Eurotherm 7200 Manuel utilisateur

Power

Thyristor Units

User Manual

ε

72007200AA

ENG

Two phase

load control

i

7200

A

ADVANCED CONTROLLERS

THYRISTOR UNITS

CONTROLLING TWO PHASES

OF A THREE-PHASE LOAD

7000 SERIES

USER MANUAL

(electronic or mechanical, including photocopying and recording) without written permission from

Eurotherm is strictly prohibited

Réf : HA176821 ENG - Issue 3.0 - 03/2009

7200A User Man

ual

ii

Check characteritics

Wiring

Check Firing

Adjust DLF alarm

(if conditionds met)

Bouton-poussoir CHK/SET

Characteristics correspond

to product code

Page 1-8

Page 2-7

Chapter 3

Alarms signal

Chapter 4

Mounting DIN Rail Page 2-3

Bulkhead Mounting Page 2-4

Power

Control Page 2-8,2-9,2-10

Diagnostic Alarm

Maintenance

Chapter 5

Thyristor Protection fuses

Chapter 5

Applying the control signal Page 2-9

ANA terminal Block

Auxiliary Power Supply Page 2-10

If External Power Supply

(for electonics od/and fan)

COMMISSIONING FLOWCHART

7200A User Manual

iii

C

ontents

CONTENTS

Page

Commissioning flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii

European Directives and applicable standards . . . . . . .iv

Chapter 1 Identification of power thyristor units . . . . . .1-1

Chapter 2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

Chapter 3 Firing modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

Chapter 4 Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

Chapter 5 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

Eurotherm worlwide sales and services . . . . . . . . . . . . .7-1

PURPOSE OF MANUAL

This man

ual ( Issue

3.0 ) describes the Basic V

ersion and all Options

for 7200A series three-phase power thyristor units.

Eurotherm’s policy of continuous product improvement and developement means that the specifications in this

document may be modified without prior notice.

EMC GUIDE

To help you deal with installa

tion-dependent electromagnetic interference effects,Eurotherm

provides an ‘Electromagnetic compatibility’ installation guide (ref. HA 025464 ENG) which

sets out best current practice regarding EMC.

CE CONFORMITY DECLARATION is available on request.

EMISSIONS

The EMC emissions test standards required by the standard

EN 60947-4-3

‘Contactors and motor-starters - AC semiconductor motor controllers and contactors for

non-motor loads’ are presented in table 2.

Emission type Firing mode Test standard

Radiated at radio frequencies All firing CISPR 11 modes Class A

Conducted at radiofrequencies ‘Burst mode’ and ‘Single-cycle’ CISPR 11 Class A group 2

Table 2. EMC emissions standards compliance

7200A User Man

ual

iv

EUROPEAN DIRECTIVES AND APPLICABLE STANDARDS

COMPLIANCE WITH PRODUCT STANDARD

7200A products comply with the terms of product standard EN 60947-4-3

‘Contactors and motor-starters - AC semiconductor controllers and contactors for non-motor loads’.

CE LABELLING

7200A products installed and used in accordance with the user manual, bear CE labelling on

the basis of compliance with the essential requirements of the European Low Voltage

Directive 73/23 EEC dated 19 February 1973, modified by 93/68/EEC dated 22 July 1993 and

the

Electromagnetic Compatibility Directive 89/336/EEC dated 3 May 1989 modified by

92/31/EEC dated 28 April 1992 and 93/68/EEC dated 22 July 1993.

SAFETY

The units have IP20 protection rating as defined by standard IEC 60529.

External wiring must comply with standards IEC 60364-4-43 and IEC 60943.

Copper cables and conductors must be used, rated to a temperature of 75°C (167°F).

ELECTROMAGNETIC COMPATIBILITY (EMC)

7200A products installed and used in accordance with the user manual, are designed for an

industrial environment and must not be used in the home.

IMMUNITY

The EMC immunity test standards required by the standard

EN 60947-4-3

‘Contactors and motor-starters - AC semiconductor motor controllers and contactors for

non-motor loads’ are presented in table 1.

E

uropean directives and applicable standards

Table 1. EMC immunity standards compliance

Test type Minimum levels EMC test standard

Electrostatic discharge 4 kV on contact; 8 kV in air EN 61000-4-2

Radiated, radio frequency 10 V/m 80 MHz ≤ f ≤ 1 GHz;

electromagnetic field 80% modulation 1 kHz sinusoidal EN 61000-4-3

Electrical fast transient / burst 2 kV / 5 kHz EN 61000-4-4

Electrical surge 4 kV line to earth;

2 kV line to line EN 61000-4-5

Conducted disturbances 140 dB

µV; 150 kHz ≤

f ≤

80 MHz EN 61000-4-6

Voltage dips, short interruptions

and voltage variation 5 s interruptions EN 61000-4-11

7200A User Manual

1-1

Identification

1. Chapter 1

POWER THYRISTOR UNIT IDENTIFICATION

Contents Page

1.1. General presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

1.2. Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5

1.2.1. Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5

1.2.2. Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5

1.2.3. Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5

1.2.4. Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5

1.2.5. Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5

1.2.6. Firing modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6

1.2.7. Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6

1.2.8. Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6

1.2.9. Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6

1.2.10. Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7

1.2.11. Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7

1.2.12. Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7

1.3. Coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8

I

dentification

7200A User Man

ual

1-2

1. Chapter 1 IDENTIFICATION

1.1. GENERAL PRESENTATION

A 7200A series thyristor unit comprise of two channel, controlled by thyristors.

7200A series thyristor units are used to control the electrical power of three-phase

industrial loads ; such as :

Low coefficient resistive loads

Short wave infrared elements for units with a rating ≤ 100 A

Current ratings vary from 16 A to 200 A (per phase), at line-to-line voltages from 200 V to 500 V

GRF

DLF

CHK

ON

HEAT

SET

7200

A

EUROTHERM

PE

3/L2

4/T2

2/T1

1/L1

ε

5/L3

6/T3

Protective earth

terminal

Power terminals

(supply side)

Ratings

nominal current from 16 A to 200 A

nominal voltage from 200 V to 500 V

Power terminals

(load side)

Load type : three phase industrial loads

AC-51 resistive load with low temperature coefficient

AC-55b Short Wave infrared elements

Load configuration : Independant of phase rotation order

Star without neutral, closed delta

Internal

power wiring

diagram

Control terminal pinouts

Analogue Control Type :

0 mA to 20 mA ; 4 mA to 20 mA

0 V to 5 V ; 0 V to 10 V

User labelling

Electronics supply

115 V or 230 V

Thyristor firing request

Zero crossing Firing :

• Burst Mode 16 or 64 cycles

•Single cycle

DLF Diagnostic alarm

Partial Load Failure

detection

63

A / 500 V

EN 60947-4-3

Control connector

CHK/SET push button :

• Setting request

• Diagnostic

• Disabling

ALR

1a 1b

73 74

A / F

230

N

16 17 18

ANA

0VA RI

5VA

31 32 33

Alarm relay terminal pinouts

Relay contact :

0.25 A / 230 Vac ; 32 Vdc

Open or closed on alarm

depending on product code

GRF serious alarm :

Total load failure and

thyristor short circuit

detection

Figure 1-1 General view of a 7200A power unit ratings from 16 A to 63 A

7200A User Manual

1-3

Identification

GRF

DLF

CHK

ON

HEAT

SET

7200A

EUROTHERM

PE

3/ L2

4/ T2

2/ T1

1/ L1

ε

5/ L3

6/ T3

80

A / 500 V

EN 60947-4-3

ALR

1a 1b

73 74

Aux1

230 N

16 17 18

Protective earth

terminal

Power terminals

(supply)

Power terminals

(load)

I

nternal

power wiring

diagram

Control terminal

pinouts

Electronics supply

Zero crossing firing mode :

Firing request LED

DLF option :

Diagnostic alarm

Control connector

ANA

0VA RI

5VA

31

32

33

Figure 1-2 General view of a 7200A power unit ratings from 80 A to 100 A

I

dentification

7200A User Man

ual

1-4

Figure 1-3 General view of a 7200A power unit

≥ 125 A rating

7200A User Manual

1-5

Identification

1.2. TECHNICAL SPECIFICATIONS

1.2.1 Use Thyristor unit, variant 4 (see Standard EN 60947-4-3)

for uninterrupted service.

1.2.2. Power

Nominal current per phase 16 A to 200 A at 45 °C (

see product code)

Nominal line to line voltage 200 V to 500 V (see code).

Frequency Use from 47 to 63 Hz (automatic matching)

Dissipated power 1,3 W (approx.) per amp and per phase

Cooling Ratings ≤ 100 A : Natural convection

Ratings ≥ 125 A : Fan-cooled.

115 V or 230 V ; consumption 10 VA.

1.2.3. Load Industrial three-phase load, three-wire configuration.

Categories of use The categories of use applicable for each unit are indicated

on the identification label.

• AC-51 Non-inductive or low inductance loads, furnace resistances.

(resistive load with low temperature coefficient)

• AC-55b Switching of incandescent lamps

(Short wave infrared elements, SWIR) for ≤ 100 A units

Options must be fitted to 7200A units in order to comply

with certain categories of use.

Load configuration Independant of phase rotation order

Star without neutral, closed delta. (Configuration on order)

1.2.4. Dimensions

1.2.5. Command

Supply Self-powered from line or external power supply

(115 V or 230 V +10%; -15%, see code). Consumption : 10 VA

Command type Analogue

• Either remote analogue setpoint :

0-5V or 0-10V (100 kΩ

input)

0-20mA or 4-20mA (250 Ω i/p)

• or manual setpoint (potentiometer) : 0-5V (2 mA max).

Rating Height Width Depth (mm)

Basic DLF

16 A à 63 A 220 mm 96 mm 214 264

80 A à 100 A 305 mm 144 mm 372 372

125 A à 200 A 495 mm 144 mm 372 372

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7200A User Man

ual

1-6

1.2.6. Firing modes

Zero crossing firing • ‘Burst mode’, base time : 16 or 64 cycles

• ‘Single-cycle’, base time : 1 cycle

1.2.7. Control

Parameters • Standard (on balanced three-phase supply) :

Load voltage squared (V

2

)

Linearity and Stability

Better than ±2% of full scale

(

on balanced three-phase supply

)

1.2.8. Indication Electronic supply present Green ‘ON’ LED and

supply fault detection : ‘ON LED flashing’

Thyristor firing request : Green ‘HEAT’ LED

1.2.9. ALARMS

Serious alarms (GRF) Total load failure and thyristor short circuit detection.

(if DLF Option)

Signalling Red ‘GRF’ LED and alarm relay contact

Diagnostic alarm (

DLF)

Partial Load Falure detection.

Signalling Orange ‘DLF LED and alarm relay contact’.

Settings Monitoring diagnosis, alarm adjustment and resetting

using push button on front pannel.

Sensitivity Detects the failure of at least one heating element for

several identical elements, connected in parallel.

Extension The DLF option includes Serious alarm monitoring (GRF)

Partial Load Failure detection for SWIR loads is only

avalable when using FC1 Burst firing mode

Over-temperature alarm

For all fan-cooled units (≥

125 A, available later),

the unit cuts out if the temperature threshold is exceeded.

Signalling Red ‘T °’ LED Alarm relay contact with any alarm.

Alarm relay Available with DLF option.

The relay contact (0,25 A/230 Vac; 32 Vdc) is

either open on alarm or closed on alarm

depending on the product code.

Load

Firing confuguration 3D 3S

mode

FC1 1/2 1/3

C16, C64 1/3 1/4

7200A User Manual

1-7

Identification

1.2.10. Protection

Co-ordination type For short circuits.

Electrical protection IP20 without adding additional protection.

Thyristors Varistor and RC snubber.

Quick-acting three-phase fuses :

• rating ≤ 100 A : external (order separately)

• rating ≥ 125 A : internal.

No fuse for short wave infrared elements

1.2.11. Mounting

Mounting

Attachment plate fixed to unit :

• On symmetrical

EN50022

DIN rail or

• bulkhead mounting

(for ratings ≥ 80 A : bulkhead mounting only).

1.2.12. Environment

Use From 0 to 45 °C at nominal current, max. altitude 1000 m

Storage From -10 °C to 70 °C.

Isolation voltage Assigned isolation voltage Vi = 500 V.

Pollution

Degree 2 acceptable (as defined by IEC 60664).

Humidity RH from 5% to 95% non-condensing, non-streaming.

Over-Voltage

Over-voltage category II

(as defined by IEC 60664)

Eurotherm’s policy of continuous product improvement and development means that the specifications in this document

may be modified without prior notice

.

I

dentification

7200A User Man

ual

1-8

13. Alarm relay contact Code

With DLF otpion: closed on alarm NC

open on alarm NO

Without DLF option XX

Control and Alarms options

12. Load Type Code

With DLF Option:

Short Infrared (witn FC1 only) SWIR

Low temperature coefficientloads LTCL

Without DLF option XXXX

11. Type 1 Alarms Code

Partial Load Failure and DLF

Serious Alarms

No Alarms

NONE

1. Nominal current per phase Code

16 amps 16A

2

5 amps

2

5A

4

0 amps

4

0A

63 amps 63A

8

0 amps

8

0A

100 amps 100A

125 amps 125A

160 amps 160A

200 amps 200A

5. Load configuration Code

Star without neutral 3S

Closed delta 3D

2. Nominal line to line voltage Code

200 volts 200V

230 volts 230V

277 volts 277V

400 volts 400V

460 volts 460V

480 volts 480V

500 volts 500V

Ratings

3. Power supply for electronics Code

Self-powered SELF

External 115 V supply 115V

External 230 V supply 230V

4. Fan power supply Code

≤ 100A: No fan XXXX

≥ 125A: - 115 V fan and 115V

- 230 V fan and 230V

Basic Selection

Certification et warranty extension

15. Certification Code

Without certificate NONE

With certificate CFMC

16. Warranty extension Code

Without warranty extension NONE

Warranty extended to 5 years WL005

1.3. Codification

6. Thyristor fuses Code

Fuses without fuse blown microswitch FUSE

Fuses with fuse blown microswitch MSFU

Without fuses (SWIR) NONE

9. Manual language Code

French FRA

English ENG

G

erman *

G

ER

10. Selected options Code

Without options: V

2

control and NONE

End of code

With options:

Selection of options YES

7. Firing mode Code

‘Burst mode’:

base time 16 cycles C16

base time 64 cycles C64

‘Single-cycle’: base time 1 cycle FC1

8. Input Code

Analogue signal :

current from 0 mA to 20 mA

0mA20

current from 4 mA to 20 mA 4mA20

voltage fr

om 0 V to 5 V

0V5

voltage from 0 V to 10 V 0V10

14. NONE

7200A User Manual

2-1

I

nstallation

2. Chapter 2

INSTALLATION

Contents Page

2.1. Safety during installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

2.2. Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3

2.2.1. Types of mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3

2.2.2. Attachement plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3

2.2.3. Mounting on DIN rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3

2.2.4. Bulkhead mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4

2.3. Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5

2.3.1. General connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . .2-5

2.3.2. Power connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7

2.3.2.1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7

2.3.2.2. Three-phase load configuration diagram . . . . . . . . .2-7

2.3.3. Control connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8

2.3.3.1. Control terminal blocks . . . . . . . . . . . . . . . . . . . . . . . .2-8

2.3.3.2. Control signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9

2.4. Alarm relay contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9

2.5. External power supply terminal block . . . . . . . . . . . . . . . . . . . . . .2-10

2.5.1. Power supply for electronics . . . . . . . . . . . . . . . . . . . . . . . . . .2-10

2.5.2. Power supply for the fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10

2.5.3. Power supply for electronics and fan . . . . . . . . . . . . . . . . . . .2-11

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7200A User Manual

2-2

2. Chapter 2 INSTALLATION

2.1. SAFETY DURING INSTALLATION (MOUNTING AND WIRING)

Danger!

• 7200A power thyristor units must be installed and wired by qualified staff

authorised to work on low voltage industrial electrical facilities.

• Units must be installed in a fan-cooled cabinet, to ensure that condensation and

pollution are excluded, with a class of at least 2 according to IEC 60664.

We recommend fitting fan-cooled cabinets with a fan failure detection device or

a thermal safety cut-out.

The cabinet must be closed and connected to the protective earth according to

IEC 60364 or applicable national standards.

Important!

• Units must be mounted with the heatsink positioned vertically, and with no obs-

tructions above or below the unit which could reduce or hamper air flow.

If several units are fitted in the same cabinet, arrange them such that air from one

unit is not drawn in by the unit above.

The ambient temperature beneath the unit must not exceed 45°C.

Leave a gap of at least 10 mm between adjacent units.

Important!

• Nominal currents correspond to use at ambient temperatures of no more than

45°C.

Overheating may cause incorrect operation and may even lead to compo-

nents being damaged.

Danger!

• It is the user’s responsibility to wire and protect the facility according to best

practice and applicable standards.

A suitable device, ensuring that the unit can be electrically isolated from the sup-

ply, must be installed upline to enable work to be performed safely.

Conductor cross-sections should comply with IEC 60943.

Only use copper cables and wires rated for use at 75 °C.

• Before connecting or disconnecting the unit check that power and control cables

and leads are isolated from voltage sources.

The protective earth must be connected before any other connections are made

and should be the last cable to be disconnected.

The protective earth connection terminal is marked with the symbol:

To ensure the electrical safety and the earth protection continuity, the front

pannel screws must be screwed in correctly to the coupling torque of 0.5 Nm

Important!

• To ensure that 7200A power thyristor units comply with Electromagnetic

Compatibility requirements, ensure that the panel or DIN rail to which they are

attached is correctly grounded.

T

he ground connection, designed to ensure

g

round continuity

, is not in an

y way

a substitute for the protective earth connection.

!!

7200A User Manual

2-3

I

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2.2. MOUNTING

2.2.1. TYPES OF MOUNTING

• DIN rail mounting and bulkhead mounting - 16 A to 63 A only

• Bulkhead mounting with screws ≥ 80 A

DIN rail mounting (≤ 63 A only) Bulkhead mounting

Attachment plate DIN rail Attachment plate Screws

Two horizontal Two symmetrical Two horizontal 4 × M4 (≤ 63 A)

plates rails EN 50022 plates 4 x M6 (≥ 80 A)

2.2.2. ATTACHMENT PLATES

Two factory-fitted attachment plates on the rear of the 7200A thyristor units are used:

• to clip the unit to a DIN rail, or

• to screw the unit to a bulkhead.

Each attachment plate has: • attachment holes for bulkhead mounting, and

• two fixed hooks and two mobile hooks for clipping to a DIN rail.

(the mobile hooks are moved using a catch and spring).

Table 2-1 Attachment details for both mounting types

2.2.3. MOUNTING ON DIN RAILS

For DIN rail mounting:

• fix two symmetric DIN rails (for units

rated 16 A to 63 A) in accordance with

the unit dimensions and safety

recommendations.

• bring the unit up against the top rail,

engaging the two fixed hooks on the

top attachment plate

• push the unit against the rail

• clip the unit onto the bottom rail

using the mobile hooks on the bottom

attachment plate, ensuring that they

are properly engaged.

To

remove the unit:

• move the mobile hooks downward by

pulling the catch on the bottom

attachment plate

• unclip the unit from the rail.

Figure 2-1 Rails DIN attaching.

Mobile attachment

hooks

Catch to move

hooks downwards

Lower

attachment

plate

220

EN50022

DIN Rails

Upper

attachment

plate

Attachment

hooks

125

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7200A User Manual

2-4

2.2.4. BULKHEAD MOUNTING

Figure 2-2 Bulkhead mounting - 16 A to 63 A units

96

220

210

80

F

or 2

M4 screws

For 2

M

4 screws

305

275

124

144

For 2

M6 screws

For 2

M6 screws

144

498

426.7

399.7

124

For 2 M6

screws

For 2 M6

screws

Figure 2-3 Bulkhead mounting - 80 A to 100 A units

Figure 2-4 Bulkhead mounting - ≥ 125 A units

7200A User Manual

2-5

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2.3. WIRING

2.3.1. GENERAL CONNECTION DIAGRAM

The general connection diagram shows the power terminals

(independently of the three-phase load configuration) and control connectors.

ON

HEAT

7200A

63 A / 500 V

EUROTHERM

PE

3/L2

4/T22/T1

1/L1

ε

5/L3

6/T3

To three-phase load :

Thyristor fuses

(External ≤ 100 A)

Protective

Earth

To supply network

Protection and cut)out installed by user

Auxiliary power supply

Analogue signal

connector

EN 60947-4-3

ANA

0VA RI

5VA

31 32 33

Aux1

230

N

16 17 18

Figure 2-5 General connection diagram for units ≤ 100 A

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7200A User Manual

2-6

MSF

3a 3b

75 76

EUROT

HERM

ε

7200A

2

0

A

/ 5

0

V

PE

ON

HEAT

EN 60947-4-3

1/L1

2/T1

A/

F

230

N

16

17 18

L1

L2

Internal fuse blown

contact(MSFU)

Supply protection

and cut-out.

I

nstalled by user

Internal power

wiring diagram

Controlled channel

t

erminal

(

supply side)

Protective earth

terminal

Controlled channel

terminal

(load side)

3/L2

2/T1

Internal fuse compartment

(thyristor protection)

1/L1

4/T2

3/L2

4/T2

ANA

0VA

RI 5VA

31

32

33

MSF

3a 3b

75 76

Figure 2-6 General connection diagram for units with rating ≥ 125 A

7200A User Manual

2-7

I

nstallation

ON

HEAT

7200A

63 A / 500 V

EN 60947-4-3

EUROTHERM

PE3/L2

4/T22/T1

1/L1

ε

5/L3

6/T3

Thyristor fuses

Protective earth

terminal

Internal

power wiring

diagram

Three-phase supply

Protection and cut-out installed by user

Analogue input

connector

L1

L3

L2

Three-phase load

(star without neutral)

3 power terminals

(supply side)

3 power terminals

(load side)

ANA

0VA RI 5VA

31 32 33

Three-phase load

(closed delta)

OR

Figure 2-7 Connecting a three-phase load using star without neutral OR closed delta configuration

2.3.2.2. Three-phase load coupling

Power connections to the unit depend on the load configuration.

The following two configuration schemes may be used for three-phase loads:

• star without neutral (3 connection wires, code 3S),

• closed delta (3 connection wires, code 3D)

2.3.2. POWER CONNECTIONS

2.3.2.1. General (Ratings from 16 A to 200 A)

7200A power thyristor units comprise two channels controlled by thyristors.

Terminals 1/L1, 3/L2 and 5/L3 must be wired to the three-phase supply network.

Terminals

2/T1, 4/T2 and 6/T3 must be wired to the three-phase load.

The protective earth terminal PE (earth symbol) must be wired to the protective earth.

Ratings A Terminal Capacity Clamping torque Stripping length

mm

2

AWG Nm mm

16 à 25 2,5 à 6 13 à 9 1,2 13

40 à 63 6 à 16 9 à 5 1,8 13

80 à 100 16 à 35 5 à 2 3,8 20

Ratings A Terminal Capacity Clamping torque Crimp eyelet

mm

2

AWG Nm

125 50 à 120 0

160 70 à 120 00 ø 10 (ou ø 12)

200 95 à 120 000

16,4 (or 28,8)

M10 nut (17 wrench)

to attach eyelet

and terminal

NOTE : Conductor cross-sections should comply with IEC 60943.

Power connections to the thyristor unit depend on the load configuration scheme.

The following two configuration schemes may be used for three-phase loads:

Table 2-2 Power wiring details for ratings from 16 to 200 A

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Eurotherm 7200 Manuel utilisateur

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