CUBIC 1 VX
04.19
278
SANICUBIC 1 VX
®
IMPORTANT
DO NOT RETURN ANY MERCHANDISE TO THE VENDOR
NE PAS RETOURNER DE MARCHANDISE AU VENDEUR
For Customer Service, Returns or Technical Questions, please call Saniflo’s Technical Support toll-free at
800-571-8191 (USA) or 800-363-5874 (CDN).
Pour le service client, les retours ou toute question technique, merci d’appeller le service technique de Saniflo
au numéro suivant : 800-363-5874 (CDN).
This product must be installed in strict accordance with local plumbing codes.
Product should be installed by a licensed plumber.
Le produit doit être installé dans le respect des règlements sanitaires locaux.
Le produit doit être installé par un plombier qualié.
C
US
USA
CDN
1
2
4
3
5 6
✓
✓
6.5 Ft Max
×
×
* Possible connexion
*
*
*
*
*
✓
×
×
1-½” or 4” Drain1-½” or 4” Drain
1-½” or 4” Drain
1-½” or 4” Drain
1-½” or 4” Drain
1-½” or 4” Drain
1-½”Drain
2-1/2” Vent
2" or 4” Discharge
SANICUBIC 1 VX
220-240 V / 60 Hz / 1.5 HP
1
2
E
x4
I
x4
J
x1
K
x2
L
x2
G
x1
M
x1
N
x1
H
x2
F
x8
D
x2
C
x1
B
x2
A
x2
Ø40/50mm Ø60/110mm
Ø100/110
100/120
122x133mm
Ø75mm
40x60
2” Discharge
A
B
B
A
D
C
G
80x10071x76
SANICUBIC 1 VX
220-240 V / 60 Hz / 1.5 HP
SANICUBIC 1 VX
220-240 V / 60 Hz / 1.5 HP
24” (610mm) min
D
4” Discharge
GLUE
PVC
Entire Homes
or Building
Structures
3
6
5
8
4
F
E
F
I
H
I
K
K
J
2-1/2" Vent
L
L
I
H
I
7
SANICUBIC 1 VX
220-240 V / 60 Hz / 1.5 HP
1- 1/2” Inlet
4”Inlet
4” Inlet
11
10
2-1/2" Vent
F
F
E
L
M
N
SANICUBIC 1 VX
220-240 V / 60 Hz / 1.5 HP
1- 1/2” Inlet
4” Inlet
11” (27 cm) min
13 Ft (3.7m) Max
13 Ft (3.7m) Max
8 Ft (2.5m) Max
16 Ft (5m) Max
11
12
9
1
2
!
×
=
=
=
M
!
!
RESET
=
=
×
=
SANICUBIC 1 VX
220-240 V / 60 Hz / 1.5 HP
16 Ft (5m) Max
5
3
6
8
4
1
2
SANICUBIC 1 VX
220-240 V / 60 Hz / 1.5 HP
7
3
2
3
2
1
2
3
1
SANICUBIC 1 VX
220-240 V / 60 Hz / 1.5 HP
1
28
31
28
74
35
34
35
36
37
36
1
74353435
66
46
45
4
10
9
28
13
80
15
32
67
92
91
93
77
71
90
79
78
38
67
68
76
47
47B
3
12
61A
61B
61
SANICUBIC 1 VX
220-240 V / 60 Hz / 1.5 HP
Feet
Gal/min
SANICUBIC 1 VX
EN 12050-1
Data specications
Type of current 1 phase
Voltage 220-240V
Frequency 60 Hz
Motor rating 1.5 HP
Current 12 A
Protection code Station: IP68, control box: IPX4
Shut o head 43 ft
Max. discharge height 36 ft (2’’) / 20 ft (4’’)
Max. ow rate 125 gpm (2") or 137 gpm (4")
Max temperature 158°F
Solids handling diameter 2"
Tank volume 15.9 gallons
Useful volume 5.5 gallons
ON / OFF level activation 165 mm /65 mm
ON alarm activation 235 mm
Weight including accessories 70 Lbs
Discharge 2" or 4"
Inlet
1-1/2" & 4"
Ventilation 2-1/2"
SANICUBIC 1 VX
220-240 V / 60 Hz / 1.5 HP
0
0
5
10
15
20
25
30
35
40
45
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
discharge Max 2"
discharge Max 4"
IMPORTANT
DO NOT RETURN ANY MERCHANDISE TO THE VENDOR
NE PAS RETOURNER DE MARCHANDISE AU VENDEUR
For Customer Service, Returns or Technical Questions, please call Saniflo’s Technical Support toll-free at
800-571-8191 (USA) or 800-363-5874 (CDN).
Pour le service client, les retours ou toute question technique, merci d’appeller le service technique de Saniflo
au numéro suivant : 800-363-5874 (CDN).
This product must be installed in strict accordance with local plumbing codes.
Product should be installed by a licensed plumber.
Le produit doit être installé dans le respect des règlements sanitaires locaux.
Le produit doit être installé par un plombier qualié.
Data specications
Type of current 1 phase
Voltage 220-240V
Frequency 60 Hz
Motor rating 1.5 HP
Current 12 A
Protection code Station: IP68, control box: IPX4
Shut o head 43 ft
Max. discharge height 36 ft (2’’) / 20 ft (4’’)
Max. ow rate 125 gpm (2") or 137 gpm (4")
Max temperature 158°F
Solids handling diameter 2"
Tank volume 15.9 gallons
Useful volume 5.5 gallons
ON / OFF level activation 165 mm /65 mm
ON alarm activation 235 mm
Weight including accessories 70 Lbs
Discharge 2" or 4"
Inlet
1-1/2" & 4"
Ventilation 2-1/2"
27-5/8"
6-1/8"
15-3/8"
7-5/8" 7-5/8"
21-5/8"
14-1/4"
19-7/8"
2"
5-1/4 "
2"
4"
3"
2"
4"
4-3/8"
27-5/8"
6-1/8"
15-3/8"
7-5/8" 7-5/8"
21-5/8"
14-1/4"
19-7/8"
2"
5-1/4 "
2"
4"
3"
2"
4"
4-3/8"
27-5/8"
6-1/8"
15-3/8"
7-5/8" 7-5/8"
21-5/8"
14-1/4"
19-7/8"
2"
5-1/4 "
2"
4"
3"
2"
4"
4-3/8"
5 1/8"
3 1/8"
1 3/4"
R5
3 3/4"
5 1/8"
3 1/8"
1 3/4"
R5
3 3/4"
9
1
/
2
"
7
3
/
8
"
4
3
/
8
"
7
3
/
8
"
9
1
/
2
"
7
3
/
8
"
4
3
/
8
"
7
3
/
8
"
For service or for further inquiries, please call or contact one of the following addresses:
Pour le service et d’autres demandes de renseignements, veuillez appeler à l’une des adresses indiquées ci-dessous :
United States Canada
SFA-SANIFLO INC. SFA-SANIFLO INC.
105 Newfield Avenue, Suite A 500 Jamieson Parkway, Unit 5
Edison, NJ 08837 Cambridge, ON N3C 0G5
Toll Free: 1-800-571-8191 Toll Free : 1-800-363-5874
Telephone: 1-732-225-6070 Telephone : 1-519-824-1134
Fax: 1-732-225-6072 Fax : 1-519-824-1143
E-mail.:
Web Site: www.saniflo.com Web site: www.saniflo.ca
SANICUBIC 1 VX
220-240 V / 60 Hz / 1.5 HP
CUBICVX
04.19
SANICUBIC
®
SANICUBIC
®
1 VX
SANICUBIC
®
2 VX
Operating / installation manual • Notice de service / montage
2
1
SAFETY
This device may be used by children who are at least
18 years old, by people with reduced physical, sensory
or mental capacities or those without knowledge or
experience, if they are properly supervised and if the
instructions relating to using the device completely safely
have been given to them and the associated risks have
been understood. Children must not play with the device.
Cleaning and maintenance undertaken by the user must
not be carried out by unsupervised children.
1.1 Identication of warnings
Symbol Meaning
DANGER
This term denes a high risk of danger,
which can lead to
death or serious injury, if not avoided.
WARNING
This term denes a hazard which could cause a risk to
the machine and its operation, if it is not taken into
account
Dangerous area
This symbol, in combination with a keyword, characte-
rizes hazards that could lead to death or injury.
Dangerous voltage
This symbol, in combination with a keyword, characte-
rizes dangers associated with the voltage and provides
information on voltage protection.
Property damage
This symbol, in combination with the keyword
WARNING, characterizes dangers to the machine and its
proper operation.
1.2 General points
This operating and installation manual contains important instructions to
follow for the tting, operation and maintenance of the SANICUBIC VX® pum-
ping stations. Following these instructions guarantees safe operation and
prevents injury and property damage.
Please follow the safety instructions in every section.
Before tting and commissioning the pumping station, the qualied installer/
user concerned must read and understand all these instructions.
1.3 Intended use
Only use the pumping station in the elds of application described in this
documentation.
• The pumping station must only be operated in technically perfect condi-
tions.
• Do not use a partially assembled pumping station.
• The pumping station must only pump the uids described in this documen-
tation.
• The pumping station must never operate without uid.
• Contact us for operating modes not described in this documentation.
• Never exceed the usage limits dened in the documentation.
• The safe use of the pumping station is only guaranteed if used as intended
(=> section 5.2).
1.4 Safety instructions for maintenance, inspection and installation
• Any alteration or modication of the pumping station will void the warranty.
• Only use original parts or parts recognized by the manufacturer. The use of
other parts may void the manufacturer’s liability for any resulting damage.
• The operator must ensure that all maintenance, inspection and installation
work is carried out by qualied plumber having previously studied this opera-
ting and installation manual.
• Before working on the pumping station, switch it o and unplug the pum-
ping station’s power plug.
• You must follow the procedure for shutting down the pumping station des-
cribed in this operating manual.
• Pumping stations discharging uids that may be harmful to health must
be decontaminated. Before restarting the pumping station, follow the
commissioning instructions. (c section 5.1, page 7)
• Keep unauthorized people (children, for example) away from the pumping
station.
• Never exceed the usage limits dened in the documentation.
• Follow all the safety precautions and instructions in this operating and
installation manual.
This operating manual must always be available on site so it can be ac-
cessed by qualied sta and the operator.
1.5 Risks and consequences of non-compliance with the operating
manual
Failure to comply with this operating and installation manual will result in
the loss of warranty rights and rights to damages.
US/CAN
2
TRANSPORT / TEMPORARY STORAGE / RETURNS / DISPOSAL
2.1 Receiving inspection
• When receiving goods, check the condition of the pumping station’s pac-
kaging.
• In case of damage, note the exact damage and immediately notify the
dealer in writing.
2.2 Transport
Dropping the pumping station
Risk of injury if the pumping station is dropped!
w Keep the pumping station horizontal when moving it.
w Observe the indicated weight.
w Never suspend the pumping station by the power cord.
w Use suitable means of transport.
✓ The pumping station has been inspected to make sure there is no
damage due to transport.
Choose suitable means of transport according to the weight table
Table 1: Weight of the pumping station
Model Gross Weight
(including packaging
and accessories) [lbs]
SANICUBIC® 1 VX 68 lbs
SANICUBIC® 2 VX 223 lbs
2.3 Temporary storage / Packaging
In the case of commissioning after an extended storage period, take the
following precautions to ensure storage of the pumping station:
WARNING
Wet, dirty or damaged openings and junction points. Leaks or
damage to the pumping station!
w
Clear the pumping station’s blocked openings at the time of instal-
lation.
2.4 Returns
• Properly drain the pumping station.
• Rinse and decontaminate the pumping station, especially if it has transported
harmful, explosive, hot or otherwise dangerous liquids.
2.5 Disposal
The device must not be disposed of as household waste and must be
disposed of at a recycling point for electrical equipment. The device’s
materials and components are reusable. The disposal of electrical and
electronic waste, recycling and recovery of any form of used appliances
contribute to the preservation of our environment.
3
3
DESCRIPTION
3.1 General description
This device is a compact pumping station. SANICUBIC® 1 VX is a pumping
station specially developed for individual use (detached house or small
commercial premises). SANICUBIC® 2 VX is a pumping station specially
developed for individual, commercial and small community use (small
buildings, shops, public places).
3.2 Scope of supply
Depending on the model, the following components are provided:
• Sump tank with 1 or 2 pumps and 3 level sensors
• Wired remote control box
• Wired alarm unit
• Check valves
• Mounting kit (screws, pegs)
• Connecting sleeves for inlet, discharge and ventilation piping
• Clamps for the connecting sleeves
3.3 Rating plate
Examples:
Pumping station
1
2
3
4
5
6
1 Name of the lifting station
2 Power supply
3 Frequency
4 Date of production
5 Identication number
6 Type of certication
Control box
1
2
3
4
7
6
5
1
Name of the pumping station
2 Name of the control box
3 Power supply
4 Phase type
5 Frequency
6 Protection index
7 Date of production
US/CAN
3.4 Design and operating mode
Table 2: SANICUBIC® 1 VX
1 Inlet Ø 1 1/2’’ or 4’’
2 Inlet Ø 1 1/2’’
3 Waste pipe Ø 2 or 4’’
4 Ventilation opening Ø 2 1/2’’
5 Level sensor (dip tube)
6 Tank
7 Access panel
8 Control opening
9 Built-in check valve
10 Engine-pump assembly
11 Vortex impeller
The pumping station is equipped with several horizontal and vertical inlet
openings for 1 1/2’’ or 4’’ outside diameter piping (1) and 1 1/2’’ outside
diameter piping (2). The engine-pump assembly (10) carries the pumped
uid in the vertical discharge piping with an inside diameter of 2’’ or 4’’.
The ventilation duct (4) allows the tank to always remain at atmospheric
pressure.
Operating mode:
Euent enters the pumping station through the horizontal and vertical inlet
openings (1) (2). They accumulate in a gas-tight, smell-proof and watertight
plastic tank (6). Controlled by a level sensor (5) and a control box, euents
are carried away by vortex impeller (11) and automatically pumped, when
they reach a certain level in the tank, by one or two pumps, depending on
the model, (10) above the back-ow level to ow into the discharge line.
- SANICUBIC® 1 VX contains one pump with a vortex action.
- SANICUBIC® 2 VX contains two independant pumps, each with a clearance
of 50 mm. Both pumps operate each in turn, alternately. In case of
abnormal operation, both engines run simultaneously (or if one vortex
pump fails, the other takes over)
.
Level sensor / Dip tube:
• 2 Long dip tubes
During normal operation, as soon as the euents reach the long tube’s
actuation level in the tank, the pumping system switches on.
• Short dip tube
During abnormal operation, if the euents reach the highest level in the
tank (short tube), an audible and visual alarm system is activated and the
pumping system switches on (if it is not faulty).
4
US/CAN
3.5 Technical data
Submersible pumping stations for blackwater
SANICUBIC® 1 VX
Type of current Single-phase
Power/Electrical information 220-240V/ 60 Hz / 12A/ 1,5 HP
Motor - Pump Oil bath cooled
Thermal overload protection
Class F insulation
Type of pump Vortex Impeller
Cable station – control box
13 feet - H07RN-F-4 G 1.5
Control box cable – socket 8 feet-14/3 AWG SJOOW
Protection Station: IP68
Control box: IPX4
Max. recommended height 36 Ft (2’’) / 20 Ft (4’’)
Shut o head 43 ft
Max. ow 125 gpm (2’’) / 137 gpm (4’’)
Max. temperature of incoming wastewater 158 °F (Max. 5 min.)
Tank volume 15.9 gallons
Usefull volume 5.5 gallons
Height of low inlets (from the ground) 6 1/8 ‘’
Gross Weight [lbs] 68 lbs
Waste pipe 2’’ or 4’’
Inlet Ø 1 1/2’’ or 4’’
Ventilation 2 1/2’’
Flow curve
Discharge height
Flowrate
Feet
Gal/min
0
0
5
10
15
20
25
30
35
40
45
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
discharge Max 2"
discharge Max 4"
SANICUBIC® 2 VX
Type of current Single-phase
Power/Electrical information 220-240V/ 60Hz/ 2 x12A / 2 x1,5 HP
Motor - Pump Oil bath cooled
Thermal overload
protection
Class F insulation
Type of pump Vortex Impeller
Cable station – control box 13 feet - H07RN-F-4 G 1.5
Control box cable – socket 8 feet-12/3 AWG SJOOW
Protection Station: IP68
Control box: IPX4
Max. recommended height 36 Ft (2’’) / 20 Ft (4’’)
Shut o head 43 ft
Max. ow
*Both motors in operation 145 gpm (2’’) or 250 gpm (4’’)
Max. temperature of incoming wastewater 158 °F (Max. 5 min.)
Tank volume 31.7 gallons
Usefull volume 6.8 gallons
Height of low inlets (from the ground) 7 1/2’’
Gross Weight [lbs]
(including packaging and accessories) : 223 lbs
Waste pipe 2’’ or 4’’
Inlet Ø 1 1/2’’ or 4’’
Ventilation 2 1/2’’
Volume units of measurement : Gal (US)/min
Flow curve
3.6 Control box
Submersion of the control device
Risk of death by electric shock
w
Only use the control device in rooms safe from oods
SANICUBIC® VX remote control box
• Pump control and monitoring cabinet integrated into a compact plastic housing
• For 1 or 2 pumps
• Option of forced mode
3.6.1 Electrical characteristics
Table 3: Electrical characteristics of the control box
Parameter Value
Nominal power supply 220-240V
Network frequency 60 Hz
Protection index IPX4
3.6.2 Technical characteristics of the detection device
Analog level sensor:
• Input voltage 0 - 5 V
Process outputs:
• One potential-free signalling output (250 V, 16 A) NO Contact
• One signalling output for the wired alarm unit that comes with the device
(except SANICUBIC® 2 VX): 5V, 50mA
3.6.3 Dimensions of the remote control box
3.7 Alarm unit
3.7.1 Technical characteristics of the alarm device
SANICUBIC® VX alarm unit:
Wired alarm unit
16’’ cable
Audio and visual information
Protection index: IP20
3.7.2 Dimensions of the remote alarm unit
3.7.3 Option of connection to an external alarm
Option of externalizing the alarm signal (depending on the model). Dry
contact (no voltage) NO (normally open) operated by a max. 250V/16A relay.
The terminals can be connected to a powered system.
This contact closes as soon as the station is in alarm mode (except in the case
of area alarm) and remains closed as long as the alarm sounds.
5
US/CAN
External alarm
Max. 250 V / 16A
Dry contact
NO
3.8 Sump tank
The sump tank is designed for pressure-free operation. Wastewater is collec-
ted there at atmospheric pressure before being discharged to the sewer. The
ventilation duct allows the tank to always remain at atmospheric pressure
3.9 Pumped uids
Pumping unauthorized uids
Dangerous for people and the environment!
w
Only discharge authorized pumped uids in the public sewerage
network
Authorized pumped uids:
The following liquids are allowed in discharge systems:
Water contaminated by domestic use, human excrement.
Unauthorized pumped uids:
The following liquids and substances are banned:
• Solid materials, bres, tar, sand, cement, ash, coarse paper, hand towels,
wipes, cardboard, rubble, rubbish, slaughterhouse waste, oils, greases,
etc.
• Wastewater containing harmful substances (for example, untreated
greasy waste from restaurants). Pumping these liquids and substances
requires the tting of a compliant grease trap.
• Rain water.
3.10 Noise level
The noise level depends on the tting conditions and operating point. This
sound pressure level Lp is less than 70 dB.
4
INSTALLATION / FITTING
4.1 Installing the pumping station
• The characteristics shown on the rating plate have been compared with
those on the order and installation (supply voltage, frequency).
• The installation room must be protected against frost.
• The installation room is adequately lit.
• The work has been prepared in accordance with the dimensions shown in
the example installation.
• The plant room where the SANICUBIC® VX will be installed must be large
enough to allow a minimum 24 inches in clearance around and above the
device to facilitate maintenance.
• The alarm signal is always visible to the user (if necessary, use an external
alarm contact switch).
• Isolating valves (not provided) must be tted on the euent inlet as well as
on the discharge line, as close as possible to the pumping station.
• The discharge line must be designed to prevent any back-ow of sewage.
By tting a non-return loop, located above the back-ow level, back-ow is
avoided.
Comment: In the absence of local information to the contrary, the maximum
back ow level corresponds to street level - roadway, pavements etc. Extend
this line after the non-return loop through a larger diameter pipe.
• The installation of an auxiliary pump for possible drainage of the plant room
(for oods) is recommended.
• The pumping station must be ventilated above the roof.
• The pumped uid is appropriate and authorized by this documentation.
(section 3.9, page 5)
• In case of discharge of greasy euents, the use of a degreasing tank is
essential.
Wastewater other than those mentioned above, for example, of artisanal or
industrial origin, must not be discharged into the pipes without prior treat-
ment.
4.2 Electrical connection
Electrical connection work performed by an unqualied indivi-
dual. Risk of death by electric shock!
w The electrical connection must be performed by a qualied
and licensed electrician.
w The electrical installation must meet the current standards in
the country
Wrong supply voltage. Damage to the pumping station!
w The supply voltage must not dier by more than 6% of the
rated voltage specied on the rating plate.
The power supply must be class 1. The device must be connected to an
earthed junction box. The electrical power supply must be protected with a
high sensitivity circuit breaker set to 10 Milli Amps for SANICUBIC® 1 VX and
20 Milli Amps for SANICUBIC® 2 VX. This connection must be used exclusively
for the SANICUBIC® VX power supply. If the cord of this device is damaged,
it must be replaced by the manufacturer or its after-sales service in order to
avoid any danger to users.
4.3 Fitting the pumping station
Fit the pumping station on the bare ground and level it with a bubble level.
To avoid any risk of the pumping station oating, attach it to the ground
using the mounting kit provided.
NOTE
Fitting the pumping station on anti-vibration mounts ensures
sucient insulation against structure-borne sound with respect
to the pumping station. Do not t the pumping station in direct
contact with the walls to avoid transmission of the pumping
station’s vibrations
4.4 Pipe connections
4.4.1 Inlet pipes
w The pumping station must not be used as a control point
for piping.
w Prop up the pipes upstream from the pumping station.
Make connections without constraints.
w Use suitable means to compensate for thermal expansion
of the piping.
NOTE
It is recommended that you mount check valves and isolating
valves on the inlet pipes. These must be mounted so that they do
not hinder disassembly of the pumping station.
✓ The piping is supported.
1. Choose the connection openings to use.
2. Cut the tip of the corresponding inlet with a saw
3. Do not install a one-way valve such as mechanical vents
NOTE
All piping connections must prevent the propagation of noise
and be exible.
6
US/CAN
4.4.2 Discharge piping
Improper tting of the discharge pipe. Leaks and ooding of
the installation room!
w Run the discharge line above the back-ow level before
connecting to the sewer.
w The pumping station must not be used as a control point
for piping.
wDo not connect other drain pipes to the discharge pipe.
wFit isolation valves to inlets and discharge pipework.
NOTE
To prevent the risk of back-ow of water from the sewer,
install the discharge pipe in a «loop» so that its base, at
the highest point, is located above the back-ow level.
Fit a shuto valve behind the check valve.
The check valves are equipped with a lever for emptying
the discharge pipe into the tank.
4.4.3 Ventilation pipe
Insucient ventilation. Risk that the pumping station will
not work!
w Ventilation must remain free
w Do not block the vent outlet
w
Do not install one-way vent systems.
It must be equipped with a vent above the roof. The pumping station must
always be ventilated so that the tank is always at atmospheric pressure.
The ventilation must be completely free and air must ow in both
directions (no studor, mechanical or one-way vents).
The vent pipe must not be connected to the vent pipe on the inlet side of
a grease trap.
Connect the 2 1/2’’ vent pipe (depending on the model) vertically to the
vent opening with the exible couplings. The connection must be smell-
proof.
5
COMMISSIONING / DECOMMISSIONING
5.1 Commissioning
5.1.1 Prerequisites for commissioning
Before commissioning the pumping station, make sure that the electrical
connection for the pumping station and all protective devices has been
correctly performed.
5.2 Application limit
w Pressure and temperature limits exceeded. Leakage of hot
or toxic uid!
w Observe the operating specications in the documentation.
w Avoid running the pump with the valve closed.
wDry running, without pumped uid, must be avoided.
When in use, observe the following parameters and values:
Parameter Value
Max. allowed temperature 104 °F
of the uid up to 158 °F when pumped
5 minutes max.
Max. room temperature 122 °F
5.3 Starting frequency
To prevent engine overheating and excessive stress on the engine, seals
and bearings, limit the number of starts to 60 per hour.
5.4 Commissioning with the control box
w The control box cover is not properly closed. Risk of death!
w Properly close the control box cover.
w Then reconnect the power plug.
Operations required for commissioning
1. Perform a functional and sealing test of the pumping station: Once the
hydraulic and electrical connections are made, check the connections
for leaks by running water successively through each inlet used. Ensure
the device is operating properly and there are no leaks by performing a
water test and observing several start cycles.
2. Check the various points on the checklist (c section 7.6, page 10)
3. Warning: Do not run the motor in forced mode (by pressing the key on
the keypad) before putting the pump in water. Dry running damages
the vortex system.
5.5 Decommissioning
1. Close the valves on the inlet and discharge pipes.
2. Drain the tank by pressing the forced mode button on the pump.
3. Switch o the electrical power supply and disconnect the installation.
w The current is not cut. Risk of death!
w Unplug the plug or disconnect the electrical conductors
and take the steps required to avoid inadvertent operation.
4. Inspect the hydraulic parts and vortex impeller (depending on the
model). Clean them if necessary.
5. Clean the tank.
w Pumped uids and secondary consumable materials that are
harmful to health. Dangerous for people and the environment!
w Pumping stations used to discharge uids that may be harmful
to health must be decontaminated.
If necessary, wear a mask and protective clothing.
w Observe current legal provisions for the discharge of uids
harmful to health.
6
OPERATION
6.1 SANICUBIC® VX Control box
NOTE
This paragraph describes the operation of a control box for
two pumps. The control box is operated in a similar manner
for one pump.
Table 4: SANICUBIC® VX remote control box
1 Yellow mains supply LED
2 Red alarm LED
3 Forced mode Engine 1
4 Forced mode Engine 2
LED lamps
The LED lamps provide information on the operating state of the control
box:
The detection system must be vented. Connect the vent hose to the
station’s control box.
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Figure 2: Ventilation of the SANICUBIC® VX control box
6.1.1. Operation of the SANICUBIC® 1 VX control remote box (IP68)
1/ General alarms:
Level alarm:
If the water level inside the device is abnormally high, the alarm LED lights
up red + engine starts up. Furthermore, if this LED ashes red, it indicates a
detection problem for the normal water level (Long dip tube).
Time alarm:
If the motor runs continuously for more than 1 minute, the red alarm LED
lights up.
2/ Alarm reset: The button on the keypad will only allow you to turn o the
red LED (it will turn green) if the problem that triggered the alarm has been
resolved. It also allows you to stop the ringing of the remote alarm control.
Mains alarm:
- If the LED is o, there is no power supply.
- When the device is powered on again, the LED ashes green, indicating
that the mains voltage has temporarily disappeared.
6.1.2 Operation of the SANICUBIC® 2 VX
OPERATION OF THE ALARM
1/ General alarms:
Level alarm:
If the water level inside the device is abnormally high: the siren is triggered
+ the red alarm LED lights up + both motors start-up. If this LED ashes red,
it indicates a detection problem for the normal water level (Long dip tube).
Time alarm:
If one of the two motors runs for more than 1 minute: the siren is triggered
+ the red alarm LED lights up + the other engine starts-up.
Mains alarm:
In case of power failure (or when unplugging the device): the siren is trigge-
red + the red alarm LED lights up + the yellow mains LED blinks.
2/ General alarm reset:
If the problem that triggered one of the alarms above disappears, the siren
stops, but the red alarm LED remains lit as a reminder of the fact that the
system encountered a problem. Either of the two keypad keys will stop the
siren in all cases, but it will only turn o the red LED if the problem that
triggered the alarm has been resolved. Alarms from the remote box will also
remain active until the problem has been solved. This prevents the system
from being «abandoned» by default.
6.2 SANICUBIC® VX alarm unit
To wall mount the unit, use the following gure as a guide:
6.2.1 Operation of the SANICUBIC® 1 VX / SANICUBIC® 2 VX wired
alarm unit
The SANICUBIC® VX alarm unit does not require a separate power supply.
The power is supplied through the SANICUBIC® VX. In case of power failure,
the alarm unit’s battery takes over.
Connection of the alarm unit to the device:
Connect the alarm cable directly to the unit.
1/ The red general alarm LED reproduces
the operation of the red LED on the base
card. The alarm unit sounds in the event
of an alarm as long as the fault is present.
To stop the alarm, press the reset (*)
button on the device’s keypad or the
button under the alarm unit.
2/ The yellow «mains» LED indicates the
power status of the alarm unit
-Steady light = live SANICUBIC® VX connected
to the mains supply
-Flashing = power failure on the SANICUBIC® VX
1
2
Reset (*) :
Table 5: SANICUBIC® 1 VX / SANICUBIC® 2 VX alarm unit
1 Red general alarm LED
2 Yellow mains alarm LED (power supply indicator)
6.3 Messages and faults
Table 7: Messages and faults:
Alarm on the device SANICUBIC® 1 VX : Green LED: station live
Alarm on the device SANICUBIC® 2 VX : Yellow LED: station live
ANOMALY DETECTED
Flashing red alarm LED
Steady red alarm LED
LED off
CAUSES PROBLEMS
• Water level detection
system faulty
• Clogged vent pipe
• Clogged drain line
• Blocked or out of order
pump
• Discharge too high or
excessive inflow
• Mains failure
• Faulty electronic board
SOLUTIONS
• Consult SANIFLO
after-sales service
• Check that air flows freely
in both directions in the
vent pipe
• Go over the installation
again
• Consult SANIFLO
after-sales service
• Check the electrical system
• Consult SANIFLO
after-sales service
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NOTE: If both switches are
lowered (off position), abnor-
mal situation, the card will be
in alarm mode when power is
restored
7.5.1 General information
Inspect the tank, check for possible deposits, the presence of grease and
foreign bodies. Thoroughly clean the tank and remove foreign bodies.
7.5.2 Disassembling the motor
1. Unscrew the motor hatch from the tank cover (10 screws).
2. Use the handle to gently lift the motor. If the defective motor is to be
returned to the manufacturer, the pumping station can provide a minimum
service with one single motor.
3. Unscrew the screws of the faulty motor from the hatch.
4. Put the hatch back in position.
7.5.3 Disassembling and inspection of the compression chambers and
level sensors:
1. Unscrew (1 screw), unlock and lift the pressure switch from the cover.
2. Check that the funnels are not obstructed (grease, faecal matter etc.).
Clogged compression chambers indicate that the device has not been
properly maintained. It is recommended to clean the device at least every
6 months.
3. If necessary unclog the compression chambers.
7.5.4 Reassembly of the level sensors
Warning: Do not grease the level sensors’ O-rings before reassembly.
1. Fully insert the level sensor in the compression chamber.
2. Screw the level sensor onto the cover.
7.5.5 Reassembly
During reassembly, observe the following points:
To reassemble the pump, observe the rules applicable to engineering
goods. Do not over-tighten the screws on plastic parts (risk of breaking the
plastic) and clamps.
Clean all disassembled parts and check their wear.
Replace damaged or worn parts with original spare parts.
Ensure that the sealing surfaces are clean and the O-rings are properly
installed.
7.5.6 Tightening torque
The tightening torque for screws and clamps is 2 ± 0.1 N.m
7
MAINTENANCE
7.1 General information / Safety instructions
Work performed on the pumping station by unqualied sta. Risk
of injury!
w Repairs and maintenance must be performed by specially
trained sta
w Observe the safety and basic instructions.
Pumped uids and secondary consumable materials that are har-
mful to health. Dangerous for people and the environment!
w Pumping stations used to discharge uids that may be harmful
to health must be decontaminated.
If necessary, wear a mask and protective clothing.
w Observe current legal provisions for the discharge of uids
harmful to health.
7.2 Maintenance and inspection operations
Work on the pumping station without adequate preparation.
Risk of injury!
w Properly stop the pumping station and secure it against inad-
vertent operation.
w Close the inlet and discharge valves.
w Drain the pumping station.
w Close any auxiliary connections.
w Allow the pumping station to cool to room temperature.
Pumping stations must be maintained and repaired to ensure the proper
disposal of wastewater and to detect and eliminate malfunctions at an early
stage.
The proper functioning of pumping stations must be checked by the user
once a month by observing at least two operating cycles.
The inside of the tank should be checked from time to time and deposits,
especially around the level sensor, should be removed, if necessary
Maintenance of the pumping station must be performed by qualied sta.
The following intervals should not be exceeded:
• 3 months for pumping stations for industrial use
• 6 months for pumping stations for small communities
• 1 year for domestic pumping stations
7.3 Maintenance contract
As with any technical, high-performance equipment, SANICUBIC® VX
pumping stations must be maintained to ensure a sustainable level of
performance. We recommend you take out a maintenance contract with a
qualied company to carry out regular inspection and maintenance work. For
more information, please contact us.
7.4 Emergency service with a single pump
NOTE
If emergency service must be ensured during maintenance and
inspection work, perform the following steps.
1. Close the valves on the inlet and discharge sides.
Warning: The incoming feed for inlets must be minimised while performing
maintenance
2. Turn o the power supply.
7.5 Checking the hydraulics of each motor
• Make sure its blade and plate are not blocked or damaged.
• Make sure the turbine rotates freely
• Make sure the hydraulic parts are clean. Clean them if necessary.
In case an motor is not working properly, it is possible to “disable” the use of
this motor by switching the corresponding “switch” on the main card to in-
dicate the absence of the corresponding motor. The card will only work with
the valid motor - SW1: switch 1 and 2 for motor 1 (left) and 2 (right).
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8. Incidents: causes and solutions
A B C D E F G H
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Possible cause
Pump flows against excessive
pressure.
The discharge valve is not fully open.
The pumping station is not ventilated.
Inlet pipes or wheel clogged.
Presence of deposits / fibres in the
wheel.
The rotor does not turn freely.
The engine is off.
Trigger of the thermal protection due
to excessive temperature.
Deposits in the sump tank.
The check valve is leaky.
Vibrations in the installation.
Faulty, clogged, pulled out or impro-
perly inserted level sensor.
Faulty capacitor
In the case of three-stage installation:
2 phases may be inverted.
To check, visually look at the motor
rotation direction by dismantling the
motor.
Solutions
The size of the pumping station
is insufficient for these operating
conditions.
Open the valve to the maximum.
Check the pumping station’s vent
pipes
Remove deposits in the pump and/
or piping.
Check if the wheel turns freely without
blocking. If necessary, clean the pump.
Check the electrical installation (and
fuses).
The engine automatically restarts
after cooling.
Clean the sump tank. In case of grease
deposits, make sure there is a grease
trap.
Clean the check valve.
Check the flexible pipe connections.
Check the level sensor. Clean or replace
it, if necessary.
Replace the capacitor
With the connection, inverse 2 power
cable phases (5 wires).
7.6 Checklist for commissioning / inspection and maintenance
Operations
Read the operating manual.
Check the power supply.
Compare the values with those of the rating plate.
Check the connection of the power supply to the earth.
heck the connection of the power supply to a 30 mA GFCI breaker.
Check the proper operation of the motors by pressing the forced mode buttons.
If abnormal, make sure the pump is not clogged, check the resistance values of the
engine coils.
Check the sump tank.
Clean the tank in case of deposits.
In case of significant grease deposits in the tank from greasy wastewater
from artisanal or industrial businesses, inform the customer that they must install
a grease trap upstream from the pumping station.
Check the level sensors. Dismantle the pressure switches and make sure that the
dip tubes are not clogged. Clean them if necessary.
Check the control mechanism.
Dismantle the level sensor. Check if it is blocked or encrusted.
Clean them, if necessary.
Perform a functional test over several cycles.
Check the correct installation and state of wear of the flexible couplings.
Check the proper operation and effectiveness of the alarm device.
Check the proper operation and seal of the stop valves and check valves.
If applicable, identify the necessary spare parts.
Advise and/or train operating staff.
Required for
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NOTE
Before working inside the pump during the warranty period, you
must consult the manufacturer. Our after-sales service is available
to you. Failure to comply leads to the loss of rights to damages.
Inappropriate work aiming to eliminate malfunctions. Risk of injury!
w For all work intended to eliminate malfunctions, follow this
operating manual’s instructions and / or the manufacturer’s
documentation for the relevant accessories.
NOTE
After every ood, the pumping station should be inspected.
NOTE
After an incident, subject the pumping station to functional test
and visual inspection.
For any problem not described in the table below, contact Sanio after-sales
service.
Problems encountered:
A The pump does not ow
B Insucient ow
C Excessive current / power consumption
D Insucient manometric delivery head
E Irregular and noisy operation of the pump
F Frequent faults reported by the pumping station
G Overow of the pumping station
H Untimely start
Before working on pressurised components, reduce the pressure inside the
pump! Disconnect the pump from the electrical power supply.
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Saniflo 049 Mode d'emploi
- Taper
- Mode d'emploi
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- English: Saniflo 049 Operating instructions
