Garland 36ER33-88 Owner Instruction Manual

Marque: Garland

Modèle: 36ER33-88

Catégorie: Cuisinières

Taper: Owner Instruction Manual

Part # 1382677 - 2/15

MASTER SERIES

HEAVY DUTY GAS FRYERS

MODELS M/MST35 & M/MST70

Installation, Operation and Maintenance Manual

This manual is updated as new information and models are released. Visit our website for the latest manual.

Part # 1382677 - 2/15

Page 2

IMPORTANT INFORMATION

WARNING:

This product contains chemicals known to the state of california to cause cancer and/or birth defects

or other reproductive harm. Installation and servicing of this product could expose you to airborne

particles of glass wool/ceramic fibers. Inhalation of airborne particles of glass wool/ceramic fibers

is known to the state of california to cause cancer. Operation of this product could expose you to

carbon monoxide if not adjusted properly. Inhalation of carbon monoxide is known to the state of

california to cause birth defects or other reproductive harm.

Keep appliance area free and clear of combustibles.

NOTE: Before leaving the factory, the fryer was tested with oil in the frypot; therefore, it is necessary to clean the frypot

before adding frying compound. Rinse the frypot with clean water, then put some fryer cleaner on a damp cloth, full

strength, and wipe the entire frypot clean. Rinse it thoroughly and wipe dry. The fryer is now ready for use. If the fryer

does not have a stainless steel frypot and is not to be used immediately after cleaning, coat the entire frypot surface

with shortening or cooking oil to prevent rusting.

Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent

using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been

improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation

instructions provided with the product, or any product that has its serial number defaced, obliterated or removed,

or which has been modified or repaired using unauthorized parts or by unauthorized service agents.

For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com.

The information contained herein, (including design and parts specifications), may be superseded and is subject

to change without notice.

FOR YOUR SAFETY:

DO NOT STORE OR USE GASOLINE

OR OTHER FLAMMABLE VAPORS OR

LIQUIDS IN THE VICINITY OF

THIS OR ANY OTHER

APPLIANCE

WARNING:

IMPROPER INSTALLATION, ADJUSTMENT,

ALTERATION, SERVICE OR MAINTENANCE

CAN CAUSE PROPERTY DAMAGE, INJURY,

OR DEATH. READ THE INSTALLATION,

OPERATING AND MAINTENANCE

INSTRUCTIONS THOROUGHLY

BEFORE INSTALLING OR

SERVICING THIS EQUIPMENT

PLEASE READ ALL SECTIONS OF THIS MANUAL

AND RETAIN FOR FUTURE REFERENCE.

THIS PRODUCT HAS BEEN CERTIFIED AS

COMMERCIAL COOKING EQUIPMENT AND

MUST BE INSTALLED BY PROFESSIONAL

PERSONNEL AS SPECIFIED.

IN THE COMMONWEALTH OF MASSACHUSETTS

THIS PRODUCT MUST BE INSTALLED BY A

LICENSED PLUMBER OR GAS FITTER. APPROVAL

NUMBER: G-1-07-05-28

For Your Safety:

Post in a prominent location, instructions to be

followed in the event the user smells gas. This

information shall be obtained by consulting

your local gas supplier.

Part # 1382677 - 2/15

Page 3

TABLE OF CONTENTS

Important Information . . . . . . . . . . . . . . . . . 2

Dimensions And Speci cations,

Model M/MST35 . . . . . . . . . . . . . . . . . . . . . . . 4

Dimensions And Speci cations,

Model M/MST70 . . . . . . . . . . . . . . . . . . . . . . . 5

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Rating Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Pre-Installation Instructions . . . . . . . . . . . . . . . . . . 6

Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Gas Connections and Piping Sizing . . . . . . . . . . . 7

Frypot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Ventilation and Air Supply . . . . . . . . . . . . . . . . . . . . 8

Assembly Of Battery . . . . . . . . . . . . . . . . . . . . . . . . . 8

Assembly Instructions M-Series

Low Pro le Backguard . . . . . . . . . . . . . . . . . . . . . . . 9

Assembly Instructions M-Series Backguard . . . . 9

Radiation Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Using the Fryer for the First Time . . . . . . . . . . . .10

Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . 11

Stand By . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Complete Shut Down . . . . . . . . . . . . . . . . . . . . . . . 11

Safety Concerns . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Optimum Operation Tips . . . . . . . . . . . . . . . . . . . . 11

Suggestions for Quality Fried Food . . . . . . . . . . 12

CLEANING AND MAINTENANCE . . . . . . . . 13

Routine Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Painted Finishes . . . . . . . . . . . . . . . . . . . . . . . . . 13

Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Draining and Filtering Of Fryer Compound . . . 13

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Preventive Maintenance . . . . . . . . . . . . . . . . . 14

Trouble Shooting And Adjustments . . . . 15

Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Thermostat Calibration . . . . . . . . . . . . . . . . . . . . . 16

Part # 1382677 - 2/15

Page 4

3-1/2"

[89mm]

34-3/8"

[873mm]

13-1/8"

[333mm]

37-7/8"

[962mm]

33-3/8"

[848mm]

30-1/4"

[768mm]

[152mm]

1-1/4" N.P.T.

[32mm]

GAS INLET

63-3/4"

[1619mm]

With "DDBG"

46-3/4"

[1187mm]

With "BG"

40-1/4"

[1022mm]

With "LPBG"

BACKGUARD

31-1/2"

[800mm]

33-7/8"

[860mm]

17"

[432mm]

34"

[864mm]

TOTAL INPUT

OPERATING

PRESSURE

ORIFICE

MANIFOLD

PIPE SIZE

Natural Propane NAT PRO NAT PRO

110,000 BTU/Hr

(32.23kW/Hr)

85,000 BTU/Hr

(24.91kW/Hr)

4.0" WC

(10mbar)

9.0" WC

(22mbar)

#51 1.05MM 1-1/4” N.P.T

Gas input ratings shown here are for installations up to 2,000 feet (610mm) above sea level.

Input must be derated for high altitude installations.

FRYING CAPACITY (per hour)

FRENCH FRIES FISH BREADED CHICKEN

Raw to Done Blanched to Done 3oz. (84g), Battered Raw to Done

60lb. (27kg) 80lb. (36kg) 60lb. (27kg) 28lb. (13kg)

DIMENSIONS AND SPECIFICATIONS, MODEL M/MST35

CLEARANCES

SHIPPING

WEIGHT

INSTALLATION ENTRY

Sides Rear Crated Uncrated

(152mm)

29-1/4"

(746mm)

17-1/4"

(618mm)

220lb.

(100kg)

Part # 1382677 - 2/15

Page 5

3-1/2"

[89mm]

34-3/8"

[873mm]

37-7/8"

[962mm]

33-3/8"

[848mm]

30-3/8"

[772mm]

[152mm]

1-1/4" N.P.T.

[32mm]

GAS INLET

63-3/4"

[1619mm]

W/"DDBG"

BACKGUARD

46-3/4"

[1187mm]

W/ "BG"

BACKGUARD

40-1/4"

[1022mm]

W/"LPBG"

BACKGUARD

31-1/2"

[800mm]

33-7/8"

[860mm]

34"

[864mm]

19-5/8"

[498mm]

24"

[610mm]

DIMENSIONS & SPECIFICATIONS

Width 24"(612mm)

Depth 38" (965mm

Height (w/ NSF Legs) 36-3/8" (924mm)

Height (w/o NSF Legs) 30-3/8" (772mm)

Input-BTU (Natural Gas) 125,000 (36.62 kW)

Shipping WT:(LB/KG) 225(120.5)

Gas input ratings shown here are for installations up to 2,000

feet (610mm) above sea level Input must be derated for high

altitude installations.

Gas manifold pipe size: 1-1/4” N.P.T.

INSTALLATION NOTES

Combustible Wall Clearances ¹ Entry Clearances

Manifold Operating

Pressure

Ori ce

Sides: 6" (152mm

Back: 6" (152mm)

Crated: 29-1/4" (997mm)

Uncrated: 17-1/4" (438mm)

Natural: 6" WC (15mbar)

Propane: 10" WC (25mbar)

NAT

#56

PRO

#66

¹NOTE: Installation clearance reductions are applicable only where local codes permits. NOTE: Data applies only to North America.

PRODUCTION CHART: Frying Capacities (per hour)

French Fries Fish Breaded Chicken

Raw to Finish

70 lb (32 kg)

Blanced to Finish

95 lb (43 kg)

3 oz Battered

100 lb (45 kg)

Raw to Done

28 lb (13 kg)

DIMENSIONS AND SPECIFICATIONS, MODEL M/MST70

Part # 1382677 - 2/15

Page 6

INSTALLATION

The importance of proper installation of commercial

gas cooking equipment cannot be over stressed. Proper

performance of the equipment is dependent, in great part,

on the compliance of the installation with the manufacturer’s

speci cations. In addition, compliance with the National

Fuel Gas code ANSI Z 223.1-1988/NFPA and/or Local code is

required to assure safe and e cient operation.

Appliances shall be installed in a location in which the

facilities for ventilation permit satisfactory combustion of gas

and proper venting. Appliances shall be located so as not to

interfere with proper circulation of air within the con ned

space. When buildings are so tight that normal in ltration

does not provide the necessary air, outside air shall be

introduced.

Rating Plate

When corresponding with the factory or your local

authorized factory service center regarding service problems

or replacement parts, be sure to refer to the particular unit

by the correct model number (including the pre x and su x

letters and numbers) and the warranty serial number. The

rating plate a xed to the unit contains this information.

We suggest installation, maintenance and repairs should be

performed by your local authorized service agency listed in

your information manual pamphlet.

In the event you have any questions concerning the

installation, use, care or service of the product, write or call

our Product Service Department.

This product must be installed by professional personnel as

speci ed. Garland/U.S. Range products are not approved or

authorized for home or residential use, but are intended for

commercial applications only. Garland / U.S. Range will not

provide service, warranty, maintenance or support of any

kind other than in commercial applications.

Pre-Installation Instructions

Before assembly and connection check gas supply.

A. The type of gas for which the unit is equipped is stamped

on the data plate located on inner door panel. Connect

a unit stamped “NAT” only to natural gas; connect those

stamped “PRO” only to propane gas.

B. If it is a new installation have the gas authorities check

meter size and piping to assure that the unit is supplied

with su cient amount of gas pressure required to

operate the UNIT.

C. If it is additional or replacement equipment have gas

authorities check pressure to make certain that existing

meter and piping will supply fuel to the unit with not

more than ½” water column pressure drop.

NOTE: When checking gas pressure be sure that all other

equipment on the same gas line is on.

A pressure regulator is supplied as standard equipment with

GARLAND Heavy Duty Gas Fryers and Restaurant Gas Series

Fryers. The pressure regulator is “built-in” to the fryer, (the

regulator is part of the combination safety valve). Installation

must conform with the National Fuel Gas code ANSI Z223.1-

1988 or latest edition NFPA No. 54-Latest Edition and

National Electrical code ANSI/NFPA 70-1990 or latest edition

and/or local code to assure safe and e cient operation.

NOTE: The appliance and its individual shut-o valve (not

supplied by manufacturer) must be disconnected from the

gas supply piping system during any pressure testing of that

system at pressures in excess of 1/2 PSIG

(3.45 KPa). The appliance must be isolated from the gas

supply piping system by closing its individual manual shut-

o (not supplied by manufacturer) during any testing of the

gas supply piping system at test pressures equal to or less

than 1/2 PSIG (3.45KPa).

NOTE: In Canada, the installation shall be in accordance

with CAN/CGA-B149.1 NATURAL GAS INSTALLATION CODE

or CAN/CGA-B149.2 PROPANE GAS INSTALLATION CODE and

local codes where applicable.

NOTE: Adequate clearance must be provided for servicing

and proper operation.

NOTE: This appliance is not recommended for residential

installation.

Part # 1382677 - 2/15

Page 7

Clearances

From Combustible material 6” (152mm) sides and rear. A

clearance of 0.0” to non combustible construction as sides

& rear is acceptable. The fryer is suitable for installation on

combustible  oor.

Gas Connections and Piping Sizing

The size of the gas line is very important. If the line is too

small, the gas pressure at the burner manifold will be low.

This will cause slow recovery, delayed ignition, and pilot

outage. Refer to the Gas Line Sizing Chart in the nation Fuel

Codebook.

Before connecting new pipe to your GARLAND Fryer, the

pipe must be thoroughly blown out to depose of all foreign

particles. If these foreign particles get into the burner and

controls they will cause improper and sometimes dangerous

operation.

When using thread compound, use it sparingly and one on

male threads. Use compound that is impervious to the action

of Propane gases. Do not put any on the  rst two threads.

This will prevent fouling the controls and clogging the pilot

and main burner ori ces.

Make sure that installer checks all plumbing with a soap

solution for leaks. DO NOT USE A FLAME, MATCHES,

CANDLES, or other ignition source in checking for leaks.

Frypot

Before leaving the factory, the fryer was tested, and the

thermostat was calibrated, with oil in the frypot; therefore,

it is necessary to clean the frypot before adding frying

compound. Rinse the frypot with clean water, then put some

fryer cleaner on a damp cloth, full strength, and wipe the

entire frypot clean. Rinse it thoroughly and wipe dry. The

fryer is now ready for use. If the fryer doe not have a stainless

steel frypot and is not to be used immediately after cleaning,

coat the entire frypot surface with shortening or cooking oil

to prevent rust.

Casters

A. The installation shall be made with a connector that

complies with the Standard for Connectors for Moveable

Gas Appliances, ANSI Z21.69/CSA 6.16, Addenda Z21.69B-

2006/CSA 6.16B-2006 (or latest edition), and a quick-

disconnect device that complies with the Standard for

Quick Disconnects for Use with Gas Fuel, ANSI Z21.41/

CSA 6.9, Addenda Z21.41A-2005/CSA 6.16A-2005 (or

latest edition).

B. The front casters of the unit are equipped with brakes

to limit the movement of the fryer without depending

on the connector and any quick disconnect device or its

associated piping to limit the appliance movement.

C. Please be aware, required restraint is attached to a

bracket on the fryer (connection point is located on the

left rear caster of the fryer), and if disconnection of the

restraint is necessary, be sure to reconnect the restraint

after the fryer has been returned to its originally installed

position.

NOTE: When installed, the fryer must be restrained to

prevent tipping in order to avoid the splashing of hot liquid.

The means of restraint may be the manner of installation,

such as connection to a battery of appliances. Or installing

the fryer in an alcove, or by separate means, such as

adequate ties.

Legs

Raise front of the unit and block. Do not lay unit on its back..

Position leg insert into leg retainer opening and tap up until

it seats at collar  ange. Repeat at rear of unit making sure all

four legs are adjusted to same height. Legs can be adjusted

to overcome an uneven  oor.

CAUTION: These types of GARLAND Fryers cannot be

installed on a masonry base or without proper clearance

from  oor. Primary air is supplied to the ‘jet – type” burner

from the front and mainly from the bottom of the fryer. If

installed on a masonry base or directly on  oor without

the use of the factory supplied 6” (152mm) legs or casters,

improper combustion will occur.

INSTALLATION Continued

Part # 1382677 - 2/15

Page 8

INSTALLATION Continued

Ventilation and Air Supply

One of the most important considerations is ventilation.

The fryer must be installed so that products of combustions

are removed e ciently, but so that the kitchen ventilation

system does not produce drafts that interfere with proper

burner operation. The fryer  ue opening must NOT be placed

close to the intake of the exhaust fan.

The fryer must never have its  ue extended in a chimney

fashion. This changes the combustion characteristics of the

fryer. This will cause the fryer to be slow to recover, frequently

cause delayed ignition, and sometimes cause pilot outage.

The ideal method of ventilating a fryer is the use of a

properly designed canopy which should extend six inches

(6”) (152mm)beyond all sides of the appliance and six feet

(6’) six inches (6”) (1981mm) from the  oor.

Many operators do not realize that the  nest ventilation

system will break down when it is not maintained properly.

The duct system, the hood, and the  lter bank must be

cleaned on a regular basis and kept free of grease.

Adequate distances must be maintained from the  ue outlet

of the fryer to the lower edge of the  lter bank. Filters should

never be installed in the horizontal position. They should be

installed at an angle of 45 degrees, and a drip tray should be

located beneath the lowest edge of the  lter. NFPA Standard

No.96 states that “A Minimum distance of 18” (457mm)

should be maintained between the  ue outlet and the lower

edge of the grease  lter.” We recommend that the MINIMUM

DISTANCE BE 24” (610mm) FROM THE FLUE OUTLET TO

THE BOTTOM EDGE OF THE FILTER WHEN THE APPLIANCE

CONSUMES MORE THAN 120,000 B.T.U. PER HOUR.

A strong exhaust fan will create a vacuum in the room, for an

exhaust system vent to work properly, replacement air must

enter the room in which the vent is located.

All gas burners and pilots need su cient air to operate and

large objects should not be placed in front of this fryer which

would obstruct the air  ow through the front. A minimum of

24” (610mm) should be provided at the front of the unit for

servicing and proper operation. Air for combustion enters

the unit below the cabinet at the base. Do not place anything

around the base or under the fryer.

Assembly Of Battery

All heavy duty batteries equipment is aligned and  tted at

the factory, from left to right and must be installed in this

order. There is a diagram provided with every heavy duty

battery. All 35M/MST Fryers and 70M/MST Fryers may be

installed to battery with other GARLAND 40 Series Ranges,

sharing common manifold connections.

A. All such units should be placed in their respective battery

position. Detach valve panels to prevent damage,

remove them from the area where the battery is being

assembled.

B. Level each unit (if a range, to the oven rack) by adjusting

the six inch (6”/152mm) legs, or where legs are not used,

adjust level with shims. Readjust legs, if required.

C. Connect units together by mating the unions at each

end of the manifold. (Adjoining units must have

matching unions, unless the union parts are of the

same speci cations, a leak proof connection cannot be

assured.) Hand tighten unions at this point.

D. The units should be fastened at the rear by inserting 5/16”

bolts through the holes provided at the rear of the burner

box sides. Install washer and nut and hand tighten. Be

sure of proper unit alignment in the battery before  nal

tightening of these bolts or unions. Improper tightening

will cause “fanning” or “bowing” of batteried units.

The  nal tightening of the union should be accomplished

by using a suitable spanner wrench. If such a wrench

is not available, the GARLAND union collar has special

ridges, and a cold chisel can be driven against these

ridges to properly seat and seal the union.

E. The manifold of this unit or the manifold of which is

a part of must be equipped with a certi ed pressure

regulator suitable for battery application and adjustable

for an outlet pressure at the manifold as speci ed on the

rating place

Part # 1382677 - 2/15

Page 9

INSTALLATION Continued

Assembly Instructions

M-Series Low Pro le Backguard

1. Remove  ue cap #6 by removing six (6) [#10] sheet metal

screws.

2. Remove front panel #5 by lifting upward.

3. With back panel #4 still attached to the left #2 and right

#3 uprights, drop uprights into the rectangular cutouts at

the rear of the range #1.

4. Fasten uprights #2 and #3 to the range #1 with four (4)

5/16” -18 bolts and  at washers #7 and #8.

5. If unit is in a battery lineup, fasten adjacent units together

at hole marked “X” with 1/4” -20 bolts, nuts, and washers.

6. Install front panel #5 previously remove.

7. Install  ue cap #6 previously removed.

"X"

Assembly Instructions M-Series Backguard

1. Remove front panel #5 by lifting upward.

2. With back panel #4 still attached to the left #2 and right

#3 uprights, drop uprights into the rectangular cutouts at

the rear of the range.

3. Fasten uprights #2 and #3 to the range #1 with four (4)

5/16” -18 bolts and  at washers #6 and #7.

4. If unit is in a battery line up, fasten adjacent units

together at hole marked “X” with 1/4” -20 bolts and

washers.

5. Install front panel #5 previously removed. Attach front

panel #5 to range #1 with sheet metal screws.

"X"

Part # 1382677 - 2/15

Page 10

Using the Fryer for the First Time

Before lighting the pilot,  ll the frypot with frying compound.

Then light the pilot according to the instructions inside

the fryer compartment on the inner panel. If you are using

a cooking oil, you may now turn the main burner on by

turning the knob on the automatic gas valve. If you use a

hydrogenated (solid) frying compound, it is wise to melt it in

a stock pot on the range before putting it in the fryer. If this

is not done, pack the frypot with the compound and turn the

main burner on for a few seconds and turn it o for a few. See

the lighting and shut-down instructions for “How to turn on

the main burner once the pilot is lighted.”

Intervals of about three seconds on and ten seconds o are

about right. Keep doing this until the shortening is melted.

If any smoke is seen during this process, you are heating

too fast and scorching the shortening, thus cutting down

its useful life and possible damaging the frypot. Shortening

level must cover the thermostat bulbs when fryer is in

operation.

After turning the main burner on, set the thermostat at 325°

to check calibration of the thermostat. Let the burner cycle

at least four times and suspend a deep fat fryer thermometer

in the middle of the frypot about 3” deep. When the burner

just comes on after the fourth cycle, the reading on the

thermostat should agree with the thermostat setting. If not,

calibrate the thermostat according to the instructions in the

Cleaning and Maintenance Section of this manual.

OPERATION

INSTALLATION Continued

Radiation Shield

This radiation shield must be in place when fryer is installed

in other than  re resistive locations.

IMPORTANT: The  ue riser must be installed within the back

guard. This rectangular riser  ts over the collar of the  ue

collector box inside the fryer. Place the  ue riser upright

through opening in the back top and slide over collar. (See

Figure 2.).

FLUE RISER

BACK ALUMINIZED

SIDES AND FRONT

HEAT SHIELD

FIGURE 2

RADIATION SHIELD

REMOVE EXISTING

#10 SHEET METAL

SCREWS (2 REQ'D)

FROM HIGH SHELF OR

BACKGUARD TO INSTALL

RADIATION SHIELD

FIGURE 1

METHOD OF ATTACHING RADIATION SHIELD TO

BACKGUARD OR HIGH SHELF

Part # 1382677 - 2/15

Page 11

OPERATION Continued

Lighting Instructions

For speci c models see “Lighting Instructions” on the inside

of fryer compartment.

(Frypot must be  lled before lighting).

1. Turn thermostat knob to the frying temperature. The

thermostat knob is located inside the compartment in

the front of the frypot.

2. Open the fryer door and turn the combination safety

valve knob to the PILOT position.

3. Push the knob in, light the pilot and continue to hold knob

in for about sixty seconds after the  ame has been lit.

4. Turn valve knob counter-clockwise to ON.

5. Main burners will now light and will be controlled

automatically by the thermostat

OFF

AUTOMATIC VALVE KNOB

PILOT POSITION

AUTOMATIC VALVE KNOB

ON POSITION

AUTOMATIC VALVE KNOB

OFF POSITION

NOTE: Fryer cannot be shut o at the thermostat.

Thermostat used only to control temperatures.

Stand By

1. Turn fryer gas valve knob to “PILOT” position.

2. Put frypot cover in place.

Complete Shut Down

Turn gas valve knob clockwise to pilot position, DEPRESS

knob, slightly clockwise, release knob and continue turning

clockwise to OFF.

Safety Concerns

WARNING: The operator should be aware of the

HAZARDOUS NATURE, inadvertent splashing and spilling

etc., and RESULTANT CONSEQUENCES, personal burns,

 res, slipping on spilled liquid etc., when moving the fryer

with liquid in the vessel. If the fryer is to be moved, it is

recommended that the liquid in the vessel be cooled to

room temperature and removed from the vessel.

To assure you of maximum protection and performance

your GARLAND Fryer is equipped with the best and most

reliable controls and safety devices available. The operation

thermostat will regulate frying compound temperatures to

close tolerances in a range between 250° and 375°.

If for any reason the pilot should be extinguished the

combination safety valve will close o the gas  ow to the

main burners and pilot burner. As an additional safety feature

this valve prevents gas from  owing to the main burners

when the pilot is being ignited.

On all units, due to the high rate of heating, and high limit

control device is provided as standard equipment. If for

any reason the frying compound temperature exceed the

maximum dial temperature the entire fryer will turn OFF at

450°F. If this should occur, have quali ed service technician

check the system. FOR NO REASON SHOULD THIS HIGH LIMIT

DEVICE BE BY-PASSED!

Optimum Operation Tips

One of the most important considerations in the pro table

use of a fryer is the choice of the frying compound used. A

better frying compound will actually cost you less, because

it lasts longer than the lower grades and produce fried foods

with superior taste and appearance. There are numerous

high-grade products available and you are strongly urged to

use them.

Part # 1382677 - 2/15

Page 12

For maximum frying compound life, good operators  nd

they do best by frying at the lowest temperature that will

give a high-quality product. Thus, with a super-fast fryer,

such as your GARLAND, you do not have to fry potatoes at

375°F or 400°F, your fry at 325°F. A little experimenting will

determine just the right temperatures for your menu items.

The worst enemies of frying compound are light, heat,

air and salt. Thus, its life can materially be lengthened by

keeping the fryer covered when not in use, frying at the

lowest temperatures, and by reducing the temperatures

during stand-by periods.

A common habit which is harmful to frying compounds is

that of salting foods in baskets over frypot. Also, if food is

fried ahead and stored over the frypot to keep hot, as is often

done, it will rapidly lose its crispness and will taste greasy.

A common error in frying is to overload the baskets

under the mistaken impression that this will increase the

production of the fryer. For any given fryer, and any given

food product being fried there is a certain load which will

produce the maximum amount of food per hour. For best

results, we recommend the baskets be  lled between ½ and

⁄ full. If the baskets are loaded beyond this, the total hourly

production rate will decrease.

To give you a staring point, the following chart suggests the

temperatures at which most operators fry certain foods:

FRYING CHART

PRODUCT

TEMPERATURE

TIME

(

F) (

French Fried Potatoes

Raw-to-done 350 177 5-7 Min

Blanching 325 163 4 Min

Browning

350 177 2 Min

French Fried Onion Rings 360 182 2-3 Min

Seafood

Shrimp 360 182 2-3 Min

Oysters 350 177 1-4 Min

Scallops 250 121 3-5 Min

Fillets 350 177 3-4 Min

Clams 350-360 177-182 1-3 Min

Chicken

Small Pieces 350 177 6-10 Min

Large Pieces 350-360 177-182 8-11 Min

Cutlets, Chops (1” thick)

325 163 5-7 Min

OPERATION Continued

FRYING CHART

PRODUCT

TEMPERATURE

TIME

(

F) (

Fritters

Fruit 350 177 3-5 Min

Vegetables (asparagus,

cauli ower, corn,

eggplant, tomato)

350 177 5-8 Min

Suggestions for Quality Fried Food

• Fresh, uncontaminated frying compound product better

fried products.

• Taste the frying compound once a day. Your patrons do,

when they eat the product.

• Filter the frying compound daily. Merely straining the

shortening is inadequate. You may choose the GARLAND

Filter Quick  ltering system. This system is designed to

match-up to your GARLAND Fryer. Or, you may choose to

use a  lter and  lter cone.

• Drain or dry foods before frying. Excess moisture and

water breaks down frying compound.

• Do not salt or otherwise season food over the fryer.

This practice contaminates the frying compound and

accelerates it deterioration.

• Do not shake breaded items over the fryer.

• Keep the frypot covered when not in use. This will

prevent air from oxidizing the frying compound and will

keep impurities out.

• Do not overheat the frying compound. Follow the

temperature recommended in tested recipes. The

company which provides your frying compound can

provide tested recipes and techniques for use with their

shorting.

• Watch for signs of compound breakdown. An unusual

darkening of the compound or smoking are the  rst signs

of breakdown. Foaming, objectionable change in  avour

of the product and gumming also indicate a breakdown

of the frying compound.

• Set the thermostat at 200°F or below, when not frying.

• Darkened frying compound and incorrect batter or

breading can cause a fried product to appear to be done.

Use tested recipe or obtain batter or breading specially

prepared for today’s frying techniques.

Part # 1382677 - 2/15

Page 13

CLEANING AND MAINTENANCE

Routine Care

NEVER operate the burner with an empty frypot. It only takes

a few minutes to completely ruin a frypot this way, and the

frypot warranty is void if this is done.

The frying compound should be  ltered at least once a day. If

a heavy volume of breaded food is fried, it may be necessary

to  lter two or more times a day. This will increase the life

of the frying compound and produce better-tasting food.

GARLAND  lter cones are ideal for this and are inexpensive

and readily obtainable from your dealer or parts distributor.

The fryer should be cleaned daily, and this operation can

be combined with  ltering the frying compound. After the

fryer is drained, wipe the inside with cloth saturated in a

commercial fryer/griddle cleaner, then rinse thoroughly.

Wipe dry and put the  ltered compound back in the

frypot. The frypot should be boiled out once a week with a

commercial fryer/griddle cleaner according to direction on

the bottle. Each day wipe down the controls and all inside

the door with a damp cloth. Remove the basket hanger and

clean at least once a week. This way your fryer will stay clean

and new looking much longer. Be sure that the grease cover

for the automatic gas valve is kept in place.

Cleaning

Painted Finishes

Establish a regular cleaning schedule. Any spills should be

wiped o immediately.

The fryer should be permitted to cool down before cleaning

exterior surfaces.

1. Wipe exposed, cleanable surface when cool with a mild

detergent and hot water. Stubborn residue spots may be

removed with a light weight non metallic scouring pad.

Dry thoroughly with a clean cloth.

2. Stainless steel should be cleaned using a mild detergent,

a soft cloth and hot water. If necessary to use a

nonmetallic scouring pad, always rub in the direction of

the grain in the metal to prevent scratching. Use a water

based stainless cleaner (commercially available), if you

want a high shine.

Stainless Steel

For routine cleaning just wash with a hot water and

detergent solution. Wash just a small area at a time or the

water will evaporate leaving chemicals behind causing

streaking. Rinse the washed area with a clean sponge dipped

in a sanitizing solution and wipe dry with a soft clean cloth

before it can dry. Use a paste (of water and a mild scouring

powder) if you have to, but never rub against the grain.

All stainless steel has been polished in one direction. Rub

with the polish lines to preserve the original  nish. Then

thoroughly rinse as before. To prevent  ngerprints there

are several stainless steel polishes on the market that leave

an oily or waxy  lm. Do not use on surfaces that will be in

contact with food.

Stainless steel may discolor if overheated. These stains can

usually be removed by vigorous rubbing with a scouring

powder paste. Use only stainless steel, wood or plastic tools

it necessary to scrape o heavy deposits of grease and oil.

Do not use ordinary steel scrapers or knives as particles of

iron may become imbedded and rust. STEEL WOOL SHOULD

NEVER BE USED. Either a typical bleach solution or hot water

can be use to sanitize stainless steel with harm.

Draining and Filtering Of Fryer Compound

The draining and  ltering of fryer compound must be

accomplished with care to avoid the possibility of a burn

resulting from careless handling.

Filtering: Turn fryer o . If you are using a  lter other than the

GARLAND Filter Quick, consult the  ltering manufactures’

operation instructions for recommended  ltering procedure.

Instructions for use of the  lter Quick are included in the

Owners Manual shipped with your  lter Quick unit.

The following is a recommended procedure to drain and

 lter your compound when no  lter machine is available:

1. Screw the drain pipe provided with your fryer into the

drain valve. Assure that you have  rmly attached the

drain pipe and that the curved end portion is pointing

“down.”

Part # 1382677 - 2/15

Page 14

2. Position the stock pot or other container under the

drain pipe. The stock pot or other container must be of

su cient design to withstand the heat generated by the

hot compound and must also be able to hold liquids. It is

recommended that where no  lter machine is available,

the  lter cone holder and  lter cones be used. Be sure the

 lter cone holder is resting securely on the stock pot or

other container.

3. Open the drain valve slowly to avoid splattering.

However, since splattering may occur anyway, extreme

caution should always be employed.

4. If the valve becomes clogged with food particles you

may wish to use a poker-like tool. The tool must be used

from the inside of the frypot only and caution should be

employed that the tool is gripped by the user as far as

possible from the hot fryer compound in the frypot. Do

not hammer on the drain valve as damage to the ball

inside the valve will cause it to leak. NEVER use this tool

or any other tool to unclog the valve from the front of the

valve. If the clog comes loose, hot compound could pour

out rapidly so beware of splattering in this event.

5. We recommend that the drained compound be allowed

to cool to 100ºF (38ºC) or lower before transporting the

stock pot or other container, removing the drain pipe, or

removing the  lter cone holder and  lter cone.

CLEANING AND MAINTENANCE Continued

Maintenance

Your GARLAND equipment is ruggedly constructed and is

designed, with normal care, to give you long and lasting

service. It is, of course, desirable to keep your equipment

in the best possible condition. As the equipment is used,

whether in light or heavy duty service, it should be cleaned

often and a regular cleaning schedule should be established

on a daily, week and/or monthly basis, depending upon

severity of use.

Preventive Maintenance

In order to keep the unit operation at top e ciency, it is

advisable to perform preventive maintenance regularly. The

frequency of this maintenance will depend on how hard the

unit is used, and you should discuss this with your nearest

GARLAND authorized Service Agent.

Preventive maintenance should cover at least the following:

1. Check pilot  ame for correct length.

2. Check main burner  ames for good ignition and proper

burner adjustment.

3. Check thermostat calibration.

4. Check thermopile output.

5. This fryer needs no lubrication.

Part # 1382677 - 2/15

Page 15

TROUBLE SHOOTING AND ADJUSTMENTS

Adjustments

The burner used on your GARLAND Fryer is a patented

design which does not require primary air, so no primary air

adjustment is possible. When the proper gas is being used,

at the proper pressure, and the ceramic targets are adjusted

properly, combustion will begin about even with the bottom

of the ceramic. The sound that is characteristic is a low roar,

similar to a blowtorch.

The correct type of gas and BTU content for which the fryer

was equipped at the factory is noted on the nameplate, and

this gas must be used.

NEVER THROTTLE DOWN THE INCOMING GAS IN AN EFFORT

TO MAKE THE FLAME BURN DIRECTLY ON THE ORIFICE.

Trouble Shooting

Possible Causes Remedy

Thermostat does not call for heat

(does not open gas valve at all).

1 See Below:

a. Lead wires damaged. a. Repair or replace wires on thermostat.

b. Set too low. b. Raise setting.

c. Out of calibration c. Re-calibrate

d. Thermostat defective d. Replace

2. Thermostat does not control set point 2 See Below:

a. Out of calibration. a. Re-calibrate

b. Contaminated or burned contacts b. Replace thermostat

c. Knob of thermostat loose on shaft c. Calibrate thermostat and tighten set screws.

A piece of mechanical equipment which is used as hard as

a deep fat fryer is going to require service as the fryer gets

older; therefore, the following chart outlines problems that

are most likely to occur and what to do to correct them.

There are several possible sources of trouble in connection

with the operating thermostat. Usually the trouble will be

noticed by either the thermostat not causing the gas valve to

open, or by causing it to open at the wrong temperature. If

it opens the gas valve at the wrong temperature, it is said to

be out of calibration. If all the other parts of the appliance are

operation as they should, the following chart will help locate

the source of trouble and correct it.

Part # 1382677 - 2/15

Page 16

TROUBLE SHOOTING AND ADJUSTMENTS Continued

Thermostat Calibration

To calibrate the Fenwal Thermostat,  ll the frypot to the FULL

mark with frying compound and turn the burner on. Insert a

thermometer in the center of the frypot with the bulb about

two inches below the surface. Allow the burner to cycle

about four times, the thermometer reading should be within

5° of the thermostat knob setting. If this does not agree with

the pointer of the thermostat knob:

1. Loosen the two set screws on the thermostat knob

2. Set the pointer at the temperature indicated on the

thermometer.

3. Tighten the set screws  rmly.

4. Be sure the black surface of the knob is spaced away

from the dial plate at least the thickness of a dime.

NOTE: DO NOT TURN ADJUSTING SHAFT MORE THAN TWO

TURNS IN EITHER DIRECTION OR PERMANENT DAMAGE CAN

RESULT. THIS ACTION MAY VOID THE STANDARD WARRANTY.

The Fenwal Thermostat is an electric switch with contacts

that open on a temperature rise. It will respond to

temperature changes of approximately 1º when the fryer is

idling with no food being fried.

Turning the adjusting shaft counter-clockwise increases the

temperature at which time the contacts will open. Some of

the most common problems occur in connection with the

pilot generator. These usually show as poor ignition of the

main burner or frequent pilot outage.

Below is a diagram of how the Fenwal thermostat and Hi-

Limit controls are wired to the safety system.

BLK BLK WHT WHT

HI-LIMIT

THERMOSTAT

OPERATING

THERMOSTAT

PILOT

GENERATOR

OPTIONAL ON OFF SWITCH

Part # 1382677 - 2/15

Page 17

GARLAND

1177 KAMATO ROAD, MISSISSAUGA, ONTARIO, CANADA, L4W1X4

8884427526

WWW.GARLANDGROUP.COM

To learn how Manitowoc Foodservice and its leading brands can equip you, visit our global web site at

www.manitowocfoodservice.com, then discover the regional or local resources available to you.

Every new piece of Manitowoc Foodservice equipment comes with KitchenCare™ and you choose the level of service that meets

your operational needs from one restaurant to multiple locations.

StarCare – Warranty & lifetime service, certi ed OEM parts, global parts inventory, performance audited

ExtraCare — CareCode, 24/7 Support, online/mobile product information

LifeCare – Install & equipment orientation, planned maintenance, KitchenConnect™, MenuConnect

Talk with KitchenCare™ • 1-844-724-CARE • www.mtwkitchencare.com

GARLAND

1177 KAMATO ROAD, MISSISSAUGA, ONTARIO, CANADA, L4W1X4

8884427526

WWW.GARLANDGROUP.COM

To learn how Manitowoc Foodservice and its leading brands can equip you, visit our global web site at

www.manitowocfoodservice.com, then discover the regional or local resources available to you.

Every new piece of Manitowoc Foodservice equipment comes with KitchenCare™ and you choose the level of service that meets

your operational needs from one restaurant to multiple locations.

StarCare – Warranty & lifetime service, certi ed OEM parts, global parts inventory, performance audited

ExtraCare — CareCode, 24/7 Support, online/mobile product information

LifeCare – Install & equipment orientation, planned maintenance, KitchenConnect™, MenuConnect

Talk with KitchenCare™ • 1-844-724-CARE • www.mtwkitchencare.com

Pièce nº 1382677 (2/15) Page 17

DÉPANNAGE ET RÉGLAGES suite

NOIR NOIR

BLANC

THERMOSTAT

HAUTE LIMITE

THERMOSTAT

EN FONCTION

GÉNÉRATEUR

DE VEILLEUSE

INTERRUPTEUR MARCHE/ARRÊT EN OPTION

BLANC

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Garland 36ER33-88 Owner Instruction Manual

Marque: Garland

Modèle: 36ER33-88

Catégorie: Cuisinières

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