Rotary SPO65E-LWB Le manuel du propriétaire

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IN20334

Revision C 11/03/2016

Rheinland

TUV

SPO65M (200 Series Lifts)

SPO65E (600 Series Lifts)

Standard Arms Capacity 6500 kg. (14,300 lbs.)

Sprinter Arms Capacity 5000 kg. (11,000 lbs.)

LP20074

APPROACHAPPROACH

C

L

Wheel Spotting Dishes

SPO65M Series

SPO65E Series

489mm

1586mm

489mm

1586mm

4572mm Min.

To Nearest

Obstruction

4572mm Min.

To Nearest

Obstruction

4572mm Min.

To Nearest

Obstruction

4572mm Min.

To Nearest

Obstruction

90° 90°

(18) 3/4" Anchors

Alignment Notches

3937mm

2286mm Min. To

Nearest Obstruction

2286mm Min. To

Nearest Obstruction

864mm

711mm

152mm

864mm

711mm

152mm

Power Unit to

Passenger Side

FRONT

REAR

165mm from other

equipment typical

both sides

C

L

Wheel Spotting

Dishes

90°

(18) 3/4" Anchors

90°

Power Unit To

Driver Side

Alignment Notches

Front

Rear

3937mm Base Plate To Base Plate

3962mm Control Panel To Control Panel

Lift

Fig. 1

1. Lift Location: Use architects plan when available to

locate lift. Fig. 1 shows dimensions of a typical bay

layout.

2. Lift Height: See Fig. 4 for overall lift height of each

speciﬁc lift model. Add 25.4mm min. to overall height

to lowest obstruction.

WARNING

DO NOT install this lift in a pit or

depression due to ﬁre or explosion risks.

3. Lift Setting: Using a block and tackle (or similar

device that increases mechanical advantage), stand

the columns up. Position columns in bay using

dimensions shown in Fig.1. Place column with power

unit mounting bracket on vehicle passenger side of

lift. Both column base plate backs must be square

on center line of lift. Notches are cut into each base

plate to indicate center line of lift.

Use appropriate equipment to raise carriage to ﬁrst

latch position. Be sure locking latch is securely

engaged.

A) Concrete Thickness & Hole Depth (220mm)

B) Edge Distance (120mm)

C) Hole Spacing (165mm)

4. Concrete and Anchoring: Concrete shall have a

compression strength of at least 20.68 N/mm² and a

minimum thickness of 108mm in order to achieve a

minimum anchor embedment of 83mm. When using

the standard supplied 3/4” x 5-1/2” lg. anchors, if the

top of the anchor exceeds 57mm above the ﬂoor

grade, you DO NOT have enough embedment.

Drill (18) 19mm dia., Fig. 2 holes in concrete ﬂoor using

holes in column base plate as a guide. See diagrams

for hole depth, hole spacing, and edge distance

requirements.

CAUTION

DO NOT install on asphalt or other

similar unstable surfaces. Columns are supported only by

anchors in ﬂoor.

A

B

C

B

C

Clean hole.

Run nut down just

below impact section

of bolt. Drive anchor

into hole until nut and

washer contact base.

Drill holes using

19mm carbide

tipped masonry

drill bit per

ANSI standard

B94.12.1977

115mm

Tighten nut with

Torque wrench to

203.4Nm.

57mm

82mm

115mm

Installation torque of 203.4Nm. is required for all anchor bolts.

Fig. 2

Fig. 3

NOTE: If more than 2 horse shoe shims are used at any of

the column anchor bolts, pack non-shrink grout under the

unsupported area of the column base. Insure shims are

held tightly between the baseplate and ﬂoor after torquing

anchors.

Shims

(12.7mm Max.)

Nut

Flat

Washer

Anchor

IMPORTANT

Using the horse shoe shims provided,

shim each column base until each column is plumb, Fig.

3. If one column has to be elevated to match the plane

of the other column, full size base shim plates should be

used (Reference Shim Kit). Recheck columns for plumb.

Tighten anchor bolts to an installation torque of 203.4 Nm.

Shim thickness MUST NOT exceed 13mm when using the

140mm long anchors provided with the lift.

If anchors do not tighten to 203.4 Nm. installation torque,

replace concrete under each column base with a 1219mm

x 1219mm x 152mm thick 20.68 Nmm² minimum concrete

pad keyed under and ﬂush with the top of existing ﬂoor.

Let concrete cure before installing lifts and anchors.

Adjustable

4572mm to

5029mm

Right Column

View From

Approach Side

Column Extension

Column

Column Tie

(2) 1/4"-20NC x 3/4" Lg. HHCS

(2) 1/4"-20NC Hex Nuts

(16) 3/8"-16NC x 3/8" Lg. HHCS

(1) 3/8" Star Washer used on

right side only.

(8) 3/8"-16NC x 1" Lg.

Flanged HHCS

3/8"-16NC x 1/2" Lg.

Flanged HHCS

Extensions are adjustable in 152mm

increments from 4572mm to

5039mm for Standard models, and

from 4115mm to 4420mm for LC

models.

• All Star Washers are to be mounted

on the Right side column to ensure

grounding of overhead limit switch.

Star Washers are not needed when

mounting to Left side column. Notice

the column extension mounting, Fig. 4,

and overhead limit switch mounting

as well in Fig. 5.

IMPORTANT

Fig. 4

Star Washers

3/4" Spacer

1/4"-20NC x 2" Lg. HHCS

& Locknut

Overhead Switch

1.6mm Gap

(2) 1/4"-20NC x 3/4" Lg.

HHCS

1/4"-20NC

Zinc Hex Nut

1/4"-20NC x 3/4" Lg.

External Tooth

Lockwasher

Fig. 5

5. Install column extensions to columns using (16) 3/8"-

16NC x 3/8" lg. Flanged HHCS, Fig. 4, and Column Ties

using (8) 3/8"-16NC x 1" Flanged HHCS, also Fig. 4.

Adjust column extensions plumb as required.

6. Mount switch assembly towards power unit column

as shown, Fig. 5, using (2) 1/4"-20NC x 3/4" lg. HHCS,

nuts and Star Washers. Insert 2” Hex bolt through

pivot hole in end of switch bar. Insert opposite end

(weighted end) of bar through slot in switch mount-

ing bracket. Then secure Hex bolt and switchbar to

overhead as shown, using 3/4" spacer and lock nut.

Tighten Hex bolt leaving 1.6mm gap between the spac-

er and the crosshead assembly.

Fig. 6

Crosshead Assembly

Star Washers

Column Extension

(16) 3/8"-16NC x 3/4" Lg.

HHCS & Flanged Locknuts

7. Install crosshead assembly to column extensions with

(16) 3/8"-16NC x 3/4" lg. HHCS, Flanged Locknuts and

Star Washers, Fig. 6.

Attention: For M series lifts proceed to page 7 Step 8.

5/16"-18NC x 1-1/2" HHCS

Vibration

Pad

Attach (2) 5/16"-18NC

Flanged Locknuts To

To p Bolts Just Far Enough

To Allow You To Hang The

Power unit On The Column Safely

Put Bolts Through

Bottom Of Power Unit Bracket

And Push Vibration Pads

Onto The Bolts

Keep Bottom Vibration Pads

Flush With The Ends Of The Bolts

This Will Aid In The Installation

Of The Power Unit

To The Column Extension

Do Not Put

Bottom Flanged Lock Nuts

On At This Time

These Will Have

To Be Attached

Through The Column Extension

Fill Breather Cap

Slip Top Tw o

Bolts Through

Key Hole Slots

Attach (2)5/16"-18NC

Flanged Locknuts To

The Bottom Two Bolts

After Pushing The Bolts

Through The Column

Hand Tighten

Tee Then

Tighten Hex Locknut

10-15 ft-lbs.

Fig. 7

Fig. 8

8. Unité d’alimentation de la série E: Attach vibration

pads and locknuts to bolts per Fig. 7. Enfoncer les 4 vis

en acier au carbone à tête hex. 5/16“-18NC x 1 - 1/2“ à

travers les trous de l‘unité d‘alimentation, ﬁg. 7. Raccorder

les coussinets anti-vibration et les contre-écrous aux

boulons comme l‘indique la ﬁg. 7. Installer et serrer à

la main le raccord en T sur la pompe jusqu‘à ce que le

joint torique ait une assise correcte, ﬁg. 8. Continuer de

serrer le contre-écrou à 10-15 pieds-livres ou jusqu‘à ce

que l‘écrou et la rondelle se trouvent plaqués contre le

distributeur de pompe.

Remarque: Il se peut qu’il soit encore possible de faire

pivoter le raccord en T. Ceci est admissible à moins qu’il

n’y ait une inﬁltration sur le joint torique. Si c’est le cas,

serrer légèrement le contre-écrou.

Fig. 8a

CAUTION

Si vous serrez le contre-écrou trop fort,

vous risquez de déchirer le joint torique ou de tordre le

ﬁletage de la sortie du distributeur de pompe.

Accrocher l‘unité d‘alimentation sur l‘extension de colonne

côté conducteur, ﬁg. 1. Enfoncer les deux boulons du

bas dans l‘étrier de l‘unité en les faisant passer à travers

l‘extension de colonne. Visser 2 contre-écrous à bride

5/16“-18NC sur les boulons. Serrer les quatre boulons sur

l‘étrier de l‘unité d‘alimentation en vériﬁant qu‘il est ﬁxé

à la colonne, ﬁg. 8a. Accrocher l‘unité d‘alimentation sur

l‘extension de colonne côté conducteur, ﬁg. 1. Enfoncer

les deux boulons du bas dans l‘étrier de l‘unité en les

faisant passer à travers l‘extension de colonne. Visser 2

contre-écrous à bride 5/16“-18NC sur les boulons. Serrer

les quatre boulons sur l‘étrier de l‘unité d‘alimentation en

vériﬁant qu‘il est ﬁxé à la colonne, ﬁg. 8a.

Hose Routes Diagonally Across Overhead

1

2

3

4

5

FRONT

6

7

5

7

Hose runs down

approach side to

cylinder on left column.

Cylinder Bleeders

Hose runs through holes in

extensions, then through

holes in overhead.

Before Routing

Hydraulic Hose

Insert Rubber Grommet

Through Large Hole

In Column Next To

Tee Side Of Power Unit

Fill/Breather

Cap

ITEM QTY. DESCRIPTION

1 2 Hydraulic Cylinder

2 1 Power Unit Hose

3 1 Overhead Hose

4 1 Branch Tee

5 3 Hose Clips(5/8")

5 3 5/16"-18NC x 3/8” lg. PHMS

6 1 Hose Clips(1/2")

6 1 5/16"-18NC x 3/8” lg. PHMS

7 2 Hose Clips(5/8")

7 2 5/16"-18NC x 1/2” lg. PHMS

7 2 5/16"-18NC Nut

9. E Series Hoses: Before routing hoses insert rubber

grommet in column, Fig. 10. Clean adapters and hose.

Inspect all threads for damage and hose ends to be sure

they are crimped, Fig. 10a.

Flared Fittings Tightening Procedure

1. Screw the ﬁttings together ﬁnger tight. Then, using

the proper size wrench, rotate the ﬁtting 2-1/2 hex ﬂats (1/3

of a revolution).

2. Back the ﬁtting off one full turn.

3. Again tighten the ﬁttings ﬁnger tight; then using a

wrench, rotate the ﬁtting 2-1/2 hex ﬂats (1/3 revolution).

This will complete the tightening procedure and develop a

pressure tight seal.

Adapter & Hose Installation

1. Install Pc. (2) with hose clamps, on power unit column

side connecting it to the cylinder (1) ﬁrst.

2. Install Pc. (3) with hose clamps starting at left column

cylinder (5) and working toward the right column.

All excess hose should be at bends & inside overhead

assembly.

3. Install Pc. (4) into power unit.

4. Connect Pc. (2) & Pc. (3) to Tee (4).

Branch Tee

Power Unit

(Short) Hose

Overhead

Hose

Fig. 10

Fig. 10b

NOTE: Route Power Unit hose inside columns using slots

provided at column base, Fig. 10b. Route Overhead Hose in

column channel on outside of column, Fig. 10b. Overhead

hose goes through holes beside sheaves in the overhead

weldment, Fig. 10b.

Oil Filling: Use Dexron III ATF, or Hydraulic Fluid that

meets ISO 32 speciﬁcations. Remove ﬁll-breather cap,

Fig. 10. Add ﬂuid until it reaches ﬁll line on tank. System

capacity is (14) quarts. Replace ﬁll-breather cap.

Fig. 10a

Attention: For E series lifts proceed to page 8 Step 10.

Fig. 11

8. M Series Power Unit: First install (1) Star Washer

onto one of the (4) 5/16" 18NC x 1-1/2" bolts. This is

very important for grounding. Put (4) 5/16" 18NC x

1-1/2" lg. bolts thru holes in power unit bracket using

push-nuts to hold in place. With the motor being the

heaviest part of the unit, two people lift the unit, each

with one hand supporting the motor. Position the unit

on the bolts with one person supporting the power

unit while the other installs lock washers and nuts.

Install and tighten Hydraulic Hose Adapter to pump.

Then install and tighten Tee, and connect supply

hoses to Tee, Fig. 11.

9. M Series Hoses: Clean adapters and hose. Inspect all

threads for damage and hose ends to be sure they are

crimped, Fig. 11.

Flared Fittings Tightening Procedure

1. Screw the ﬁttings together ﬁnger tight. Then, using

the proper size wrench, rotate the ﬁtting 2-1/2 hex ﬂats

(1/3 of a revolution).

2. Back the ﬁtting off one full turn.

3. Again tighten the ﬁttings ﬁnger tight; then using

a wrench, rotate the ﬁtting 2-1/2 hex ﬂats (1/3

revolution). This will complete the tightening

procedure and develop a pressure tight seal.

On one bolt, place

(2)5/16" Star Washers

Push nuts hold bolts to brackets.

Use (4)5/16"-18NC

x1-1/2" lg. HHCS

and Nuts

Raise

Switch

Disconnect

Switch

Lowering

Valve

Fill-Breather Cap

Power Unit (Short) Hose

Crimped Hose

Sleeve (Typical)

Branch Tee

Overhead Hose

1st Cable

2nd Cable

Upper Sheaves

Lower Sheaves

Abb. 13

Cylinder bleeders

1

2

3

4

5

6

FRONT

Hose runs down

approach side to

cylinder on left

column.

HOSE ROUTING FOR SPO65M SERIES

ITEM QTY. DESCRIPTION

1 2 Hydraulic Cylinder

2 1 Power Unit Hose

3 1 Overhead Hose

4 1 BranchTee

5 6 Hose Clips

6 3/8-16NC x 3/4” Carriage Bolts

6 3/8-16NC Flanged Locknuts

6 4 Hose Clips

4 3/8"-16NC x 3/4" HHCS

4 3/8"-16NC Flanged Locknuts

7 2 Mechanical Lift Hole Plug

Fill-Breather

Cap

7

M Series Adapter & Hose Installation

1. Install item (2) with hose clamps, on power unit column

side connecting it to the cylinder (1) ﬁrst.

2. Install item (3) with hose clamps starting at left column

cylinder (5) and working toward the right column. All

excess hose should be at bends & inside overhead

assembly.

3. Install item (4) into power unit.

4. Connect item (2) & item (3) to Tee (4).

Abb. 12

Hose Routes Diagonally Across Overhead

NOTE: Route Power Unit hose inside columns using slots

provided at column base, Fig. 12. Route Overhead Hose in

column channel on outside of column, Fig. 12. Overhead

hose goes over top end of overhead assembly, Fig. 12 and

Fig. 12a.

Abb. 12a

10. Equalizer Cables: Fig. 13 describes general cable ar-

rangements. It is easier to tie-off lower studs ﬁrst.

A) Run cable stud up through the lower tie-off plate,

and/or bracket(s), and/or spacer(s) depending on the

lift model, Fig. 14.

B) Push cable up until stud is above top of carriage Fig.

10.

C) Run nylon insert locknut onto studs so that 12mm

extends out from locknut Fig. 14.

D) Pull cables back down through carriage Fig. 14.

E) Run cable overhead and tie-off top studs and torque to

about 11.3J., see Fig. 13 & Fig. 14.

Attention: For E series lifts proceed to page 12 Step 11.

For 4724mm height lift with 11,989mm cable, or

4115mm height lift with 10,770mm long cable.

Use pattern 3.

For 4877mm height lift with 11,989mm cable or fo

r

4267mm height lift with 10,770mm long cable, both

use pattern two. Has 305mm spacer provided.

For 4572mm height carriges use pattern four

with 11,989mm cable. Has 305mm spacer

provided.

For 5029mm height with 11,989mm long cable or

for 4420mm height with 10,770mm long cable, both

use pattern one.

4

3

1

2

Upper Cable Tie Off

3/4" Nylon Insert Locknut

610mm

Upper Cable Tie Off

3/4" Nylon Insert Locknut

610mm

305mm

Upper Cable Tie Off

3/4" Nylon Insert Locknut.

305mm

Spacer

Upper Cable Tie Off

3/4" Nylon insert locknut.

305mm

Spacer

Fig. 14

Controllo gancio

d’arresto Piastra

1/4"-20NC x 1-3/4"

HHCS & Nylon Nut

Perno della

forcella & anelli

di ritenzione

Fo

rcella cilindro aria

Distanziale di

ammor

tizzazione

Cilindro aria

Staffa

Gancio di

arresto

Fig. 15

11. For M Series Locking Latch & Air Cylinders:

A) To install cylinder, ﬁrst slip dampening spacer over rod

with rod in retracted position, Fig. 15.

B) Put locknut on threaded shaft and run it down to the

dampening spacer.

C) Let rod extend and thread locknut down 1-1/2 more

turns.

D) Screw Bracket Clevis onto shaft, position, and tighten

locknut securely, Fig. 15.

E) Attach air cylinder clevis to latch control plate with

clevis pin and retaining rings, Fig 15. Attach bottom

of air cylinder to air cylinder bracket with 1/4" x 1-3/4"

HHCS and nylon nut, Fig. 15. Repeat procedure for

other locking latch.

F) Mount lowering switch and bracket to column using

(2) 5/16"-18NC x 3/8" lg. PHMS, Fig. 15a.

G) Install air lines from main air supply (with ﬁlter) to

lowering switch. Install air line from lowering switch

to union tee then to the right column air cylinder.

H) Install air line from union tee to left column air cylin-

der. Figs.15b and 16.

Note: Cut provided tubing with sharp blade to length as

required. Tubing must be cut square with no burrs. To

assemble air line tubing into ﬁtting, use ﬁrm, manual pres-

sure to push tubing into ﬁtting until it bottoms, see below.

If removal of the air line tubing from the ﬁtting is ever

required, hold Push Sleeve in (against ﬁtting) and at the

same time, pull out on tubing.

Locking Latch Engagement Test:

A) Raise carriages past the ﬁrst latch position and then

lower onto latches.

B) Check that the latches have fully engaged when the

release switch is not depressed.

C) Raise carriages fully off latches. Now depress release

switch and check that the latches have fully disen-

gaged.

D) Check for air leaks, make necessary adjustments or

repairs if required.

E) Install latch covers with 5/16"-18NC x 3/8" lg. BHCS, Fig.

17.

Attention: For M series lifts proceed to page 24 Step 12.

5/16-18NC x 3/8" lg. BHCS

Latch Control

Cover

Air Lin

e

Tubing

Push

Sleeve

(2) 5/16" x 3/8" Lg.

Pan Head Screw &

5/16" Ext. Tooth

Lockwashers

Note: Absence of air ﬁlter will void the warranty

on all pneumatic components

Fig. 15a

* Do Not Route Switch Cord Thru This Hole

Overhead

Assy.

Air line comes out

on the front side of

lift on Left column

This line to

Main Air Supply

APPROACH

Rear View of Lift

Fig. 16

Lowering Switch

Union Tee

To Left Column

Air Cylinder

To Main

Air Suppl

y

1/4" Male

Connector

Fig. 17

Fig. 15b

Controllo gancio

d’arresto Piastra

1/4"-20NC x 1-3/4"

HHCS & Nylon Nut

Perno della

forcella & anelli

di ritenzione

Fo

rcella cilindro aria

Distanziale di

ammor

tizzazione

Cilindro aria

Staffa

Gancio di

arresto

11. For E Series Locking Latch & Air Cylinders:

A) To install cylinder, ﬁrst slip dampening spacer over rod

with rod in retracted position, Fig. 18.

B) Put locknut on threaded shaft and run it down to the

dampening spacer.

C) Let rod extend and thread locknut down 1-1/2 more

turns.

D) Screw Bracket Clevis onto shaft, position, and tighten

locknut securely, Fig. 18.

E) Attach air cylinder clevis to latch control plate with

clevis pin and retaining rings, Fig 12. Attach bottom

of air cylinder to air cylinder bracket with 1/4" x 1-3/4"

HHCS and nylon nut, Fig. 18. Repeat procedure for

other locking latch.

Fig. 18

12. Installing Master Control Panel & Tool Holder:

Remove access panel from the master control panel, Fig.

19.

Install (2) 5/16"-18NC x 3/8" PHMS screws in holes on

each side of the locking latch (power unit side) leaving

approximately 3mm exposed to hold the panel. Hang the

master control panel

over locking latch to column on the 5/16"-18NC x 3/8"

PHMS screws and pull the locking latch solenoid wire

through the panel, Fig. 19. Plug locking latch solenoid into

master control panel.

Install (1) 5/16"-18NC x 3/8" PHMS in bottom of master

control panel. Tighten down all (3) screws. Do not install

access panel back into control panel at this time. It will be

reinstalled in a later step.

12a. Install Master Cable Motor Cable to Master panel

connections. Fig. 19.

Fig. 19 Detail

A 5/16"-18NCx3/8" PHMS, Leave these two screws

exposed out of the column approximately 3mm.

B

IMPORTANT

Master control panel always

mounts on the power unit side.

C Access Panel

D 5/16"-18NCx3/8" PHMS, Through the control panel.

E Overhead Switch Cable

F Master Cable

Fig. 19 Detail

G Lowering Valve Cable

H Motor Cable

I Power Harness Cable

Fig. 19

A

B

C

E

D

G

I

H

F

A

B

C

D

E

F

A

12-1. Routing Motor and Master Cables:

From the master control panel route cables up through

column along the hose routing, Fig. 20.

Fig. 20

Fig. 21 Detail

A 5/16"-18NCx3/8" PHMS, Leave these two screws

exposed out of the column approximately 3mm.

B

IMPORTANT

Slave control panel always mounts

on opposite column of the power unit.

C Access Panel

D 5/16"-18NCx3/8" PHMS, Through the control panel.

E Pull connector through panel

Fig. 20 Detail

A Master control wire routing fol-

lows hydraulic hose routing

A) Locate the overhead switch cable at the master cable

connector. Feed the overhead switch cable through

the strain relief and into the overhead switch box, Fig.

22.

B) Attach lowering valve cable to lowering valve and

tighten screw on top, Fig. 22.

C) Run the motor cable though strain relief in the motor

junction box. Motor wiring and wire diagrams are

detailed in, Fig. 25.

12-2. Installing Slave Control Panel & Tool Holder:

Remove access panel from the slave control panel, Fig.

21. Place (2) 5/16"-18NC x 3/8" PHMS screws in holes on

each side of the locking latch leaving approximately 3mm

exposed to hold the panel. Hang the slave control panel

over locking latch to column on the 5/16"-18NC x 3/8" PHMS

screws and pull the locking latch solenoid wire through the

panel, Fig. 21. Install (1)

5/16"-18NC x 3/8" PHMS in bottom of slave control panel.

Do not install access panel back into control panel at this

time. It will be reinstalled in a later step.

Fig. 21

A

B

C

D

E

F

G

H

J

K

I

Fig. 22 Detail

A Slave Control Harness attaches to Master Control

Harness at top of column.

B Power harness or extension for power harness fol-

lows hydraulic hose back to slave control panel.

C 4 wire from master control panel goes through

strain relief into junction box on powerunit motor.

D Strain Relief

E Grommet

Note: Secure all cables coming up from master

control panel to grommet hole with a wire tie when

hook-up is complete.

F Plug in lowering valve cord and tighten screw on

top to lock in place.

G Overhead Limit Switch

H From master cable connector

I N.O. Contacts

J White Wire

K Black Wire

Fig. 22

12-3. Slave Cable & Disconnect Harness Routing:

A) Remove cover panel from slave control side, Fig. 23

disconnecting the pushbutton cable from slave

harness. Do not unscrew the ground connection.

Unplug airline from back of Slave Control Panel

bulkhead, Fig. 23.

B) Wire the disconnect harness into the bottom of the

slave side disconnect as shown in Fig. 23a. Facility

power will be wired into top of the slave side

disconnect.

C) Run slave cable up through the column along hose

routing.

D) Secure cable to structure with wire ties and away from

equalization cables.

E) Connect the master cable to the slave cable near the

top of the master column. If extension cables are

needed connect them between the master and slave

cables.

F) Run the disconnect harness down the master column

and plug into master control and add extensions if

necessary.

G) Do not attach the slave control panel to the back plate

until the gasket has been installed in Step 12-6.

12-4. Air Connections:

A.) Attach 1/2" airline into male branch tee, Fig. 23. Make

sure airline is square not cut at a taper.

B.) Route 1/2" airline up column channel to facility air.

Connect with 3/8" NPT ﬁtting provided.

C.) Insert 1/2" airline into Slave Control Panel bulkhead

(outside of bulkhead), Fig. 23. and route hose up column

thru hole in top of the column extension trough.

D.) Airline will follow the hydraulic hose up slave side

column, across the overhead, down the power unit column

through the wire chase opening on the master side

enclosure and plug into the air cylinder connection.

E.) Re-attach Slave Control Panel Cover making sure to

plug airline into the back of the bulkhead. Plug in push

buttons and air cylinder connections, Fig. 23.

IMPORTANT

Be sure all cables do not become pinched

between the backplate and the control panel where it

screws in.

Note: Before cutting the airline to insert into the Master

Control Panel bulkhead go back to the Slave Control Panel

Column and wire tie airline to the column. Also make sure

that the airline is not making contact with the pulleys and

cables in the overhead assembly. Use wire ties to keep the

airline against the hydraulic hose all the way to the Master

Control Panel.

Remove Acces Panel

After Removing

Slave Control

Panel Cover

Remove Hose

From Back Of

Bulkhead.

To Release Hose

Push Here

Flexible ½” vers

le vérin pneumatiqu

e côté maître

Attach 1/2" Air Hose

Into Male Branch Tee

1/2" Hose

Back

Side Of

Bulkhead

Pull Out

Hose The Same Time

You Are Pushing

In On the Back Of

The Bullkhead

Remember to reconnect

airline back into bulkhead

before attaching slave control

panel back onto column.

Main Facility Air

Bulkhead

B

A

D

C

B

E

F

3/ 8 NPT to ½

Push-In Fitting

Fig. 23 Detail

A Pannello di copertura slave

B (4) 1/4-20NC x 1/2"

C Fascio per pulsante

D Fascio per slave

E Tubo aria 1/2“

F Fascio per interruttore principale

Fig. 23

1

L1

3

L2

5

L3

N

2

T1

4

T2

6

T3

N

2T1

T1

220V

N

T2/T1

T3/N

PE

A

B

D

C

B

A

Fig. 23a Three Phase Detail

A Facility power connects into the top of the discon-

nect.

B Power harness to Master Control panel connects

into the bottom of the disconnect.

C Connection plugs into solenoid.

D Connection plugs into back of slave panel for button

controls.

E PE wires attach to green grounding screw on back-

plate of control panel near disconnect.

F 1/2" Air Line

Fig. 23a

A

B

C

D

G

F

E

12-5. Electrical For E Series Lifts:

Have a certiﬁed electrician run power supply to slave side

disconnect, Fig. 23a for three phase. Size wire for 25 amp

circuit. See Motor Operating Data Table.

IMPORTANT

Use separate circuit for each power supply.

Protect each circuit with time delay fuse or circuit breaker.

For single phase 230V, use 20 amp fuse. For three phase

400V, use 10 amp fuse. All wiring must comply to all local

electrical codes. Wire motor according to wiring diagram

provided on page 22.

IMPORTANT

As with all electronic equipment, the inbay

control modules can be affected by voltage irregularities.

It is the lift owner's responsibility to ensure that adequately

protected power sources are available for connecting this

equipment.

NOTES:

1. Unit not suitable for use in unusual conditions. Contact

Rotary Lift for moisture and dust environment duty unit.

2. Motor rotation is counter clockwise from top of motor.

MOTOR OPERATING DATA - THREE PHASE

400 - 415 Volts 50Hz

LINE VOLTAGE

CURRENT

POWER

4.55A - 3Kw

MOTOR OPERATING DATA - SINGLE PHASE

220 - 240 Volts 50Hz

LINE VOLTAGE

CURRENT

POWER

17A - 1.5Kw

Fig. 24

Fig. 18 Single Phase Motor Wiring

220V/50Hz

A Connection from Master Control panel.

B N

C L1

D Black Wire

E White Wire

F Capacitor

G Ground Connection

High Voltage

440V, 50Hz

L3

L2

L1

T3

T2

T1

T9

T8

T7

T6

T5

T4

6

4

8

L3

L1

L2

Grn/Yel

Black

Blue

1

0

2

GFCI

NN

T1

T2

T3

L2

L3

L1

1

2

3

6

1

2

3

6

4

5

1234

N

T1

T2

T3

L2

L3

L1

N

L2

L3

L1

N

T1

T2

T3

Slave

Enclosure

Power Unit

Area

Master

Enclosure

Motor*

European

2 Post

System

Wire

Diagram

Overhead

Switch

Lowering

Valve

Black

Red

Black

Blue

Black

Blue

1

2

3

6

4

5

1

2

3

6

4

5

Black

Grn/Yel

Red

NP823

REV --

Blue

Black

Red

Black

Grn/Yel

14

6

Blue

Black

Grn/Yel

Blue

Grn/Yel

Black

Grn/Yel

Black

Grn/Yel

T3

T2

T1

T9

T8

T7

T6

T5

T4

L2

L1

M2

M1

*Motor Wiring

Single Phase

220-240V, 50 Hz

Three Phase

380-400V, 50 Hz

Red

Blue

Black

Red

Motor Relay

Outlet

Lock

Solenoid

Lock

Solenoid

Disconnect Switch

H30

H29

H28

H31

H26

H27

H25

H22

1

2

6

4

5

Incoming

Power

1Phase

220V

or

3 Phase

380, 400V

Fig. 25

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