Hestan GABR42CX2-NG Le manuel du propriétaire

Marque: Hestan

Modèle: GABR42CX2-NG

Catégorie: Barbecues

Taper: Le manuel du propriétaire

Ce manuel convient également à

OUTDOOR COOKING

Deluxe Grill with Rotisserie

GABRxxCX2 / GSBRxxCX2 / GMBRxxCX2

Use & Care Manual

Installation & Operation

HESTAN OUTDOOR, MOST

POWERFUL, VERSATILE AND

RELIABLE RESIDENTIAL

GRILL AVAILABLE.

Message from Hestan:

Outdoor cooking is a perfectionist’s pursuit, and with your new investment,

you’ve now taken the ultimate step forward. We sincerely welcome you to

the Hestan Family. We’ve engineered and built our products so that your

guests will rave about your meal, but deep down, our customers know it

could’ve been just a little more tender, juicier – a pinch more salt in the rub

or a few seconds less on the flame. Yes, we’ve taken the time to know our

Hestan customer and we’re excited to be on this journey with you. Hestan

Outdoor was born from this same perfectionist passion. Our engineers

experimented, innovated, tweaked and tinkered until they created the most

powerful, versatile and reliable outdoor products available.

We pride ourselves on restless innovation, superior engineering and

purpose-built designs, but also our in-depth understanding of our target

consumer and the interests and needs of the ultimate end-users we serve

and covet. For many consumers, cooking outdoors is much more than an

act of food preparation. It’s a lifestyle activity that encompasses culinary,

leisure and social pursuits among others.

We are thankful and proud that you have chosen Hestan, and we yearn to

have you as a customer for life. We take your decision to choose Hestan

most seriously, and we promise to deliver the very best to you.

Welcome to Hestan Outdoor

IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED

EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING

PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH.

Do not try lighting this appliance without reading the LIGHTING

INSTRUCTIONS section of this manual.

For outdoor use ONLY. This cooking appliance is not intended to be

installed in or on recreational vehicles, and/or boats.

Flammable Gas - disconnect all propane or natural gas supplies to this

unit before servicing.

Electrical Parts & Components – disconnect all power supplies and

batteries before servicing.

DANGER

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the

appliance and immediately call your gas

supplier or your fire department.

DANGER

1. Do not store or use gasoline or

other flammable liquids or vapors

in the vicinity of this or any other

appliance.

2. An LP cylinder not connected

for use shall not be stored in

the vicinity of this or any other

appliance.

READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE USING YOUR

GRILL TO REDUCE THE RISK OF FIRE, BURN HAZARD, OR OTHER INJURY.

KEEP THIS MANUAL FOR FUTURE REFERENCE.

4 MODEL NUMBERS

6 RATING LABELS

6 PRECAUTIONS

9 REGULATORY / CODE REQUIREMENTS

9 PORTABLE LP CYLINDERS

10 LOCATION AND ASSEMBLY

12 INSTALLATION

12 GAS CONNECTIONS

20 ELECTRICAL CONNECTIONS

22 LIGHTING INSTRUCTIONS

25 USING YOUR GRILL

27 CLEANING AND MAINTENANCE

32 TROUBLESHOOTING

33 WIRING SCHEMATICS

36 PARTS LIST

36 SERVICE

36 WARRANTY

TABLE OF CONTENTS

DELUXE CART MODELS

Model No. Description

GABR36CX2-NG / -LP 36” FREESTANDING (ALL TRELLIS BURNERS) DELUXE CART WITH DOUBLE SIDE BURNER

GMBR36CX2-NG / -LP 36” FREESTANDING (SEAR AND TRELLIS BURNERS) DELUXE CART WITH DOUBLE SIDE BURNER

GSBR36CX2-NG / -LP 36” FREESTANDING (ALL SEAR BURNERS) DELUXE CART WITH DOUBLE SIDE BURNER

GABR42CX2-NG/ -LP 42” FREESTANDING (ALL TRELLIS BURNERS) DELUXE CART WITH DOUBLE SIDE BURNER

GMBR42CX2-NG / -LP 42” FREESTANDING (SEAR AND TRELLIS BURNERS) DELUXE CART WITH DOUBLE SIDE BURNER

GSBR42CX2-NG / -LP 42” FREESTANDING (ALL SEAR BURNERS) DELUXE CART WITH DOUBLE SIDE BURNER

Deluxe Cart Model

MODEL NUMBERS

GRILLING IS A PERFECTIONIST’S PURSUIT.

RATING LABEL

The rating label contains important information about your Hestan appliance such as the model

and serial number, gas type and manifold pressure, the BTU rating for each burner type, and the

minimum installation clearances.

PRECAUTIONS - BEFORE YOU USE YOUR GRILL

When properly cared for, your Hestan Deluxe Grill will provide safe, reliable service for many

years. However, extreme care must be used since the appliance produces intense heat, which can

cause serious injury or even death if the instructions are not followed carefully. When using this

appliance, basic safety practices must be followed as outlined below.

1. NEVER LEAVE THE GRILL OR SIDE BURNER UNATTENDED WHILE COOKING.

2. Children should not be left alone or unattended in an area where the appliance is being used.

Never allow them to sit, stand, or play on or around the appliance. Do not store items of

interest to children around or below the grill or inside the cart. Never allow children to crawl

inside of the cart.

3. Never operate the grill or side burner while under the influence of alcohol or drugs.

4. Never use the grill or side burner in windy conditions. If located in a consistently windy area,

oceanfront, mountaintop, etc., reposition the appliance in a protected area away from the wind.

Always adhere to the specified clearances as described in the INSTALLATION section of this

manual.

5. The appliance shall be used only outdoors and shall not be used in buildings, garages, sheds,

breezeways, or any enclosed areas. Do not operate the appliance under unprotected,

combustible construction. Use only in well-ventilated areas. See the INSTALLATION section

of this manual.

6. Do not use the appliance unless a leak check has been performed on all gas connections. See

the GAS CONNECTIONS section of this manual.

7. If the appliance is installed by a professional installer or technician, be sure that they show

you where your gas supply shut-off is located. All gas lines must have a shut-off that is easily

accessible. If you smell gas, check for leaks immediately. Check only with a soap and water

solution. Never check gas leaks with an open flame. See the GAS CONNECTIONS section of

this manual.

8. Check the regulator, hoses, burner ports, air shutter, and venturi / valve section carefully.

Always turn off gas at the source (tank or supply line) prior to inspecting parts.

9. When lighting a burner, always pay close attention to what you are doing. Be certain you are

turning the correct knob labeled for the burner you intend to use. If any burner does not light,

or goes out during operation, turn off all gas control knobs, open the hood and wait five (5)

minutes before attempting to re-light. See the LIGHTING INSTRUCTIONS section of this

manual.

10. Portable LP cylinders - Always shut off the main valve on the liquid propane (LP) cylinder after

each use. Never use a dented or rusted LP cylinder. Never attach or disconnect an LP cylinder,

or move or alter gas fittings when the appliance is in operation or is hot.

Hestan Grill rating

label is located on

the underside of the

drip pan.

11. Inspect LP gas supply hose prior to each use of the appliance . The hose must be kept away

from heated areas of the appliance. If there is evidence of excessive abrasion or wear, or the

hose is cut, it must be replaced before using the appliance. The hose and LP regulator are

supplied as a complete assembly and must be replaced together. Do not attempt to repair or

replace the hose itself. Contact your Hestan dealer for genuine replacement P/N 014309. If

you have a appliance connected to an external stationary supply with a 10ft. hose, the same

inspection must be done on a regular basis. See details on pg. 13 “GAS CONNECTION TO A

STATIONARY SUPPLY”.

12. Keep any electrical supply cord away from the heated areas of the appliance. The cord is

provided with a 3-prong grounding plug which should not be removed or altered. Do not use

this appliance with an ungrounded, 2-prong adapter. The cord must be plugged into a properly

grounded GFCI-protected outlet. See INSTALLATION section of this manual.

13. Spiders and insects like to nest in the burners, venturis, valves, and orifices of the grill and side

burner, disrupting the gas flow in the burner. This very dangerous condition can cause a fire

behind the control panel, damaging the appliance and risking personal injury. If your appliance

has been unused for a long time, inspect and clean the burners, venturis, valves, and orifices. It

is recommended you inspect your appliance at least twice a year. See BURNER ADJUSTMENT

section of this manual for details.

14. Keep the areas surrounding the appliance free from combustible materials, trash, or

combustible fluids and vapors such as gasoline or charcoal lighter fluid. Do not obstruct the

flow of combustion gases (rear) and ventilation airways (front).

15. If your appliance is mounted on a cart, keep the rear area free and clear of debris, extra LP

cylinders, etc. Do not block the ventilation louvers of the cart.

16. If your appliance is mounted on a cart and stored indoors, ensure that it is cool before moving.

If propane is used, the LP cylinder must be disconnected and stored OUTSIDE in a well-

ventilated area, out of the reach of children. A appliance cover is recommended, even when

stored indoors.

17. Never move the appliance when hot. When in use, portions of the grill and side burner are hot

enough to cause severe burns.

18. Always have an “ABC” type fire extinguisher accessible – never attempt to extinguish a grease

fire with water or other liquids.

19. Avoid wearing loose-fitting garments or long sleeves while using the appliance. They could

ignite. For personal safety, wear proper apparel while grilling/cooking. Some synthetic fabrics

are highly flammable and should not be worn while grilling/cooking.

20. Never let pot holders, grill covers, or other flammable materials come in contact with or too

close to any cooking grate, burner, or hot surface until it has cooled down sufficiently. Fabrics

may ignite and result in personal injury. Use only dry potholders. Moist or damp potholders

on hot surfaces may cause burns from steam. Do not use a towel or bulky cloth in place of

potholders. Do not let potholders touch hot portions of the cooking grates or warming racks.

21. Never touch the cooking grates, hood, or immediate surrounding metal surfaces with your bare

hands while grilling/cooking, as these areas become extremely hot and could cause burns. Use

only the handles and knobs provided for operation of the appliance.

22. Protect your hand when opening a hot grill hood. Use an insulated glove or mitt when

operating the grill. Always open the hood slowly to allow heat and smoke to escape before

fully opening. Keep your face and body as far away as possible when opening the hood. Never

lean over an open hot grill.

23. The grill hood must be fully opened while lighting the grill. Opening the gas valves on a closed

grill before lighting will not make it light sooner or more efficiently. It will only risk explosion

and personal injury, or death. Never lean over a hot grill surface, or look directly into the grill

when attempting to light. See the LIGHTING INSTRUCTIONS section of this manual.

PRECAUTIONS - BEFORE YOU USE YOUR GRILL

(continued)

24. The side burner metal cover must be removed while lighting. Leaving the cover in place while

lighting can result in an explosion and personal injury, or death. Never lean over a side burner

or look directly into the burner while attempting to light. See the LIGHTING INSTRUCTIONS

section of this manual.

25. Do not heat unopened food containers (cans) as pressure build-up will cause the container to

explode.

26. Do not use aluminum foil to line cooking grates or the drip tray. This will alter the airflow

to the grill or trap excessive heat in the control area. This can melt control knobs, wiring, or

igniters, and increase the risk of personal injury. Such damage is specifically excluded from our

warranty.

27. Never grill without the drip tray in place and pushed all the way to the back of the grill.

Without the drip tray, hot grease can leak downward creating a fire or explosion hazard.

28. Grease is extremely flammable. Let hot grease cool before attempting to handle or dispose

of it. Avoid letting grease deposits collect in the bottom of the grill by cleaning the drip tray

often. Never clean while the grill is on, or hot from recent use.

29. Grilling excessively fatty meats and oils will cause flare-ups. Internal fires or damage caused by

them or by the grill being left unattended, are not covered under the terms and conditions of

our warranty. This same precaution applies to the side burner.

30. Never use charcoal, pellets, wood, or any other solid fuel in the grill. Wood chips for smoking

are to be used with the smoker accessory only. See the SMOKER section of this manual.

31. Only certain types of glass, heatproof glass-ceramic, earthenware, or other glazed utensils

are suitable for use on this applaince. However, these types of materials may break with

sudden temperature changes. Use only on low or medium heat settings, and according to their

manufacturers’ directions.

32. Do not lean on side shelves or place a load of more than 25 lbs [11.3 kg] on a side shelf.

33. Do not repair or replace any part of the appliance unless specifically recommended in this

manual. All other warranty and non-warranty service should be referred to and performed by a

qualified technician.

34. For proper lighting and performance of the burners, keep the ports clean. It is necessary

to clean them periodically for optimum performance. The burners will operate only in one

position and must be mounted correctly for safe operation. See BURNER ADJUSTMENT

section of this manual.

35. Clean the appliance with caution. Avoid steam burns - do not use a wet sponge or cloth to

clean the appliance while it is hot. Some cleaners produce noxious fumes or can ignite when

applied to a hot surface. Be sure all appliance controls are turned off and the appliance is

cool before using any type of aerosol cleaner on or around the appliance. The chemical that

produces the spraying action could, in the presence of heat, ignite or cause metal parts to

corrode. Clean and perform general maintenance on the appliance twice a year. Watch for

corrosion, cracks, or insect activity. See the CLEANING AND MAINTENANCE section of this

manual.

PRECAUTIONS - BEFORE YOU USE YOUR GRILL

(continued)

REGULATORY / CODE REQUIREMENTS

Installation of this cooking appliance must be made in accordance with local codes. In the absence

of local codes, this unit should be installed in accordance with the National Fuel Gas Code

ANSI

Z223.1/NFPA 54

, Natural Gas and Propane Installation code

CSA B149.1

, or Propane Storage and

Handling Code

B149.2

All Electrical Components must be electrically grounded in accordance with local codes or in the

absence of local codes with the National Electrical Code

ANSI/NFPA 70

, or Canadian Electrical

code

CSA C22.1

STATE OF MASSACHUSETTS

Massachusetts requires all gas be installed using a plumber or gas fitter carrying the appropriate

Massachusetts license. All permanently installed natural gas or propane installations require a T

handle type manual gas valve be installed in the gas supply line to this appliance. This does not

apply to portable propane installations using a 20lb. cylinder.

CALIFORNIA PROPOSITION 65 - WARNING

WARNING: This product can expose you to chemicals including carbon monoxide, which

is known to the State of California to cause birth defects or other reproductive harm.

For more information, go to www.P65Warnings.ca.gov.

PORTABLE LP GAS CYLINDERS

Use only a standard 20 lb. [9.1 kg] liquid propane (LP) gas cylinder - 12.25” diam. X 18.25” H

[31 cm X 47 cm] which features an Overfill Protection Device. The cylinder must be installed in

the upright position. Do not use a dented or rusty LP cylinder as it may be hazardous and should

be checked by your LP supplier. Never use a cylinder with a damaged valve. Never move or alter

the gas fittings. Check the expiration date on the cylinder collar as well. Do not refill an expired

cylinder, it must be replaced. If you buy refilled (exchange) LP cylinders, check this date as well.

The LP gas cylinder must be constructed and marked in accordance with the specifications for

LP gas cylinders of the U.S. Department of Transportation (DOT). The cylinder must be provided

with a shut off valve terminating in an LP gas supply cylinder valve outlet specified, as applicable,

for connection type QCC1 in the standard for compressed gas cylinder valve outlet and inlet

connections ANSI/CGA-V-I.

Certain liquid propane dealers may fill LP cylinders for use in the grill beyond cylinder filling

capacity. This “overfilling” may create a dangerous condition due to a build-up of excess pressure.

As a safety device, there is a pressure relief valve which will vent propane gas vapor to relieve this

excess pressure. This vapor is combustible and therefore can be ignited. To reduce this danger, you

should take the following safety precautions:

1. When you have your cylinder filled, be sure you tell the supplier to fill it to no more than 80%

of its total capacity.

2. If you own or use a spare cylinder, you should NEVER store it near or under the grill/cart unit

or burner box, or near any other ignition or heat source (like a water heater or furnace).

IF THE INFORMATION IN 1 AND 2 ABOVE IS NOT FOLLOWED EXACTLY, A FIRE

CAUSING DEATH OR SERIOUS INJURY MAY OCCUR.

3. The LP cylinder must be disconnected and stored OUTSIDE in a well-ventilated area, out of the

reach of children.

4. Do not store a full cylinder in direct sunlight.

LOCATING AND ASSEMBLING THE GRILL

When determining a suitable location for your grill, take into account concerns such as exposure

to wind, rain, sprinklers, proximity to traffic paths, and keeping any gas supply line runs as short as

possible.

Locate the grill only in a well-ventilated area. Never locate the grill in a building, garage,

breezeway, shed or other such enclosed areas without an approved ventilation system. Never

locate the grill over, under, or next to unprotected combustible construction.

During heavy use, the grill will produce a lot of heat and smoke. The grill is designed to take in

cool air at the front control panel area, and send the combustion products and smoke out the

exhaust gap at the rear of the hood. It is important to maintain this flow at all times (see Fig. 1).

Using the grill in windy areas can disrupt this proper flow and cause damage to your grill, or result

in burn hazards to the user. Similarly, windy areas can disrupt the Side Burner flame, especially on

low or simmer settings. This may cause nuisance sparking of the igniter. For installations which

consistenly receive wind at the rear of the grill, you will have little choice but to relocate the

appliance.

Ensure all packaging, straps, etc. have been removed from the grill. Remove any tie-down wires

from the burners.

Engage the brakes on the casters to prevent movement of the cart.

Ensure that the burner cap is mounted correctly on the burner ring of the Side Burner. Do not

operate the Side Burner without the burner cap in place (see image below).

Figure 1

Ensure that the burners are positioned correctly on their orifices, and are fully seated onto their

rear hanger brackets (see Fig. 2). The burners should not move side-to-side or front-to-back if

properly seated.

Above each Trellis Burner

™

is a stainless steel radiant tray containing specially shaped ceramic

briquettes. Position the radiant trays onto the lower ledge of the burner box in the grill, and then

install the cooking grates on the upper ledge (see Fig. 3). The burners and radiant trays work

together to create a very even heat, front-to-back, left-to-right. The radiant trays also serve to

minimize flare-ups, and prevent blockages of the burner ports from falling grease and debris. The

radiant trays and Trellis Burners must be used together and are integral to the performance of the

grill. Do not cook on the grill without them.

Note: Infrared Sear Burners do not require the radiant trays. NEVER place a radiant tray over a

Sear Burner.

Figure 2

Figure 3

LOCATING AND ASSEMBLING THE GRILL

(continued)

INSTALLATION

CLEARANCES:

TO NON-COMBUSTIBLE CONSTRUCTION

A minimum of 4” [10 cm] clearance from the back of the Deluxe Grill to non-combustible

construction is required to allow the hood to be opened fully.

TO COMBUSTIBLE CONSTRUCTION

This appliance should NOT be installed over, under or next to unprotected combustible

construction. A minimum clearance to vertical combustible material, such as adjacent walls, is 12”

[30 cm] on the sides and the rear of the appliance.

The minimum vertical clearance to combustible materials means that ALL combustible materials

must be outside this 12” [30 cm] zone. As an example, if you have a stucco or tiled surface

and wood-frame construction beneath, or wood-frame walls adjacent or behind, the wood is

considered combustible, even though the grill is mounted in its stainless steel cart. If the grill was

parked close to these surfaces when grilling over an extended period of time, enough radiant heat

could reach the wood and potentially get hot enough to burn, in extreme circumstances.

VENTILATION OPENINGS

There are ventilation openings at the left and right sides, as well as the back and underside of the

Deluxe Grill cart. These openings are required to safely dissipate gas vapors if there is a leak inside.

Do not block any of these vent openings inside the cart with vinyl covers, towels, etc. or block the

vent openings outside the cart either.

GAS CONNECTIONS

GAS SUPPLY

The local gas authority or supplier should be consulted at the installation planning stage in order to

establish the availability of an adequate supply of gas (NG or LP). If it is a new installation, have the

gas authorities or supplier check the meter size and piping to assure that the unit is supplied with the

necessary amount of gas supply and pressure to operate the unit(s).

Gas connections should be made by a qualified plumber, or your professional outdoor appliance

installer.

All fixed (non-mobile) appliances must be fitted with an accessible upstream gas shutoff valve as a

means of isolating the appliance for emergency shut off and for servicing.

Make certain new piping and connections have been made in a clean manner and have been purged so

that piping compound, chips, etc. will not clog regulators, valves, orifices, or burners. Use pipe joint

compound / thread sealant approved for natural and LP gases.

NEVER CONNECT THE GRILL TO AN UNREGULATED GAS SUPPLY. Before proceeding, ensure the

appliance is fitted for Natural or Liquid Propane gas. Connecting to an improper gas type will result in

poor performance and increased risk of damage or injury. Gas type and gas consumption (BTU per hour)

for each burner type is shown on the rating label affixed to the underside of the drip tray.

Installation of this cooking appliance must be made in accordance with local codes. In the absence of

local codes, this unit should be installed in accordance with the National Fuel Gas Code No.

Z223.1/

NFPA 54

, Natural Gas and Propane Installation code

CSA B149-1

, or Propane Storage and Handling

Code B149.2.

NOTE: See rating label for manifold pressure for the type of gas of your appliance.

CONVERSION KITS

Gas conversion kits are available from your Hestan dealer should you need to convert an LP unit to NG, or

vice-versa.

HIGH ALTITUDE KITS

If you live in a high altitude area, 2,000 ft. [610 m] or more above sea level, your appliance will require

different orifices for proper combustion and performance. High altitude kits are available through

Hestan Customer Service. Please have your model and serial number information ready when you call.

LP DELUXE GRILL

The Hestan Deluxe grill with LP gas is supplied with a two-stage regulator/hose assembly for

connection to a standard 20 lb. LP portable gas cylinder (not included), which locates inside the large

pull-out drawer in the cart base. Take care to point the regulator & hose to the right of the drawer as

shown in the image below. This is necessary to avoid kinking or otherwise damaging the hose when

pushing the drawer back in.

GAS CONNECTION TO A STATIONARY SUPPLY

Natural Gas (NG) units, or propane (LP) units connected to a stationary gas supply outside the grill

must be connected using a 10 ft. approved gas hose. This hose is supplied with NG units, or may be

purchased as an accessory for LP units.

When routing the hose behind your grill, be careful not to roll over the hose, or place it in an area

of high foot traffic which could create a tripping hazard (see next page). Make sure there are no

sharp bends in the hose. Periodically check the hose for scratches, nicks, brittleness, cracking,

which could all lead to a gas leak. Check for gas leaks if you ever smell gas (see LEAK TESTING

on pg. 16). As an added safety measure, shut off the gas supply after each grill use. Do not push

excess hose length back into the rear access hole of the grill cart. There is not enough room inside

the unit and the hose would get kinked or damaged by the opening/closing of the large drawer.

GAS CONNECTIONS

(continued)

GAS CONNECTION - NATURAL GAS (NG)

NOTE: To ensure proper heating performance of this appliance, verify that the gas line supply

pressure is adequate. Use only the gas pressure regulator supplied with this appliance. This

regulator is set for a supply (inlet) pressure of 7-14 inch WC [1.74-3.48 kPa] to maintain 4 inch WC

[1.00 kPa] nominal outlet (manifold) pressure. Use the supplied 10 ft [3 m] gas hose to prevent

gas starvation. Ensure that the service pipe supplying the appliance is fitted with a shut-off valve

conveniently positioned and easily accessible as an emergency gas shut-off.

Your Hestan grill for use with Natural Gas is supplied with its own regulator which is pre-installed

inside the unit. If this regulator needs to be replaced, use only the type specified by Hestan for this

appliance. The 10 ft. [3 m] long hose is also pre-installed at the factory. Locate your gas connection

point near the rear of your grill. The hose as well as the connectors must comply with the

Standard

for Connectors for Outdoor Gas Appliances and Manufactured Homes, ANSI Z21.75 • CSA 6.27

and suitable for outdoor installation. Use the appropriate thread sealant on all connections.

It is assumed you have a stationary incoming gas supply located near the rear of the unit, with a

shutoff valve pre-installed (see above image). To connect the hose assembly follow the next steps:

1. Remove the quick-disconnect coupling of the hose by sliding back the black sleeve. Install

this brass section onto the shutoff valve with appropriate thread sealent. See instruction tag

supplied with the hose for more detail.

2. Re-connect the coupling of the hose. Open the shutoff valve.

3. Proceed to LEAK TESTING section.

GAS CONNECTIONS

(continued)

10 ft FLEX HOSE w/

QUICK DISCONNECT

INCOMING

NAT GAS SUPPLY

SHUTOFF VALVE

(SUPPLIED BY CUSTOMER)

HESTAN DELUXE GRILL

GAS CONNECTION - LIQUID PROPANE (LP) CYLINDER

Your Hestan grill for use with LP gas is supplied with a two-stage regulator/hose assembly for

connection to a standard 20 lb. LP gas cylinder (not included). This assembly is pre-installed and

must be used WITHOUT alteration. If this assembly needs to be replaced, contact your Hestan

dealer for genuine replacement P/N 014309.

NOTE: To ensure proper heating performance of this appliance, verify that the supply (inlet)

pressure is adequate. Use only the gas pressure regulator supplied with this appliance. This

regulator is set to maintain 10 inch WC [2.49 kPa] nominal outlet (manifold) pressure. To connect

the regulator / hose assembly follow these steps:

1. Connect the regulator/hose assembly to a standard 20 lb. LP cylinder. The hose as well as the

connectors must comply with the

Standard for Connectors for Outdoor Gas Appliances and

Manufactured Homes, ANSI Z21.75 • CSA 6.27

, and suitable for outdoor installation. Use the

appropriate thread sealant on all thread connections.

2. Observe the notes about proper tank and hose placement in LP DELUXE GRILL on pg. 13.

3. Proceed to LEAK TESTING section.

GAS CONNECTION - LP PIPED SYSTEMS

An LP piped system is one with a large central LP tank that feeds an entire household. These

systems are normally equipped with a high pressure regulator by the large LP tank, and low

pressure regulators close to the home. The gas line connectors must comply with the

Standard for

Connectors for Outdoor Gas Appliances and Manufactured Homes, ANSI Z21.75 • CSA 6.27

, and

suitable for outdoor installation. The connection to your grill is via the 10 ft [3 m] hose discussed

in the NG section on pg. 14.

If you have an LP grill, please contact Hestan Customer Service to order an LP Piped System Kit

for this unique installation. If you have a NG grill and are converting to an LP Piped System, please

supply this information to receive the correct kit.

Follow the same hose assembly/connection instructions given on the previous page, followed by

leak testing.

NOTE: To ensure proper heating performance of this appliance, verify that the supply (inlet)

pressure is adequate (11-14 inch WC [2.74-3.48 kPa] pressure is preferred) to maintain 10 inch WC

[2.49 kPa] nominal outlet (manifold) pressure.

GAS CONNECTIONS

(continued)

LP TANK RESTRAINT

Be sure to restrain the LP cylinder by securing it with the retention as shown below. It is important

the tank does not fall over or stretch the hose which could cause a gas leak.

Take care to point the

regulator & hose to the right of the drawer as shown in the image on pg. 13. This is necessary to avoid

kinking or otherwise damaging the hose when pushing the drawer back in.

LEAK TESTING

GENERAL

Although all gas connections on your Hestan grill are leak tested at the factory prior to shipment, a

complete gas tightness check must be performed at the installation site due to possible movement

in shipment, or excessive pressure unknowingly being applied to parts of the unit. Periodically

check the whole system for leaks, or immediately check if the smell of gas is detected.

BEFORE TESTING

• Do not smoke while leak testing.

• Never leak test with an open flame.

• Make a soap solution of one part liquid detergent and one part water for leak testing purposes.

• Apply the solution to the gas fittings by using a spray bottle or a brush.

• For LP units, always check with a full LP cylinder.

GAS CONNECTIONS

(continued)

LP TANK

RESTRAINT

TO TEST

• Make sure all control valves are in the “OFF” position.

• Apply the soap solution described above to all fittings.

• Turn the gas supply on.

• Check all connections from the supply line, or LP cylinder up to and including the manifold

pipe assembly.

• Soap bubbles will appear where a leak is present. If a leak is present, immediately turn off gas

supply, tighten any leaking fittings, turn the gas supply back on, and recheck.

• If you cannot stop a gas leak, turn off the gas supply and call the dealer where you purchased

your grill.

• Do not use the grill or side burner until all connections have been checked and do not leak.

IMPORTANT NOTE - ALWAYS CHECK FOR LEAKS AFTER EVERY LP CYLINDER CHANGE.

If a leak is present, or if there is evidence of excessive abrasion or wear, or the hose is cut, it must

be replaced before using the grill. The hose and LP regulator are supplied as a complete assembly

and must be replaced together. Do not attempt to repair or replace the hose itself. Contact your

Hestan dealer for genuine replacement P/N 014309.

Check all gas supply fittings for leaks before each use. It is handy to keep a spray bottle of soapy

water near the shut-off valve of the gas supply line. Spray all the fittings. Bubbles indicate leaks.

GAS CONNECTIONS

(continued)

BURNER ADJUSTMENTS

Hestan grills feature the unique Trellis Burner

™

, and infrared Rotisserie and Sear Burners. The

following instructions apply only to the Trellis Burner.

TRELLIS BURNER

™

FLAME ADJUSTMENT

Each grill burner is tested and adjusted at the factory prior to shipment. The proper orifice for the

gas type, and the air-fuel (air shutter) adjustment was made at this time. However, variations in the

local gas supply, the elevation where you live, converting from one gas type to another, and other

factors might make it necessary to adjust the burner flames.

The flames of the burners should be visually checked and compared with the figures below.

Flames should be blue and stable

with no yellow tips (LP units

will have some yellow tipping).

There should be no excessive

noise or flame lifting. If any of

these conditions exist, remove

the burners and check if dirt,

debris, spider webs, etc., are

blocking the air shutter or burner

ports. Proceed with air shutter

adjustment if necessary.

AIR SHUTTER ADJUSTMENT

Remove the control panel to gain access to the

orifice area and air shutters on the burners. A

metal cap at the inlet of the burner called the

“AIR SHUTTER” regulates the amount of air

that enters into the burner for combustion

(see Fig. 4). The air shutter has a lock screw

which must be loosened prior to adjustment.

Remove the burner carefully from the grill.

With a marker pen, mark the current location

of the shutter opening, then loosen the screw

of the air shutter. Reinstall the burner. Make

certain that the burners are sitting properly on

the orifices taking care not to move or damage

the igniter electrodes. Reinstall the radiant trays.

Light the burner and adjust as follows:

• Turn the valve on “HIGH”, light the burner and allow it to warm up for 10 minutes. Be careful

because the burner will be hot from this point forward.

• If the flame is yellow, indicating insufficient air, turn the air shutter counter-clockwise to allow

more air to the burner.

• If the flame is noisy and tends to lift away from the burner ports, indicating too much air, turn

the air shutter clockwise to reduce the amount of air to the burner.

• Once you have established a good flame, make a new mark with the marker pen.

• Remove the burner again and retighten the lock screw of the air shutter taking note of your

newly marked position.

• Repeat this process for each burner.

• Perform one last check that all burners are properly seated on their orifices and rear hanger

bracket.

• Reinstall all radiant trays and cooking grates.

• Reinstall the control panel and control knobs.

BURNER REMOVAL BEFORE

AIR SHUTTER ADJUSTMENT

Open your grill and remove the grates,

radiant trays, and burners from the

firebox area. Trellis burners are removed

by lifting up the rear of the burner, and

carefully twisting to clear the igniter

shroud. Sear burners have a small metal

cover over the igniter which must be

removed first. There is also a screw at

the rear firebox wall which must be

removed. The sear burner can then

be carefully removed using the same

twisting action to avoid breaking the

ceramic igniter.

GAS CONNECTIONS

(continued)

Figure 4

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Hestan GABR42CX2-NG Le manuel du propriétaire

Marque: Hestan

Modèle: GABR42CX2-NG

Catégorie: Barbecues

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