Plymovent Limestone feeder Manuel utilisateur

www.plymovent.com

EN Installation and user manual

NL Installatie- en gebruikershandleiding

DE Installations- und Betriebsanleitung

FR Manuel d’installation et d’utilisation

ES Manual de instalación y de manejo

SE Installations- och användarmanual

RO Manualul utilizatorului

RO Alimentatorpiatrădevar

SE Kalkstenmatar

ES Alimentadordepiedracaliza

FR Dispositifd’alimentationencalcaire

DE Precoatieranlage

NL Kalksteendoseerinstallatie

EN Limestonefeeder

OILSHIELD

0507061600/010713/DOilShield 1

EN – OrigiNal iNstructiON

properties and working methods known to us at the time of issue of the document and is therefore subject at any time to change or amendment and the right to change or amend is hereby expressly

reserved. The instructions in this publication only serve as a guideline for installation, use, maintenance and repair of the product mentioned on the cover page of this document. This publication is to

be used for the standard model of the product of the type given on the cover page. Thus the manufacturer cannot be held responsible for any damage resulting from the application of this publication

to the version actually delivered to you. This publication has been written with great care. However, the manufacturer cannot be held responsible, either for any errors occurring in this publication or

for their consequences.

Nl – VErtaliNg VaN DE OOrsprONkElijkE gEbruiksaaNwijziNg

en werkmethoden, zodat wijzingen worden voorbehouden. Om deze reden dienen de gegeven instructies slechts als richtlijn voor het installeren, gebruiken, onderhouden en repareren van het op de

voorzijde van dit document vermelde product. Deze handleiding is geldig voor het product in de standaard uitvoering. De fabrikant kan derhalve niet aansprakelijk worden gesteld voor eventuele schade

voortvloeiend uit de van de standaard uitvoering afwijkende specicaties van het aan u geleverde product. Deze handleiding is met alle mogelijke zorg samengesteld, maar de fabrikant kan geen

verantwoording op zich nemen voor eventuele fouten in deze handleiding of voor de gevolgen daarvan.

DE – ÜbErsEtzuNg DEr OrigiNalbEtriEbsaNlEituNg

Zeit der Veröffentlichung bekannt waren; Änderungen werden somit vorbehalten. Aus diesem Grunde dienen die gegebenen Vorschriften nur als Leitfaden für das Installieren, Benutzen, Warten und

Reparieren des auf der Vorderseite dieser Anleitung angegebenen Produktes. Diese Ausgabe gilt für die Standardausführung des Produktes. Der Hersteller haftet daher nicht für eventuelle Schäden,

die sich aus der Anwendung dieser Ausgabe auf Ihr von der Standardausführung abweichendes Produkt ergeben. Diese Ausgabe wurde mit größter Sorgfalt zusammengestellt. Der Hersteller haftet

jedoch nicht für eventuelle Fehler in dieser Ausgabe oder für daraus resultierende Folgen.

Fr – traDuctiON DE la NOticE OrigiNalE

courant à la parution du manuel. Le manuel est donc sujet à modication à tout moment et nous nous réservons explicitement le droit à une telle modication. Pour la même raison, ce manuel servira

simplement de guide à l’installation, l’emploi, l’entretien et la réparation du produit gurant en première page de couverture de ce document. Le présent manuel s’applique au modèle standard du

produit. Par conséquent, le fabricant n’est pas responsable pour les dommages éventuels découlant de l’application de ce document aux modèles non standard des produits livrés. Nous avons apporté

tous nos soins à la rédaction de ce manuel, mais le fabricant ne peut pas accepter la responsabilité pour les erreurs éventuelles ni pour les dommages qui en découlent.

Es – traDuccióN DEl MaNual OrigiNal

propiedades del material de construcción y los métodos de trabajo que conocemos en el momento de la publicación del documento y, por consiguiente, están sujetos en cualquier momento a cambios o

correcciones, por lo que por la presente nos reservamos el derecho a hacer cambios o correcciones. Las instrucciones de esta publicación sólo sirven como pauta para la instalación, uso,

mantenimiento y reparación del producto mencionado en la portada de este documento. Esta publicación se deberá usar para el modelo estándar del producto de la clase indicada en la portada. Por

tanto, no se podrá responsabilizar al fabricante de ningún daño derivado de la utilización de esta publicación en la versión que se le ha entregado a Ud. Esta publicación se ha escrito con sumo cuidado.

Sin embargo, no se podrá responsabilizar al fabricante ni por los errores que haya en esta publicación ni por sus consecuencias.

sE – ÖVErsättNiNg aV bruksaNVisNiNg i OrigiNal

Alla rättigheter förbehålles. Informationen som ges i detta dokument har sammanställts av allmänna, praktiska skäl för våra kunder. Den bygger på allmänna data som är relaterade till

konstruktionsmaterialegenskaper och arbetsmetoder som är kända för oss vid tidpunkten för utgåvan av dokumentet och de kan därför när som helst förändras eller kompletteras och vi förbehåller

oss härmed uttryckligen rätten att ändra eller komplettera dem. Instruktionerna i denna publikation tjänar endast som riktlinjer för installation, användning, underhåll och reparation av produkten som

nämns på omslaget av detta dokument. Denna publikation skall användas för standardmodellen av produkten av typen som anges på omslagssidan. Därför kan tillverkaren inte hållas ansvarig för

eventuella skador som blir följden av tillämpning av denna publikation på versionen som faktiskt levererats till er. Denna publikation har skrivits med stor aktsamhet. Emellertid kan tillverkaren inte

hållas ansvarig, varken för eventuella fel som nns i denna publikation eller för deras konsekvenser.

rO – Traducere insTrucţiuni originale

Toate drepturile rezervate. Informaţiile din acest document au fost redactate pentru uzul general al clienţilor noştri. Ele se bazează pe date standard, legate de proprietățile materialelor de fabricație şi

metodele de lucru, existente la momentul redactării documentului. Astfel, documentul poate  modicat oricând, rma având dreptul de schimbare sau corectare a datelor. Instrucţiunile din acest

document reprezintă doar o referinţă, în scopul instalării, utilizării, întreţinerii şi reparaţiilor produsului menţionat pe coperta acestui document. Această publicaţie trebuie folosită pentru modelul

standard al tipului de produs oferit pe copertă. Astfel, producătorul nu este responsabil pentru nicio defecţiune apărută ca urmare a aplicării informaţiilor din acest document pentru alte versiuni de

produse procurate. Acest document a fost redactat cu mare atenţie. Producătorul însă nu este responsabil pentru nicio eroare apărută în document sau ca o consecinţă a acestuia.

0507061600/010713/DOilShield 2

ENGLISH Page NEDERLANDS Pag. DEUTSCH Seite

Preface 3Voorwoord 18 Vorwort 33

1. Introduction 31. Inleiding 18 1. Einleitung 33

2. Productdescription 42. Productbeschrijving 19 2. Produktbeschreibung 34

3. Safety 53. Veiligheid 20 3. Sicherheitsvorschriften 35

4. Installation 64. Installatie 21 4. Installation 36

5. Use 12 5. Gebruik 27 5. Betrieb 42

6. Maintenance 14 6. Onderhoud 30 6. Wartung 45

7. Troubleshooting 15 7. Verhelpenvanstoringen 30 7. Fehlerbehebung 46

8. Spareparts 16 8. Reserveonderdelen 32 8. Ersatzteile 47

9. Electricaldiagram 16 9. Elektrischschema 32 9. Schaltplan 47

10. Disposal 17 10. Afdanken 32 10. Entsorgung 47

CEdeclaration 17 CE-verklaring 32 EG-Konformitätserklärung 47

FRANÇAIS Page ESPAÑOL Pág. SVENSKA Sida

Avant-propos 35 Preámbulo 65 Förord 81

1. Introduction 35 1. Introducción 65 1. Introduktion 81

2. Descriptiondeproduit 50 2. Descripcióndelproduct 66 2. Produktbeskrivning 82

3. Instructionsdesécurité 51 3. Normativasdeseguridad 67 3. Säkerhetsinformation 83

4. Installation 52 4. Instalación 68 4. Installation 84

5. Utilisation 59 5. Uso 75 5. Användning 90

6. Entretien 61 6. Mantenimiento 77 6. Underhåll 92

7. Réparationdespannes 62 7. Subsanacióndefallos 78 7. Felsökning 93

8. Piècesdétachées 63 8. Piezasderecambio 79 8. Reservdelar 94

9. Schémaélectrique 64 9. Esquemaeléctrico 65 9. Elschema 94

10. Mettreaurancart 64 10. Desechar 80 10. Omhändertagandeav

förbrukningsvaror

94

DéclarationdeConformité 64 DéclarationdeConformité 80 Försäkranom

överensstämmelse

95

 Pag.

Prefaţă 96

1. Introducere 96

2. Descriereprodus 97

3. Măsuridesiguranţă 98

4. Instalare 99

5. Utilizare 105

6. Întreţinere 108

7. Problemeapăruteîn

funcţionare

108

8. Piesedeschimb 110

9. Schiţaelectrică 110

10. Aruncare 110

DeclaraţieEC 110

TABLE OF CONTENTS

0507061600/010713/DOilShield EN-3

PREFACE

Using this manual

Thismanualisintendedtobeusedasaworkofreferencefor

professional,welltrainedandauthoriseduserstobeableto

safelyinstall,use,maintainandrepairtheproductmentioned

onthecoverofthisdocument.

Pictograms and symbols

Thefollowingpictogramsandsymbolsareusedinthismanual:

TIP

Suggestionsandrecommendationstosimplify

carryingouttasksandactions.

ATTENTION!

Aremarkwithadditionalinformationfortheuser.A

remarkbringspossibleproblemstotheuser’s

attention.

CAUTION!

Procedures,ifnotcarriedoutwiththenecessary

caution,coulddamagetheproduct,theworkshopor

theenvironment.

WARNING!

Procedureswhich,ifnotcarriedoutwiththe

necessarycaution,maydamagetheproductor

causeseriouspersonalinjury.

WARNING!

Firehazard!Importantwarningtopreventre.

WARNING!

Denotesriskofelectricshock.

WARNING!

UsePersonalProtectiveEquipment(PPE)toavoid

injury.Thisalsoappliestopersonswhoenterthe

workarea.

Text indicators

Listingsindicatedby“-”(hyphen)concernenumerations.

Listingsindicatedby“•”(bulletpoint)describestepsto

perform.

Service and technical support

Forinformationaboutspecicadjustments,maintenanceor

repairjobswhicharenotdealtwithinthismanual,please

contactthesupplieroftheproduct.Hewillalwaysbewillingto

helpyou.Makesurethatyouhavethefollowingspecications

athand:

- productname

- serialnumber

Thesedatacanbefoundontheidenticationplate.

1 INTRODUCTION

1.1 

Theidenticationplatecontains,amongotherthings,the

followingdata:

- productname

- serialnumber

- supplyvoltageandfrequency

- powerconsumption

1.2 General description

TheOilShieldisalimestonedosingsystemtobeinstalled

betweenSparkShield(spark arrester)andMDBltersystem.

Theintegratedlimestonereservoirisrelledfromthetop.Two

agitatormechanismsandascrewconveyor,drivenbythree

separatemotors,arrangetransportationanddosingofthe

limestone.Thecontrolboxisincorporatedinsidethefront

door.

Thelimestonefeedercomeswithanadditionalboosterfanto

bemountedtothemainduct.

1.3 Product combinations

TheOilShieldispartofPlymovent’sSHIELDresafety

solutionsforprevention,detectionandsuppressionofre.

Refertotheavailableapplicationdatasheetfor

possibleproductcombinations.

TheOilShieldisinstalledincombinationwithanMDB1lter

systemandcanbeused:

- asstand-aloneunit

- connectedtoaSystemControlPanel(preferredway)

CombinationwithSCSltersystemonrequest.

WARNING!

IftheOilShieldisusedasstand-aloneunit,the

safetyfeaturethatswitchesofftheentirefan/lter

systemincertaincases(refertosection2.2)will

becomevoid.

InthismanualweassumetheOilShieldisconnectedtoa

SystemControlPanel.

1.4 Options and accessories

Thefollowingproductscanbeobtainedasanoptionand/or

accessory:

- externallighttower

1.5 

Weight

- OilShield(net;without

limestone)

- boosterfan+fansupport

- 172kg(379lbs)

- 27kg(60lbs)

Contentslimestonereservoir 70litres/18.5gallon(equalsto75

kg/165lbsoflimestone)

Limestonealarmlevel <25kg(55lbs)

Limestonequality

Carbonatecontent >95%

Specications Minimum 

Fineness:

Residueona200μmsieve

(ISO787/7)

Topcut(d98%)

Meanparticlesize(d50%)

-0,05%

-110 µm

-13 µm

-0,1%

-190 µm

-26 µm

General product data:

Packedbulkdensity

(ISO787/11)

Oilabsorption(ISO787/5)

- 1,5g/ml

- 10g/100g

- 1,6g/ml

- 11g/100g

Limestone not included; to be

sourced locally. Refer to Fig. I on

page 111 for detailed information

about recommended particle size

distribution.

If the specied limestone quality is not

obtainable, please forward a specication

sheet of the available limestone to your

supplier to determine if this meets the

requirements for use in the OilShield.

Limestoneconsumption default:12,5gperltercartridgeper

hour

Builtinaccordancewith - IEC60204

- UL508A

Protectionclasscontrolbox - IP55

- NEMAType1

Soundlevel:

- OilShield

- boosterfan

- 64dB(A)

- 69dB(A)

1. Types:MDB-4toMDB-48.Combinationwithlargerltersystemsonrequest.

0507061600/010713/DOilShield EN-4

Availableconnectionvoltages - 400V/3ph/50Hz

- 480V/3ph/60Hz(ULcertied)

- 600V/3ph/60Hz(ULcertied)

Motorpower: (50and60Hz) Current

- upper(agitator)

- middle(agitator)

- lower(screwconveyor)

- boosterfan

- 250W

- 375W

- 90W

- 750W

-¹/³HP

- ½HP

- ⅛HP

- 1HP

-0,72 A

-1,11 A

-0,52 A

Distancetomainduct max.10m

Requiredairowinduct min.9m/s

Refertotheavailableproductdatasheetfor

detailedproductspecications.

1.6 Dimensions

RefertoFig.IIonpage111.

1.7 Ambient conditions

Min.operatingtemperature 5°C(41°F)

Nom.operatingtemperature 20°C(68°F)

Max.operatingtemperature 40°C(104°F)

Max.relativehumidity 80%

1.8 

Themanufacturercannotbeheldliableforanytransportation

damageafterdeliveryofthemachine.Alwayshandlethe

machineandtheaccompanyingoptionsand/oraccessories,if

any,withcare.

CAUTION!

Forsafetyreasons,itisrecommendedtousea

fork-lifttruckorpallettrucktolifttheOilShield from

thepalletandplaceitatitsnalposition.Donot

slidetheunitfromthepallettoavoidproduct

damage.

Extendtheadjustingfeetfarenough(45-80

mm/1.8-3.2in.)tomaketheunitportablebya

pallettruckorfork-lifttruckfore.g.service

purposes.

2 PRODUCT DESCRIPTION

2.1 Components

Theproductconsistsofthefollowingmaincomponentsand

elements:

Fig. 2.1

A Boosterfan

B Fansupport

C Limestoneoutletduct

D Limestonerelllid

E Limestonereservoir

F Agitatormechanism

G Screwconveyor

H Topcover

I Controlbox(insidedoor)

Fig.2.1

Sheet in Control Box

DETAIL B

SCALE 1 : 5

Test switch

A

B

A

J

K

L

B C D E F G H I

H

I

C

D

E

F

G

A

B

Maincomponentsandelements

2.2 Operation

Bynegativepressure,smallamountsoflimestonepowderare

extractedinthelterinletduct,whereitmixeswithoily

weldingfume.Thisreducesreriskintheconnectedlter

systemduetosparksorspontaneouscombustion.Atthesame

timeitenhancesthelifespanoftheltercartridges.

Thelimestonefeedercontainstwodifferentagitator

mechanismstoavoidthelimestoneinthereservoirfrom

archingandratholing2.Theamountoflimestonethatisused

bythesystemisdosedbyatimecontrolledscrewconveyor.

Tocreateare-safesituationatalltimes,thelimestonedosing

systemonlyoperateswhenthefollowingconditionshavebeen

fullled:

- presenceoflimestoneinreservoir

- limestonerelllidisclosed

- negativepressure

Ifoneoftheconditionsislacking:

- theagitatormechanismsandthescrewconveyorwill

immediatelystopturning

- ifconnectedtoaSystemControlPanel:theentirefan/lter

systemwillbeautomaticallyswitchedoffafterapreset

time3.

WARNING!

IncasetheOilShieldisinstalledasstand-aloneunit

withoutSystemControlPanel,theconnectedlter

systemisabletorunwithoutadditionoflimestone.

Thiscanleadtoarehazardoussituation.

2.2.1 Booster fan

Theseparateboosterfanguaranteestherequiredairowto

transportthelimestonethroughtheverticalductinany

circumstance.Itrunssimultaneouslywiththeagitator

mechanismsandthescrewconveyor,plusoneminutebefore

andafter.Itwillalsostartrunningduringlimestonerell.

Incaseofacloggedlimestonepipeorduct,theboosterfan

willruncontinuouslyduringmax.30minutestoclearthe

limestoneblockage.Whentheboosterfanisunabletosolve

2. RefertoFig.IIIonpage111

3. Limestonereservoirempty:after45minutesnetrunningtime

 Limestonerelllidopen:after60minutes

 Nonegativepressure:after1-2minutes

0507061600/010713/DOilShield EN-5

theblockageautonomouslywithinthisperiod,theentirefan/

ltersystemwillbeswitchedoff4.

3 SAFETY

General

Themanufacturerdoesnotacceptanyliabilityfordamageto

theproductorpersonalinjurycausedbyignoringofthesafety

instructionsinthismanual,orbynegligenceduring

installation,use,maintenance,andrepairoftheproduct

mentionedonthecoverofthisdocumentandany

correspondingaccessories.

Specicworkingconditionsorusedaccessoriesmayrequire

additionalsafetyinstructions.Immediatelycontactyour

supplierifyoudetectapotentialdangerwhenusingthe

product.







regulations.

User manual

- Everyoneworkingonorwiththeproduct,mustbefamiliar

withthecontentsofthismanualandmuststrictlyobserve

theinstructionstherein.Themanagementshouldinstructthe

personnelinaccordancewiththemanualandobserveall

instructionsanddirectionsgiven.

- Donotchangetheorderofthestepstoperform.

- Alwayskeepthemanualwiththeproduct.



present)

- Thepictograms,warningandinstructionsattachedtothe

productarepartofthesafetyfeatures.Theymustnotbe

coveredorremovedandmustbepresentandlegibleduring

theentirelifeoftheproduct.

- Immediatelyreplaceorrepairdamagedorillegible

pictograms,warningsandinstructions.

Users

- Theuseofthisproductisexclusivelyreservedtowell

authorised,trainedandqualiedusers.Temporarypersonnel

andpersonnelintrainingcanonlyusetheproductunder

supervisionandresponsibilityofskilledengineers.

- Usecommonsense.Stayalertandkeepyourattentionto

yourwork.Donotusetheproductwhenyouareunderthe

inuenceofdrugs,alcoholormedicine.

- Theproductisnottobeusedbychildrenorpersonswith

reducedphysical,sensoryormentalcapabilities,orlackof

experienceandknowledge,unlesstheyhavebeengiven

supervisionorinstruction.

- Childrenmustbesupervisednottoplaywiththeproduct.

Intended use5

Theproducthasbeendesignedexclusivelyaslimestonedosing

system.Usingtheproductforotherpurposesisconsidered

contrarytoitsintendeduse.Themanufactureracceptsno

liabilityforanydamageorinjuryresultingfromsuchuse.The

producthasbeenbuiltinaccordancewithstate-of-the-art

standardsandrecognisedsafetyregulations.Onlyusethis

productwhenintechnicallyperfectconditioninaccordance

withitsintendeduseandtheinstructionsexplainedintheuser

manual.

4. IfconnectedtoaSystemControlPanel

5. “Intendeduse”asexplainedinEN-ISO12100-1istheuseforwhichthe

technicalproductissuitedasspeciedbythemanufacturer,inclusiveofhis

directionsinthesalesbrochure.Incaseofdoubtitistheusewhichcanbe

deducedfromtheconstruction,themodelandthefunctionofthetechnical

productwhichisconsiderednormaluse.Operatingthemachinewithinthe

limitsofitsintendedusealsoinvolvesobservingtheinstructionsintheuser

manual.



Thespecicationsgiveninthismanualmustnotbealtered.



Modicationof(partsof)theproductisnotallowed.

Product combinations

Iftheproductisusedincombinationwithotherproductsor

machines,thesafetyinstructionsinthedocumentationof

theseproductsalsoapply.

Installation

- Theinstallationofthisproductisexclusivelyreservedtowell

authorised,trainedandqualiedengineers.

- Electricconnectiontobeexecutedinaccordancewithlocal

requirements.EnsurecompliancewiththeEMCregulatory

arrangements.

- Duringinstallation,alwaysusePersonalProtective

Equipment(PPE)toavoidinjury.Thisalsoappliesforpersons

whoentertheworkareaduringinstallation.

- Usesufcientclimbinggearandsafetyguardswhenworking

onahigherlevelthan2metres(localrestrictionsmay

apply).

- Donotinstalltheproductinfrontofentrancesandexits

whichmustbeusedforemergencyservices.

- Ifnotplacedontheoor,makesurethatthesupportsystem

isstrongenoughtocarrytheproduct.

- Makesurethattheworkshop,inthevicinityoftheproduct,

containssufcientapprovedreextinguishers.

Use

- Inspecttheproductandcheckitfordamage.Verifythe

functioningofthesafetyfeatures.

- Checktheworkingenvironment.Donotallowunauthorised

personstoentertheworkingenvironment.

- Protecttheproductagainstwaterandhumidity.

- Makesurethattheroomisalwayssufcientlyventilated;

thisappliesespeciallytoconnedspaces.

WARNING!

Do notusetheproducttoapplyprecoatmaterialto

theltercartridgesoftheconnectedltersystem.

Service, maintenance and repairs

- Observethemaintenanceintervalsgiveninthismanual.

Overduemaintenancecanleadtohighcostsforrepairand

revisionsandcanrendertheguaranteenullandvoid.

- Duringservice,maintenanceandrepairjobs,alwaysuse

PersonalProtectiveEquipment(PPE)toavoidinjury.This

alsoappliesforpersonswhoentertheworkarea.

- Alwaysusetools,materials,lubricantsandservice

techniqueswhichhavebeenapprovedbythemanufacturer.

Donotuseworntoolsanddonotleaveanytoolsinoronthe

product.

- Safetyfeatureswhichhavebeenremovedforservice,

maintenanceorrepairs,mustbeputbackimmediatelyafter

nishingthesejobsanditmustbecheckedthattheystill

functionproperly.

- Usesufcientclimbinggearandsafetyguardswhenworking

onahigherlevelthan2metres(localrestrictionsmay

apply).

- Ensuretheworkspaceiswellilluminated.

ATTENTION!

Service,maintenanceandrepairsshouldonlybe

performedinaccordancewithdirectiveTRGS560by

authorised,qualiedandtrainedpersons(skilled)

usingappropriateworkpractices.

WARNING!

Beforecarryingoutservice,maintenanceand/or

repairjobs,fullydisconnectthemachinefromthe

mains.

0507061600/010713/DOilShield EN-6

WARNING!

Alwayswearfacemaskandglovesduringservice,

maintenanceandrepairs.

WARNING!

Donotreachintotheinletofthelimestonereservoir

topreventseriouspersonalinjury.

4 INSTALLATION

4.1 Positioning

TheOilShieldmustbeplacedbetweentheSparkShield(spark

arrester)andtheMDBltersystem.Makesurethatitisplaced

onastableandhorizontalbase.

ItisrecommendedtopositiontheOilShieldclosetothelter

system(approx.2m/6.5ft),tolimittheaccumulationof

limestoneinthemainduct.

CAUTION!

Donotblockthegridsattherightsideoftheunit.

Allowatleast100mm(4in.)spacetoavoidmotor

overheating.

RefertoFig.IVonpage112forinstallation

guidelines.

MakesurethattheOilShieldremainseasy

accessibletorellthelimestonereservoir.

4.1.1 Restrictions

- AvoidanybendsintheverticalductbetweentheOilShield

andthemainduct.

- Inviewofrelloflimestone,itisrecommendednottoplace

theunitonaplatformbutontheoor.

-Do notpositiontheunitwhereitisexposedtovibrationsor

shocks.

- Exceptforaslidingvalve,donotmountanycomponentsin

thelimestone-containingairowbetweentheboosterfan

andtheltersystem.Thisgoese.g.forpressure

transmittersandsensorsbutalsoforextractionarms.

4.2 Tools and requirements

Thefollowingtoolsandrequirementsareneededtoinstallthe

product:

- liftingequipment(e.g.fork-lifttruck,pallettruck)

- level

- verticalduct:ductØ63mm(2.5in.)(seamlessductor

spiraloduct)(betweenOilShieldandmainduct);refertoFig.

VIonpage113fortherequiredductlength

- saddlepieceØ160mmforductconnection

- ductsupportmaterialformainductandfansupport

(specicationofboltstobeused:refertoFig.4.1D+E)

- additionalnut(2)tottheboltsmentionedabove

- (cordless)drill

- wrench13(toopen/closecontrolbox)

- hotairgun

Connectionwires+plugs:

- 4G1.5mm²(14AWG)withneopreneoutershield(mains

cord)6

- 4G1.5mm²(14AWG)withneopreneoutershield(between

OilShieldandboosterfan)

- 2x0.5mm²(20AWG)withPVCoutershield;90°C

(194°F)/300V(betweenOilShieldandSystemControlPanel)

- 2x0.5mm²(20AWG)withPVCoutershield;90°C

(194°F)/300V(betweenOilShieldandexternalpressure

switch)

- mainsplug

6. OilShield 60Hz:thisconnectionwireisalreadyincludedandinstalleddueto

ULrequirements

Incaseofoptionalexternallighttower:

- connectionwire4x0.5mm²(20AWG)withPVCouter

shield;90°C(194°F)/300V(fromOilShieldtolighttower)

4.3 Unpacking

Checkthattheproductiscomplete.Theproductconsistsof

threepackagesandshouldcontain:

Package1:

- fansupportincl.earthwire

- inletadapter

- vibrationdamper(4)

- boltM8(4)

- washer(4)

- pressureswitch

- PVCpressuretube1000mm(40in.)incl.ductmounting

material

- cableglandM20x1.5

- cableglandPG11

- nut

- hoseØ160mm(6.3in.)

- hoseclamp(2)

- self-tappingscrew(3)

Package2:

- boosterfan

Package3:

- limestonefeeder

- mainswitchhousing,including2screws

- transparenthose500mm(20in.),innerØ50mm(2in.)

- heatshrinktubing150mm(6in.)

- hoseclamp

-key

- protectionbracket

Ifpartsaremissingordamaged,contactyoursupplier.

4.4 Installation

RefertoFig.VIonpage113forpositionoflimestonefeeder

withrespecttothemainduct.

4.4.1 Fan support

Thefansupportisusedfor:

- mountingoftheboosterfantothemainduct

- mountingoftheexternalpressureswitch

Fig. 4.1

• DrillaholeØ160mm(6.3in.)(B1+B2)inthemainduct.

• Mounttheductsupportmaterial(C).Takethesizeofthe

bolts(ref.D+E)intoaccount,sincetheywillbeusedto

attachthefansupport.

• Mountthesaddlepiece(A)tothemainduct.

0507061600/010713/DOilShield EN-7

A

B

C

D

F

E

D

A

E

B1

B2

C (x2)

B Ø160mm Ø6.3in.

Dmin.10mm min.0.4in.

E max.M8

Fig.4.1 Mountingofductsupport+saddlepiece

Fig. 4.2

• Mountthepressureswitch(A)onthebottomofthefan

supportusingthettingcablegland(C).

• Mounttheothercablegland(B)directlyonthebottomof

thefansupport.

Fig.4.2

A

C

B

Mountingofexternalpressureswitch

Thefansupportcanbemountedintwoways:

- bycablesattachedtothefoureyebolts

- bythreadedrodsinsertedthroughtheholesnexttotheeye

bolts

Fig. 4.3

• Mountthefansupportinoneofthepossibleways;

- usingtheeyebolts(A),or

- usingthreadedrods(B)

WARNING!

Makesuretoinstallthefansupportinalevel

positiontoavoidimbalanceoftheboosterfan.

Fig.4.3

mount cable gland (2x)

with nut and

pressure switch

A (x4)

B (x4)

A (x2)

B (x2)

Mountingoffansupport

Topreventthefansupportfrommoving,itmustbefastened

tothemainduct.Forthispurpose,theupperrimisequipped

withtwoslotsfordirectconnectiontotheductsupports.

Fig. 4.4

• Slidethefansupportoverthebolts(A)oftheduct

supports(seealsoFig.4.1C).

• Fastenitusinganadditionalnut(B).

Fig.4.4

mount cable gland (2x)

with nut and

pressure switch

A (x4)

B (x4)

A (x2)

B (x2)

Fasteningoffansupport

4.4.2 Booster fan

Fig. 4.5

• MountthehoseØ160mm(6.3in.)(B)tothefanusinga

hoseclamp(A).

• Slidetheotherhoseclamp(C)overthehosewithout

fasteningit.

• Mounttheinletadapter(E)tothefaninlet(F)usingthe

suppliedvibrationdampers(D).

0507061600/010713/DOilShield EN-8

Fig.4.5

D (x4)

E

A

B

C

F

A

B

A (x4)

B (x4)

B

A

Mountingofhoseandinletadapter

Fig. 4.6

• Mountthefaninsidethefansupportusingthesupplied

boltsM8(B)withwashers(A).

Fig.4.6

D (x4)

E

A

B

C

F

A

B

A (x4)

B (x4)

B

A

Mountingoffantofansupport

Fig. 4.7

• Attachthehosetothesaddlepiece(B)usingthehose

clamp(A).

Fig.4.7

D (x4)

E

A

B

C

F

A

B

A (x4)

B (x4)

B

A

Mountingofhosetosaddlepiece

Wire connection

Theboosterfanmustbeearthedbythepre-installedearth

wire.Boththeboosterfanandtheexternalpressureswitch

mustbewired.

Fig. 4.8

• Loosenonesideoftheearthwire(A).

• Fastentheearthwiretotheboosterfan(B)usingthe

screwfromthepreviousstep.

• Feedaconnectionwire(C)throughthecableglandatthe

bottomofthefansupportandmountittotheboosterfan.

• Feedaconnectionwire(D)throughthecableglandofthe

pressureswitch.

Refertoparagraph4.2forspecicationof

connectionwires.

Fig.4.8

B

A

C

D

Mountingofearthwireandconnectionwires

Fig. 4.9

• Mounttheconnectionwire(ref.Fig.4.8D)asNO(normally

open)tothepressureswitch:connection2+3(A).

• Setthepressureswitchat0.5 mbar(B).

0507061600/010713/DOilShield EN-9

Fig.4.9

1

2

3

0.5

A

B

Externalpressureswitch

ATTENTION!

Localregulationsmayrequireanadditionalmain

switchtoturnofftheboosterfanincaseofservice,

maintenanceorrepair.

PVC pressure tube

Thelimestonefeederisprovidedwithanintegratedpressure

switch.Anexternalpressureswitchhasbeenmountedinside

thefansupport(ref.Fig.4.2).APVCpressuretubemustbe

connectedbetweentheexternalpressureswitchandthemain

duct.

RefertoFig.VIIonpage113forthecorrectmounting

positionofthepressuretube.

ATTENTION!

Toavoidmalfunction,makesurethatthepressure

tubeismounted:

- outsidethelimestoneow,atmin.500mm(20

in.)distancefromthepressureswitch

-on topofthemainduct

Fig. 4.10

• Connectthepressuretube(C)to–(‘minus’)ofthe

externalpressureswitch(D).

• DrillaholeØ8mm(0.3in.)(A)ontopofthemainduct.

• Connecttheothersideofthepressuretubetothemain

ductusingthesuppliedductmountingmaterial(B).

AIRFLOW

min. 500mm

C

D

B

A

AØ8mm Ø0.3in.

Fig.4.10Mountingofpressuretube

4.4.3 Limestone feeder

• Mountthemainswitchhousingusingthe2screws.

• Placetheunitatanappropriateposition.

• Ifnecessary:usetheadjustingfeettomakeitlevel.To

stabilizetheunit,thenutsrightundertheunitmustbe

securitytightened.

Thesuppliedprotectionbracketmustbeinstalledforsafety

reasons.

WARNING!

Neglectingtoinstalltheprotectionbracketcanlead

toseriouspersonalinjury.

Toinstalltheprotectionbracket,proceedasfollows.

Fig. 4.11

• Fullyopenthelimestonerelllid(A).

• Puttheprotectionbracketundertherelllid(B).

• Attachtheprotectionbrackettotheslits(C).

• Closetherelllid.

Fig.4.11

1

A

C

2

B

Position the grid under

the sliding valve but

above the top plate and

rotate counterclockwise

to original position

Pull open the sliding

valve completely

Hook the grid in the

openings on the

rail ends.

Close the sliding valve

completely

Rotate grid 90 degree

clockwise

Push

Mountingofprotectionbracket

0507061600/010713/DOilShield EN-10

4.4.4 Vertical duct

RefertoFig.VIIIonpage113forthecorrectmounting

positionandrequiredductlength.

Toinstalltheverticalduct,proceedasfollows.

Fig. 4.12

• Drill3holesØ4mm(0.16in.)intheverticalduct

accordingtoFig.IXonpage114.

• Connecttheverticalduct(B)totheinletadapter(C)using

3self-tappingscrews(A).

Fig.4.12

H

montage van leiding aan Oilshield ongewijzigd

A

B

D

C (x3)

A (x3)

B

C

Mountingofverticalducttoinletadapter

Fig. 4.13

• Placethetransparenthose(D)overthelimestoneoutlet

(F).

• Fastenitusingthehoseclamp(E).

• Connectthetransparenthosewiththeverticalductusing

theheatshrinktubing(C).Useahotairgun(A)toletit

shrinkandmakeitairtight.

Fig.4.13

A

B

A

B

C

D

E

DETAIL A

SCALE 1 : 5

1. Stick the grid under the cover

2. Hook cover in designated gabs

Fig 4.1

1.

2.

C

B

A

D

E

F

C

B

A

D

Mountingofverticalduct

ATTENTION!

Do notinstallanydamperintheverticalductto

avoidmalfunctioningofthepressuresensors.

4.5 Electric connection

CAUTION!

Electricconnectiontobeexecutedinaccordance

withlocalrequirements.Ensurecompliancewiththe

EMCregulatoryarrangements.

WARNING!

Makesurethatthemachineissuitablefor

connectiontothelocalmains.Youcannd

informationabouttheconnectionvoltageand

frequencyontheidenticationplate.

TheOilShieldisnotwired7.Tolaytheinternalwiring,itis

recommendedtodemounttherightsidepanelrst.

Todemounttherightsidepanel,proceedasfollows.

Fig. 4.14

• Loosenthescrews(A)attherearoftheunit.

• Slidethesidepanel(B)backwards.

Fig.4.14

A (x3)

B

1

21

Disassemblyofsidepanel

ThebackpaneloftheOilShieldisttedwithvecableglands

forwiringpurposes.

Fig. 4.15

A Mainscord

B Lighttower(option)

C Pressureswitch

D SystemControlPanel

E Boosterfan

Fig.4.15

A

B

A

B

C

D

E

DETAIL A

SCALE 1 : 5

1. Stick the grid under the cover

2. Hook cover in designated gabs

Fig 4.1

1.

2.

C

B

A

D

E

F

C

B

A

D

Cableglandsattherear

CableglandsAandE,aswellasB,CandD,canbe

mutuallyexchanged.

Astickerinsidethedoorofthecontrolboxshowsthe

connectionstobemade(refertoFig.Vonpage112).

7. OilShield 60Hz:theconnectionwireisalreadyinstalledduetoUL

requirements

0507061600/010713/DOilShield EN-11

ATTENTION!

ConnectionoftheOilShieldwiththeSystemControl

Panel(Fig.4.15D)arrangestheinteractionwiththe

entireextractionsystem(refertosection1.3)andis

highlyrecommendedtoachievethehighestlevelof

resafety.

TowiretheOilShield,proceedasfollows.

Whentheoptionallighttowermustbeinstalledas

well,includeitswireinthebundleofcables.For

furthermountinginstructionsofthelighttowerrefer

tosection4.5.2.

• Feedthecablesthroughtherelativecableglands.

• LeadthecablestothefrontoftheOilShieldthroughthe

cabletrunksonthebottomoftheunit.

• Connectthecablesinthecontrolboxinaccordancewith

thestickerinsidethedoor.

• Fastenthecableglands.

• Mounttherightsidepanel.

• Mountanappropriateplugtothemainscord.

• ConnecttheOilShieldtothemains.

Thetestbutton(zieFig.5.1L)isusedtocheckthatallLEDs

functionproperlyandthatallmotors arerunning.Thetest

proceduretakes5seconds.

Totesttheunit,proceedasfollows.

CAUTION!

Toavoidescapeoflimestone,itisrecommendedto

carryoutthetestprocedureprior toprogramming

thePLC.Inthiscasenolimestonedosingtakes

place.

Iftestedafterwards,thetestbuttonwillonly

functionwhenthefanoftheconnectedltersystem

isrunning(turnonSystemControlPanel).

WARNING!

Keepawayfromallmovingpartsinsidetheunitto

preventseriouspersonalinjury.

• Makesurethatthelimestonerelllidisclosed.

• Makesurethatthefanoftheconnectedltersystemis

running(SystemControlPanelon).

• OpenthedooroftheOilShield.

• Pressthetestbutton.

• CheckLEDsandrunningofallthreemotors.

Finallythedirectionofrotationofallthreemotorsmustbe

checked.Forthispurposethemountingplatebehindthe

motorsisprovidedwiththreearrowsindicatingthecorrect

directionofeachindividualmotor.

• Pressthetestbutton.

• Checkthedirectionofrotationofallthreemotors.

• Ifnecessary:inverttheconnectionofthephases.

4.5.1 Booster fan

Theboosterfangetsitspowersupplythroughthelimestone

feeder.

Thetestbutton(ref.Fig.5.1L)canbeusedtocheckthe

directionofrotationofthemotor.

• Makesurethatthefanoftheconnectedltersystemis

running(SystemControlPanelon).

• Pressthetestbutton.

• Checkthedirectionofrotationofthemotor.Forthis

purposetheboosterfancontainsanarrowindicatingthe

prescribeddirectionofrotation.

• Ifnecessary:inverttheconnectionofthephases.

4.5.2 Light tower (option)

Anexternallighttowercanbeinstalledasanadditional

warningdevice.Itmustbeclearlyvisiblefromadistance.

Toinstallthelighttower,proceedasfollows.

• Ifmountedafterwards:disconnecttheOilShield from the

mains.

• Mountthelighttoweratanappropriateposition.

• LeadthecabletothefrontoftheOilShieldthroughthe

cablethroughsinsidetheunit.

• Connectthecableinthecontrolboxinaccordancewiththe

stickerinsidethedoor.

• Fastenthecablegland.

4.6 Functioning and setting

Theamountoflimestonedependsonthesizeoftheconnected

ltersystem.Thisisarrangedbyatimecontrolledscrew

conveyor.Theapplicabletimesettingsmustbeprogrammedin

thePLCwhichislocatedinthecontrolboxinsidethefront

door.

Thedefaultlimestonedosingquantityisbasedona

relativelyhighamountofoilintheextracted

weldingfume.Tosavelimestone-ortooptimize

safetyinextremeheavyapplications-,itis

recommendedtone-tunethedosingsettingafter

1-2monthsofoperation.Afterananalysisofa

limestonesamplefromthedustbinoftheMDByou

willreceiveanadviceabouttheoptimalsettingin

yourspecicsituation.Forthispurposecontactyour

supplier.

DependingonthetypeofOilShieldyouareusing,theunitis

equippedwitheitheraSiemens or Allen-BradleyPLC.

Toprogramtheamountoflimestone,proceedasfollows.

Fig. 4.16

• CheckthetypeofPLC.

• IncaseofaPLCtypeSiemens Logo!,proceedwith

section4.6.1.

• IncaseofaPLCtypeAllen-Bradley Micro830,proceed

withsection4.6.2.

SiemensLogo! Allen-BradleyMicro830

Fig.4.16PLCtype

WARNING!

ThePLCmustbeprogrammedatalltimes.Non

programmingmeansnomixtureoflimestonewith

theoilyweldingfumeandwillleadtoare

hazardoussituation.

4.6.1 PLC: Siemens Logo!

 This means

MDBcnfg: MDB0000 nolimestonedosingatall

MainsHz: 50 suitablefor50Hzmains

frequency

0507061600/010713/DOilShield EN-12

ToprogramthePLC,proceedasfollows.



• DeterminethetypeofMDBltersystem.Thisisindicated

bythenumberofltercartridges.

• Press ESConPLC.

• Press q or ptoselect“SetParam”.

• Press OK.

• Press q or ptoselect“MDBcnfg”block.

• Press OK.

• Press t or utomovecursorpositiontoparameter“B”.

• Press q or ptochangethevaluetothenumberoflter

cartridges.

• Press OK.

• Checkifparameter“B”displaysthecorrectnumberoflter

cartridges

• Press ESC (2x).



Ifthelocalmainsfrequencyis50Hz,thefollowinginstructions

arenotapplicable.Tomakethelimestonefeedersuitablefor

60Hzmainsfrequency,proceedasfollows.

• Press ESConPLC.

• Press q or ptoselect“SetParam”.

• Press OK.

• Press q or ptoselect“MainsHz”block.

• Press OK.

• Press t or utomovecursorpositiontoparameter“B”.

• Press q or ptochangethevalueto60.

• Press OK.

• Press ESC (2x).

4.6.2 PLC: Allen-Bradley Micro830

Fig. 4.17

ThePLCmustbeprogrammedbyturningthesmallscrewson

the“trimpot”module(A)insuchaway,thattheindicatorsare

onandoffinaccordancewiththecorrespondingbinarycode8.

- Relevantscrews:0and1.

- Relevantindicators:16,17,18and19.

Turnthescrew(s)slowlyandpreciselytoachieve

thedesiredsetting.

Fig.4.17

+++

++

+

0 1 2

3 4 5

+++

++

+

0 1 2

3 4 5

16 17 18 19

A

16 17 18 19

OUT

PLCAllen-Bradley

ToprogramthePLC,proceedasfollows.

• DeterminethetypeofMDBltersystem.Thisisindicated

bythenumberofltercartridges.

• Programthebinarycodeinaccordancewiththetable

below.

8. Abinarycodeisawayofrepresentingtextorcomputerprocessorinstructions

bytheuseofthebinarynumbersystem’stwo-binarydigits0and1.

Toprogram:

- rangeMDB-4toMDB-30:turnscrew0

- rangeMDB-32toMDB-48:turnscrew0toitsendand

proceedwithscrew1

MDB Binary

code Indicator

16 17 18 19

40001 off off off on

6-8 0010 off off on off

12 0011 off off on on

16 0100 off on off off

20 0101 off on off on

24 0110 off on on off

28 0111 off on on on

30-32 1000 on off off off

36 1001 on off off on

40 1010 on off on off

44 1011 on off on on

48 1100 on on off off

52 1101 on on off on

56 1110 on on on off

60-64 1111 on on on on

5 USE

5.1 Control panel

Thecontrolpanelcontainsthefollowingcontrolsand

indicators:

A Poweron(white)

B Limestonedosingactive(green)

C Limestonedosing-turbo(yellow)

D Failure/attention(red)(+orangeLEDE/F/G/H/I)

E Filluplimestone(orange)

F Closerelllid(orange)

G Limestonepipeclogged(orange)

H Callserviceengineer(orange)

I System/fanoff(orange)

J Mainswitch

K Key

Insidedoor:

L Testbutton

Fig.5.1

Sheet in Control Box

DETAIL B

SCALE 1 : 5

Test switch

A

B

A

J

K

L

B C D E F G H I

H

I

C

D

E

F

G

A

B

Controls

0507061600/010713/DOilShield EN-13

5.1.1 Light tower (option)

Theexternallighttowerisequippedwiththreewarninglights:

Fig. 5.2

A red :alarm(=Fig.5.1D)

B yellow :lluplimestone(=Fig.5.1E)

C green :limestonedosingactive(=Fig.5.1B)

Fig.5.2

A

B

C

Lighttower

5.2 Use

Exceptforthemainswitch,theOilShieldhasnoon/offswitch.

Asamatteroffact,itfunctionsautomaticallybynegative

pressureassoonastheconnectedextractionsystemisinuse.

Innormalcircumstances,itisrecommendedtoleavethemain

switchonatalltimes.ThestatusoftheOilShieldismonitored

bytheconnectedSystemControlPanel.

WARNING!

IncasetheOilShieldisusedasstand-aloneunit

therewillbenowarningifthemainswitchisoff.

5.2.1 Initial use

BeforetherstusetheOilShieldmustbelledupwith

limestone.Refertosection1.5fortherequiredlimestone

quality.

Tollthelimestonereservoir,proceedasfollows.

WARNING!

UsePersonalProtectiveEquipment(PPE)toavoid

injury.Thisalsoappliestopersonswhoenterthe

workarea.

WARNING!

Whenllinglimestone,makesurethatthefanof

theconnectedextractionsystemisrunningto

activaterimextraction.

Fig. X on page 114.

• Turnonthemainswitch(ref.Fig.5.1J)oftheOilShield.

• Fullyopenthelimestonerelllid(A).

• Placea25kglimestonebagonthetopcover.

• Cutopenthelowersideofthebag(B).

• Slowlyliftthebagtoaverticalpositionandemptyit.

• Gentlyrollupthebagfromthetopandthrowitaway(C).

• Repeattheaboveprocedurewithtwomore25kgbagsof

limestone.

• Closetherelllid(D).

WARNING!

Preventanyobjecttofallinthelimestonereservoir.

Shouldthishappen,itmustberemoved

immediatelytopreventdamagetotheagitator

mechanismsand/orscrewconveyor.

Attachtheknifeyouareusingtoapieceofropeor

wristbandtopreventitfromfallinginthelimestone

reservoir.

5.2.2 Daily use

ThestatusoftheOilShield,includingtheconnectedextraction

system,isindicatedonthecontrolpanel.Refertothetable

belowtolearnthestatusandtherequiredaction,ifnecessary.

Status Problem Required action 

OilShield in operation;

underpressure OK

OilShield in operation;

limestone level low;

>REFILL LIMESTONE

Limestone reservoir empty;

system o

>REFILL LIMESTONE

Rell lid open;

no lime dosing;

system running

>CLOSE REFILL LID

Rell lid open;

no lime dosing;

system o

>CLOSE REFILL LID

Limestone pipe clogged -

activated by internal pressure

switch;

no lime dosing;

system o

>CHECK LIMESTONE PIPE

No underpressure;

no lime dosing;

system o

>CALL SERVICE ENGINEER

o

on

blinking

1

2

3

4

5

6

7

3 sec.

System failure, -activated

by thermal protection-;

no lime dosing;

system o

>CALL SERVICE ENGINEER

8

System/fan running

No limestone dosing

> PLC not prgrammed

0

System/fan o

OilShield standby

- System/fan

running

-No limestone

dosing



duetoPLCnot

beingprogrammed

•ProgramPLC 4.6

OilShield in operation;

underpressure OK

OilShield in operation;

limestone level low;

>REFILL LIMESTONE

Limestone reservoir empty;

system o

>REFILL LIMESTONE

Rell lid open;

no lime dosing;

system running

>CLOSE REFILL LID

Rell lid open;

no lime dosing;

system o

>CLOSE REFILL LID

Limestone pipe clogged -

activated by internal pressure

switch;

no lime dosing;

system o

>CHECK LIMESTONE PIPE

No underpressure;

no lime dosing;

system o

>CALL SERVICE ENGINEER

o

on

blinking

1

2

3

4

5

6

7

3 sec.

System failure, -activated

by thermal protection-;

no lime dosing;

system o

>CALL SERVICE ENGINEER

8

System/fan running

No limestone dosing

> PLC not prgrammed

0

System/fan o

OilShield standby

- System/fan



- OilShield

standby

Noproblem;no

negativepressure

duetosystem/fan

being

•StartSystem

Control Panel

(auto start)/

fan

-

OilShield in operation;

underpressure OK

OilShield in operation;

limestone level low;

>REFILL LIMESTONE

Limestone reservoir empty;

system o

>REFILL LIMESTONE

Rell lid open;

no lime dosing;

system running

>CLOSE REFILL LID

Rell lid open;

no lime dosing;

system o

>CLOSE REFILL LID

Limestone pipe clogged -

activated by internal pressure

switch;

no lime dosing;

system o

>CHECK LIMESTONE PIPE

No underpressure;

no lime dosing;

system o

>CALL SERVICE ENGINEER

o

on

blinking

1

2

3

4

5

6

7

3 sec.

System failure, -activated

by thermal protection-;

no lime dosing;

system o

>CALL SERVICE ENGINEER

8

System/fan running

No limestone dosing

> PLC not prgrammed

0

System/fan o

OilShield standby

- System/fan

running

-Limestone

dosingactive

Noproblem;

negativepressure

OK

- -

OilShield in operation;

underpressure OK

OilShield in operation;

limestone level low;

>REFILL LIMESTONE

Limestone reservoir empty;

system o

>REFILL LIMESTONE

Rell lid open;

no lime dosing;

system running

>CLOSE REFILL LID

Rell lid open;

no lime dosing;

system o

>CLOSE REFILL LID

Limestone pipe clogged -

activated by internal pressure

switch;

no lime dosing;

system o

>CHECK LIMESTONE PIPE

No underpressure;

no lime dosing;

system o

>CALL SERVICE ENGINEER

o

on

blinking

1

2

3

4

5

6

7

3 sec.

System failure, -activated

by thermal protection-;

no lime dosing;

system o

>CALL SERVICE ENGINEER

8

System/fan running

No limestone dosing

> PLC not prgrammed

0

System/fan o

OilShield standby

- System/fan

running

-Limestone

dosingactive

Limestonelevellow •Relllimestone 6.1.1

OilShield in operation;

underpressure OK

OilShield in operation;

limestone level low;

>REFILL LIMESTONE

Limestone reservoir empty;

system o

>REFILL LIMESTONE

Rell lid open;

no lime dosing;

system running

>CLOSE REFILL LID

Rell lid open;

no lime dosing;

system o

>CLOSE REFILL LID

Limestone pipe clogged -

activated by internal pressure

switch;

no lime dosing;

system o

>CHECK LIMESTONE PIPE

No underpressure;

no lime dosing;

system o

>CALL SERVICE ENGINEER

o

on

blinking

1

2

3

4

5

6

7

3 sec.

System failure, -activated

by thermal protection-;

no lime dosing;

system o

>CALL SERVICE ENGINEER

8

System/fan running

No limestone dosing

> PLC not prgrammed

0

System/fan o

OilShield standby

- System/fan



-No limestone

dosing

Limestonereservoir

empty

•Relllimestone

•RestartSystem

Control Panel

(auto start)/

fan

7.1.1

OilShield in operation;

underpressure OK

OilShield in operation;

limestone level low;

>REFILL LIMESTONE

Limestone reservoir empty;

system o

>REFILL LIMESTONE

Rell lid open;

no lime dosing;

system running

>CLOSE REFILL LID

Rell lid open;

no lime dosing;

system o

>CLOSE REFILL LID

Limestone pipe clogged -

activated by internal pressure

switch;

no lime dosing;

system o

>CHECK LIMESTONE PIPE

No underpressure;

no lime dosing;

system o

>CALL SERVICE ENGINEER

o

on

blinking

1

2

3

4

5

6

7

3 sec.

System failure, -activated

by thermal protection-;

no lime dosing;

system o

>CALL SERVICE ENGINEER

8

System/fan running

No limestone dosing

> PLC not prgrammed

0

System/fan o

OilShield standby

- System/fan

running

-No limestone

dosing

Relllidopen •Closerelllid -

0507061600/010713/DOilShield EN-14

Status Problem Required action 

OilShield in operation;

underpressure OK

OilShield in operation;

limestone level low;

>REFILL LIMESTONE

Limestone reservoir empty;

system o

>REFILL LIMESTONE

Rell lid open;

no lime dosing;

system running

>CLOSE REFILL LID

Rell lid open;

no lime dosing;

system o

>CLOSE REFILL LID

Limestone pipe clogged -

activated by internal pressure

switch;

no lime dosing;

system o

>CHECK LIMESTONE PIPE

No underpressure;

no lime dosing;

system o

>CALL SERVICE ENGINEER

o

on

blinking

1

2

3

4

5

6

7

3 sec.

System failure, -activated

by thermal protection-;

no lime dosing;

system o

>CALL SERVICE ENGINEER

8

System/fan running

No limestone dosing

> PLC not prgrammed

0

System/fan o

OilShield standby

- System/fan



-No limestone

dosing

Relllidhasbeen

openduring60

minutes

•Closerelllid

•RestartSystem

Control Panel

(auto start)/

fan

7.1.2

OilShield in operation;

underpressure OK

OilShield in operation;

limestone level low;

>REFILL LIMESTONE

Limestone reservoir empty;

system o

>REFILL LIMESTONE

Rell lid open;

no lime dosing;

system running

>CLOSE REFILL LID

Rell lid open;

no lime dosing;

system o

>CLOSE REFILL LID

Limestone pipe clogged -

activated by internal pressure

switch;

no lime dosing;

system o

>CHECK LIMESTONE PIPE

No underpressure;

no lime dosing;

system o

>CALL SERVICE ENGINEER

o

on

blinking

1

2

3

4

5

6

7

3 sec.

System failure, -activated

by thermal protection-;

no lime dosing;

system o

>CALL SERVICE ENGINEER

8

System/fan running

No limestone dosing

> PLC not prgrammed

0

System/fan o

OilShield standby

- System/fan



-No limestone

dosing

Limestone pipe

clogged

•Check/empty

limestone pipe

•RestartSystem

Control Panel

(auto start)/

fan

7.1.3

OilShield in operation;

underpressure OK

OilShield in operation;

limestone level low;

>REFILL LIMESTONE

Limestone reservoir empty;

system o

>REFILL LIMESTONE

Rell lid open;

no lime dosing;

system running

>CLOSE REFILL LID

Rell lid open;

no lime dosing;

system o

>CLOSE REFILL LID

Limestone pipe clogged -

activated by internal pressure

switch;

no lime dosing;

system o

>CHECK LIMESTONE PIPE

No underpressure;

no lime dosing;

system o

>CALL SERVICE ENGINEER

o

on

blinking

1

2

3

4

5

6

7

3 sec.

System failure, -activated

by thermal protection-;

no lime dosing;

system o

>CALL SERVICE ENGINEER

8

System/fan running

No limestone dosing

> PLC not prgrammed

0

System/fan o

OilShield standby

- System/fan



-No limestone

dosing

Nonegative

pressure

•StartSystem

Control Panel

(auto start)/

fan

7.1.4

Malfunctionof

externalpressure

switchdueto:

•loose/broken

connectionwire

•Check/repair

connectionwire

•loose/damaged

pressuretube

•Fasten/replace

pressuretube

•cloggedpressure

tube

•Clean/replace

pressuretube

•faultypressure

switch

•Replacepressure

switch

•wrongsetting •Correctsettingto

0.5mbar

Fig.

4.9B

•inverted

connectionof

tubes

•Changeconnection

oftubes

Fig.

4.10C

OilShield in operation;

underpressure OK

OilShield in operation;

limestone level low;

>REFILL LIMESTONE

Limestone reservoir empty;

system o

>REFILL LIMESTONE

Rell lid open;

no lime dosing;

system running

>CLOSE REFILL LID

Rell lid open;

no lime dosing;

system o

>CLOSE REFILL LID

Limestone pipe clogged -

activated by internal pressure

switch;

no lime dosing;

system o

>CHECK LIMESTONE PIPE

No underpressure;

no lime dosing;

system o

>CALL SERVICE ENGINEER

o

on

blinking

1

2

3

4

5

6

7

3 sec.

System failure, -activated

by thermal protection-;

no lime dosing;

system o

>CALL SERVICE ENGINEER

8

System/fan running

No limestone dosing

> PLC not prgrammed

0

System/fan o

OilShield standby

- System/fan



-No limestone

dosing

Motorfailureof:

•one of the

internal motors

•boosterfan

•Callservice

engineer

7.1.5

5.2.3 Turbo

Toenhancesafety,itispossibletoprovidenewltercartridges

withaninitiallayeroflimestonebyusingtheturbobutton.

Thisbuttonactivates100%limestonedosingduringapreset

time,dependingonthesizeoftheltersystem.

• Press turbobuttonuntilLEDislit.

OilShield in operation;

underpressure OK

OilShield in operation;

limestone level low;

>REFILL LIMESTONE

Limestone reservoir empty;

system o

>REFILL LIMESTONE

Rell lid open;

no lime dosing;

system running

>CLOSE REFILL LID

Rell lid open;

no lime dosing;

system o

>CLOSE REFILL LID

Limestone pipe clogged -

activated by internal pressure

switch;

no lime dosing;

system o

>CHECK LIMESTONE PIPE

No underpressure;

no lime dosing;

system o

>CALL SERVICE ENGINEER

o

on

blinking

1

2

3

4

5

6

7

3 sec.

System failure, -activated

by thermal protection-;

no lime dosing;

system o

>CALL SERVICE ENGINEER

8

System/fan running

No limestone dosing

> PLC not prgrammed

0

System/fan o

OilShield standby

The100%limestonedosingnowstartsandwillstop

automatically.Thisprocedurecanbeinterruptedbypressing

the turbobuttonagainduring3seconds.

WARNING!

Do notusetheturbobuttontoapplyprecoat

materialtotheltercartridgesoftheconnected

ltersystem.

Itisnotpossibletousetheturbobuttonwhenone

oftheorangeLEDsislit.Theindicatedproblem

mustbesettledrst;refertosection5.2.2.

6 MAINTENANCE

6.1 Periodic maintenance

Theproducthasbeendesignedtofunctionwithoutproblems

foralongtimewithaminimumofmaintenance.Itis

recommendedtothoroughlyinspectandcleanthecomplete

productonceeveryyear.Forthispurposecontactyour

supplier.

Themaintenanceactivitiesinthetablebelowarestrictly

reservedforwelltrainedandauthorizedservicepersonnel.

WARNING!

Alwaysfullydisconnectthemachinefromthe

mainsbeforecarryingoutmaintenancejobsas

mentionedbelow.Firstreadthemaintenance

regulationsatthebeginningofthismanual.

Component Action Frequency:

every X

months

OilShield

Loweragitator

mechanism+

screwconveyor

Checksealingforlimestone

leakage.Replacesealingif

necessary.Contactyoursupplier.

X=12

Lubricatesealings.

RefertoFig.XIonpage115.

X=12

GAMMAsealof

upperagitator

mechanism

Checkforlimestoneleakage.

Replaceifnecessary.

Contactyoursupplier.

X=12



Sealingmaterial Checkfordamage.Replaceif

necessary.

X=12

HoseØ160mm

(6.3in.)

Checkfordamage.Replaceif

necessary.

X=12

General

Mainduct Cleaninside. X=12

ThePLCtypeSiemens Logo!9(ref.Fig.4.16)containsan

operationhourcounter,whichregistersthenetlimestone

dosingtime.Thisfeaturecane.g.beusedtoregisterand

managemaintenanceintervals.

9. Locatedinsidethefrontdoorofthecontrolbox

0507061600/010713/DOilShield EN-15

Toread outtheoperationhourcounter,proceedasfollows.

• Press ESConPLC.

• Press q or ptoselect“SetParam”.

• Press OK.

• Press q or ptoselect“RHcount2”block.

• Readouttheoperationhourcounter(hoursandminutes).

• Press ESC (2x).

Toresettheoperationhourcounter,proceedasfollows.

• Press ESConPLC.

• Press q or ptoselect“SetParam”.

• Press OK.

• Press q or ptoselect“RHreset”block.

• Press OK.

• Press t or utomovecursorpositiontoparameter“B”.

• Press q or ptochangethevalueto00001.

• Press OK.

• Press q or ptochangethevalueto00000.

• Press ESC (2x).

ThePLCtypeAllen-Bradley Micro830doesnotcontainan

operationhourcounter.

Duetothehighrelativedensityoflimestone,itis

recommendedtoemptythedustbinofthe

connectedltersystemmoreoftenthanusual.

6.1.1 Limestone level low

Theindicatorlimestone level lowisactivatedwhen

approx.25kg(55lbs)oflimestoneisleftinthereservoir.The

limestonereservoirhasacapacityof70litres(18.5gallon),

whichequalsto75kg(165lbs)oflimestone.

Toenabledust-freelimestonerell,theOilShieldisprovided

witharimextractiondevicewhichislocatedunderthetop

cover.Assoonasthelimestonerelllidisopened,theagitator

mechanismsaswellasthescrewconveyorwillstopturning

andtherimextractionisactivated.Forthisreason,thefanof

theconnectedextractionsystemmustalwaysberunning

duringlimestonerell.

WARNING!

UsePersonalProtectiveEquipment(PPE)toavoid

injury.Thisalsoappliestopersonswhoenterthe

workarea.

WARNING!

Whenllinglimestone,makesurethatthefanof

theconnectedextractionsystemisrunningto

activaterimextraction.

Torelllimestone,proceedasfollows.

Fig. X on page 114.

• Fullyopenthelimestonerelllid(A).

• Placea25kglimestonebagonthetopcover.

• Cutopenthelowersideofthebag(B).

• Slowlyliftthebagtoaverticalpositionandemptyit.

• Gentlyrollupthebagfromthetopandthrowitaway(C).

• Repeattheaboveprocedurewithanother25kgbagof

limestone.

• Closetherelllid(D).

WARNING!

Preventanyobjecttofallinthelimestonereservoir.

Shouldthishappen,itmustberemoved

immediatelytopreventdamagetotheagitator

mechanismsand/orscrewconveyor.

Attachtheknifeyouareusingtoapieceofropeor

wristbandtopreventitfromfallinginthelimestone

reservoir.

7 TROUBLESHOOTING

IftheOilShielddoesnotfunction(correctly),consultthe

indicatorsonthecontrolpaneltondoutthecauseofthe

problem.Refertothetableinsection5.2.2toseeifyoucan

remedytheerroryourself.Shouldthisnotbepossible,contact

yoursupplier.

Fortroubleshootingoftheboosterfan,refertosection7.2.

7.1 OilShield

7.1.1 Limestone reservoir empty

Whenthelimestonereservoirisempty,theentiresystemwill

beautomaticallyswitchedoff10.

WARNING!

UsePersonalProtectiveEquipment(PPE)toavoid

injury.Thisalsoappliestopersonswhoenterthe

workarea.

Tostartupagain,proceedasfollows.

• RestartSystemControlPanel(auto start).

• Followprocedureasdescribedinsection6.1.1.The

maximumamountoflimestoneis75kg(165lbs).

7.1.2 Rell lid has been open during 60 minutes

Forsafetyreasons,theagitatormechanismsaswellasthe

screwconveyorwillstopturningassoonasthelimestonerell

lidisopened.Thismeansnolimestonedosingtakesplace.The

entiresystemwillbeswitchedoff10whenthelimestonerelllid

hasremainedopenduring60minutes.

Tostartupagain,proceedasfollows.

• Closetherelllid(ref.Fig.X-Donpage114).

• RestartSystemControlPanel(auto start).

7.1.3 Limestone pipe clogged

Whenthelimestonepipeisclogged,theentiresystemis

automaticallyswitchedoff10.

Tosolveacloggedlimestonepipe,proceedasfollows.

• Makesurethatthefanoftheconnectedltersystemis

running(SystemControlPanelon).

• Openthelimestonerelllidforseveralsecondsandcloseit

again.

• Repeatifnecessary(max.3times).

Byopeningtherelllidtheairowdrivenbytheboosterfanis

increased.Byclosingit,thelimestoneobstructionmightbe

solvedbytheairjetthuscreated.

Whentheabove-mentionedproceduredoesnotsolvethe

obstruction,proceedasfollows.

WARNING!

UsePersonalProtectiveEquipment(PPE)toavoid

injury.Thisalsoappliestopersonswhoenterthe

workarea.

Useacontainerorsimilartocapturereleased

limestone.

10. IfconnectedtoaSystemControlPanel

0507061600/010713/DOilShield EN-16

Fig. 7.1

• DemountthebackpaneloftheOilShield(B).

• Demountthehosesandcap(C)andshakethemout.

• Tapontheverticalduct(A)toreleaseleftlimestone,ifany.

• Mountthedemountedpartsinreverseorder.

• RestartSystemControlPanel(auto start).

Fig.7.1

Tubing

Screws

Lime level

Indicator

Inspection Cap

B

A

C

Limestonepiping

Storethelimestoneinadryplacetoavoiditfrom

clotting,possiblyleadingtoahigherservice

frequency.

7.1.4 No negative pressure

Iftheindicatorcontinuestolitevenafterturningonthe

connectedfan,checkthepressureswitches.

7.1.5 Motor failure

Amotorfailureisoftencausedandactivatedbythethermal

protectionofoneoftheinternalmotorsortheboosterfanand

mustbesolvedbyanauthorisedserviceengineer.

7.2 

Symptom Problem Possible cause Solution

Motordoes

notstart.

Fandoesnot

function.

Nomains

voltage.

Checkthemains

voltage.

Connectionwire

defective.

Repairorreplace

connectionwire.

Loosecontacts. Repairthe

contacts.

Motordefective. Repairorreplace

themotor.

Motormakes

ahumming

sound,but

doesnotrun.

Fandoesnot

function.

Motoruses2

phasesinstead

of3.

Repairthephase

connection.

Motorstops

auto-

matically.

Fandoesnot

function.

Motordefective. Repairorreplace

themotor.

Symptom Problem Possible cause Solution

Poorsuction. Fandoes

notfunction

properly.

Inverted

directionof

rotation of the

motor.

Changethe

direction

ofrotation.

Motordefective. Repairorreplace

themotor.

Fanpolluted. Cleanthefan.

Vibrationsin

thefan.

Fannot

steady.

Imbalancein

thefan.

Cleanthefan.

Fandoesnot

startupon

pressing

TESTbutton.

Notesting

possible.

Nonegative

pressurein

system.

Turnonthefan

oftheconnected

ltersystem

(SystemControl

Panel on).

8 SPARE PARTS

Thefollowingsparepartsareavailablefortheproduct(referto

explodedviewFig.XIIonpage116).

Article no. Description

OilShield

0000100668 Fuse2A5x20mm(UL)

0000101034 Microbatchfeeder

0000102373 PLCAllen-BradleyMicro830(excl.“trimpot”module)

0018070100 Feederscrewformicrobatchfeeder

0000101095 Thermalrelay0,24-0,4A

Ref.

electrical

diagram3

0040900400 Thermalrelay0,6A

0040900410 Thermalrelay1A

0040900420 Thermalrelay1,6A

0000101075 Thermalrelay2,4A

0040900430 Contactforthermalrelay

0040900440 Fuse-lowvoltageDCpowersupply-1A

0326740010 DCpowersupply

0328040060 Mainswitch32A(UL)

0328050270 Leveldetector

0328050280 Coverswitch-actuator

0328050290 Coverswitch-sensor

0328280000 Differentialpressureswitch0,5-4bar

0328292060 PLCexpansionmodule

0615060180 Agitatorseal

0701600190 Protectionbracket

0705072220 CoverspacersØ12x25mm

0801020100 Slidingcoverguide

0805053080 Covershockadsorber

0806013040 Doorkey

9760004010 Transparenthose2,75m

9760004020 Adjustablefootincl.mountingmaterial

9820040120 PLCSiemensLogo!includingsoftware

9870080350 Fuse380/480/600V-0,5A

onrequest1Gearbox

onrequest2Bearing

0000100958 ServicekitGAMMAseal not shown



0401102030 Sealingring

0708020140 Aluminiumfanwheel50Hz

0708020150 Aluminiumfanwheel60Hz

9820080040 Sealingset

7905220040 Boosterfan;400V/3ph/50Hz

7905222040 Boosterfan;400V/3ph/60Hz

0000101076 Boosterfan;600V/3ph/60Hz

9 ELECTRICAL DIAGRAM

Refertotheseparatelysuppliedelectricaldiagram.

0507061600/010713/DOilShield EN-17

10 DISPOSAL

Afterlifeoftheproduct,disposeitofinaccordancewith

federal,stateorlocalregulations.

CE DECLARATION



We,PlymoventManufacturingB.V.,Wezelkoog11,1822BL

Alkmaar,theNetherlands,herewithdeclare,onourown

responsibility,thattheproduct(s):

-OilShield

whichthisdeclarationrefersto,is/areinaccordancewiththe

conditionsofthefollowingDirectives:

- MachineDirective2006/42EC

- EMC2004/108EC

- LVD2006/95EC

Alkmaar,theNetherlands,1July2013

Ir.F.Coehoorn

VicePresidentResearch&Development

0507061600/010713/DOilShield NL-18

VOORWOORD

Gebruik van deze handleiding

Dezehandleidingisbedoeldalsnaslagwerkwaarmee

professionele,geschooldeendaartoebevoegdegebruikershet

aandevoorzijdevanditdocumentvermeldeproductopveilige

wijzekunneninstalleren,gebruiken,onderhoudenen

repareren.

Pictogrammen en symbolen

Indezehandleidingwordendevolgendepictogrammenen

symbolengebruikt:

TIP

Suggestiesenadviezenomdebetreffendetakenof

handelingengemakkelijkertekunnenuitvoeren.

LET OP!

Eenopmerkingmetaanvullendeinformatievoorde

gebruiker.Eenopmerkingmaaktdegebruikerattent

opmogelijkeproblemen.

VOORZICHTIG!

Proceduresdie-wanneerzenietmetdenodige

voorzichtigheidwordenuitgevoerd-schadeaanhet

product,deomgevingofhetmilieutotgevolg

kunnenhebben.

WAARSCHUWING!

Proceduresdie-wanneerzenietmetdenodige

voorzichtigheidwordenuitgevoerd-ernstigeschade

aanhetproductoflichamelijkletseltotgevolg

kunnenhebben.

WAARSCHUWING!

Brandgevaar!Belangrijkewaarschuwingter

voorkomingvanbrand.

WAARSCHUWING!

Gevaarvoorelektrischespanning.

WAARSCHUWING!

Draagpersoonlijkebeschermingsmiddelen(PBM)ter

voorkomingvanletsel.Ditgeldtookvoorpersonen

dieinhetwerkgebiedaanwezigzijn.

Tekstaanduidingen

Tekstaangegevenmeteen“-”(koppelteken)betrefteen

opsomming.

Tekstaangegevenmeteen“•”(bulletpoint)beschrijftdete

verrichtenstappen.

Service en technische ondersteuning

Voorinformatiebetreffendespeciekeafstellingen,

onderhouds-ofreparatiewerkzaamhedendiebuitenhetbestek

vandezehandleidingvallen,gelievecontactoptenemenmet

deleveranciervanhetproduct.Dezeisaltijdbereidute

helpen.Zorgervoordatudevolgendegegevensbijdehand

heeft:

- productnaam

- serienummer

Dezegegevensvindtuophetidenticatieplaatje.

1 INLEIDING

1.1 

Hetidenticatieplaatjebevato.a.devolgendegegevens:

- productnaam

- serienummer

- aansluitspanningenfrequentie

- vermogen

1.2 Algemene beschrijving

De OilShieldiseenkalksteendoseerinstallatiediewordt

gemonteerdtussendeSparkShield(vonkenvanger) en een

MDB-ltersysteem.Hetgeïntegreerdekalksteenreservoirwordt

vanafdebovenkantbijgevuld.Tweeroerwerkeneneen

transportschroef,aangedrevendoordrieapartemotoren,

zorgenvoortransportendoseringvandekalksteen.De

controleboxisingebouwdaandebinnenkantvandedeur.

Dekalksteendoseerinstallatiewordtgeleverdmeteenaparte

hulpventilatordieaandehoofdleidingwordtgemonteerd.

1.3 Productcombinaties

DeOilShieldmaaktdeeluitvanPlymoventsresafety

solutionsvoorbrandpreventie,-detectieen-onderdrukking.

Ziehetbeschikbareapplicatiebladvoormogelijke

productcombinaties.

De OilShieldwordtgeïnstalleerdincombinatiemeteen

MDB1-ltersysteemenkanwordengebruikt:

- alsstand-aloneunit

- aangeslotenopeenSystemControlPanel

(systeembedieningspaneel)(aanbevolenmanier)

CombinatiemeteenSCS-ltersysteemopaanvraag.

WAARSCHUWING!

AlsdeOilShieldwordtgebruiktalsstand-aloneunit,

functioneertdeveiligheidsvoorzieningdiein

bepaaldegevallen(zieparagraaf2.2)hetgehele

systeemuitschakelt,niet.

IndezehandleidinggaanweervanuitdatdeOilShield op een

SystemControlPanelwordtaangesloten.

1.4 Opties en accessoires

Voorhetproductzijndevolgendeoptiesenaccessoires

beschikbaar:

- externesignaalzuil

1.5 

Gewicht

- OilShield(netto;zonder

kalksteen)

- hulpventilator+

montagesteun

- 172kg

- 27kg

Inhoudkalksteenreservoir 70liter(komtovereenmet75kg

kalksteen)

Kalksteenalarmniveau <25kg

Kalksteenkwaliteit

Carbonaatgehalte >95%

Specicaties Minimum Voorkeur

Fijnheid:

Residuopeen200μmzeef

(ISO787/7)

Max.(d98%)

Gemiddeldedeeltjesgrootte

(d50%)

-0,05%

-110 µm

-13 µm

-0,1%

-190 µm

-26 µm

Algemene productgegevens:

Volumedichtheid

(ISO787/11)

Olie-absorptie(ISO787/5)

- 1,5g/ml

- 10g/100g

- 1,6g/ml

- 11g/100g

Kalksteen niet inbegrepen. Zie

Fig. I op pagina 111 voor details

over de geadviseerde

deeltjesgrootteverdeling.

Wanneer de geadviseerde kalksteenkwaliteit

niet verkrijgbaar is, stuur dan een

specicatieblad van de beschikbare

kalksteen naar uw leverancier om te

beoordelen of de kwaliteit geschikt is voor

gebruik in de OilShield.

1. Types:MDB-4totMDB-48.Combinatiemetgrotereltersystemenop

aanvraag.

0507061600/010713/DOilShield NL-19

Kalksteenverbruik standaardinstelling:12,5gper

lterpatroonperuur

Bouwwijzein

overeenstemmingmet

- IEC60204

- UL508A

Beschermingsklasse

besturingskast

- IP55

- NEMAType1

Geluidsniveau:

- OilShield

- hulpventilator

- 64dB(A)

- 69dB(A)

Beschikbare

aansluitspanningen

- 400V/3ph/50Hz

- 480V/3ph/60Hz(ULgecerticeerd)

- 600V/3ph/60Hz(ULgecerticeerd)

Motorvermogen: (50en60Hz) Stroom:

- bovenste(roerwerk)

- middelste(roerwerk)

- onderste(transportschroef)

- hulpventilator

- 250W

- 375W

- 90W

- 750W

-0,72 A

-1,11 A

-0,52 A

Afstandtothoofdleiding max.10m

Vereisteluchtstroomin

leidingwerk

min.9m/s

Ziehetbeschikbareproductinformatiebladvoor

gedetailleerdeproductspecicaties.

1.6 

ZieFig.IIoppagina111.

1.7 Omgevingscondities

Min.bedrijfstemperatuur 5°C

Nom.bedrijfstemperatuur 20°C

Max.bedrijfstemperatuur 40°C

Max.relatievevochtigheid 80%

1.8 Transport van de machine

Defabrikantkanopgeenenkelewijzeverantwoordelijk

wordengesteldvoortransportschadenaaevering.Gaaltijd

voorzichtigmetdemachineendeeventuelebijbehorende

optiesen/ofaccessoiresom.

VOORZICHTIG!

Omveiligheidsredenenwordtaanbevolenomde

OilShieldmetbehulpvaneenheftruckof

palletwagenvandepallettetillenenopde

uiteindelijkeplaatstezetten.deunitniet

vandepalletaf.Ditkanschadeaanhetproduct

veroorzaken.

Draaidestelvoetenvergenoeguit(45-80mm)

zodatdeunitvoorbv.onderhoudswerkzaamheden

meteenpalletwagenofheftruckverplaatstkan

worden.

2 PRODUCTBESCHRIJVING

2.1 Componenten

Hetproductbestaatuitdevolgendehoofdcomponentenen

-elementen:

Fig. 2.1

A Hulpventilator

B Montagesteun

C Kalksteentoevoerbuis

D Schuifklepvoorhetbijvullenvankalksteen

E Kalksteenreservoir

F Roerwerk

G Transportschroef

H Bovendeksel

I Besturingskast(binnenkantdeur)

Fig.2.1

Sheet in Control Box

DETAIL B

SCALE 1 : 5

Test switch

A

B

A

J

K

L

B C D E F G H I

H

I

C

D

E

F

G

A

B

Hoofdcomponentenen-elementen

2.2 Werking

Doormiddelvannegatievedrukwordenkleinehoeveelheden

kalksteenpoederindeaanzuigleidingvanhetltersysteem

gezogen,waarhetzichmengtmetdeoliehoudendelasrook.

Ditverlaagthetrisicovanbrandinhetaangesloten

ltersysteemdoorvonkenofspontaneontbranding.

Tegelijkertijdwordtdelterstandtijdverlengd.

Deunitbevattweeverschillenderoerwerkentervoorkoming

vanbrug-entunnelvorming2inhetkalksteenreservoir.De

hoeveelheidkalksteendiedoorhetsysteemwordtgebruikt,

wordtgedoseerddooreentijdgestuurdetransportschroef.

Omteallentijdeeenveiligesituatietecreëren,zalde

kalklsteendoseerinstallatieuitsluitendinwerkingtreden

wanneeraandevolgendevoorwaardenisvoldaan:

- aanwezigheidvankalksteeninhetreservoir

- schuifklepisdicht

- negatievedruk

Wanneereenvandevoorwaardenontbreekt:

- zullenderoerwerkenendetransportschroefonmiddellijk

ophoudenmetdraaien

- mitsaangeslotenopeenSystemControlPanel,zalhet

gehelesysteemnaeenvoorafingesteldetijd3automatisch

wordenuitgeschakeld.

WAARSCHUWING!

WanneerdeOilShieldnietopeenSystemControl

Panelisaangeslotenenalsstand-aloneunitwordt

gebruikt,ishetmogelijkdathetaangesloten

afzuigsysteemdraaitzondertoevoegingvan

kalksteen.Ditkantoteenbrandgevaarlijkesituatie

leiden.

2.2.1 Hulpventilator

Dehulpventilatorzorgtinalleomstandighedenvoorvoldoende

onderdrukomdekalksteendoordevertikaleleidingomhoog

tebrengen.Dehulpventilatordraaitgelijkmetderoerwerken,

pluséénminuutvoor-ennadraaitijd.Dehulpventilatordraait

2. ZieFig.IIIoppagina111

3. Kalksteenreservoirleeg:na45minutennettodraaitijd

Schuifklepopen:na60minuten

Geennegatievedruk:na1-2minuten

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Plymovent Limestone feeder Manuel utilisateur

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