Cole-Parmer OM-800-BM Digital Batch Mixer, 50-1500 rpm, 1/2 hp, 55 gal, 120 VAC/60 Hz Manuel utilisateur

Taper
Manuel utilisateur
Digital Batch Mixer User Manual
1
Contents
Language Index 1
Packing List 1
Safety Instructions 2
Introduction 3
Safety Label Legend 3
Safety Features 4
Accessories 5
Approvals 5
Technical Data 5
Environmental Operating Conditions 6
Installation Instructions 6
Features and Operation 8
Basic Settings 10
Feature Settings 10
Data Logging 13
Communications 14
Software Updates 15
Warnings and Notications 16
Cleaning and Service 17
Warranty and Product Liability 18
Language Index
English 1-20
French 21-42
Packing List
Compare the contents of the shipment to the items on the following list to ensure all parts are received. Do not discard
the container and packing materials until all parts are accounted for. It is recommended to keep the original packaging for
transportation and storage.
Cole-Parmer Digital Batch Mixer
Chuck with Key
Chuck Shaft Guard
Cord Set
Instruction Manual
Memory Stick
Hex Key - 5 mm
Register your product online for warranty and to receive access to software updates.
1540MN005
2
Safety Instructions
CAUTION / WARNING
1. All operators must be familiar with the mixer and read this entire manual. If the mixer is used in a manner not specied
by the manufacturer, the protection provided by the equipment may be impaired.
2. Ensure that only trained staff operate the mixer.
3. Because the combinations of products, impellers, stirring vessel, and medium are nearly endless, user safety cannot
be ensured solely with product design requirements. For this reason, it may become necessary for users to take
additional precautionary safety measures.
4 Ensure the Power Switch and Quick Stop switch of the mixer can be accessed immediately, directly and without risk at
any time, and above all, in case of fault.
5. The mixer must be securely xed to a stable support. The high torque produced by the mixer requires particular care
in the choice of support for the mixer and vessel. Mixer not intended for hand held operation.
6. All mixing impellers must be in good condition with straight shafts. If the mixer vibrates at high speeds check the shaft
for damage and repair or replace it.
7. The mixer must be supplied with the rated voltage (see serial label).
8. Ensure that the mixing impeller does not contact the stirring vessel.
9. Spinning impellers can cause severe personal injuries. Operators must use extreme care and good judgment when
mixing at any speed.
10. Always ensure the power switch in the OFF position or disconnect the power before changing the impeller, attaching
the shaft guard, and tting accessories. Do not attempt to service or reposition the mixer while shaft/impeller is
rotating.
11. CAUTION: This is not an explosion proof mixer. Do not use with highly ammable or explosive materials. Do not
operate the mixer in explosive atmospheres, with hazardous substances or under water.
12. Extreme care must be taken when mixing chemicals so that no chemicals are splashed outside the mixing vessel.
Care must be taken when changing to faster mixing speeds. On power up, the mixer will display its set speed and will
climb to that speed when the PAUSE/PLAY button is pushed. Always start at lowest speed if unsure of maximum safe
speed.
13. Do not operate while standing in water. Keep the mixer dry and do not immerse any part, except the impeller into any
liquids. Protect from splashing.
14. Ensure that no loose clothing, jewelry, or hair can become entangled in any rotating parts. A fast spinning chuck can
cause injury to an operator.
15 Power can be interrupted to the mixer by pressing the power switch or by disconnecting the mains cord. If rotating, this
will cause the mixer to stop.
16. Shaft rotation can also be stopped by pressing the PAUSE/PLAY button. This does not disconnect power to the mixers
internal drive circuit.
17. Wear safety goggles and suitable clothing when operating the mixer.
18. Repairs must be carried out only by technicians authorized by Manufacturer.
19. The motor, transmission or housing surface may become hot during operation.
20. Motor fan cover must be secured in place during operation.
21. Always conrm the direction of rotation as noted on the Home Screen dashboard prior to operation.
22. Ensure motor has been stopped by pressing the PAUSE/PLAY button before turning power switch off. Do not use the
power switch to stop rotation.
23. A Quick Stop switch has been incorporated for safety. Pressing the Quick Stop will immediately stop operation.
24. Mixer must be used with supplied power cord. The cord and grounded plug type are important safety elements. Do not
use an inadequately rated cord or ungrounded plug. Always connect the mixer to a grounded outlet. Do not alter the
plug.
25. Following periods of operation, ensure mixer has adequately cooled before handling.
26. Noise levels may exceed 80 decibels under certain operating conditions. Ear protection recommended.
27. Only use guarding provided by the manufacturer (see accessories section).
28. If the reason for loss of power is uncertain, switch off the mixer and check for mechanical hazards prior to resuming
operation. When Resume on Power Up feature is set to on, a 5 second delay occurs, 5 short beeps sound and a
notication appears on screen prior to start. When audible alarm sounds, please keep clear of moving components. In
the absence of audible alarm or on screen notication, switch off the mixer and check for mechanical hazards.
3
Safety Label Legend
CAUTION: Refer to Manual
1. CAUTION: Through shaft cover must be securely
pressed in place for water protection.
2. CAUTION: Motor fan cover must be secured in place
during operation.
3. CAUTION: Surface may become hot during operation.
4. CAUTION: Communication port cover must be se-
curely pressed in place for water protection.
5. CAUTION: Read operating instructions carefully and
in full.
Read operating instructions
carefully and in full.
Betriebsanleitung gründlich
und aufmerksam lesen.
Lire le mode d’emploi
attentivement et intégralement.
Lea las instrucciones de uso en
su totalidad y detalladamente.
6. AC Label
Introduction
This mixer is specically designed for professional use in the laboratory and for use in industry to stir liquids with various
properties and applications. The mixer rotates at 50-1500 rpm with a maximum torque of 2500 Ncm.
This mixer uses a high efciency brushless DC motor which yields high torque over a very wide speed range. The speed is
kept constant with continuous feedback to the motor. Higher viscosities require more torque to stir at the same speed. When
torque demands are outside the mixer's range, speed is automatically reduced until the torque demands are back in range.
The mixer is designed for reliability and durability. There are no wear parts that require user service during the normal life
of the mixer. There are no user serviceable parts.
This mixer is designed for safety. It comes on in the ‘pause’ mode once power is activated. The mixer has integrated overload
and overheat protection which ensures no damage can occur to the electronics, motor or transmission when an overload
situation occurs, such as too great a torque demand or mixer overheating (see Warnings and Notications).
1
2
3
4
5
6
4
Safety Features
This mixer includes the following safety features. Please reference Features and Operation section and Warnings and
Notications section for further details.
Quick Stop
Press to immediately stop operation in the event of an unforeseen safety risk to the operator or environment.
Remote Control Enabled Notication
When remote control is enabled, notication appears on screen when attempting local operation.
Resume on Power Up Notication
When mixer is programmed to Resume on Power Up, a visual and audible warning occurs during a 5 second start up delay.
See Feature Settings for additional information.
Overheat Warning
Operation stops when control board temperature reaches 160° F (70° C). Notication and instructions appear on screen.
Overheat Motor Warning
Operation stops when motor temperature reaches 220° F (105° C). Notication and instructions appear on screen.
Overload Warning
Operation stops when torque requirements exceed capabilities or output shaft is locked. Notication and instructions appear
on screen.
Chuck Shaft Guard
Provides guarding of rotating chuck and mixing shaft.
Thermal Cut Off Switch
If the mixer temperature (at base of motor) exceeds 140° F (60° C), an internal thermal cutoff is activated eliminating all
power to the mixer and display will be blank. Once mixer cools to below 104°F (40° C), power is automatically reinstated
with mixer in the paused state. Use keypad to continue operation.
Note: If Resume on Power Up feature is active, operation will resume immediately when power is restored.
Diagrams
Resistive Touch Screen
Shaft Guard
Through Shaft Cover
Fan Cover
Quick Stop
Chuck
Power Switch
5
Accessories
The following accessories can be purchased from Cole-Parmer:
50019-97 Chuck with Key, SS, Accepts up to 16mm shafts
50019-99 Chuck Key Only, for Chuck Set
04600-23 Stand – Manual Lift with Casters
50019-96 C-Clamp Set multi-position includes hardware - SS
50019-94 Plate Mount 100 x 260 mm includes hardware - SS
50019-95 Accessory Set Screen Protector 62 x 101 mm
50019-92 Impeller - Propeller 102 mm dia welded to 914 x 13 mm shaft - 316 SS polished
50019-93 Impeller - Propeller 152 mm dia welded to 914 x 13 mm shaft - 316 SS polished
Approvals
Mixer Approvals
Model Standards
1540CP
CAN / CSA 61010-1 &
61010-2-51 3rd edition
UL61010-1 3rd edition.
Technical Data
Rating 120 volts +/- 10 % at 60 Hz 6.25A
Installation category (in accordance with IEC664) II
Maximum output power (mechanical) ½ hp, 300 Watts
Speed range 50-1500 rpm
Graphic User Interface Resistive touch screen
Speed readout accuracy +/- 1 rpm or +/- 1% of reading
Torque maximum
at stirring shaft
low speed (50-299 rpm) 2500 Ncm
high speed (300-1500 rpm) 500 Ncm
Torque readout
accuracy
low speed (100-299 rpm) +/-150 Ncm or +/- 5% of reading; whichever is greater
high speed (400-1500 rpm) +/-20 Ncm or +/- 5% of reading; whichever is greater
Maximum stirring volume 200 litres (55 US gal)
Motor Type Brushless DC
Weight (without chuck) 12 kg (26.45 lbs)
Drive 2 stage transmission, lubricated
Through shaft diameter 15.9 mm (5/8 in)
Chuck 304 SS; Accepts shafts up to 15.9 mm (5/8 in) dia; keyed
Mounting Bolt Pattern 87.6 mm (3.45 in) square with M6 threaded holes
6
Environmental Operating Conditions
The mixer must operate in the following conditions:
Indoors
Altitudes up to 2000 m (6500 ft.).
Temperatures from 41° F to 104° F (5° C to 40° C).
Maximum relative humidity 80% for temperatures up to 88° F (31° C) decreasing linearly to 50% relative humidity at
104° F (40° C).
Pollution degree 2.
Installation Instructions
Unpacking and Assembly
1. Always use the hand grips to lift the mixer.
2. Slide ngers of one hand into the front hand grip pocket.
3. Wrap ngers of other hand around the rear hand grip.
4. Carefully lift with the mixer weight equally balanced between both hands.
The packaging can be re-used for mixer and accessory storage.
CAUTION / WARNING
Always hold by the two hand grips, supporting the mixer until securely mounted on an appropriate xture. Mixer not intended
for hand held operation.
CAUTION / WARNING
Mixer has a maximum recommended tilt and angle (forwards and backwards) of +/- 25 degrees and a maximum
recommended rotation angle (side to side) of +/- 15 degrees. The mixer can be used outside of the recommended limits
for short periods of time. Prolonged use beyond the recommended angle reduces the lubrication of internal transmission
components and could result in permanent damage.
Mounting the Mixer
Four mounting bolts located on the bottom of the mixer allow for secure attachment to an appropriate stand or xture. The
holes are arranged in an 87.6 mm (3.45 in) square pattern with M6 threaded holes. Use the provided hardware and 5 mm
hex key to tighten or loosen bolts.
Lock Washer - 4 required (included)
Flat Washer - 4 required (included)
Assembly Screw - 4 required (included)
7
Mounting Bolt Pattern
87.56 mm
(3.45 in)
44.52 mm
(1.75 in)
71.75 mm
(2.82 in)
87.56 mm
(3.45 in)
9.09 mm
(0.36 in)
121.10 mm
(4.77 in)
44.92 mm
(1.77 in)
343.48 mm
(13.52 in)
Mounting Accessories (optional)
Mounting Plate - Stainless steel plate (100 x 260 mm) allows mixer to be securely mounted to an existing horizontal
surface.
Clamp Set - Stainless steel adapter and c-clamp allows the mixer to be securely mounted to the side of a vessel,
drum or vertical surface. Use the C-Clamp Set to achieve any desired mixing angle.
Chuck and Chuck Shaft Guard Installation
1. Align the chuck set screw hole with the alignment mark on the collar.
2. Slide the chuck onto the motor output shaft until holes are aligned.
3. Tighten the set screw using the tool end of the chuck key (provided) or 3 mm hex key. The mounting screws will be
ush when properly installed.
4. Open chuck and insert the impeller shaft into the chuck to the desired length and secure with chuck key.
5. If desired, install the chuck/shaft guard with provided set screws using the chuck key tool or 3 mm hex Key.
8
Power On
1. When the mixer is securely mounted, plug mains cord into appropriate power source.
2. Move power switch to the on position.
CAUTION / WARNING
Ensure all rotating parts are guarded and protected from potential interference prior to engaging the power switch.
Ensure Quick Stop is not engaged.
Mixer is shipped in the paused state with the following default values:
Data Logging Interval 1 Second
Language ENGLISH
Date / Time of Day Eastern Standard Time
Resume on Power Up Off
Rotation Direction Clockwise
Torque Min 0 Ncm
Torque Max 2500 Ncm
Torque Alarms Off
Continue After Alarm Off
Timer Off
Timer Alarm Off
Continue After Timer Off
Speed 50 rpm
Features and Operation
Graphic User Interfacde
The Mixer is designed with a durable resistive touch screen. It can be operated by a gloved or ungloved hand, stylus, pen,
etc.
Screen Navigation
MENU Button - press to display the Menu Screens
MENU Tab - press to toggle between Settings Menu and Torque / Timer Menu
ACCEPT Button - press to accept the displayed settings and return one screen level
HOME Button - press to discard any changes and return to the Home Screen
PAUSE / PLAY Button - can only be accessed from the Home Screen
9
Home Screen
Upon start up and while in operation
Menu Screens
Settings Menu and Torque Timer Menu
Dashboard Icons
Date / Time of Day
Dashboard
SET SPEED Button
TORQUE Button
TIME Button
MENU Button
PLAY/PAUSE Button
Mixer Name
HOME Button
MENU Tab
ACCEPT Button
HOME Button
USB port(s) in use
Rotation Direction
Resume On Power Up
Overload
Overheat
Tilt
10
Basic Settings
Name and Date/ Time of Day
Customize the mixer name or date/time of day displayed.
From the Settings Menu tab:
1. Press the NAME or DATE / TIME OF DAY button to
open the alpha numeric Keypad Screen.
2. Enter parameter. Time of day will be displayed in the 24
hr format.
Language
View the Home and Menu Screens in English or French.
From the Settings Menu tab:
1. Press the LANGUAGE button to toggle between the
available options.
2. Chosen language will be displayed on the LANGUAGE
button and the screen will update.
Rotation Direction
Adjust mixer to turn clockwise or counterclockwise.
From the Settings Menu Screen:
1. Press the ROTATION DIRECTION button to toggle
between clockwise and counterclockwise shaft rotation.
2. Chosen setting will be displayed on the ROTATION
DIRECTION button and on the dashboard.
Speed
There are two ways to adjust mixer speed:
From the Home Screen:
1. Press the UP and DOWN arrow to change the SET RPM
as shown in the Speed Display.
From the Home Screen:
1. Press the SET button to open the Keypad Screen.
2. Enter desired parameter. SET SPEED will appear on
the Home Screen as entered.
If a speed is set outside of the possible range, the default
max/min speed is displayed.
If the set speed requires a gear shift, SHIFTING will appear
on the Speed Display until gear shift is complete. Mixer will
pause rotation while shifting.
Feature Settings
Resume on Power Up
This mixer has an optional Resume on Power Up feature.
When set, the mixer resumes mixing with the same settings
after a power failure, when power has been removed by
control equipment (i.e., PLC) or when the AC power has
been cut (i.e., mixer unplugged). When power is restored,
the mixer automatically ramps up to the last set speed
following a 5 second delay during which the Resume on
Power Up notication appears on screen. The mixer ships
from the factory with Resume On Power Up disabled. This
feature must be set locally on screen.
From the Settings Menu Screen:
1. Press the RESUME ON POWER UP button to toggle
between on and off.
2. RESUME ON POWER UP button will display the
corresponding icon.
3. Resume On Power Up icon will appear on the dashboard
when feature is set to on.
When this feature is active and the mixer is powered on,
the start is delayed for a ve second period. During this
period an audible alarm will sound ve short beeps and a
notication screen will be immediately visible.
Note: If Resume on Power Up is used with a Timer setting,
the Set Time will restart each time the mixer resumes
operation. Resume on Power Up will not occur when Quick
Stop has been activated.
Note: If reason for power loss is uncertain, switch mixer off
and check for mechanical hazards.
Timer Settings
This mixer features a timer, optional alarm and continue
operation function.
This section describes how to set and view:
Timer - total mixing time
Timer Alarm - optional audible alarm
Continue After Timer - stop / resume mixing at the end
of the set time
11
Timer - Set
Set the total mixing time.
From the Torque / Timer Menu Screen:
1. Press TIMER SET button to open Keypad Screen.
2. Enter desired run time in hours:minutes:seconds.
HH:MM:SS to a maximum of 23:59:59
3. Set value will appear on the TIMER SET button and
Home Screen, TIME button
When set time is reached:
Remaining set time in the display will ash 00:00:00,
Alarm will/will not sound (per setting) and
Mixer will stop/continue mixing (per setting - see Timer
Alarm and Continue After Timer sections).
Timer - View Settings
View the set or run time on the home screen.
From the Home Screen:
1. Press the TIME button (display area) to toggle the
display between Run Time and Set Time.
Run Time - displays active mixing time since powered on
counting up from zero (Day HH:MM:SS) to a maximum of
99 days.
01:22:572
RUN TIME
Set Time - displays set mixing time. The smaller number
displays the total set time (HH:MM:SS). The larger number
displays the remaining set time, counting down while mixing
(HH:MM:SS).
10:00:0010:00:00
05:30:0005:30:00
SET TIMESET TIME
Timer Alarm
Set an audible alarm to sound when Set Time is complete.
When set, a short, audible beep will sound at 3, 2, 1 seconds
remaining followed by 2 additional beeps.
From the Torque / Timer Menu Screen:
1. Press TIMER ALARM button to toggle between alarm
on and alarm off.
2. Audible Alarm icon, indicating on/off setting appears on
the Torque/Timer Menu Screen, TIMER ALARM button
and Home Screen, TIME button.
Continue After Timer
Set the mixer to continue mixing when timer expires.
From the Torque / Timer Menu Screen with Timer set:
1. Press the CONTINUE AFTER TIMER button to toggle
between on and off.
2. When set to on, the mixer will continue mixing
indenitely at the completion of the set time. The
remaining set time on the display will ash 00:00:00.
3. When set to off, the mixer will stop mixing at the
completion of the set time.
4. Continue After Timer icon, indicating on/off setting
appears on the Torque / Timer Menu Screen,
CONTINUE AFTER TIMER button. If set to on, the icon
also appears on the Home Screen, TIME button.
Torque Settings
This section describes how to:
Set the Zero Torque feature
Set a minimum or maximum torque value
Sound an alarm when the set value is reached
Stop/continue mixing when the set value is reached
Zero Torque Feature
Zero the torque reading to track a change in viscosity as it
relates to the change in torque.
From the Home Screen, the TORQUE button displays the
amount of torque required to maintain the set speed. Similar
to the tare feature on a scale, the operator can zero out the
torque reading during the mixing process. This Zero Torque
feature allows the user to track a change in viscosity as it
relates to the change in torque.
From the Home Screen while running:
1. Press the TORQUE button to activate the Zero Torque
feature.
2. The TORQUE button now displays the actual torque
reading above; the delta symbol and zeroed torque
reading below. /A negative number indicates a
reduction in torque and a positive number indicates an
increase in torque.
TORQUE(τ)Ncm
MIN 25
MAX 1800
1500
-0012
3. Press the TORQUE button a second time to void the
Zero Torque feature and return the display to actual
torque only.
4. This action can be repeated throughout the mixing cycle.
Note: Run the mixer at low speed for 30 minutes before
zeroing torque.
Note: If the mixer is powered off, unplugged or power is
interrupted, the display returns to actual torque. The Zero
Torque feature can only be activated when the mixer is
running.
12
Torque Minimum/Maximum
Set a minimum or maximum torque value.
From the Torque/Timer Menu Screen:
1. Press the TORQUE MINIMUM or TORQUE MAXIMUM
button to open the Keypad Screen.
2. Enter desired parameter. The set value is displayed on
the Torque/Timer Menu Screen, TORQUE MINIMUM
/TORQUE MAXIMUM button and Home Screen,
TORQUE button.
3. Press PLAY Button. If the calculated max torque value is
less than the set value, the calculated max torque will be
displayed in red on the TORQUE Button.
Note: If attempting to set a value outside of the allowable
limit, the default value will display. Minimum and maximum
values are always based on the actual torque value. When
setting a maximum torque, speed parameter must be set
rst. Mixer will not operate if max torque is set to zero.
Note: When the corresponding min or max value is reached,
the mixer will stop or continue operation as set (see Continue
After Alarm).
Note: The calculated max torque value (red) represents the
maximum torque capability based on the speed.
Torque Alarms
Set an audible alarm (5 short beeps) to sound when MIN/
MAX Torque is reached.
From the Torque / Timer Menu Screen:
1. Press TORQUE ALARMS button to toggle between
alarm on and alarm off.
2. Audible Alarm icon, indicating on/off setting appears
on the Torque/Timer Menu Screen, TORQUE ALARMS
button and Home Screen, TORQUE button.
Continue After Alarm
Set the mixer to continue/stop mixing when the set Torque
Min/Max is reached.
From the Torque / Timer Menu Screen:
1. Press CONTINUE AFTER ALARM button to toggle
between on and off.
2. When set to on, the mixer will continue mixing
indenitely after the Torque Min/Max is reached. Set
Torque value will ash.
3. When set to off, the mixer will stop mixing when the
Torque Min/Max is reached.
4. Continue After Alarm icon, indicating on/off setting
appears on the Torque/Timer Menu Screen,
CONTINUE AFTER ALARM button and Home Screen,
TORQUE button.
13
Data Logging
Date, time, speed and torque can be logged during operation to a memory stick. The data logging interval defaults to one
second, and can be set from 1-999 seconds.
Insert memory stick or computer USB cable to initiate data logging. USB icon is visible on the Dashboard. When using a
memory stick, utilize the mixer keypad for operation. The mixer creates a new set of data logging les when powered off
and on, or when the memory stick is removed and replaced.
Set Data Logging Intervals
A memory stick or computer connection must be detected to initiate data logging. Set the data logging interval between 1
and 999 seconds.
From the Settings Menu Screen:
1. Press DATA LOGGING INTERVALS button to open the Keypad Screen.
2. Enter total number of seconds (1-999)
When in operation, mixer will create the following two les on the memory stick:
Status le labeled Date_Serial# dening mixer settings.
Serial Number 15401234
Date of Manufacture 2015-10-01
Hours of Operation HH:MM:SS
Software Version X.X.X
Speed Setting 100
Maximum Torque 2500
Minimum Torque 0
Resume on Power UP NO
Timer Continue on Alarm NO
Torque Continue on Alarm NO
Data Logging Interval 2
Data logging le labeled Serial#_MixerName with data.
Date Time Speed (RPM) Torque (Ncm)
2016-02-03 14:34:18 0 0
2016-02-03 14:34:20 25 243
2016-02-03 14:34:22 47 290
2016-02-03 14:34:24 73 318
2016-02-03 14:34:26 79 332
2016-02-03 14:34:28 90 346
2016-02-03 14:34:30 97 354
2016-02-03 14:34:32 98 356
Data format: YYYY-MM-DD,HH:MM:SS,RPM,Ncm
14
Communications
Connect to external control or data logging sources with the following ports. Only one port may be used at any given
time. Terminal is intended to be connected to non-hazardous secondary 35 VDC max, separated from mains with double
reinforced insulation.
Command Set
The following commands serve only as low level commands for the communication between the mixer and PC. Using a
suitable terminal or communications program allows the commands to be transmitted directly to the mixer.
Command Description Response
1IN_NAME Read device name Mixer Name, Software
Version
2IN_PV_4 Read current speed integer Current speed 4
3IN_PV_5 Read current torque integer Current torque 5
4IN_SP_4 Read rated speed value Rated speed 4
5IN_SP_5 Read the torque limit value Torque limit 5
6START_4 Start the motor Mixer starts 4
7STOP_4 Stop the motor Mixer pauses 4
8 RESET Switch to local operation No acknowledgement
9IN_MODE Read the direction of rotation 1(cw) or 2(ccw)
10 OUT_MODE Changes direction of rotation 1(cw) or 2(ccw)
11 STATUS_X Status output
TILT LIMIT STATUS
OVERHEAT STATUS
OVERLOAD STATUS
QUICK STOP STATUS
MOTOR OVERHEAT STATUS
12 IN_DATE Gets the current Date and Time YYYYMMDD,
HH:MM:SS
13 SET_ACK_ON Turns on Mixer acknowledgment from SET commands OK
14 SET_ACK_OFF Turns off command responses or acknowledgments No acknowledgement
15 IN_HRS Get total hours of operation of from Mixer HH:MM:SS
16 IN_DATE_S Used to READ the last date of Service and Calibration YYYYMMDD HH:MM:SS
17 IN_SERIAL Used to READ the programmed serial number Serial Number
18 OUT_SP_4
xxxx Adjust the speed value (50 to 1500 max) OK
Mini USB
Serial Port - RS232
Analog Interface - 4-20 mA
Standard USB
15
Communication Parameters
Parameter Value
Baud Rate 9600
Parity None
Data bits 8
Start bits 1
Stop bits 1
Break 500mS
Flow Control None
Command Syntax and Format
MIXER NAME represents the unique name of the mixer
COMMAND is any command from the Command Set table (as noted above)
DATA is the associated parameter to accompany a command
The following applies to the command set:
Commands are generally sent from the computer (Master) to the mixer (Slave).
The mixer sends only at the computer’s request. Even fault indications cannot be sent spontaneously from the Mixer to
the computer (automation system). Except on power up when the mixer outputs its Model Number, Identier or NAME
and Firmware number during power-up initialization and will remain silent until spoken to over the communications
buss.
Commands are transmitted in capital letters.
Commands and parameters including successive parameters are separated by at least one space (Code: hex 0x20).
Each individual command (incl. parameters and data) and each response are terminated with Blank CR Blank LF
(Code: hex 0x20 hex 0x0d hex 0x20 hex 0x0A) and have a maximum length of 80 characters.
The decimal separator in a number is a dot (Code: hex 0x2E).
Conguration 4-20 mA
The connector required is a 6 position rectangular housing receptacle, 2.00 mm.
6 1
Output Speed - RPM Output Torque - Ncm Input Speed - RPM
Pin Position 1 2 3 4 5 6
4 mA 0 0 0
20 mA 1500 2500 1500
16
Software Updates
Register your product to receive access to software updates.
The installed version of software is identied on the Settings Menu Screen. A memory stick ships with the mixer and includes
the current software version and manual.
Install updated software from a standard memory stick.
1. Power off the mixer.
2. Insert memory stick containing only one software version into the USB port.
3. Power on the mixer. Notification appears on screen listing the Download File (new software version) and current
software version. A 10 second countdown timer is also visible.
4. The software update automatically begins in 10 seconds. Remove memory stick within 10 seconds to cancel the
update. Software loads completely in approximately 15 minutes. Percent complete is identied on screen.
Note: Do not remove the memory stick while software is loading.
5. Once complete, the on screen notication indicates “Download File Successful / Disconnect USB to Reset”.
6. Remove memory stick and continue normal operation.
When installing a software update, the following parameters will remain unchanged. All other settings return to default
values (see Installation Instructions for default values).
Serial Number
Mixer Name
Calibration Date
Calibration Values
Manufacture Date
17
Warnings and Notications
The following warnings and notications exist for safety and communication purposes.
Touch the screen to remove the warning or notication and return to the Home Screen. The associated dashboard icon will
be visible until a correction is made. When correction is complete, the associated dashboard icon will disappear. Press play
to continue operation.
When connected to a PC or PLC, warnings and notications will be visible on the control equipment screen.
Warnings
The following warnings indicate a condition requiring corrective action. The mixer ceases operation until the correction is
complete and the PLAY button is pressed. Correction should be made locally, using the touch screen.
Warning Dashboard Icon Condition Correction
OVERLOAD
WARNING
(TOUCH SCREEN & CONSULT MANUAL)
OL
Measured torque approaches or
exceeds calculated max torque. Max
torque value ashes.
Mixer reduces speed until measured
torque is at or below the calculated max
torque. Dashboard icon remains.
Reduce torque requirements of the
application. Touch screen to clear
warning.
OVERLOAD
WARNING
(TOUCH SCREEN & CONSULT MANUAL)
OL
Torque requirements exceed capabilities
or output shaft is locked. Mixer stops.
Reduce torque requirements of the
application. Touch screen to clear
warning and resume operation.
OVERHEAT
WARNING
(TOUCH SCREEN & CONSULT MANUAL)
OH
Board temperature exceeds allowable
limit (80 degrees C). Mixer stops.
Reduce ambient temperature or load and
provide an appropriate cooling period.
Touch screen to clear warning and
resume operation.
OVERHEAT
MOTOR
WARNING
(TOUCH SCREEN & CONSULT MANUAL)
OH Motor temperature exceeds allowable
limit (105 degrees C). Mixer stops.
Reduce ambient temperature or load and
provide an appropriate cooling period.
Touch screen to clear warning and
resume operation.
QUICK-STOP
ACTIVATED
(RE-SET E-STOP & TOUCH SCREEN)
None
The Quick Stop has been pressed.
Mixer stops. Mixer does not power off.
User input settings are retained.
Re-set Quick Stop by rotating clockwise
until the button pops out. Touch screen
to clear warning and resume operation.
CRITICAL
ERROR
WARNING
(CONSULT MANUAL)
None
One of two conditions has occurred:
Mixer has failed to shift between the
two speed ranges after four repeated
attempts. Mixer stops.
Mixer has experienced internal error
requiring technical assessment. Mixer
stops.
Power mixer off; wait 10 seconds and
power mixer on. If Error message is
not present, continue operation. If Error
message persists, contact manufacturer
for assessment and repair.
18
Notications
The following notication codes appear during operation. Operation continues without interruption. Touch the screen to
remove the notication and return to the home screen.
Notication Audible Alarm Dashboard Icon Condition Correction
REMOTE
CONTROL
ENABLED
None
Appears when local
operation is attempted while
mixer is remotely controlled
by a PC or PLC.
Use control equipment to adjust
settings, or disengage control
equipment to adjust settings
locally.
RESUME ON
POWER UP
ENABLED
(TOUCH SCREEN)
5 short beeps
The mixer will resume
operation based on the
previous settings following a
5 second delay.
No action required under normal
operation.
ACTUAL RPM
SET RPM
SHIFTING
299
1225
SET
None None
Set speed requires mixer to
shift gears between 299/300
rpm. Mixing pauses and
“SHIFTING” appears on the
Home Screen.
No action required.
(TOUCH SCREEN & CONSULT MANUAL)
TILT LIMIT
ACTIVATED None
Mixer has exceeded the
maximum recommended
tilt and angle (forwards and
backwards) of +/- 25 degrees
or maximum rotation angle
(side to side) of +/- 15
degrees.
No action required. For optimal
operation, adjust mixer position
within recommended limits.
Cleaning and Service
Cleaning
Using a mild soap and water solution, wipe the housing and control panel of the mixer with a damp cloth. Do not use chlorine
bleach, chlorine-based cleanser, abrasives, ammonia, steel wool, or scouring pads with metal content or similar harsh
solvents or abrasives. These may damage the surface of the mixer.
Fan cover may be removed for cleaning. Clear dust or debris with a cloth or soft brush.
CAUTION / WARNING
Fan cover must be secured in place using the (4) provided M3 cap screws and washers before operating. Tighten screws
with 2.5mm hex key.
CAUTION / WARNING
Power must be disconnected before removing cover.
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28
  • Page 29 29
  • Page 30 30
  • Page 31 31
  • Page 32 32
  • Page 33 33
  • Page 34 34
  • Page 35 35
  • Page 36 36
  • Page 37 37
  • Page 38 38
  • Page 39 39
  • Page 40 40
  • Page 41 41
  • Page 42 42
  • Page 43 43
  • Page 44 44
  • Page 45 45
  • Page 46 46
  • Page 47 47
  • Page 48 48

Cole-Parmer OM-800-BM Digital Batch Mixer, 50-1500 rpm, 1/2 hp, 55 gal, 120 VAC/60 Hz Manuel utilisateur

Taper
Manuel utilisateur