4.77 in)

44.92 mm

(1.77 in)

343.48 mm

(13.52 in)

Mounting Accessories (optional)

• Mounting Plate - Stainless steel plate (100 x 260 mm) allows mixer to be securely mounted to an existing horizontal

surface.

• Clamp Set - Stainless steel adapter and c-clamp allows the mixer to be securely mounted to the side of a vessel,

drum or vertical surface. Use the C-Clamp Set to achieve any desired mixing angle.

Chuck and Chuck Shaft Guard Installation

1. Align the chuck set screw hole with the alignment mark on the collar.

2. Slide the chuck onto the motor output shaft until holes are aligned.

3. Tighten the set screw using the tool end of the chuck key (provided) or 3 mm hex key. The mounting screws will be

ush when properly installed.

4. Open chuck and insert the impeller shaft into the chuck to the desired length and secure with chuck key.

5. If desired, install the chuck/shaft guard with provided set screws using the chuck key tool or 3 mm hex Key.

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Power On

1. When the mixer is securely mounted, plug mains cord into appropriate power source.

2. Move power switch to the on position.

CAUTION / WARNING

• Ensure all rotating parts are guarded and protected from potential interference prior to engaging the power switch.

• Ensure Quick Stop is not engaged.

Mixer is shipped in the paused state with the following default values:

Data Logging Interval 1 Second

Language ENGLISH

Date / Time of Day Eastern Standard Time

Resume on Power Up Off

Rotation Direction Clockwise

Torque Min 0 Ncm

Torque Max 2500 Ncm

Torque Alarms Off

Continue After Alarm Off

Timer Off

Timer Alarm Off

Continue After Timer Off

Speed 50 rpm

Features and Operation

Graphic User Interfacde

The Mixer is designed with a durable resistive touch screen. It can be operated by a gloved or ungloved hand, stylus, pen,

etc.

Screen Navigation

• MENU Button - press to display the Menu Screens

• MENU Tab - press to toggle between Settings Menu and Torque / Timer Menu

• ACCEPT Button - press to accept the displayed settings and return one screen level

• HOME Button - press to discard any changes and return to the Home Screen

• PAUSE / PLAY Button - can only be accessed from the Home Screen

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Home Screen

Upon start up and while in operation

Menu Screens

Settings Menu and Torque Timer Menu

Dashboard Icons

Date / Time of Day

Dashboard

SET SPEED Button

TORQUE Button

TIME Button

MENU Button

PLAY/PAUSE Button

Mixer Name

HOME Button

MENU Tab

ACCEPT Button

HOME Button

USB port(s) in use

Rotation Direction

Resume On Power Up

Overload

Overheat

Tilt

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Basic Settings

Name and Date/ Time of Day

Customize the mixer name or date/time of day displayed.

From the Settings Menu tab:

1. Press the NAME or DATE / TIME OF DAY button to

open the alpha numeric Keypad Screen.

2. Enter parameter. Time of day will be displayed in the 24

hr format.

Language

View the Home and Menu Screens in English or French.

From the Settings Menu tab:

1. Press the LANGUAGE button to toggle between the

available options.

2. Chosen language will be displayed on the LANGUAGE

button and the screen will update.

Rotation Direction

Adjust mixer to turn clockwise or counterclockwise.

From the Settings Menu Screen:

1. Press the ROTATION DIRECTION button to toggle

between clockwise and counterclockwise shaft rotation.

2. Chosen setting will be displayed on the ROTATION

DIRECTION button and on the dashboard.

Speed

There are two ways to adjust mixer speed:

From the Home Screen:

1. Press the UP and DOWN arrow to change the SET RPM

as shown in the Speed Display.

From the Home Screen:

1. Press the SET button to open the Keypad Screen.

2. Enter desired parameter. SET SPEED will appear on

the Home Screen as entered.

If a speed is set outside of the possible range, the default

max/min speed is displayed.

If the set speed requires a gear shift, SHIFTING will appear

on the Speed Display until gear shift is complete. Mixer will

pause rotation while shifting.

Feature Settings

Resume on Power Up

This mixer has an optional Resume on Power Up feature.

When set, the mixer resumes mixing with the same settings

after a power failure, when power has been removed by

control equipment (i.e., PLC) or when the AC power has

been cut (i.e., mixer unplugged). When power is restored,

the mixer automatically ramps up to the last set speed

following a 5 second delay during which the Resume on

Power Up notication appears on screen. The mixer ships

from the factory with Resume On Power Up disabled. This

feature must be set locally on screen.

From the Settings Menu Screen:

1. Press the RESUME ON POWER UP button to toggle

between on and off.

2. RESUME ON POWER UP button will display the

corresponding icon.

3. Resume On Power Up icon will appear on the dashboard

when feature is set to on.

When this feature is active and the mixer is powered on,

the start is delayed for a ve second period. During this

period an audible alarm will sound ve short beeps and a

notication screen will be immediately visible.

Note: If Resume on Power Up is used with a Timer setting,

the Set Time will restart each time the mixer resumes

operation. Resume on Power Up will not occur when Quick

Stop has been activated.

Note: If reason for power loss is uncertain, switch mixer off

and check for mechanical hazards.

Timer Settings

This mixer features a timer, optional alarm and continue

operation function.

This section describes how to set and view:

• Timer - total mixing time

• Timer Alarm - optional audible alarm

• Continue After Timer - stop / resume mixing at the end

of the set time

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Timer - Set

Set the total mixing time.

From the Torque / Timer Menu Screen:

1. Press TIMER SET button to open Keypad Screen.

2. Enter desired run time in hours:minutes:seconds.

HH:MM:SS to a maximum of 23:59:59

3. Set value will appear on the TIMER SET button and

Home Screen, TIME button

When set time is reached:

• Remaining set time in the display will ash 00:00:00,

• Alarm will/will not sound (per setting) and

• Mixer will stop/continue mixing (per setting - see Timer

Alarm and Continue After Timer sections).

Timer - View Settings

View the set or run time on the home screen.

From the Home Screen:

1. Press the TIME button (display area) to toggle the

display between Run Time and Set Time.

Run Time - displays active mixing time since powered on

counting up from zero (Day HH:MM:SS) to a maximum of

99 days.

01:22:572

RUN TIME

Set Time - displays set mixing time. The smaller number

displays the total set time (HH:MM:SS). The larger number

displays the remaining set time, counting down while mixing

(HH:MM:SS).

10:00:0010:00:00

05:30:0005:30:00

SET TIMESET TIME

Timer Alarm

Set an audible alarm to sound when Set Time is complete.

When set, a short, audible beep will sound at 3, 2, 1 seconds

remaining followed by 2 additional beeps.

From the Torque / Timer Menu Screen:

1. Press TIMER ALARM button to toggle between alarm

on and alarm off.

2. Audible Alarm icon, indicating on/off setting appears on

the Torque/Timer Menu Screen, TIMER ALARM button

and Home Screen, TIME button.

Continue After Timer

Set the mixer to continue mixing when timer expires.

From the Torque / Timer Menu Screen with Timer set:

1. Press the CONTINUE AFTER TIMER button to toggle

between on and off.

2. When set to on, the mixer will continue mixing

indenitely at the completion of the set time. The

remaining set time on the display will ash 00:00:00.

3. When set to off, the mixer will stop mixing at the

completion of the set time.

4. Continue After Timer icon, indicating on/off setting

appears on the Torque / Timer Menu Screen,

CONTINUE AFTER TIMER button. If set to on, the icon

also appears on the Home Screen, TIME button.

Torque Settings

This section describes how to:

• Set the Zero Torque feature

• Set a minimum or maximum torque value

• Sound an alarm when the set value is reached

• Stop/continue mixing when the set value is reached

Zero Torque Feature

Zero the torque reading to track a change in viscosity as it

relates to the change in torque.

From the Home Screen, the TORQUE button displays the

amount of torque required to maintain the set speed. Similar

to the tare feature on a scale, the operator can zero out the

torque reading during the mixing process. This Zero Torque

feature allows the user to track a change in viscosity as it

relates to the change in torque.

From the Home Screen while running:

1. Press the TORQUE button to activate the Zero Torque

feature.

2. The TORQUE button now displays the actual torque

reading above; the delta symbol and zeroed torque

reading below. /A negative number indicates a

reduction in torque and a positive number indicates an

increase in torque.

TORQUE(τ)Ncm

MIN 25

MAX 1800

1500

-0012

3. Press the TORQUE button a second time to void the

Zero Torque feature and return the display to actual

torque only.

4. This action can be repeated throughout the mixing cycle.

Note: Run the mixer at low speed for 30 minutes before

zeroing torque.

Note: If the mixer is powered off, unplugged or power is

interrupted, the display returns to actual torque. The Zero

Torque feature can only be activated when the mixer is

running.

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Torque Minimum/Maximum

Set a minimum or maximum torque value.

From the Torque/Timer Menu Screen:

1. Press the TORQUE MINIMUM or TORQUE MAXIMUM

button to open the Keypad Screen.

2. Enter desired parameter. The set value is displayed on

the Torque/Timer Menu Screen, TORQUE MINIMUM

/TORQUE MAXIMUM button and Home Screen,

TORQUE button.

3. Press PLAY Button. If the calculated max torque value is

less than the set value, the calculated max torque will be

displayed in red on the TORQUE Button.

Note: If attempting to set a value outside of the allowable

limit, the default value will display. Minimum and maximum

values are always based on the actual torque value. When

setting a maximum torque, speed parameter must be set

rst. Mixer will not operate if max torque is set to zero.

Note: When the corresponding min or max value is reached,

the mixer will stop or continue operation as set (see Continue

After Alarm).

Note: The calculated max torque value (red) represents the

maximum torque capability based on the speed.

Torque Alarms

Set an audible alarm (5 short beeps) to sound when MIN/

MAX Torque is reached.

From the Torque / Timer Menu Screen:

1. Press TORQUE ALARMS button to toggle between

alarm on and alarm off.

2. Audible Alarm icon, indicating on/off setting appears

on the Torque/Timer Menu Screen, TORQUE ALARMS

button and Home Screen, TORQUE button.

Continue After Alarm

Set the mixer to continue/stop mixing when the set Torque

Min/Max is reached.

From the Torque / Timer Menu Screen:

1. Press CONTINUE AFTER ALARM button to toggle

between on and off.

2. When set to on, the mixer will continue mixing

indenitely after the Torque Min/Max is reached. Set

Torque value will ash.

3. When set to off, the mixer will stop mixing when the

Torque Min/Max is reached.

4. Continue After Alarm icon, indicating on/off setting

appears on the Torque/Timer Menu Screen,

CONTINUE AFTER ALARM button and Home Screen,

TORQUE button.

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Data Logging

Date, time, speed and torque can be logged during operation to a memory stick. The data logging interval defaults to one

second, and can be set from 1-999 seconds.

Insert memory stick or computer USB cable to initiate data logging. USB icon is visible on the Dashboard. When using a

memory stick, utilize the mixer keypad for operation. The mixer creates a new set of data logging les when powered off

and on, or when the memory stick is removed and replaced.

Set Data Logging Intervals

A memory stick or computer connection must be detected to initiate data logging. Set the data logging interval between 1

and 999 seconds.

From the Settings Menu Screen:

1. Press DATA LOGGING INTERVALS button to open the Keypad Screen.

2. Enter total number of seconds (1-999)

When in operation, mixer will create the following two les on the memory stick:

Status le labeled Date_Serial# dening mixer settings.

Serial Number 15401234

Date of Manufacture 2015-10-01

Hours of Operation HH:MM:SS

Software Version X.X.X

Speed Setting 100

Maximum Torque 2500

Minimum Torque 0

Resume on Power UP NO

Timer Continue on Alarm NO

Torque Continue on Alarm NO

Data Logging Interval 2

Data logging le labeled Serial#_MixerName with data.

Date Time Speed (RPM) Torque (Ncm)

2016-02-03 14:34:18 0 0

2016-02-03 14:34:20 25 243

2016-02-03 14:34:22 47 290

2016-02-03 14:34:24 73 318

2016-02-03 14:34:26 79 332

2016-02-03 14:34:28 90 346

2016-02-03 14:34:30 97 354

2016-02-03 14:34:32 98 356

Data format: YYYY-MM-DD,HH:MM:SS,RPM,Ncm

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Communications

Connect to external control or data logging sources with the following ports. Only one port may be used at any given

time. Terminal is intended to be connected to non-hazardous secondary 35 VDC max, separated from mains with double

reinforced insulation.

Command Set

The following commands serve only as low level commands for the communication between the mixer and PC. Using a

suitable terminal or communications program allows the commands to be transmitted directly to the mixer.

Command Description Response

1IN_NAME Read device name Mixer Name, Software

Version

2IN_PV_4 Read current speed integer Current speed 4

3IN_PV_5 Read current torque integer Current torque 5

4IN_SP_4 Read rated speed value Rated speed 4

5IN_SP_5 Read the torque limit value Torque limit 5

6START_4 Start the motor Mixer starts 4

7STOP_4 Stop the motor Mixer pauses 4

8 RESET Switch to local operation No acknowledgement

9IN_MODE Read the direction of rotation 1(cw) or 2(ccw)

10 OUT_MODE Changes direction of rotation 1(cw) or 2(ccw)

11 STATUS_X Status output

TILT LIMIT STATUS

OVERHEAT STATUS

OVERLOAD STATUS

QUICK STOP STATUS

MOTOR OVERHEAT STATUS

12 IN_DATE Gets the current Date and Time YYYYMMDD,

HH:MM:SS

13 SET_ACK_ON Turns on Mixer acknowledgment from SET commands OK

14 SET_ACK_OFF Turns off command responses or acknowledgments No acknowledgement

15 IN_HRS Get total hours of operation of from Mixer HH:MM:SS

16 IN_DATE_S Used to READ the last date of Service and Calibration YYYYMMDD HH:MM:SS

17 IN_SERIAL Used to READ the programmed serial number Serial Number

18 OUT_SP_4

xxxx Adjust the speed value (50 to 1500 max) OK

Mini USB

Serial Port - RS232

Analog Interface - 4-20 mA

Standard USB

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Communication Parameters

Parameter Value

Baud Rate 9600

Parity None

Data bits 8

Start bits 1

Stop bits 1

Break 500mS

Flow Control None

Command Syntax and Format

MIXER NAME represents the unique name of the mixer

COMMAND is any command from the Command Set table (as noted above)

DATA is the associated parameter to accompany a command

The following applies to the command set:

• Commands are generally sent from the computer (Master) to the mixer (Slave).

• The mixer sends only at the computer’s request. Even fault indications cannot be sent spontaneously from the Mixer to

the computer (automation system). Except on power up when the mixer outputs its Model Number, Identier or NAME

and Firmware number during power-up initialization and will remain silent until spoken to over the communications

buss.

• Commands are transmitted in capital letters.

• Commands and parameters including successive parameters are separated by at least one space (Code: hex 0x20).

• Each individual command (incl. parameters and data) and each response are terminated with Blank CR Blank LF

(Code: hex 0x20 hex 0x0d hex 0x20 hex 0x0A) and have a maximum length of 80 characters.

• The decimal separator in a number is a dot (Code: hex 0x2E).

Conguration 4-20 mA

The connector required is a 6 position rectangular housing receptacle, 2.00 mm.

6 1

Output Speed - RPM Output Torque - Ncm Input Speed - RPM

Pin Position 1 2 3 4 5 6

4 mA 0 0 0

20 mA 1500 2500 1500

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Software Updates

Register your product to receive access to software updates.

The installed version of software is identied on the Settings Menu Screen. A memory stick ships with the mixer and includes

the current software version and manual.

Install updated software from a standard memory stick.

1. Power off the mixer.

2. Insert memory stick containing only one software version into the USB port.

3. Power on the mixer. Notification appears on screen listing the Download File (new software version) and current

software version. A 10 second countdown timer is also visible.

4. The software update automatically begins in 10 seconds. Remove memory stick within 10 seconds to cancel the

update. Software loads completely in approximately 15 minutes. Percent complete is identied on screen.

Note: Do not remove the memory stick while software is loading.

5. Once complete, the on screen notication indicates “Download File Successful / Disconnect USB to Reset”.

6. Remove memory stick and continue normal operation.

When installing a software update, the following parameters will remain unchanged. All other settings return to default

values (see Installation Instructions for default values).

• Serial Number

• Mixer Name

• Calibration Date

• Calibration Values

• Manufacture Date

17

Warnings and Notications

The following warnings and notications exist for safety and communication purposes.

Touch the screen to remove the warning or notication and return to the Home Screen. The associated dashboard icon will

be visible until a correction is made. When correction is complete, the associated dashboard icon will disappear. Press play

to continue operation.

When connected to a PC or PLC, warnings and notications will be visible on the control equipment screen.

Warnings

The following warnings indicate a condition requiring corrective action. The mixer ceases operation until the correction is

complete and the PLAY button is pressed. Correction should be made locally, using the touch screen.

Warning Dashboard Icon Condition Correction

OVERLOAD

WARNING

(TOUCH SCREEN & CONSULT MANUAL)

OL

Measured torque approaches or

exceeds calculated max torque. Max

torque value ashes.

Mixer reduces speed until measured

torque is at or below the calculated max

torque. Dashboard icon remains.

Reduce torque requirements of the

application. Touch screen to clear

warning.

OVERLOAD

WARNING

(TOUCH SCREEN & CONSULT MANUAL)

OL

Torque requirements exceed capabilities

or output shaft is locked. Mixer stops.

Reduce torque requirements of the

application. Touch screen to clear

warning and resume operation.

OVERHEAT

WARNING

(TOUCH SCREEN & CONSULT MANUAL)

OH

Board temperature exceeds allowable

limit (80 degrees C). Mixer stops.

Reduce ambient temperature or load and

provide an appropriate cooling period.

Touch screen to clear warning and

resume operation.

OVERHEAT

MOTOR

WARNING

(TOUCH SCREEN & CONSULT MANUAL)

OH Motor temperature exceeds allowable

limit (105 degrees C). Mixer stops.

Reduce ambient temperature or load and

provide an appropriate cooling period.

Touch screen to clear warning and

resume operation.

QUICK-STOP

ACTIVATED

(RE-SET E-STOP & TOUCH SCREEN)

None

The Quick Stop has been pressed.

Mixer stops. Mixer does not power off.

User input settings are retained.

Re-set Quick Stop by rotating clockwise

until the button pops out. Touch screen

to clear warning and resume operation.

CRITICAL

ERROR

WARNING

(CONSULT MANUAL)

None

One of two conditions has occurred:

Mixer has failed to shift between the

two speed ranges after four repeated

attempts. Mixer stops.

Mixer has experienced internal error

requiring technical assessment. Mixer

stops.

Power mixer off; wait 10 seconds and

power mixer on. If Error message is

not present, continue operation. If Error

message persists, contact manufacturer

for assessment and repair.

18

Notications

The following notication codes appear during operation. Operation continues without interruption. Touch the screen to

remove the notication and return to the home screen.

Notication Audible Alarm Dashboard Icon Condition Correction

REMOTE

CONTROL

ENABLED

None

Appears when local

operation is attempted while

mixer is remotely controlled

by a PC or PLC.

Use control equipment to adjust

settings, or disengage control

equipment to adjust settings

locally.

RESUME ON

POWER UP

ENABLED

(TOUCH SCREEN)

5 short beeps

The mixer will resume

operation based on the

previous settings following a

5 second delay.

No action required under normal

operation.

ACTUAL RPM

SET RPM

SHIFTING

299

1225

SET

None None

Set speed requires mixer to

shift gears between 299/300

rpm. Mixing pauses and

“SHIFTING” appears on the

Home Screen.

No action required.

(TOUCH SCREEN & CONSULT MANUAL)

TILT LIMIT

ACTIVATED None

Mixer has exceeded the

maximum recommended

tilt and angle (forwards and

backwards) of +/- 25 degrees

or maximum rotation angle

(side to side) of +/- 15

degrees.

No action required. For optimal

operation, adjust mixer position

within recommended limits.

Cleaning and Service

Cleaning

Using a mild soap and water solution, wipe the housing and control panel of the mixer with a damp cloth. Do not use chlorine

bleach, chlorine-based cleanser, abrasives, ammonia, steel wool, or scouring pads with metal content or similar harsh

solvents or abrasives. These may damage the surface of the mixer.

Fan cover may be removed for cleaning. Clear dust or debris with a cloth or soft brush.

CAUTION / WARNING

Fan cover must be secured in place using the (4) provided M3 cap screws and washers before operating. Tighten screws

with 2.5mm hex key.

CAUTION / WARNING

Power must be disconnected before removing cover.

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Cole-Parmer OM-800-BM Digital Batch Mixer, 50-1500 rpm, 1/2 hp, 55 gal, 120 VAC/60 Hz Manuel utilisateur

Cole-Parmer OM-800-BM Digital Batch Mixer, 50-1500 rpm, 1/2 hp, 55 gal, 120 VAC/60 Hz Manuel utilisateur

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