Pentair WaterFall Specialty Pumps Mode d'emploi

Catégorie
Pompes à eau
Taper
Mode d'emploi
ENGLISH
FRANÇAIS
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ENGLISH FRANÇAIS
ESPAÑOL
WATERFALL™
SPECIALTY PUMP
IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
INSTALLATION AND
USER’S GUIDE
WATERFALL™ Specialty Pump Installation and Users Guide
i
IMPORTANT SAFETY INSTRUCTIONS
When installing and using this electrical equipment, basic safety
precautions should always be followed, include the following:
FAILURE TO FOLLOW ALL INSTRUCTIONS AND
WARNINGS CAN RESULT IN SERIOUS BODILY
INJURY OR DEATH. THIS PUMP SHOULD BE INSTALLED AND SERVICED
ONLY BY A QUALIFIED POOL SERVICE PROFESSIONAL. INSTALLERS,
POOL OPERATORS AND OWNERS MUST READ THESE WARNINGS AND
ALL INSTRUCTIONS IN THE OWNER’S MANUAL BEFORE USING THIS
PUMP. THESE WARNINGS AND THE OWNER’S MANUAL MUST BE LEFT
WITH THE POOL OWNER.
Do not permit children to use this product.
RISK OF ELECTRICAL SHOCK. Connect only to
a branch circuit protected by a ground-fault circuit-
interrupter (GFCI). Contact a qualied electrician if you cannot verify that the
circuit is protected by a GFCI.
This unit must be connected only to a supply circuit
that is protected by a ground-fault circuit-interrupter
(GFCI). Such a GFCI should be provided by the installer and should be
tested on a routine basis. To test the GFCI, push the test button. The GFCI
should interrupt power. Push the reset button. Power should be restored.
If the GFCI fails to operate in this manner, the GFCI is defective. If the
GFCI interrupts power to the pump without the test button being pushed, a
ground current is owing, indicating the possibility of an electric shock. Do
not use this pump. Disconnect the pump and have the problem corrected by
a qualied service representative before using.
This pump is for use with permanent swimming pools
and may also be used with hot tubs and spas if so
marked. Do not use with storable pools. A permanently-installed pool is
constructed in or on the ground or in a building such that it cannot be readily
disassembled for storage. A storable pool is constructed so that it is capable
of being readily disassembled for storage and reassembled to its original
integrity.
General Warnings
Never open the inside of the drive motor enclosure. There is a capacitor
bank that holds a 230 VAC charge even when there is no power to the
unit.
The pump is not submersible.
The pump is capable of high ow rates; use caution when installing and
programming to limit pumps performance potential with old or questionable
equipment.
Code requirements for electrical connection differ from country to
country, state to state, as well as local municipalities. Install equipment
in accordance with the National Electrical Code and all applicable local
codes and ordinances.
Before servicing the pump; switch OFF power to the pump by disconnecting
the main circuit to the pump.
This appliance is not intended for use by persons (including children) of
reduced physical, sensory or mental capabilities, or lack of experience
and knowledge, unless they have been given supervision or instruction
concerning the use of the appliance by a person responsible for their
safety.
SUCTION ENTRAPMENT HAZARD: STAY OFF
THE MAIN DRAIN AND AWAY FROM ALL SUCTION
OUTLETS!
THIS PUMP IS NOT EQUIPPED WITH SAFETY VACUUM
RELEASE SYSTEM (SVRS) PROTECTION AND DOES NOT PROTECT
AGAINST BODY OR LIMB ENTRAPMENTS, DISEMBOWELMENTS (WHEN
A PERSON SITS ON A BROKEN OR UNCOVERED POOL DRAIN) OR HAIR
ENTANGLEMENTS.
THIS PUMP PRODUCES HIGH LEVELS OF SUCTION AND CREATES A
STRONG VACUUM AT THE MAIN DRAIN AT THE BOTTOM OF THE BODY
OF WATER. THIS SUCTION IS SO STRONG THAT IT CAN TRAP ADULTS
OR CHILDREN UNDER WATER IF THEY COME IN CLOSE PROXIMITY TO
A DRAIN OR A LOOSE OR BROKEN DRAIN COVER OR GRATE.
THE USE OF UNAPPROVED COVERS OR ALLOWING USE OF THE POOL
OR SPA WHEN COVERS ARE MISSING, CRACKED OR BROKEN CAN
RESULT IN BODY OR LIMB ENTRAPMENT, HAIR ENTANGLEMENT, BODY
ENTRAPMENT, EVISCERATION AND/OR DEATH.
The suction at a drain or outlet can cause:
Limb Entrapment: When a limb is sucked or inserted into an opening resulting
in a mechanical bind or swelling. This hazard is present when a drain cover
is missing, broken, loose, cracked or not properly secured.
Hair Entanglement: When the hair tangles or knots in the drain cover, trapping
the swimmer underwater. This hazard is present when the ow rating of the
cover is too small for the pump or pumps.
Body Entrapment: When a portion of the body is held against the drain
cover trapping the swimmer underwater. This hazard is present when the
drain cover is missing, broken or the cover ow rating is not high enough for
the pump or pumps.
Evisceration/Disembowelment: When a person sits on an open pool
(particularly a child wading pool) or spa outlet and suction is applied directly
to the intestines, causing severe intestinal damage. This hazard is present
when the drain cover is missing, loose, cracked, or not properly secured.
Mechanical Entrapment: When jewelry, swimsuit, hair decorations, nger,
toe or knuckle is caught in an opening of an outlet or drain cover. This hazard
is present when the drain cover is missing, broken, loose, cracked, or not
properly secured.
NOTE: ALL SUCTION PLUMBING MUST BE INSTALLED IN ACCORDANCE
WITH THE LATEST NATIONAL AND LOCAL CODES, STANDARDS AND
GUIDELINES.
This is the safety alert symbol. When you see this
symbol on your system or in this manual, look for
one of the following signal words and be alert to the
potential for personal injury.
Warns about hazards that can cause death, serious
personal injury, or major property damage if ignored.
Warns about hazards that may cause death, serious
personal injury, or major property damage if ignored.
Warns about hazards that may or can cause minor
personal injury or property damage if ignored.
NOTE Indicates special instructions not related to
hazards.
Carefully read and follow all safety instructions in this manual and on
equipment. Keep safety labels in good condition; replace if missing or
damaged.
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
IMPORTANT NOTICE
This guide provides installation and operation instructions for this pump.
Consult Pentair with any questions regarding this equipment.
Attention Installer: This guide contains important information about the
installation, operation and safe use of this product. This information should
be given to the owner and/or operator of this equipment after installation or
left on or near the pump.
Attention User: This manual contains important information that will help you
in operating and maintaining this product. Please retain it for future reference.
F
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WATERFALL™ Specialty Pump Installation and Users Guide
ENGLISH
FRANÇAIS
ESPAÑOL
Warning Page P/N 352557 Rev. D 11/19
IMPORTANT SAFETY INSTRUCTIONS
HAZARDOUS PRESSURE: STAND CLEAR OF PUMP
AND FILTER DURING START UP.
Circulation systems operate under high pressure. When
any part of the circulating system (i.e. locking ring, pump,
lter, valves, etc.) is serviced, air can enter the system
and become pressurized. Pressurized air can cause the
pump housing cover, lter lid, and valves to violently
separate which can result in severe personal injury or death. Filter tank lid and
strainer cover must be properly secured to prevent violent separation. Stand
clear of all circulation system equipment when turning on or starting up pump.
Before servicing equipment, make note of the lter pressure. Be sure that
all controls are set to ensure the system cannot inadvertently start during
service. Turn off all power to the pump. IMPORTANT: Place lter manual air
relief valve in the open position and wait for all pressure in the system
to be relieved.
Before starting the system, fully open the manual air relief valve and place
all system valves in the “open” position to allow water to ow freely from the
tank and back to the tank. Stand clear of all equipment and start the pump.
IMPORTANT: Do not close lter manual air relief valve until all pressure
has been discharged from the valve and a steady stream of water
appears. Observe lter pressure gauge and be sure it is not higher than the
pre-service condition.
General Installation Information
All work must be performed by a qualied service professional, and must
conform to all national, state, and local codes.
Install to provide drainage of compartment for electrical components.
These instructions contain information for a variety of pump models and
therefore some instructions may not apply to a specic model. All models
are intended for use in swimming pool applications. The pump will function
correctly only if it is properly sized to the specic application and properly
installed.
Pumps improperly sized or installed or used in
applications other than for which the pump was
intended can result in severe personal injury or death. These risks may
include but not be limited to electric shock, re, ooding, suction entrapment
or severe injury or property damage caused by a structural failure of the
pump or other system component.
The Virginia Graeme Baker (VGB) Pool and Spa Safety Act creates
new requirements for owners and operators of commercial swimming
pools and spas.
Commercial pools or spas constructed on or after December 19, 2008,
shall utilize:
(A) A multiple main drain system without isolation capability with suction
outlet covers that meet ASME/ANSI A112.19.8a Suction Fittings for Use in
Swimming Pools, Wading Pools, Spas, and Hot Tubs and either:
(i) A safety vacuum release system (SVRS) meeting ASME/ANSI
A112.19.17 Manufactured Safety Vacuum Release systems (SVRS) for
Residential and Commercial Swimming Pool, Spa, Hot Tub, and Wading
Pool Suction Systems and/or ASTM F2387 Standard Specication for
Manufactured Safety Vacuum Release Systems (SVRS) for Swimming
pools, Spas and Hot Tubs or
(ii) A properly designed and tested suction-limiting vent system or
(iii) An automatic pump shut-off system.
Commercial pools and spas constructed prior to December 19, 2008, with a
single submerged suction outlet shall use a suction outlet cover that meets
ASME/ANSI A112.19.8a and either:
(A) A SVRS meeting ASME/ANSI A112.19.17 and/or ASTM F2387, or
(B) A properly designed and tested suction-limiting vent system, or
(C) An automatic pump shut-off system, or
(D) Disabled submerged outlets, or
(E) Suction outlets shall be recongured into return inlets.
TO MINIMIZE THE RISK OF INJURY DUE TO
SUCTION ENTRAPMENT HAZARD:
A properly installed and secured ANSI/ASME A112.19.8 approved anti-
entrapment suction cover must be used for each drain.
Each suction cover must be installed at least three (3’) feet apart, as
measured from the nearest point to nearest point.
Regularly inspect all covers for cracks, damage and advanced weathering.
If a cover becomes loose, cracked, damaged, broken or is missing,
replace with an appropriate certied cover.
Replace drain covers as necessary. Drain covers deteriorate over time
due to exposure to sunlight and weather.
Avoid getting hair, limbs or body in close proximity to any suction cover,
pool drain or outlet.
Disable suction outlets or recongure into return inlets.
The pump can produce high levels of suction within
the suction side of the plumbing system. These high
levels of suction can pose a risk if a person comes within the close proximity
of the suction openings. A person can be seriously injured by this high level
of vacuum or may become trapped and drown. It is absolutely critical that the
suction plumbing be installed in accordance with the latest national and local
codes for swimming pools.
A clearly labeled emergency shut-off switch for the pump
must be in an easily accessible, obvious place. Make
sure users know where it is and how to use it in case of emergency.
Pumps and replacement motors that are single speed and one (1)
Total HP or greater cannot be sold, offered for sale, or installed in a
residential pool for ltration use in California, Title 20 CCR sections
1601-1609.
For Installation of Electrical Controls at Equipment
Pad (ON/OFF Switches, Timers and Automation
Load Center)
Install all electrical controls at equipment pad, such as
on/off switches, timers, and control systems, etc. to allow
the operation (startup, shut-down, or servicing) of any
pump or lter so the user does not place any portion
of his/her body over or near the pump strainer lid, lter lid or valve closures.
This installation should allow the user enough space to stand clear of the lter
and pump during system start-up, shut down or servicing of the system lter.
WATERFALL™ Specialty Pump Installation and Users Guide
iii
TABLE OF CONTENTS
Important Pump Warning and
Safety Instructions ...............................................
Introduction ..........................................................
Pump Overview
Pump Strainer Basket
Installation ............................................................
Location
Selection of Pump and Piping
Piping, Fitting and Valve Installation
Electrical Installation
Wiring
Grounding
Bonding
Operating the Pump .............................................
Initial Start-Up
Maintenance .........................................................
Cleaning the Strainer Basket
Winterizing
Motor Care
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1
1
1
2
2
2
3
4
4
4
4
5
5
6
6
7
7
If you have questions about ordering Pentair replacement parts, and pool products, please contact:
CUSTOMER SERVICE / TECHNICAL SUPPORT
Customer Service and Technical Support, USA
(8 A.M. to 7:30 P.M. — Eastern Time)
Phone: (800) 831-7133
Fax: (800) 284-4151
Web site
Visit www.pentair.com for more information about
Pentair pool products.
Servicing .............................................................
Pump Disassembly
Shaft Seal Replacement
Pump Reassembly
Restart Instructions ...........................................
Priming the Pump
Troubleshooting .................................................
Replacement Parts .............................................
8
8
9
10
11
11
12
13
Sanford, North Carolina (8 A.M. to 4:30 P.M. ET)
Phone: (919) 566-8000
Fax: (919) 566-8920
Moorpark, California (8 A.M. to 4:30 P.M. PT)
Phone: (805) 553-5000 (Ext. 5591)
Fax: (805) 553-5515
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WATERFALL™ Specialty Pump Installation and User’s Guide
ENGLISH
FRANÇAIS
ESPAÑOL
INTRODUCTION
Pump Overview
Typical pool pumps are designed to circulate water through relatively high loss plumbing systems that include many
plumbing restrictions (i.e. pool filter, valves, heater, small plumbing fittings, etc.) and therefore must produce a
significant amount of pressure to push the water through all the components. If installed on plumbing systems that
do not have these types of plumbing restrictions, pool pumps will often operate very noisily and sometimes cause
damage to the system via cavitation.
The Waterfall Specialty Pump is specifically intended for these kind of applications, where quiet and efficient delivery
of water through low-restriction plumbing systems is required. These applications often require a pump to create some
visual effect such as a waterfall, cascade or spillway, or when water must be moved a relatively short distance.
This pump is not intended to be used in typical pool filtration pump or spa applications where pressure is required. It is
also not intended for use in systems that require water to be elevated more than 5 ft. (1.5 m) above the pool reservoir.
Pump Strainer Basket
The strainer basket, sometimes referred to as the ‘Hair and Lint Pot’, is located in front of the pump housing. Inside the
chamber is the basket which must be kept clean of leaves and debris at all times.
Regardless of the length of time between filter cleaning, it is important to visually inspect the hair and lint pot basket at
least once a week. A dirty basket will reduce the efficiency of the filter and heater and also put an abnormal stress on
the pump motor.
Waterfall Specialty Pump
Strainer
Basket
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WATERFALL™ Specialty Pump Installation and User’s Guide
INSTALLATION
Location
Be sure the Waterfall Specialty Pump location meets
the following requirements:
Note: Do not install this pump within an outer
enclosure or beneath the skirt of a hot tub or spa
unless marked accordingly.
1. Install the pump as close to the pool or spa as
possible. To reduce friction loss and improve
efficiency use short, direct suction piping returns.
2. Install a minimum of 5 feet (1.5 meters) from
the inside wall of the pool or spa. Canadian
installations require a minimum of 9.8 feet (3
meters) from pool water.
3. Install the pump a minimum of 3 feet (0.9 meters) from the heater outlet.
4. Do not install the pump more than 5 feet (1.5 m) above the water level.
5. Install the pump in a well ventilated location protected from excessive moisture (i.e., rain gutter downspouts,
sprinklers, etc.).
6. Install the pump with a rear clearance of at least 3 inches (7.6 cm) so that the motor can be removed easily for
maintenance and repair. A vertical clearance of 12 inches (30.5 cm) is required for strainer basket removal. See
Figure 1.
Selection of Pump and Piping
Many installations require that the pump elevate the water several feet to supply a waterfall or similar water feature.
This lifting requires energy and therefore reduces the amount of flow the pump can deliver. See Table 1 for estimates
on flow loss.
It is always recommended that the total system head loss be calculated and compared to the pump performance
curve before the pump and plumbing sizes are selected. However, Table 2 can be used as a quick guide to pump
selection and pipe sizing on simple installations.
3 IN.
(7.6 CM)
MINIMUM
REAR CLEARANCE
5x SUCTION
PIPE DIAMETER
ELBOW
12 IN. (30.5 CM)
MIN. VERTICAL
CLEARANCE
Figure 1
Elevation
Change Effect on Flow
Under 2’ Negligible reduction in flow if plumbed according to
guidelines.
2’ - 4’ Slight reduction in flow if plumbed according to
guidelines.
4’ - 10’
Flow reduced to 50-90% of maximum rating,
depending on exact elevation and system
installation. Must determine plumbing system head
loss to estimate flow.
10’ - 15’
Not usually recommended. Flow may be reduced
to 50% or less of maximum rating. This loss may be
acceptable in certain low-flow applications.
Above 15’ Not recommended. No flow possible above 27’ of
elevation change.
Table 1: Effect of Elevation Change on Flow
Pump
Model
Maximum*
Rated Flow
Minimum**
Plumbing Size
High Flow
Plumbing Size
AF-75
AFP-75 75 GPM 1-1/2” 2”
AF-120
AFP-120 120 GPM 2” 2-1/2”
AFP-150 150 GPM 2-1/2” 3”
Table 2: Plumbing Size Recommendations
* Maximum Rated Flow is the approximate flow the pump can discharge through a
short system of “high flow plumbing size” pipe. The pump will produce lower flow
rates if it has to raise water to a higher elevation and/or circulate water through a
long piping system.
** Minimum Plumbing Size may be used on installations where the plumbing
system is very short and direct, with few fittings or elbows. In applications, where
it is important to achieve the maximum possible flow, always use the larger “High
Flow Plumbing Size”.
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WATERFALL™ Specialty Pump Installation and User’s Guide
ENGLISH
FRANÇAIS
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Piping, Fitting and Valve Installation
1. Use thread seal tape or pipe sealants on all male connections of pipes and fittings. Use only pipe sealant
compounds suited for plastic pipe. DO NOT USE PETROLEUM BASED PRODUCTS.
2. Support pipe to prevent strains on the systems filter, pump and valves.
3. When connecting fitting to the pump, apply a pipe sealant to the threads and then hand tighten plus 1½ turns. DO
NOT OVERTIGHTEN.
4. Long piping runs and elbows restrict flow. For best efficiency, use the fewest possible fittings, large diameter pipe
(at least 1.5 inches) and locate equipment as close to the pool as possible. The pump suctions line should not be
smaller than the pipe size on the inlet of the pump.
5. Suction fittings must conform to ASME/ANSI A 112.19.8 M Standards. Use double suction fittings.
6. For most installations Pentair recommends installing a valve on both the pump suction and return lines so that
the pump can be isolated during routine maintenance. We also recommend a valve, elbow or tee installed in the
suction line should be no closer to the front of the pump than five (5) times the suction line pipe diameter. See
Figure 1 on previous page.
Example: A 1.5 inch pipe requires a 7.5 inch (19 cm) straight run in front of the suction inlet of the pump. This will
help the pump prime faster and last longer.
Note: DO NOT install 90° elbows directly into the pump inlet and outlet.
7. Maximum operating pressure of this pump is 50 PSI. NEVER OPERATE THIS PUMP ABOVE THIS PRESSURE.
8. This pump is NOT intended to be operated in series with other pumps.
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WATERFALL™ Specialty Pump Installation and User’s Guide
Electrical Installation
Wiring
1. Be sure all electrical breakers, switches and automatic
controls are turned off before wiring motor.
2. Become familiar with the wiring diagram, volts, hertz,
amps and phase of your particular pump motor. All of
this information is provided on the motor nameplate
label found on the side of the motor.
3. Be sure that the supply voltage meets the requirements
listed on the motor nameplate. If these requirements
are not met, permanent motor damage may occur.
4. For wiring sizes and general guidelines for proper
electrical installation, please follow the specifications
defined in the National Electrical Code and all other
applicable national or local codes.
5. 3-Phase motors require external overload protection.
An initial inspection is needed to ensure proper
rotation of the pump.
Once installed, momentarily cycle the power on and
then off. Note the rotation of the motor fan or shaft as
it comes to a stop. If wired correctly the motor shaft
and/or fan will match the rotation arrow noted on the
pump.
6. Use a strain relief and be sure all electrical connections
are clean and tight.
7. Cut the wires to the appropriate length so they do
not overlap or touch when connected.
Grounding
1. Permanently ground the motor using the green ground
screw, as shown below. Use the correct wire size
and type specified by National Electrical Code. Be
sure the ground wire is connected to an electrical
service ground.
2. The pump should be permanently connected to either
a circuit breaker, 2-pole timer or 2-pole relay.
Note: If AC power is supplied by a GFCI circuit breaker,
the pump should be wired on its own independent
circuit unless the pump is operated in tandem
with a Pentair salt chlorine generator.
Bonding
1. Bond the motor to the structure in accordance with the
National Electrical Code and all other applicable national
or local codes. Use a solid copper bonding conductor
not smaller than 8 AWG. For Canadian installations,
a 6 AWG or larger solid copper bonding conductor is
required. Run a wire from the external bonding screw
or lug to the bonding structure.
2. Connect the wire from the accessible bonding lug on the
motor to all metal parts of the swimming pool, spa, or
hot tub structure and to all electrical equipment, metal
conduit, and metal piping within 5 feet (1.52 meters) of
the inside walls of the swimming pool, spa, or hot tub.
Run a wire from the external bonding screw or lug to the
bonding structure.
Before establishing or restoring power to the
pump, be sure all electrical connections are tight
and all electrical and wiring compartment covers are properly installed.
RISK OF ELECTRICAL SHOCK OR ELECTROCUTION. This pump must be installed by a licensed or certified electrician or a
qualified service professional in accordance with the National Electrical Code (NEC) and all other applicable national or local codes
and ordinances. Improper installation will create an electrical hazard which could result in death or serious injury to users, installers, or
others due to electrical shock, and may also cause damage to property.
Always disconnect power to the pump at the circuit breaker before servicing the pump. Failure to do so could result in death
or serious injury to service people, users or others due to electric shock.
Read all servicing instructions before working on the pump.
Note: When the pump is started and stopped by removing
power with a relay or timer, a two-pole device should be
used to apply and remove power to both POWER LINE
TERMINALS.
Pentair offers GFCI breakers which offer appropriate
personal protection while meeting 2008 to current NEC
Standards for Pool Pumps. See Pentair product catalog
for details.
STORED CHARGE - Wait at least sixty
(60) seconds before servicing.
Section P/N 350486 Rev. E 10/23/19
GROUND
SCREW
RECEPTACLE FOR
WATERTIGHT
CONNECTOR (1/2” NPT)
BONDING LUG
MOTOR SHAFT
FLATS FOR
1/2” WRENCH
Figure 2
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WATERFALL™ Specialty Pump Installation and User’s Guide
ENGLISH
FRANÇAIS
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OPERATING THE PUMP
Initial Start-Up
1. Relieve all system pressure and open all air bleeders on entire hydraulic system prior to starting the
Waterfall Specialty Pump. See filter owner’s manual.
2. Ensure that all fittings, clamps, closures and couplings are tight and in accordance with equipment
manufacturer’s recommendations.
3. Open suction and discharge valve to allow free flow of water. On flooded suction pumps with strainer pot, the
water source is higher than the pump. The water will flow into the pump strainer pot and the pot will fill with
water. On pumps without strainer pot, the water will fill the pump housing.
4. On non-flooded suction systems, the pump lid will have to be removed by rotating the lid counter-clockwise
and lifting.
5. The pump strainer pot should be filled with water up to suction/inlet port on the pump.
6. It is good practice to lubricate the lid o-ring with silicone lubricant each time the lid is removed. The o-ring
should be cleaned and inspected every time the strainer pot is opened.
7. The lid should be replaced by pressing the lid down and twisting the lid clockwise.
8. The pump is now ready to prime. Energize the motor and the pump will prime. The time to prime will depend
on the suction lift and the distance and size of suction piping. Turn off power if the pump does not prime
within thirty (30) minutes and refer to “Troubleshooting” on page 12.
DO NOT run the pump dry. If the pump is run dry, the mechanical seal will be damaged and the pump will
start leaking. If this occurs, the damaged seal must be replaced. ALWAYS maintain proper water level in
your pool (half way up skimmer opening). If the water level falls below the skimmer opening, the pump will draw air through the
skimmer, losing the prime and causing the pump to run dry, resulting in a damaged seal. Continued operation in this matter
could cause a loss of pressure, resulting in damage to the pump case, impeller, and seal and may cause property damage
and personal injury.
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WATERFALL™ Specialty Pump Installation and User’s Guide
MAINTENANCE
This section describes how to maintain the Waterfall Specialty Pump.
Cleaning the Pump Strainer Basket
The strainer basket in the pump should be visually inspected at least once a week. Remove the clear lid and the
basket and clean debris from basket. Inspect the lid o-ring; if damaged replace. The pump seal requires no lubrication.
DO NOT open the strainer pot if pump fails to prime or if pump has been operating without water in the strainer
pot. Pumps operated in these circumstances may experience a build up of vapor pressure and may contain
scalding hot water. Opening the pump may cause serious personal injury. In order to avoid the possibility of personal injury, make
sure the suction and discharge valves are open and strainer pot temperature is cool to touch, then open with extreme caution.
To prevent damage to the pump and filter and for proper operation of the system, clean pump strainer and
skimmer baskets regularly.
1. Turn off the pump at the breaker.
2. Close the inlet and discharge valves.
3. Relieve pressure in the system.
4. Turn the strainer lid in a counter-clockwise direction to remove the lid and
remove the basket from the pump.
5. Remove the debris from the strainer basket and rinse out the basket.
Replace the basket if it is cracked.
6. Replace the basket.
7. Fill the pump strainer pot and volute up to the suction/inlet port with water.
8. Clean the lid, O-ring, and sealing surface of the strainer pot.
Note: It is important that the O-Ring be kept clean and well lubricated.
9. Reinstall the lid by placing the lid back onto the strainer pot and turning the
lid clockwise.
Note: Be sure the lid O-ring is properly placed around the entire sealing
surface of the strainer pot.
10. Open the inlet and discharge valves.
11. Turn the power “ON” at the circuit breaker.
12. Open the manual air relief valve on top of the filter.
13. Stand clear of the filter. Start the pump.
14. Bleed air from the filter until a steady stream of water comes out. Close the manual air relief valve.
THIS SYSTEM OPERATES UNDER HIGH PRESSURE.
When any part of the circulating system (e.g., Lock Ring,
Pump, Filter, Valves, etc.) is serviced, air can enter the
system and become pressurized. Pressurized air can
cause the lid to separate which can result in serious
injury, death, or property damage. To avoid this potential
hazard, follow these instructions.
Strainer
Basket
O-Ring
Strainer
Lid
Drain Plug
Figure 3
Strainer
Pot
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WATERFALL™ Specialty Pump Installation and User’s Guide
ENGLISH
FRANÇAIS
ESPAÑOL
Winterizing
You are responsible for determining when freezing conditions may occur. If freezing conditions are expected, take the
following steps to reduce the risk of freeze damage. Freeze damage is not covered under warranty.
In mild climates, when temporary freezing conditions may occur, run your filtering equipment all night to prevent
freezing.
To prevent freeze damage, follow the procedures below:
1. Shut off electrical power for the pump at the circuit breaker.
2. Drain the water out of the pump housing by removing the two thumb-twist drain plugs from the housing. Store
the plugs in the pump basket.
3. Cover the motor to protect it from severe rain, snow and ice.
Note: DO NOT wrap the motor with plastic or other air tight materials during winter storage. The motor may be
covered during a storm, winter storage, etc., but never when operating or expecting operation.
Motor Care
Protect from heat
1. Shade the motor from the sun.
2. Any enclosure must be well ventilated to prevent overheating.
3. Provide ample cross ventilation.
Protect against dirt
1. Protect from any foreign matter.
2. Do not store (or spill) chemicals on or near the motor.
3. Avoid sweeping or stirring up dust near the motor while it is operating.
4. If a motor has been damaged by dirt it may void the motor warranty.
5. Clean the lid and clamp, O-ring, and sealing surface of the pump pot.
Protect against moisture
1. Protect from continuous splashing or continuous sprayed water.
2. Protect from extreme weather such as flooding.
3. If motor internals have become wet - let it dry before operating. Do not allow the pump to operate if it has been flooded.
4. If a motor has been damaged by water it may void the motor warranty.
Note:
• DO NOT wrap motor with plastic or other air tight materials. The motor may be covered during a storm, for
winter storage, etc., but never when operating, or expecting operation.
• When replacing the motor, be certain that the motor support is correctly positioned to support the size of motor
being installed.
8
WATERFALL™ Specialty Pump Installation and User’s Guide
SERVICING
This section describes how to service the Waterfall Specialty Pump.
RISK OF ELECTRICAL AND ELECTROCUTION
This pool pump must be installed by a licensed or certified electrician or a qualified pool serviceman
in accordance with the National Electrical Code and all applicable local codes and ordinances.
Improper installation will create an electrical hazard which could result in death or serious injury to
pool users, installers, or others due to electrical shock, and may also cause damage to property.
Always disconnect power to the pool pump at the circuit breaker before servicing the pump.
Failure to do so could result in death or serious injury to serviceman, pool users or others
due to electric shock.
Read all servicing instructions before working on the pump.
DO NOT open the strainer pot if pump fails to prime or if pump has been operating without water in
the strainer pot. Pumps operated in these circumstances may experience a build up of vapor pressure
and may contain scalding hot water. Opening the pump may cause serious personal injury. In order
to avoid the possibility of personal injury, make sure the suction and discharge valves are open and
strainer pot temperature is cool to touch, then open with extreme caution.
Be sure not to scratch or mar the polished shaft seal faces; seal will leak if faces are damaged.
Pump Disassembly
All moving parts are located in the rear sub-assembly of this pump. Refer to Figure 5 on page 10 for an illustrated
parts view.
Tools required:
• Adjustable wrench
• 1/4 inch flat-blade screwdriver
• 9/16 inch open-end wrench
• Rubber mallet
To remove and repair the motor sub-assembly perform the following procedures:
1. Turn off the pump circuit breaker at the main panel. Close suction and discharge valves to relieve system
pressure.
2. Drain the pump by removing the drain plugs. The drain plugs can be removed by hand. No tools are needed.
3. Loosen the band clamp by turning the band clamp knob counter-clockwise. The band clamp holds the rear-
subassembly to the housing (strainer pot/volute).
4. Remove the rear sub-assembly from the housing (strainer pot/volute) and place the band clamp to the side.
Note: If the band clamp does not separate from the pump housing and seal plate when loose, lightly tap the top of
the band clamp with a rubber mallet. This will free the clamp from the housing.
5. Place the rear sub-assembly upright and on a flat surface. Use a 1/4 inch flat blade screwdriver to remove the
three (3) holding screws located on the diffuser.
6. Remove the diffuser and diffuser spacer from the rear sub-assembly.
7. Use the 1/4 inch flat blade screwdriver to remove the impeller screw located in the center of the pump’s impeller.
Note: The impeller screw is a left-handed thread and loosens in a clockwise direction.
8. Use the 1/4 inch flat blade screwdriver to hold the motor shaft in place. The motor shaft is accessible through the
back of the motor.
Note: If the torque is too high to hold the screwdriver by hand then an adjustable wrench may be used to hold the
screwdriver shaft in place. Use locking pliers instead if your screwdriver has a round shaft.
9
WATERFALL™ Specialty Pump Installation and User’s Guide
ENGLISH
FRANÇAIS
ESPAÑOL
Pump Disassembly (continued)
9. Unscrew the impeller from the motor shaft by twisting the impeller counter-clockwise.
10. Remove the rotating portion of the spring seal by hand.
Note: When placing the rotating seal to the side, ALWAYS place flat side down. The portion of the rotating spring
seal that contacts the white ceramic seal must be kept as free from contaminants (dust, dirt, debris, etc.) as
possible.
11. Use the 9/16 inch wrench to remove the four (4) bolts that hold the motor to the seal plate.
Shaft Seal Replacement
The mechanical seal can be changed without disconnecting piping by removing the band clamp and pulling the motor
with pump bracket diffuser and impeller assembly away from front pump housing body.
The Shaft Seal consists primarily of two parts, a rotating spring seal and a ceramic seal. See Figure 4.
The Waterfall Specialty Pump requires little or no service other than reasonable care, however, a Shaft Seal may
occasionally become damaged and must be replaced.
To replace the pump seal:
12. Follow steps 1-11 in the “Pump Disassembly” section.
13. Place the seal plate face down on a flat surface and tap out the old ceramic seal.
14. Lubricate the seal seat with clean water.
15. Press the new ceramic seal into the seal plate with your thumbs and wipe off the white ceramic with a clean cloth.
16. Using a 9/16-inch wrench, remount the seal plate to the motor via the four (4) bolts that hold the motor to the seal
plate.
17. Grease the motor shaft thread and continue with steps 2-10 from the “Pump Reassembly” section to reassemble
the pump.
The polished and lapped faces of the seal could be easily damaged if not handled with care.
In mild climate area, when temporary freezing conditions may occur, run your filtering equipment all night to
prevent freezing.
Spring Seal Ceramic Seal
Figure 4
10
WATERFALL™ Specialty Pump Installation and User’s Guide
Pump Reassembly
1. Use the 9/16-inch wrench to remount the seal plate to the motor via the four (4) bolts that hold the motor to the
seal plate.
2. Reseat the spring seal onto the white ceramic seal. Ensure that the carbon face of the spring seal contacts the
ceramic face of the stationary seat.
3. Grease the motor shaft thread and screw the impeller onto the motor shaft.
Note: Use the 3/8-inch or 1/2-inch flat blade screwdriver to hold the motor shaft in place when screwing down the
impeller. The motor shaft is accessible through the back of the motor.
4. Using a flat blade screwdriver, screw in the impeller lock screw.
Note: The impeller screw is a left-handed thread and tightens in a counter-clockwise direction.
5. Remount the diffuser spacer and diffuser using a flat blade screwdriver and the three (3) diffuser screws.
6. Reseat the pump housing (strainer pot/volute) onto the rear sub-assembly.
7. Place the band clamp around the pump housing an rear sub-assembly. Tighten with the band clamp knob.
Note: The band clamp knob should be parallel to the floor of the equipment pad when the clamp is installed
properly.
8. Reinstall the drain plugs. Hand tighten only!
9. Fill the pump strainer pot with water.
10. Refer to page 5 “Initial Start-Up” procedures to restart the pump.
Figure 5
11
WATERFALL™ Specialty Pump Installation and User’s Guide
ENGLISH
FRANÇAIS
ESPAÑOL
RESTART INSTRUCTIONS
If the Waterfall™ Specialty Pump is installed below the water level of the pool, close return and suction lines prior to
opening hair and lint pot on pump. Make sure to reopen valves prior to operating.
DO NOT run the pump dry. If the pump is run dry, the mechanical seal will be damaged and the pump will start
leaking. If this occurs, the damaged seal must be replaced. ALWAYS maintain proper water level in your pool
(half way up skimmer opening). If the water level falls below the skimmer opening, the pump will draw air through the skimmer,
losing the prime and causing the pump to run dry, resulting in a damaged seal. Continued operation in this matter could cause a
loss of pressure, resulting in damage to the pump case, impeller, and seal and may cause property damage and personal injury.
Priming the Pump
The pump strainer pot must be filled with water before the pump is initially started. Follow these steps to prime the
pump:
1. Remove the pump lid.
2. Fill the pump strainer pot with water.
3. Reassemble the pump lid onto the strainer pot. The pump is now ready to prime.
4. Open the air release valve on the filter, and stand clear of the filter.
5. Turn on the switch or time clock.
6. When water comes out of the air release valve, close the valve. The system should now be free of air and
recirculating water to and from the pool.
7. This pump will prime within thirty (30) minutes. Do not allow your pump to run longer than this time without
developing full flow. If the pump does not prime, see “Troubleshooting” on page 12.
8. Two speed pumps should run on high speed for priming.
12
WATERFALL™ Specialty Pump Installation and User’s Guide
TROUBLESHOOTING
Use the following troubleshooting information to resolve possible Waterfall Specialty Pump problems.
RISK OF ELECTRICAL SHOCK OR ELECTROCUTION.
Improper installation will create an electrical hazard which could result in death or serious injury to
pool users, installers, or others due to electrical shock, and may also cause damage to property.
1. If you are not familiar with your pool filtering system and/or heater:
a. DO NOT attempt to adjust or service without consulting your dealer, or a qualified
pool professional.
b. Read the entire Installation & User’s Guide before attempting to use, service or adjust
the pool filtering system or heater.
2. SWITCH OFF power to the pump at the breaker before attempting service or repair.
Problems and Corrective Actions
Problem Cause Remedy
Pump will not prime 1. No water in strainer pot. Add water to pot.
2. Strainer pot lid is not tight. Tighten lid.
3. Damaged lid o-ring. Replace o-ring.
4. Water level is below skimmer. Adjust pool water level.
5. Strainer basket or skimmer basket is clogged. Clear basket.
6. Closed valve in piping system. Check all valves and open all
necessary valves.
7. Pump is on low speed (two speed units only). Adjust to high speed.
8. Air leak in suction line. Find & fix leak.
Low Flow 1. Restriction in return line. Open return line restriction.
2. Strainer basket or skimmer basket is clogged. Clean basket.
3. Clogged impeller. Clean obstruction.
4. Air leak in suction line. Find & fix leak.
5. Restriction in suction line. Find and open restriction.
Motor does not turn 1. Power switch is off. Check power switch & reset.
2. Circuit breaker has tripped. Check circuit breaker & reset, if
re-trips, contact electrician.
3. Pump is in “Off-mode” on a timer controlled circuit. Check timer mode.
4. Motor terminal connections are incorrect. Have terminal connections checked by
electrician.
5. Motor shaft is locked by bad bearing. Have motor bearings replaced or
replace pump.
6. Impeller is locked by debris. Clean impeller.
Motor Over-Heating 1. Electrical supply connections are incorrect. Have terminal connections checked by
electrician.
2. Wiring to pump is undersized. Consult electrician to rewire pump.
3. Power Company supply voltage is low. Notify Power Company.
4. Ventilation is inadequate for motor. Remove any restrictions to air flow.
13
WATERFALL™ Specialty Pump Installation and User’s Guide
ENGLISH
FRANÇAIS
ESPAÑOL
REPLACEMENT PARTS
1
2
4
5
6
12
11
13
7
15
18
14
17
19
20
21 16
3
23
8
10
24
922
ITEM
#DESCRIPTION PART
NUMBERS
1 Motor See Motor Table
2 Seal Plate See Strainer Table
3 Motor Bolt (4x) 070429
4Seal 354545S
Seal, Ozone/Salt Resistant 356210S
5 Impeller See Motor Table
6 Nose Bearing 355142
7 Diffuser See Motor Table
8 Strainer Basket See Strainer Table
9 Lid O-ring 350013
10 Lid See Strainer Table
11 Impeller Screw 355389
12 Diffuser Spacer See Motor Table
13 Diffuser Screw (3x) 355141
14 Diffuser O-ring 355227
15 Seal Plate O-ring 355329
16 Housing See Strainer Table
17 Band Clamp 354629
18 Band Clamp Knob 175025
19 Base 355305
20 Drain Plug O-ring (2x) 192115
21 Drain Plug (2x) 357161
22 Front Housing O-ring 355330
23 Strainer Pot 355300
24 Strainer Pot Bolt (4x) 354265
Motor Table
Model Motor
(Item #1)
Impeller
(Item #5)
Diffuser
(Item #7)
Diffuser
Spacer
(Item #12)
AFP-75,
AF-75 355218 355544 355545 355317
AFP-120,
AF-120 355218 355068 355069 355495
AFP-150 355222 355220 355140 355495
Strainer Table
Model Seal Plate
(Item #2)
Strainer
Basket
(Item #8)
Lid
(Item #10)
Housing
(Item #16)
AFP-75 355303 355387 355301 355468
AFP-120 355497 355387 355301 355468
AFP-150 355497 355441 355300 355468
AF-75 355303 - - 355302
AF-120 355497 - - 355302
1620 HAWKINS AVE., SANFORD, NC 27330 • (919) 566-8000
10951 WEST LOS ANGELES AVE., MOORPARK, CA 93021 • (805) 553-5000
WWW.PENTAIR.COM
All indicated Pentair trademarks and logos are property of Pentair. Third party registered and unregistered trademarks and logos are the property of their
respective owners. Because we are continuously improving our products and services, Pentair reserves the right to change specications without prior
notice. Pentair is an equal opportunity employer.
© 2021 Pentair. All rights reserved. This document is subject to change without notice.
*355143*
P/N 355143 REV. F 1/20/21
ENGLISH FRANÇAIS
ESPAÑOL
WATERFALL™
BOMBA ESPECIAL
INSTRUCCIONES DE SEGURIDAD IMPORTANTES
LEA Y SIGA TODAS LAS INSTRUCCIONES
GUARDE ESTAS INSTRUCCIONES
MANUAL DE INSTALACIÓN
GUÍA DEL USUARIO
Manual de instalación y guía del usuario de la bomba especial WATERFALL™
i
INSTRUCCIONES DE SEGURIDAD IMPORTANTES
Cuando instale y use estos equipos eléctricos, siempre se deben seguir las
precauciones de seguridad básicas, entre las que se incluye las siguientes:
EL INCUMPLIMIENTO DE TODAS LAS INSTRUCCIONES
Y ADVERTENCIAS PUEDE DAR COMO RESULTADO
LESIONES CORPORALES SERIAS O LA MUERTE. ESTA BOMBA DEBE
SER INSTALADA Y MANTENIDA ÚNICAMENTE POR UN PROFESIONAL
DE MANTENIMIENTO DE PISCINAS CUALIFICADO. LOS INSTALADORES,
OPERADORES DE PISCINAS Y DUEÑOS DEBEN LEER ESTAS
ADVERTENCIAS Y TODAS LAS INSTRUCCIONES EN EL MANUAL DEL
USUARIO ANTES DE USAR ESTA BOMBA. ESTAS ADVERTENCIAS Y
EL MANUAL DEL USUARIO DEBEN QUEDARSE CON EL DUEÑO DE LA
PISCINA.
No permita que los niños usen este producto.
RIESGO DE DESCARGA ELÉCTRICA. Conecte
solamente a un circuito derivado protegido por un
interruptor de circuito por falla a tierra (GFCI). Contacte a un electricista
cualicado si no puede vericar que el circuito esté protegido por un GFCI.
Esta unidad debe conectarse solamente a un circuito de
alimentación protegido por un interruptor de circuito por
falla a tierra (GFCI). Dicho GFCI debe proporcionarlo el instalador y debe ser
sometido a pruebas de rutina. Para probar el GFCI, oprima el botón de prueba.
El GFCI debe cortar la energía. Oprima el botón de reanudar. La energía
debería restaurarse. Si el interruptor de circuito por falla a tierra (GFCI) no
puede funcionar de esta manera, el GFCI es defectuoso. Si el GFCI interrumpe
la alimentación a la bomba sin haberse oprimido el botón de prueba, estará
uyendo una corriente a tierra, indicando la posibilidad de un choque eléctrico.
No use esta bomba. Desconecte la bomba y pídale a un representante de
servicio cualicado que corrija el problema antes de usarla.
Advertencias generales
Nunca se debe abrir el interior del recinto del motor del accionador. Hay
un bloque de condensadores con una carga de 230 VCA incluso cuando
la unidad no está conectada a la fuente de alimentación.
La bomba no es sumergible.
La bomba puede alcanzar caudales de salida elevados; tenga cuidado
al instalar y programar el límite potencial de rendimiento de las bombas
con equipos antiguos o dudosos.
Los códigos requeridos para la conexión eléctrica varian dependiendo del
país, estado o municipalidad local. Instale el equipo de acuerdo al código
de electricidad nacional y todos los demás códigos y normas aplicables.
Antes de efectuar el mantenimiento de la bomba; apague la alimentación
de energía eléctrica a la bomba desconectando el circuito principal que
va hacia la bomba.
Este artefacto no debe ser utilizado por personas (incluyendo niños) con
capacidades físicas, sensoriales o mentales reducidas, o que no tengan
la experiencia y los conocimientos, a menos que hayan sido supervisados
o instruidos en el uso del artefacto por una persona responsable por su
seguridad.
PELIGRO DE ATASCAMIENTO: ¡MANTÉNGASE
ALEJADO DEL DRENAJE PRINCIPAL Y DE TODAS
LAS SALIDAS DE SUCCIÓN!
ESTA BOMBA NO ESTÁ EQUIPADA CON LA
PROTECCIÓN DEL SISTEMA DE LIBERACIÓN DE VACÍO DE SEGURIDAD
(SVRS) Y NO PROTEGE CONTRA LOS ENTRAMOS DEL CUERPO O DE
LOS MIEMBROS (CUANDO UNA PERSONA SE SIENTA EN UN DRENAJE
DE PISCINA ROTO O DESCUBIERTO) O ENLAMBRES DE PELO.
ESTA BOMBA PRODUCE ALTOS NIVELES DE SUCCIÓN Y CREA UN
FUERTE VACÍO EN EL DRENAJE PRINCIPAL, EN LA PARTE INFERIOR DE
LA MASA DE AGUA. LA SUCCIÓN ES TAN FUERTE QUE PUEDE ATRAPAR
A ADULTOS O NIÑOS BAJO EL AGUA SI SE ENCUENTRA PRÓXIMOS A UN
DRENAJE O A UNA CUBIERTA O REJILLA ROTA O SUELTA DEL DRENAJE.
EL USO DE CUBIERTAS INADECUADAS O PERMITIR EL USO DE LA
PISCINA O EL SPA CUANDO HAY CUBIERTAS AUSENTES, FISURADAS O
ROTAS PUEDE DAR COMO RESULTADO EL ATASCO DE ALGUNA PARTE
DEL CUERPO O ARTICULACIÓN, ENREDO DE CABELLO, ATASCO DEL
CUERPO, EVISCERACIÓN Y/O LA MUERTE.
La succión en el drenaje o salida puede causar:
Atascamiento de un miembro: Cuando un miembro del cuerpo es succionado
o insertado en una abertura y produce una obstrucción o atrapamiento
mecánico. Este peligro se presenta cuando la cubierta de un drenaje falta,
está rota, suelta, surada o incorrectamente asegurada.
Enredo de cabellos: Cuando el cabello se enreda o anuda en la cubierta del
drenaje y atrapa al nadador debajo del agua. Este peligro se presenta cuando
la velocidad del ujo de la cubierta es demasiado baja para la(s) bomba(s).
Atascamiento del cuerpo: Cuando una parte del cuerpo queda atrapada contra
la cubierta del drenaje manteniendo al nadador debajo del agua. Este peligro se
presenta cuando la cubierta del drenaje falta, está rota o cuando la velocidad
de ujo de la cubierta no es lo sucientemente alta para la(s) bomba(s).
Evisceración/desentrañamiento: Cuando una persona se sienta en una
piscina abierta (particularmente una piscina de chapoteo para niños) o en la
salida de un spa y se aplica la succión directamente a los intestinos, causando
un daño intestinal severo. Este peligro se presenta cuando la cubierta del
drenaje falta, está suelta, surada o incorrectamente asegurada.
Este es el símbolo de alerta de seguridad. Cuando
vea este símbolo en su sistema o en este manual,
busque una de las siguientes palabras de señal y
esté alerta a la posibilidad de que alguna persona
resulte lesionada.
Advierte sobre peligros que pueden causar la muerte,
serias lesiones personales o daños importantes a la
propiedad si se ignoran.
Advierte sobre peligros que pueden causar la muerte,
serias lesiones personales o daños importantes a la
propiedad si se ignoran.
Advierte sobre peligros que pueden provocar lesiones
personales leves o daños a la propiedad si son
ignorados.
NOTA Indica instrucciones especiales no relacionadas
con peligros.
Lea y siga cuidadosamente todas las instrucciones de seguridad en este
manual y en relación a los equipos. Conserve las etiquetas de seguridad en
buenas condiciones; reemplácelas si faltan o están dañadas.
LEA Y SIGA TODAS LAS INSTRUCCIONES
GUARDE ESTAS INSTRUCCIONES
NOTA IMPORTANTE
Esta guía ofrece las instrucciones de instalación y operación para este producto.
Consulte a Pentair por cualquier pregunta relacionada con este equipo.
Atención, instalador: Esta guía contiene información importante sobre
la instalación, la operación y el uso seguro de este producto. Se le debe
proporcionar esta información al dueño y/u operador del equipo luego de la
instalación o se debe dejar esta información encima o cerca de la bomba.
Atención, usuario: Este manual contiene información importante que le
ayudará a operar y mantener este producto. Por favor, consérvelo para futura
referencia.
F
Esta bomba es para ser utilizada en piscinas
permanentes y también puede usarse con jacuzzis y
spas, si así se especica. No la use con piscinas que se deban almacenar. Una
piscina instalada permanentemente se construye en el suelo o en un edicio de
manera tal que no se pueda desmontar para ser almacenada. Una piscina que
se debe almacenar está construida con el n de poder desmontarla fácilmente
para su almacenamiento y montarla nuevamente con posterioridad.
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Pentair WaterFall Specialty Pumps Mode d'emploi

Catégorie
Pompes à eau
Taper
Mode d'emploi