Regency Fireplace Products Liberty L540PB Le manuel du propriétaire

Marque: Regency Fireplace Products

Modèle: Liberty L540PB

Catégorie: Cheminées

Taper: Le manuel du propriétaire

Ce manuel convient également à

Horizon HZI540PB

FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4

919-295b

MODELS: L540PB-NG2 Natural Gas L540PB-LP2 Propane

HZI540PB-NG2 Natural Gas HZI540PB-LP2 Propane

WARNING:

Improper installation, adjustment, alteration, service or

maintenance can cause injury or property damage. Refer to

this manual. For assistance or additional information consult

an authorized installer, service agency or the gas supplier.

FOR YOUR SAFETY

Do not store or use gasoline or other ﬂ ammable vapours and

liquids in the vicinity of this or any other appliance.

Installation and service must be performed by an authorized

installer, service agency or the gas supplier.

FOR YOUR SAFETY

What to do if you smell gas:

Do not try to light any appliance

Do not touch any electrical switch:

do not use any phone in your

building.

Immediately call your gas supplier

from a neighbour's phone. Follow

the gas supplier's instructions.

If you cannot reach your gas

supplier, call the ﬁ re department.

L540PB / HZI540PB Gas Insert

03.05.14

Owners &

Installation Manual

Tested by:

Installer: Please complete the details on the back cover

and leave this manual with the homeowner.

Homeowner: Please keep these instructions for future reference.

www.regency-ﬁ re.com

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert

TO THE NEW OWNER

Congratulations! You are the owner of a state-of-the-art Gas Insert by Regency.

The Regency Gas Insert Series of hand crafted appliances has been designed to provide you with all the

warmth and charm of a ﬁ replace, at the ﬂ ick of a switch. The models L540PB / HZI540PB of this series have

been approved by Warnock Hersey for both safety and efﬁ ciency. As it also bears our own mark, it promises

to provide you with economy, comfort and security for many trouble free years to follow.

Please take a moment now to acquaint yourself with these instructions and the many features of your

Regency Fireplace.

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert

TABLE OF CONTENTS

Optional PebbleS / GLASS crystal Installation for Fire-

box Base (AROUND BURNER) ..................................27

HZI540PB optional log set installation ........................29

L540PB log set installation .........................................31

Heat exchange return ..................................................34

Brick panel installation .................................................35

Enamel panel installation.............................................36

Glass door removal / installation .................................37

3 sided low proﬁ le faceplate installation ......................38

Regular faceplate installation ......................................39

Optional Hearth Trim Installation .................................41

Optional screen installation .........................................42

OPERATING INSTRUCTIONS

Operating Instructions ................................................43

Lighting Procedure ......................................................43

Shutdown Procedure ...................................................43

First Fire ......................................................................43

Automatic Convection Fan Operation.........................43

Normal Operating Sounds Of Gas Appliances ............44

Copy Of Lighting Instruction Plate ...............................44

MAINTENANCE

Maintenance Instructions............................................45

Door Glass ..................................................................45

Pilot Adjustment ...........................................................46

General Vent Maintenance ..........................................46

Log Replacement ........................................................46

Glass Gasket ...............................................................46

Glass Burner Removal ................................................47

Glass Burner install .....................................................47

L540PB ceramic burner Removal / installation............48

Fan removal / installation.............................................49

Fan Installation ............................................................49

valve replacement .......................................................50

PARTS LIST

Main Assembly ............................................................51

Low proﬁ le faceplate ...................................................53

WARRANTY

Warranty ......................................................................55

DIMENSIONS

Unit dimensions .............................................................4

SAFETY LABEL

Copy of the Safety Label ...............................................5

REQUIREMENTS

MA Code - CO Detector.................................................7

INSTALLATION

Important Message ......................................................8

Before You Start ............................................................8

Important Message ......................................................9

For Your Safety ..............................................................9

Speciﬁ cations ................................................................9

Gas Pressure Testing ....................................................9

Installation Into A Solid Fuel Burning Fireplace Or

Factory Built Fireplace ...................................................9

Before You Start ............................................................9

Installation Checklist ....................................................10

Materials Required ......................................................10

Minimum Fireplace Dimensions .................................10

Minimum Clearances to combustibles .........................11

Gas Connection ...........................................................12

Venting.........................................................................12

Flue / vent installation ..................................................13

Leveling leg adjustment ...............................................14

Air shutter Adjustment .................................................15

High Elevation .............................................................16

Gas Line Installation ....................................................16

Gas Pipe Pressure Testing ..........................................16

820 S.I.T. Valve Description .........................................16

Conversion from NG to LP ........................................17

GT remote control installation ......................................19

GTM remote control installation...................................20

GTMF remote control installation ................................22

Wiring Diagrams ..........................................................24

Wiring diagram for Gtmf remote ..................................25

Optional Wall Thermostat ...........................................26

Optional Remote Control .............................................26

Optional Wall Switch ....................................................26

Glass crystal / optional stone installation.....................27

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert

DIMENSIONS

UNIT DIMENSIONS

45-1/2"

30-1/4"

39-13/16"

31-3/8"

2-1/4"

26"

36"

3-1/2"

17-1/4"

38-11/16"

17"

10"

1-1/4"

23-5/8"

23-9/16"

12-1/4"

(982mm)

(914mm)

(660mm)

(1156mm)

(1010mm)

(795mm)

(438mm)

(89mm)

(768mm)

(598mm)

(600mm)

(32mm)

(25mm)

(254mm)

(308mm)

(432mm)

(57mm)

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert

SAFETY LABEL

This is a copy of the labels that accompany each L540PB Gas Insert. We

have printed a copy of the contents here for your review.

NOTE: Regency units are constantly being improved. Check the

label on the unit and if there is a difference, the label on the unit is

the correct one.

NATURAL GAS FIREPLACE INSERT:

Factory Equipped For Altitude 0-4500ft. (0-1370m)

Min. supply pressure 5“ WC (1.25 kpa)

Low Setting Man. pressure 1.6" WC (0.41 kpa)

Max. Manifold pressure 3.5" WC (0.87 kpa)

Orifice size #32 DMS

Minimum input 25,000 Btu/h (7.33 kW)

Maximum input 38,000 Btu/h (11.14 kW)

Min. supply pressure 11" WC (2.73 kpa)

Low Setting Man. pressure 6.4" WC (1.59 kpa)

Max. Manifold pressure 10" WC (2.48 kpa)

Orifice size #51 DMS

Minimum input 30,000 Btu/h (8.79 kW)

Maximum input 38,000 Btu/h (11.14 kW)

PROPANE GAS FIREPLACE INSERT:

Factory Equipped For Altitude 0-4500ft. (0-1370m)

MODEL L540PB-NG2

MODEL L540PB-LP2

Model/Modele:

L540PB-NG2

919-296a

DO NOT REMOVE THIS LABEL /

NE PAS ENLEVER CETTE ETIQUETTE

Serial No. / No de serie

427

Duplicate Serial number

Listed: VENTED GAS FIREPLACE HEATER

Certified for/Certifi e pour: CANADA and U.S.A.

Tested to

Conforms to

Certified to:

: CAN/CGA-2.17-M91(R2009)

: ANSI Z21.88-2009

CSA 2.33-2009

FOYER AU GAZ À ÉVACUATION

VENTED GAS FIREPLACE HEATER - NOT FOR USE WITH SOLID FUELS. /

NE PAS UTILISER AVEC DUCOMBUSTIBLE SOLIDE.

FOYER AU

GAZ À ÉVACUATION -

Model/Modele:

-LP2

L540PB

ÉÉQUIP A L'UISINE POUR GAZ PROPANE

MODEL L540PB-LP2

ÉÉQUIP A L'UISINE POUR GAZ NATURAL

MODEL L540PB-NG2

Pression d'allimentation minimum

Pression la tubulure d' chappement basse

Pression la tubulure d' chappement lev e

Dimensions de l'orifice

D bit Calorifique minimum

D bit Calorifique maximum

ééé

Pression d'allimentation minimum

Pression la tubulure d' chappement basse

Pression la tubulure d' chappement lev e

Dimensions de l'orifice

D bit Calorifique minimum

D bit Calorifique maximum

ééé

Mantel Clearances

FPI Fireplace Products International Ltd.,

Delta BC, CANADA

MADE IN CANADA /FABRIQUE AU CANADA

Minimum Clearances to Combustibles

from Insert

This appliance must be installed in accordance with local codes, if any; if none, follow the National Fuel Gas Code, ANSI Z223.1, or Natural Gas and

Propane Installation Code, CSA B149.1.

This appliance is only for use with the type of gas indicated on the rating plate.

This appliance is not convertible for use with other gases unless a certified kit is used.

This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket, permanently located, manufactured

(mobile) home where not prohibited by local codes. See owner's manual for details

WARNING. This fireplace has been converted for use with a gas fireplace insert only and cannot be used for burning wood or solid fuels unless all original

parts have been replaced, and the fireplace re-approved by the authority having jurisdiction.

Installer l'appareil selon les codes ou règlements locaux, ou, en l'absence de tels règlements, selon les codes d'installation ANSI Z223.1, National Fuel

Gas Code ou CSA-B149.1 en vigueur.

AVERTISSEMENT : Ce foyer a été converti pour utilisation avec un foyer au gaz encastrable et ne peut être utiliser pour brûler du bois ou d'autres

combustibles solides à moins que toutes les pièces d'origine aient été remplacées et que le foyer ait été approuvé de nouveau par l'autorité compétente.

This vented gas fireplace heater is not for use with air filters. Ne pas utiliser de filtre à air avec ce foyer au gaz à évacuation.

Cet appareil doit être utilize uniquement avec le type de gaz indiqué sur la plaque signalétique. Cet appareil peut être installé dans une maison

préfabriquée ou mobile (É.-U. seulement) installée à demeure si les règlements locaux le permettent. Voir la notice de l'utilisateur pour plus de

renseignements. Cet appareil ne peut pas être utilisé avec d'autres gaz sauf si une trousse de conversion certifiée est fournie.

Cet appareil n'est pas convertible pour une utilisation avec d'autres gaz, sauf si un kit certifié est utilisé.

Cet appareil doit être utilize uniquement avec le type de gaz indiqué sur la plaque signalétique. Cet appareil peut être installé dans une maison

préfabriquée ou mobile (É.-U. seulement) installée à demeure si les règlements locaux le permettent. Voir la notice de l'utilisateur pour plus de

renseignements.

Electrical supply / Électrique 115VAC, 2.5 A, 60Hz, Less than 10A Fan Part # 911-071

Side wall A 12” (305mm)

Ceiling B 60” (1524mm)

12" Mantel Max. C 24” (610mm)

Min. Alcove Width K 56" (1422mm)

Max. Alcove Depth L 36” (914mm)

*Min. Hearth Width D 14” (356mm)

*Min. Hearth Length E 44” (1016mm)

Max. Mantle Depth G 12" (305mm)

* See installation manual for hearth requirements.

*If unit is raised 6" from the floor - no hearth

required.

@ 24" form fireplace opening

4001172

For the State of Massachusetts, installation and repair must be done by a plumber or gasﬁ tter licensed in the Commonwealth of

Massachusetts.

For the State of Massachusetts, ﬂ exible connectors shall not exceed 36 inches in length.

For the State of Massachusetts, the appliances individual manual shut-off must be a t-handle type valve.

The State of Massachusetts requires the installation of a carbon monoxide alarm in accordance with NFPA 720 and a CO alarm with

battery back up in the same room where the gas appliance is installed.

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert

SAFETY LABEL

This is a copy of the labels that accompany each HZI540PB Gas Insert.

We have printed a copy of the contents here for your review.

NOTE: Regency units are constantly being improved. Check the

label on the unit and if there is a difference, the label on the unit is

the correct one.

For the State of Massachusetts, installation and repair must be done by a plumber or gasﬁ tter licensed in the Commonwealth of

Massachusetts.

For the State of Massachusetts, ﬂ exible connectors shall not exceed 36 inches in length.

For the State of Massachusetts, the appliances individual manual shut-off must be a t-handle type valve.

The State of Massachusetts requires the installation of a carbon monoxide alarm in accordance with NFPA 720 and a CO alarm with

battery back up in the same room where the gas appliance is installed.

NATURAL GAS FIREPLACE INSERT:

Factory Equipped For Altitude 0-4500ft. (0-1370m)

Min. supply pressure 5“ WC (1.25 kpa)

Low Setting Man. pressure 1.6" WC (0.41 kpa)

Max. Manifold pressure 3.5" WC (0.87 kpa)

Orifice size #32 DMS

Minimum input 25,000 Btu/h (7.33 kW)

Maximum input 38,000 Btu/h (11.14 kW)

Min. supply pressure 11" WC (2.73 kpa)

Low Setting Man. pressure 6.4" WC (1.59 kpa)

Max. Manifold pressure 10" WC (2.48 kpa)

Orifice size #51 DMS

Minimum input 30,000 Btu/h (8.79 kW)

Maximum input 38,000 Btu/h (11.14 kW)

PROPANE GAS FIREPLACE INSERT:

Factory Equipped For Altitude 0-4500ft. (0-1370m)

MODEL -NG2HZI540PB

HZI540PBMODEL -LP2

Model/Modele:

-NG2

HZI540PB

919-297a

DO NOT REMOVE THIS LABEL /

NE PAS ENLEVER CETTE ETIQUETTE

Serial No. / No de serie

428

Duplicate Serial number

Listed:

Certified for/Certifi e pour: CANADA and U.S.A.

VENTED GAS FIREPLACE HEATER

Tested to

Conforms to

Certified to:

: CAN/CGA-2.17-M91(R2009)

: ANSI Z21.88-2009

CSA 2.33-2009

FOYER AU GAZ À ÉVACUATION

VENTED GAS FIREPLACE HEATER - NOT FOR USE WITH SOLID FUELS. /

NE PAS UTILISER AVEC DUCOMBUSTIBLE SOLIDE.

FOYER AU

GAZ À ÉVACUATION -

Model/Modele:

-LP2

HZI540PB

ÉÉQUIP A L'UISINE POUR GAZ PROPANE

MODEL HZI540PB-LP2

ÉÉQUIP A L'UISINE POUR GAZ NATURAL

MODEL HZI540PB-NG2

Pression d'allimentation minimum

Pression la tubulure d' chappement basse

Pression la tubulure d' chappement lev e

Dimensions de l'orifice

D bit Calorifique minimum

D bit Calorifique maximum

ééé

Pression d'allimentation minimum

Pression la tubulure d' chappement basse

Pression la tubulure d' chappement lev e

Dimensions de l'orifice

D bit Calorifique minimum

D bit Calorifique maximum

ééé

Mantel Clearances

FPI Fireplace Products International Ltd.,

Delta BC, CANADA

MADE IN CANADA /FABRIQUE AU CANADA

Minimum Clearances to Combustibles

from Insert

This appliance must be installed in accordance with local codes, if any; if none, follow the National Fuel Gas Code, ANSI Z223.1, or Natural Gas and

Propane Installation Code, CSA B149.1.

This appliance is only for use with the type of gas indicated on the rating plate.

This appliance is not convertible for use with other gases unless a certified kit is used.

This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket, permanently located, manufactured

(mobile) home where not prohibited by local codes. See owner's manual for details

WARNING. This fireplace has been converted for use with a gas fireplace insert only and cannot be used for burning wood or solid fuels unless all original

parts have been replaced, and the fireplace re-approved by the authority having jurisdiction.

Installer l'appareil selon les codes ou règlements locaux, ou, en l'absence de tels règlements, selon les codes d'installation ANSI Z223.1, National Fuel

Gas Code ou CSA-B149.1 en vigueur.

AVERTISSEMENT : Ce foyer a été converti pour utilisation avec un foyer au gaz encastrable et ne peut être utiliser pour brûler du bois ou d'autres

combustibles solides à moins que toutes les pièces d'origine aient été remplacées etque le foyer ait été approuvé de nouveau par l'autoritécompétente.

This vented gas fireplace heater is not for use withair filters. Ne pas utiliser de filtre à air avec ce foyer au gaz à évacuation.

Cet appareil doit être utilize uniquement avec le type de gaz indiqué sur la plaque signalétique. Cet appareil peut être installé dans une maison

préfabriquée ou mobile (É.-U. seulement) installée à demeure si les règlements locaux le permettent. Voir la notice de l'utilisateur pour plus de

renseignements. Cet appareil ne peut pas être utilisé avec d'autres gaz sauf si une trousse de conversion certifiée est fournie.

Cet appareil n'est pas convertible pour une utilisation avec d'autres gaz, sauf si un kit certifié est utilisé.

Cet appareil doit être utilize uniquement avec le type de gaz indiqué sur la plaque signalétique. Cet appareil peut être installé dans une maison

préfabriquée ou mobile (É.-U. seulement) installée à demeure si les règlements locaux le permettent. Voir la notice de l'utilisateur pour plus de

renseignements.

Electrical supply / Électrique 115VAC, 2.5 A, 60Hz, Less than 10A Fan Part # 911-071

Side wall A 12” (305mm)

Ceiling B 60” (1524mm)

12" Mantel Max. C 24” (610mm)

Min. Alcove Width K 56" (1422mm)

Max. Alcove Depth L 36” (914mm)

*Min. Hearth Width D 14” (356mm)

*Min. Hearth Length E 44” (1016mm)

Max. Mantle Depth G 12" (305mm)

* See installation manual for hearth requirements.

*If unit is raised 6" from the floor - no hearth

required.

@ 24" form fireplace opening

4001172

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert

REQUIREMENTS

5.08: Modifications to NFPA-54, Chapter 10

(2) Revise 10.8.3 by adding the following additional requirements:

(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for

residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than

seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall

be satisfied:

1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled

equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is

installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery

operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure

served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of

qualified licensed professionals for the installation of hard wired carbon monoxide detectors

a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon

monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.

b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of

thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon

monoxide detector with an alarm shall be installed.

2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions

shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.

3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight

(8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The

sign shall read, in print size no less than one-half (1/2) inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL

OBSTRUCTIONS".

4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation

unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR

5.08(2)(a)1 through 4.

(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:

1. The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by

the Board; and

2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or

structure used in whole or in part for residential purposes.

Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the

instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

1. Detailed instructions for the installation of the venting system design or the venting system components; and

2. A complete parts list for the venting system design or venting system.

(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a

Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies

"special venting systems", the following requirements shall be satisfied by the manufacturer:

1. The referenced "special venting system" instructions shall be included with the appliance or equipment installation instructions; and

2. The "special venting systems" shall be Product Approved by the Board, and the instructions for that system shall include a parts list and

detailed installation instructions.

(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions,

all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of

the installation.

MA Code - CO Detector

(for the State of Massachusetts only)

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert

INSTALLATION

IMPORTANT MESSAGE

SAVE THESE

INSTRUCTIONS

The L540PB / HZI540PB Gas Inserts must be

installed in accordance with these instructions.

Carefully read all the instructions in this manual

ﬁ rst. Consult the "authority having jurisdiction" to

determine the need for a permit prior to starting the

installation. It is the responsibility of the installer to

ensure this ﬁ replace is installed in compliance with

manufacturers instructions and all applicable codes.

BEFORE YOU START

Safe installation and operation of this appliance

requires common sense, however, we are required

by the Canadian Safety Standards and ANSI

Standards to make you aware of the following:

CLOTHING OR OTHER FLAMMABLE

MATERIAL SHOULD NOT BE PLACED

ON OR NEAR THE APPLIANCE.

CHILDREN AND ADULTS SHOULD BE

ALERTED TO THE HAZARDS OF HIGH

SURFACE TEMPERATURES, ESPE-

CIALLY THE FIREPLACE GLASS, AND

SHOULD STAY AWAY TO AVOID BURNS

OR CLOTHING IGNITION.

INSTALLATION AND REPAIR SHOULD

BE DONE BY AN AUTHORIZED

SERVICE PERSON. THE APPLIANCE

SHOULD BE INSPECTED BEFORE

USE AND AT LEAST ANNUALLY BY A

PROFESSIONAL SERVICE PERSON.

MORE FREQUENT CLEANING MAY

BE REQUIRED DUE TO EXCESSIVE

LINT FROM CARPETING, BEDDING

MATERIAL, ETC. IT IS IMPERATIVE THAT

CONTROL COMPARTMENTS, BURNERS

AND CIRCULATING AIR PASSAGEWAYS

OF THE APPLIANCE BE KEPT CLEAN.

DUE TO HIGH TEMPERATURES, THE

APPLIANCE SHOULD BE LOCATED

OUT OF TRAFFIC AND AWAY FROM

FURNITURE AND DRAPERIES.

WARNING: FAILURE TO INSTALL THIS

APPLIANCE CORRECTLY WILL VOID

YOUR WARRANTY AND MAY CAUSE A

SERIOUS HOUSE FIRE.

YOUNG CHILDREN SHOULD BE CARE-

FULLY SUPERVISED WHEN THEY ARE

IN THE SAME AREA AS THE APPLI-

ANCE. TODDLERS, YOUNG CHILDREN

AND OTHERS MAY BE SUSCEPTIBLE

TO ACCIDENTAL CONTACT BURNS. A

PHYSICAL BARRIERS IS RECOMMEND-

ED IF THERE ARE AT RISK INDIVIDUAL

IN THE HOUSE. TO RESTRICT ACCESS

TO A FIREPLACE OR STOVE, INSTALL

AN ADJUSTABLE SAFETY GATE TO

KEEP TODDLERS, YOUNG CHILDREN

AND OTHER AT RISK INDIVIDUALS OUT

OF THE ROOM AND AWAY FROM HOT

SURFACES.

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert

INSTALLATION

IMPORTANT MESSAGE

SAVE THESE

INSTRUCTIONS

The Regency Gas Insert must be installed in

accordance with these instructions. Carefully read

all the instructions in this manual ﬁ rst. Consult the

building authority having jurisdiction to determine

the need for a permit prior to starting the installation.

NOTE: Failure to follow the instructions could cause

a malfunction of the heater which could result in

death, serious bodily injury, and/or property damage.

Failure to follow these instructions may also void

your ﬁ re insurance and/or warranty.

FOR YOUR SAFETY

This appliance requires air for proper combustion.

Always provide adequate combustion and ventilation

air. Follow instructions and information in CAN/CGA

B149 (in Canada) or the National Fuel Gas Code

ANSI Z223.1 (in the USA), regarding requirements

for combustion and ventilation air.

SPECIFICATIONS

At pressures over 1/2 psig, the pipe to the unit must

be disconnected.

Gas Input Capacity:

Natural Gas 38,000 Btu/h

Propane 38,000 Btu/h

Min. Input

Natural Gas 25,000 Btu/h

Propane 30,000 Btu/h

Fuels: Approved for use with both natural gas,

and propane. Approved as is for use at 0' to 4,500'

(0-1370m).

Electrical: 120V A.C. system.

Circulation Fan: Variable speed, 140 CFM.

Log Set: Ceramic ﬁ bre, 7 per set - L540PB

Glass Crystals: 8 lbs of glass crystals - HZI540PB

Vent System: 3" x 4" The efﬁ ciency rating of the

appliance is a product thermal efﬁ ciency rating de-

termined under continuous operating conditions and

was determined independent of any installed system.

GAS PRESSURE

TESTING

The appliance must be isolated from the gas sup-

ply piping system by closing its individual manual

shut off valve during any pressure testing of the

gas supply piping system at test pressures equal

to or less than 1/2 psig. (3.45 kPa).

INSTALLATION INTO A

SOLID FUEL BURNING

FIREPLACE OR

FACTORY BUILT

FIREPLACE

The L540PB / HZI540PB Gas Inserts have

been tested and approved to be vented into any

masonry ﬁ replace or approved solid fuel burning

factory built ﬁ replace that will allow the insert to

physically ﬁ t into the ﬁ rebox. Refer to "Minimum

Fireplace Dimensions" section for minimum

ﬁ replace clearances.

If the factory built ﬁ replace* height is too low for

your Insert, you may remove the smoke bafﬂ e

plate, damper, refractory (ﬁ rebricks), glass doors,

screen rails, screen mesh and log grates from the

factory built ﬁ replace as long as these items are

saved and are reinstalled in the event that the

Insert is removed.

Smoke shelves, shields and bafﬂ es may be

removed if attached by mechanical fasteners.

If any part is removed it must not weaken the

structural integrity of the factory built ﬁ replace.

NOTE: Any alterations made to the listed solid

fuel burning factory built ﬁ replace may void the

listing of the ﬁ replace.

*Check with your local inspector before

commencing with this installation.

BEFORE YOU START

Safe installation and operation of this appliance

requires common sense, however, we are required

by the Canadian Safety Standards and ANSI

Standards to make you aware of the following:

General Safety Information

1) The appliance installation must conform with

local codes or in the absence of local codes,

with CAN/CGA B149 (in Canada) or the National

Fuel Gas Code ANSI Z223.1 in the U.S.A. This

appliance should be installed by a qualiﬁ ed gas

ﬁ tter technician only.

2) Installation and repair should be done by a

qualiﬁ ed service person.

3) The appliance should be inspected before use

and at least annually by a professional service

person. More frequent cleaning may be required

due to excessive lint from carpeting, bedding

material, animal hair, etc. It is imperative that

control compartments, burners and circulating

air passageways of the appliance be kept clean.

4) See general construction and assembly

instructions. This appliance may only be installed

in a vented, noncombustible ﬁ replace.

5) This appliance is Listed for bedroom installations

when used with a Listed Millivolt Thermostat.

Some areas may have further requirements,

check local codes before installation.

6) Always connect this insert to a vent system

venting to the outside of the building envelope.

Never vent to another room or inside a building.

Make sure that the vent is properly sized and is

of adequate height to provide the proper draft.

7) Inspect the venting system annually for blockage

and any signs of deterioration.

8) Any glass removed for servicing must be

replaced prior to operating the appliance.

9) To prevent injury, do not allow anyone who is

unfamiliar with the operation to use the ﬁ replace.

10) Due to high temperatures, the appliance should

be located out of high trafﬁ c areas and away

from furniture and draperies. Children and

adults should be alerted to the hazards of high

surface temperatures, especially the ﬁ replace

glass and gold trims, and should stay away to

avoid burns or clothing ignition. Young children

should be carefully supervised when they are

in the same room as the appliance. Clothing or

other ﬂ ammable material should not be placed

on or near the appliance.

Emissions from burning wood or gas could

contain chemicals known to the State of

California to cause cancer, birth defects

or other reproductive harm.

Installer must mechanically attach the supplied

label to the inside of the ﬁ rebox of the ﬁ replace

into which the gas ﬁ replace insert is installed.

"WARNING: This fireplace has been

converted for use with a gas ﬁ replace insert

only and cannot be used for burning wood or

solid fuels unless all original parts have been

replaced, and the ﬁ replace re-approved by the

authority having jurisdiction."

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert

INSTALLATION

MATERIALS REQUIRED

Electrical power supply (120V) for the fan to operate. Plug the 3 wire cord

into a suitable receptacle. Do not cut the ground terminal off under any

circumstances. When connected with 120 volts, the appliance must be

electrically grounded in accordance with local codes, current version of CSA

C22.1 (in Canada) or in the absence of local codes, with the National Electrical

Code ANSI/NFPA 70-1987.

INSTALLATION

CHECKLIST

Before installing vent system ensure that the damper plate is open and secure

to prevent the damper plate from falling down and crushing the liner.

The Regency Gas Insert is installed as listed.

1) Check all clearances to combustibles, (Refer to sections "Minimum

Fireplace Dimensions and Clearances to Combustibles)

2) Make the gas connection. (Refer to section "Gas Connection") Gas

connection is on the left side of the appliance.

3) Install the two ﬂ ue liners (intake and exhaust) to the sliding connector

plate. (Refer to section "Flue Liner Installation.")

4) Slide the unit half way into the ﬁ replace.

5) Pull the vent connector plate through the brackets and fasten to the front

plate. Refer to section "Flue Liner Installation.")

6) Slide the unit fully into the ﬁ replace. Level if necessary.

7) Test gas pressure (Refer to section "Gas Pipe Pressure Testing"). Check

aeration system (Refer to section "Gas Insert Aeration System").

8) Install standard and optional features. Refer to the following sections:

a. Brick Panels

b. Enamel Panels

c. Log Set

d. Glass Crystals

e. Spa stones

. Low Proﬁ le Faceplate with Optional Screen

. Full Screen Door

g. Remote Control

9) Code remote control. See Remote Control Instruction Manual.

10) Final check: Before leaving this unit with the customer, the installer must

ensure that the appliance is ﬁ ring correctly. This includes:

a) Clocking the appliance to ensure the correct ﬁ ring rate.

b) Adjusting the primary air, if required, to ensure that the ﬂ ame does

not carbon. See "Gas Insert Aeration System" section.

c) Ensuring that the appliance is venting correctly.

MINIMUM FIREPLACE

DIMENSIONS

The minimum ﬁ replace clearances & dimensions for the Regency gas insert

are shown in the following diagrams:

Max

Lentil Bar

Depth

Height

Overall

Depth

Width

(rear)

Width

(front)*

Front

Depth

(prior to

taper)

Width

(front)*

Low

Proﬁ le

Face-

plate

10 24" 17-1/4" 26" 36" 3-1/2" 38-11/16"

Side View

Top View

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert

INSTALLATION

Door

Opening

16" Min

From Top of

Allowable

Mantel Area



)URPERWWRP

RIXQLW

Door

Opening

12" Min

From Top of

Allowable

Mantel Area



)URPERWWRP

RIXQLW

Diagram 1

Diagram 3

Diagram 2

Note: A 3-1/2" mantel deﬂ ector to reduce

mantel height to 36" from bottom of unit

@ 1"depth.

A noncombustible mantel may be

installed at a lower height if the framing

is made of metal studs covered with a

noncombustible board.

MINIMUM CLEARANCES TO COMBUSTIBLES

The clearances listed below are Minimum distances unless otherwise stated:

A major cause of ﬁ res is failure to maintain required clearances (air space) to combustible materials. It is of the greatest importance that this

decorative gas appliance be installed only in accordance with these instructions.

Clearance: Dimension Measured From:

A: Sides

12" / 305 mm From inside edge of faceplate / doors

B: Ceiling

60" / 1524 mm Bottom of unit

C: Mantel (Min. Height)*

*12" / 305mm

16"/ 406mm

From top of unit, or 36" from bottom of unit

From top of unit, or 40" from bottom of unit

D: Min. Hearth Depth

14" / 356mm

E: Min. Hearth Width

44"/ 1016mm

G: Max. Mantle Depth

12" / 305 mm @ 48" (1219mm) from bottom of unit

K: Min. Alcove Width

56" / 1422 mm

L: Max. Alcove Depth

36" / 914 mm

M: Optional mantel

deﬂ ector

3-1/2" / 89mm

Notes: Non-combustible hearth required. If unit is raised 6" from the ﬂ oor - no hearth is

required.

Otherwise:

Min. Hearth requirements - An R value of 1.75 is required to meet the requirements of the

hearth in front of this appliance. 1" of Calcium Silicate board available from Regency, part

number (296-936) plus 3/8" tile or equivalent would meet this requirement.

See part instruction sheet 919-133 for non-combustible Calcium Silicate board requirements.

MANTEL CLEARANCES WITHOUT DEFLECTOR MANTEL CLEARANCES WITH 3-1/2" DEFLECTOR

WARNING

Although this appliance passes safety

certiﬁ cation, the hearth in front of the ﬁ replace

becomes very hot when the ﬁ replace heats. Do

not use the hearth as a seat or shelf.

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert

INSTALLATION

VENTING

THE APPLIANCE MUST NOT BE

CONNECTED TO A

CHIMNEY FLUE SERVING A

SEPARATE SOLID FUEL

BURNING APPLIANCE.

This appliance is designed to be attached to a

3" intake and a 4" exhaust aluminium ﬂ ex vent.

The ﬂ ue length must be a minimum length of 8 '

(2.44m) and a maximum of 35' (10.7m). See chart

for minimum distances from roof. Periodically check

that the vent is unrestricted.

Masonry chimneys may take various contours which

the ﬂ exible liner will accommodate. However, keep

the ﬂ exible liner as straight as possible, avoid

unnecessary bending.

GAS CONNECTION

1) If the appliance is to be installed into an existing

chimney system, thoroughly clean the masonry

or factory built ﬁ replace.

2) The appliance is provided with an opening on

the left hand side of the control compartment.

A 3/8" NPT gas supply pipe must be brought

near this inlet hole.

3) Locate the center point where the vent will pass

through the chimney above the appliance. Move

the appliance into the exact location where it is

to be installed. Ensure that the Insert is level.

4) Do not cut any sheet-metal parts of the ﬁ re-

place, in which the gas ﬁ replace insert is to

be installed.

5) If the factory-built ﬁ replace has no gas access

hole(s) provided, an access hole of 1-1/2"

(37.5mm) or less may be drilled though the

lower sides or bottom of the ﬁ rebox in a

proper workmanship like manner. This access

hole must be plugged with a non-combustible

insulation after the gas supply line has been

installed.

Air Intake pipe and exhaust must be attached to

the inlet and exhaust collars of the appliance with

a minimum of three screws per pipe.

GAS CONNECTION WARNING:

Only persons licensed to work

with gas piping may make the

necessary gas connections

to this appliance.

3" Air

Intake

4" Exhaust

Flue

The Air Intake and exhaust pipes must be attached

to the inlet and exhaust collars of the termination

cap with a minimum of three screws per pipe.

Part # Description

948-305 3" Flex - 35 ft. (Air intake)

948-336 4" Flex - 35 ft. (exhaust)

946-588 Co-linear DV Vertical Termination Cap

NOTE: Flashing should be securely

fastened to the chimney.

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert

INSTALLATION

1) Detach the Flue Connector Plate from the unit by removing the

Connector Plate Screws and sliding the Flue Connector Plate forward

and off the unit.

NOTE: Flue Plate Connector Gasket

must not be damaged or removed.

Care must be taken to ensure that this

gasket remains intact to prevent ﬂ ue

leakage.

5) When the Flue Connector Plate is close to the front of the unit, engage

the Flue Connector Screws and carefully tighten the Flue Connector

Plate the ﬁ nal amount.

** Make sure the Rear Tabs connect into their respective slots in the Flue

Connector Plate. Failure to do so will result in ﬂ ue gas leakage and

degrade the operation of the unit ** (See diagram below of location.)

The Flue connection is complete when the Flue Connector Plate is fully

forward and the Rear Tabs are fully engaged.

6) Remove the Flue Connector Tool and store for future use.

2) Attach the Flue Liners onto the Flue Connector Plate using non RTV

type sealant, then fasten with 3 screws.

See the section in this manual on Venting installation.

3) Position the unit in front of the ﬁ replace opening, start the Flue Connec-

tor Plate into the Flue Connector Plate Guides.

Flue Connector Plate

Flue Connector Slide Tool

Connector plate screws

4) Use the Flue Connector Slide Tool to slowly pull the Flue Connector

Plate forward as you move the Insert rearward into the Fireplace Chase.

FLUE / VENT INSTALLATION

WARNING:

Failure to position the parts in accordance with these diagrams or failure

to use only parts speciﬁ cally approved with this appliance may result in

property damage or personal injury.

Connecting the Vent Liners

Intake Liner

Exhaust Liner

Vent Connectors

Flue Connector

Plate Gasket

Flue Connector

Plate Guides

Flue Connector

Slide Tool

Flue Connector

Screws

Flue Connector

Plate

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert

INSTALLATION

LEVELING LEG ADJUSTMENT

The L540PB / HZI540PB inserts are equipped with 2 levelling legs that are accessible while the appliance is in its ﬁ nal installation position. The unit

can be adjusted up to 5/8" (16mm). The faceplate must not be installed to do this adjustment, if installed, remove faceplate.

Remove left and right inner panels by sliding them forward. The rear levelling bolts are located in the back corners of the ﬁ rebox and can be adjusted

using a 7/16" wrench. Rotate the bolts clockwise to raise the rear of the ﬁ rebox.

When the appliance is in position, adjust the bolts to level the appliance, making sure that the appliance is also level and is sitting on both bolts to

prevent rocking.

Leveling Bolts

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert

INSTALLATION

Air Shutters are required to increase or decrease the amount of air that is

mixed with the fuel before combustion. This will have an affect on how well

the fuel combusts and how the ﬂ ame physically appears.

Low primary air will leave a taller, yellower ﬂ ame while higher primary air will

leave a lower, bluer ﬂ ame.

This setting is largely for appearance, however, not enough primary air may

lead to carboning, sooting or a ﬂ ame that reaches the top of the ﬁ rebox.

Situations that may require more primary air are; units that are burning

propane, units installed at higher elevations or units that are run on high

most of the time.

The L540PB / HZI540PB is equipped with an air shutter that is accessible

from outside the ﬁ rebox and can be adjusted during operation.

Aeration adjustments should only be made after the unit has been on for 30

minutes to 1 hour.

Slide the Air Shutter Lever towards you to increase the primary air setting.

Slide the Air Shutter away from you to decrease the primary air setting.

Below you will see a chart showing the minimum primary air settings.

These are set from the factory, but due to fuel conversions or installation

conditions, the air setting may need to be adjusted.

Open

Unit Fuel Type Min. Air Setting

L540PB NG 1/8" (3mm)

L540PB LP 3/8" (9mm)

HZI540PB NG 1/8" (3mm)

HZI540PB LP 3/8" (9mm)

AIR SHUTTER ADJUSTMENT

1) Slide the Air Shutter Lever towards you to increase the primary air set-

ting.

2) Slide the Air Shutter away from you to decrease the primary air setting.

Below you will see a chart showing the minimum primary air settings.

CAUTION: Carbon will be produced if air shutter is closed too much.

Note: any damage due to carboning resulting from improperly setting

the aeration controls is NOT covered under warranty.

Note: Aeration Adjustment should only be performed by an authorized

Regency Installer at the time of installation or service.

Push to close - Pull to open

Unit Front

Unit Back

Air Shutter

Burner Mounting

Bracket

Gas Orifice

Air Shutter Lever

Firebox cut-away

to show location

of the Air Shutter

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert

INSTALLATION

L540PB-NG / HZI540PB-NG

SYSTEM DATA

Min. Supply Pressure 5" WC (1.25 kpa)

Manifold Pressure 3.5" WC (0.87 kpa)

Oriﬁ ce Size #32 DMS

Maximum Input 38,000 Btu/h

(11.14 kW)

L540PB-LP / HZI540PB-LP

SYSTEM DATA

Min. Supply Pressure 11" WC (2.73 kpa)

Manifold Pressure 10" WC (2.49 kpa)

Oriﬁ ce Size #51 DMS

Maximum Input 38,000 Btu/h

(11.14 kW)

GAS PIPE PRESSURE

TESTING

The appliance must be isolated from the gas sup-

ply piping system by closing its individual manual

shut-off valve during any pressure testing of the

gas supply piping system at test pressures equal

to or less than 1/2 psig. (3.45 kPa). Disconnect

piping from valve at pressures over 1/2 psig.

The manifold pressure is controlled by a regulator

built into the gas control, and should be checked

at the pressure test point.

Note: To properly check gas pressure, both

inlet and manifold pressures should

be checked using the valve pressure

ports on the valve.

1) Make sure the valve is in the "OFF" position.

2) Loosen the "IN" and/or "OUT" pressure tap(s),

turning counterclockwise with a

1/8" wide ﬂ at screwdriver.

3) Attach manometer to "IN" and/or "OUT"

pressure tap(s) using a 5/16" ID hose.

4) Light the pilot and turn the valve to "ON"

position.

HIGH ELEVATION

This unit is approved for altitude 0 to 4500 ft. (CAN1

2.17-M91).

GAS LINE

INSTALLATION

Since some municipalities have additional local

codes it is always best to consult with your local

authorities and the CAN/CGA B149 installation

code.

For USA installations follow local codes and/or the

current National Fuel Gas Code, ANSI Z223.1.

When using copper or ﬂ ex connectors use only

approved ﬁ ttings. Always provide a union so that

gas lines can be easily disconnected for servicing.

Flare nuts for copper lines and ﬂ ex connectors are

usually considered to meet this requirement.

NOTE: A shutoff / dante valve should be sup-

plied in or near the unit (or as per local codes)

for ease of servicing this appliance.

IMPORTANT: Always check for gas leaks with

a soap and water solution or gas leak detector.

Do not use open ﬂ ame for leak testing.

820 S.I.T. VALVE

DESCRIPTION

Top View of pilot ﬂ ame

Incorrect ﬂ ame pattern will have small, probably

yellow ﬂ ames, not coming into proper contact

with the rear of the burner or thermopile.

If you have an incorrect ﬂ ame pattern, contact

your Regency dealer for further instructions.

5) The pressure check should be carried out with

the unit burning and the setting should be within

the limits speciﬁ ed on the safety label.

6) When ﬁ nished reading manometer, turn off the

gas valve, disconnect the hose and tighten the

screw (clockwise) with a 1/8" ﬂ at screwdriver.

Note: Screw should be snug, but do not over

tighten.

IN OUT

1) Gas on/off knob

2) High/low adjustment

3) Pilot Adjustment

4) Manifold (Outlet) Pressure Tap

5) Inlet Pressure Tap

6) Pilot Outlet

7) Main Gas Outlet

8) Alternative TC Connection Point

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert

INSTALLATION

CONVERSION FROM NG TO LP

L540PB/HZI540PB using SIT 820 NOVA Gas Valve

Before you begin:

Shut off the gas supply to the unit.

Disconnect all electrical supply to the unit.

Always let the appliance cool to room temperature before servicing.

1. Remove Faceplate, backing plate, glass door, and inner panels (see

manual for detailed instructions).

2. Remove the wire clip below the pilot cap.

WARNING

This conversion kit shall be installed by a qualiﬁ ed service agency in

accordance with the manufacturer’s instructions and all applicable codes

and requirements of the authority having jurisdiction. If these instructions

is not followed exactly, a ﬁ re, explosion or production of carbon monoxide

may result causing property damage, personal injury or loss of life. The

qualiﬁ ed service agency is responsible for the proper installation of this

kit. The installation is not proper and complete until the operation of the

converted appliance is checked as speciﬁ ed in the manufacturer’s instruc-

tions supplied with the kit.

THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER

IF IN DOUBT DO NOT DO THIS CONVERSION!

Conversion Kit includes:

1 904-964 Oriﬁ ce #51

1 918-590 Decal - Conversion to LP

1 908-528 Label Propane

1 910-037 Pilot Oriﬁ ce

1 904-529 Allen Key

3. Pull off the pilot cap to expose the pilot oriﬁ ce.

4. Unscrew the pilot oriﬁ ce with the allen key; then replace with the LPG pil

oriﬁ ce, provided in the kit.

5. Remove burner - see burner removal section in manual.

6. Using a 3/8” socket wrench, loosen and remove the main gas oriﬁ ce.

Replace with the LP gas oriﬁ ce. Conﬁ rm the oriﬁ ce size marked on the

Oriﬁ ce with the Rating Label on the appliance

7. Locate the valve on the left hand side of the unit. Pull off the Hi/Lo gas

extension knob to access the hex screw.

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert

INSTALLATION

13. Verify that if the conversion is from NG to LPG, the screw must be re-

assembled with the red o-ring visible (Fig. 5).

LPG Configuration

Red o-ring visible

Fig.5

14. Re-assemble the black protection cap (Fig. 6).

15. Reverse steps 5 - 1.

Fig. 6

WARNING!

Also check that the pilot and main

burner injectors are appropriate for

the gas type.

17. Replace yellow "NG" label with red "LPG" label.

18. Check for gas leaks.

19. Adjust aerations settings - see Air Shutter Adjustment section in the manual.

20. Check inlet and outlet pressures.

21. Check operation of ﬂ ame control.

16. Attach the label "This unit has been converted to LPG" near or on top

of the serial # decal.

12. Using the Allen wrench as shown in Fig. 4, rotate the screw clockwise until

snug, do not overtighten.

Fig.4

Fig.3

9. Insert a 5/32” or 4mm Allen wrench into the hexagonal key-way of the

screw (Fig. 2), rotate it counter-clockwise until it is free and extract it.

10. Check that the screw is clean and if necessary remove any dirt.

11. Flip the screw (Fig. 3).

WARNING!

Do not over tighten the screw.

Recommended to

grip the wrench by the short side.

Fig. 1

8. Remove the black protection cap by hand from the hi-low knob (Fig.1).

Installer Notice:

These instructions must be left

with the appliance

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert

INSTALLATION

GT REMOTE CONTROL INSTALLATION

Note: GT remote control installation must be completed prior to the unit

being installed.

1. Bring the TH, TPTH, and Stepper motor wires around back of the unit to

the left side - where the valve is located.

GT Remote Receiver Components

1 946-680 GT remote control

2. Connect the TH/TP-TH wires from the harness to the valve terminals also

marked TH/TP-TH - locations as shown below.

3. Secure cable ties to the unit as shown by inserting cable ties into round

holes. There will be a total of 4 cable ties that need to be inserted into the

holes. (2 on the back and 2 on the right side located on the lower side of

the ﬁ rebox).

TPTH Wire

TH Wire

Secure wires with cable ties installed in previous step.

Additionally secure wires with a wire clip to be installed in location sho

below.

Cable Tie

Wire Clip

Left

Right

Cable Tie

4. Install receiver onto backing plate with 2 screws and plug in receiver

wires.

5. Bundle excess receiver wire using the 4th cable tie and secure to the

front right of the ﬁ rebox as shown below.

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert

INSTALLATION

GTM REMOTE CONTROL INSTALLATION

Note: GTM remote control installation must be completed prior to the unit

being installed.

1. Bring the TH, TPTH, and Stepper motor wires around back of the unit to

the left side - where the valve is located.

GTM Remote Receiver Components

1 946-681 GTM remote control

1 946-683

(or)

946-984

Stepper Motor (NG)

Stepper Motor (LP)

2. Connect the TH/TP-TH wires from the harness to the valve terminals also

marked TH/TP-TH - locations as shown below.

3. Install stepper motor (installation instructions provided by SIT) - reinstall

valve.

6. Connect the stepper motor wire (marked stepper) from the harness into

the stepper motor wire on the motor.

9. Secure cable ties to the unit as shown by inserting cable ties into round

holes. There will be a total of 4 cable ties that need to be inserted into th

holes. (2 on the back and 2 on the right side located on the lower side of

the ﬁ rebox).

TPTH Wire

TH Wire

4. Valve must be removed to install stepper motor - loosen 4 screws that

secure the Gas Valve Mounting bracket, slide bracket up to release.

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