Mouvex 1401-W00 Direct Drive Package LS-DDNC Installation Operation Manual

Taper
Installation Operation Manual
LS-DDNC
Instructions for application
DIRECT DRIVE PACKAGE
MISTRAL - B600 - TYPHON II
INSTRUCTIONS 1401-W00 e
Section 1401
Effective April 2023
Replaces April 2020
INSTALLATION
OPERATION
MAINTENANCE
SAFETY
STORAGE
Original instructions
This Instruction only contains direct drive package information. It is imperative to have in complement the
compressor one and also all the others relatives to the accessories, also the parts list before installing the
equipment.
Your distributor :
Z.I. La Plaine des Isles - F 89000 AUXERRE - FRANCE
Tel. : +33 (0)3.86.49.86.30 - Fax : +33 (0)3.86.49.87.17
contact.mouvex@psgdover.com - www.mouvex.com
EC CERTIFICATE OF CONFORMITY :
The EC Certificate of Conformity (paper version) is systematically attached to the equipment when shipped.
WARRANTY :
LSDDNC packages (except the compressor : see compressor Instructions) are covered 24 months by warranty within the limits mentioned
in our General Sales Conditions. In case of a use other than that mentioned in the Instructions manual, and without preliminary agreement
of MOUVEX, warranty will be canceled.
Warranty extension with oil BSC3 : See § WARRANTY.
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NT 1401-W00 04 23 Direct drive package LS-DDNC e
MOUVEX TRUCK SCREW COMPRESSOR
SAFETY, STORAGE, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS
MODELS : LS-DDNC
DIRECT DRIVE PACKAGE
MISTRAL - B600 - TYPHON II
REMARKS :
MOUVEX truck screw-type compressors MUST be installed in sys-
tems designed by qualified personnel. The installation MUST be in
compliance with local standards, national regulations and rules of
safety.
This package is designed to be used on paved roads. Unless,
it is necessary to move towards a package DDK to achieve a
strengthened and adapted to the situation set.
This manual is designed to permit installation and commis-
sioning of MOUVEX truck screw-type compressors and MUST
accompany the compressor.
Maintenance of MOUVEX screw-type compressors must ONLY be
carried out by qualified technicians. This maintenance must meet
local and national standards as well as all safety regulations.
Read this manual, including all instructions and warnings, in
full BEFORE any use of MOUVEX compressors.
Reading and the removal of the labels on the package apply to
approval.
1. OVERALL DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2. INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1 Mounting location . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2 Mounting procedure . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3 At succion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.4 Safety valve / Check relief . . . . . . . . . . . . . . . . . . . . . 11
2.5 Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.6 Instrumentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.7 Chair modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3. USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4. MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.1 Maintenance schedules . . . . . . . . . . . . . . . . . . . . . . . 13
4.2 Air filter replacement procedure . . . . . . . . . . . . . . . . . 13
4.3 Cartridge replacement procedure . . . . . . . . . . . . . . . . 13
4.4 Drive train inspection . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.5 Check and relief valve inspection . . . . . . . . . . . . . . . . 13
5. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6. WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.1 Warranty claims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.2 24-months warranty extension with BSC3 oil . . . . . . . 15
7. STORAGE CONDITIONS . . . . . . . . . . . . . . . . . . . . . . . . . 15
7.1 Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7.2 BSC oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
8. SCRAPPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
9. COMPRESSORS FORM INFORMATION . . . . . . . . . . . . . 16
TABLE OF CONTENTS Page
ADDITIONAL DOCUMENTATION
The table below gives the list of instructions in addition
to this application instruction :
LS-DDNC
application Instructions Parts list
B600 20R/30R NT 1401-K00 PL 1401-K01
PL 1401-W01
B600 13R/15L
B600 19R/22L NT 1401-K00
PL 1401-K01
PL 1401-Q01
PL 1401-W01
MISTRAL 20R/30R NT 1401-J00 PL 1401-J01
PL 1401-W01
MISTRAL 13R/15L
MISTRAL 19R/22L NT 1401-J00
PL 1401-J01
PL 1401-Q01
PL 1401-W01
TYPHON II 20R/30R NT 1401-G00 PL 1401-G01
PL 1401-W01
TYPHON II 13R/15L
TYPHON II 19R/22L NT 1401-G00
PL 1401-G01
PL 1401-Q01
PL 1401-W01
Torque limiter NT 1401-B00 PL 1401-Q01
Check and relief valve NT 1401-E00 PL 1401-Q01
Oil cooler NT 1401-AC00 PL 1401-Q01
Air cooler NT 1401-AJ00 -
Definition of safety symbols
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the product, or in the manual,
look for one of the following signal words and be alert to the
potential for personal injury, death or major property damage.
Warns of hazards that WILL cause serious personal injury,
death or major property damage.
Warns of hazards that CAN cause serious personal injury,
death or major property damage.
Warns of hazards that CAN cause personal injury or property
damage.
NOTICE
Indicates special instructions which are very important and
must be followed.
DANGER
WARNING
CAUTION
SAFETY CHECK LIST
1. Before operating the compressor, ensure the vessel to
which the compressor is connected is certified to withstand
the pressure and /or vacuum produced.
2. Verify adequately sized relief valves (if necessary, CE approved)
have been fitted to protect the vessel. Do not use solvents
or inflammable products for cleaning the pipelines and the
accessories.
3. Gas/air mixtures which are potentially volatile/explosive must
not be introduced or allowed to be introduced into the compres-
sor.
4. All pressure vessel and piping connected to the compres-
sor must be isolated and in a safe operating condition.
5. Operators should wear ear protection when operating truck
mounted compressors.
6. There are components within the compressor of sufficient
weight to cause injury if mishandled. Use proper lifting
devices as necessary.
7. Where necessary, this equipment should be grounded to
control static electricity.
8. The temperature of the air leaving the compressor is elevat-
ed above ambient due to air compression. Check that the
elevated temperatures do not adversely affect the product
and any material used in design of the system. Attach clear-
ly marked warning signs to warn of potentially hot surfaces
on the compressor, piping and accessories which will burn if
touched.
9. Mounting of the compressor must be correctly engineered
and the compressor must be properly secured. Refer to the
Compressor Mounting section of this manual.
NOTICE :
MOUVEX PACKAGE COMPRESSORS ARE DESIGNED TO PRODUCE
COMPRESSED AIR. NOT TO PUMP GASES, LIQUIDS, POWDERS
OR CONDENSATES THOUGH THE COMPRESSOR. TO DO SO
WOULD VOID THE WARRANTY.
LIFTING POINTS :
The compressor can be picked up from underneath to be trans-
ported.
Those areas are acceptable to support the package.
Compressor and chair support should be favored.
WARNING
IT IS IMPERATIVE TO APPLY THE
TRUCK PARKING BRAKE AND TO
BLOCK THE WHEELS BEFORE ANY
INTERVENTION DUE TO RISKS OF
SERIOUS BODILY INJURIES OR PRO-
PERTY DAMAGE.
Hazardous machinery
can cause severe
personal injury or
property damage.
WARNING
COMPRESSING GASES INTO A VES-
SEL CONTAINING FLAMMABLE OR
EXPLOSIVE GASES OR COMPRESSING
FLAMMABLE OR EXPLOSIVE GASES,
CAN CAUSE PROPERTY DAMAGE,
PERSONAL INJURY OR DEATH.
Hazardous fluids
can cause fire,
serious personal injury
or property damage.
WARNING
FAILURE TO INSTALL ADEQUATELY
SIZED PRESSURE RELIEF VALVE(S)
CAN CAUSE PROPERTY DAMAGE,
PERSONAL INJURY OR DEATH.
Hazardous pressure
can cause
personal injury
or property damage.
CAUTION
COMPRESSOR, PIPING AND ACCES-
SORIES WILL BECOME HOT DURING
OPERATION AND CAN CAUSE SERIOUS
PERSONAL INJURY.
Extreme heat can
cause injury or
property damage.
WARNING
CONTENTS OF THE COMPRESSOR,
TANK, PIPING, AND FILTERS COULD
BE HAZARDOUS TO HEALTH.
TAKE ALL NECESSARY PRECAUTIONS
WHEN PERFORMING COMPRESSOR
SERVICE OR MAINTENANCE.
Hazardous or toxic
fluids can cause
serious injury.
WARNING
THE NOISE EMITTED BY WORKING
MOUVEX SCREW COMPRESSOR
CAN BE HIGHER THAN 80 DBA.
THE END USERS MUST USE, WHEN
NECESSARY THE APPROPRIATE
EAR PROTECTIONS. FAILURE TO
WEAR HEAR PROTECTIONS IN
AREAS WHERE THE NOISE IS
HIGHER THAN 80 DBA CAN LEAD TO
PERMANENT BODY DAMAGE.
A loud noise can
cause permanent
body damage.
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NT 1401-W00 04 23 Direct drive package LS-DDNC e
SAFETY DATA
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NT 1401-W00 04 23 Direct drive package LS-DDNC e
B600 20R - 30R LS-DDNC
1. OVERALL DIMENSIONS
Poids avec limiteur de couple
Weight with torque limiter :
161 kg
AJauge d’huile / Oil gauge
BFiltre à huile / Oil filter
CVidange / Draining cap
DContrôle pression G1/4” / Pressure control G1/4”
EContrôle T° G1/4” / T° control G1/4”
FPlaque signalétique / Identification plate
GPrise pression huile / Oil pressure plug
HBouchon 3/4” (pour montage jauge d’huile à droite)
3/4” cap for right oil gauge installation
JPrise vitesse G1/4” / Speed control G1/4”
MBouchon magnétique G3/8” / Magnetic plug G3/8”
NIndicateur de colmatage / Restriction indicator
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NT 1401-W00 04 23 Direct drive package LS-DDNC e
B600 13R/15L - 19R/22L LS-DDNC
1. OVERALL DIMENSIONS (continued)
Poids avec limiteur de couple
Weight with torque limiter :
191 kg
AJauge d’huile / Oil gauge
BFiltre à huile / Oil filter
CVidange / Draining cap
DContrôle pression G1/4” / Pressure control G1/4”
EContrôle T° G1/4” / T° control G1/4”
FPlaque signalétique / Identification plate
GPrise pression huile / Oil pressure plug
HBouchon 3/4” (pour montage jauge d’huile à droite)
3/4” cap for right oil gauge installation
JPrise vitesse G1/4” / Speed control G1/4”
MBouchon magnétique G3/8” / Magnetic plug G3/8”
NIndicateur de colmatage / Restriction indicator
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NT 1401-W00 04 23 Direct drive package LS-DDNC e
MISTRAL 20R - 30R LS-DDNC
1. OVERALL DIMENSIONS (continued)
Poids avec limiteur de couple
Weight with torque limiter :
186 kg
AJauge d’huile / Oil gauge
BFiltre à huile / Oil filter
CVidange / Draining cap
DContrôle pression G1/4” / Pressure control G1/4”
EContrôle T° G1/4” / T° control G1/4”
FPlaque signalétique / Identification plate
GPrise pression huile / Oil pressure plug
HBouchon 3/4” (pour montage jauge d’huile à droite)
3/4” cap for right oil gauge installation
MBouchon magnétique G3/8” / Magnetic plug G3/8”
NIndicateur de colmatage / Restriction indicator
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NT 1401-W00 04 23 Direct drive package LS-DDNC e
MISTRAL 13R/15L - 19R/22L LS-DDNC
1. OVERALL DIMENSIONS (continued)
Poids avec limiteur de couple
Weight with torque limiter :
216 kg
AJauge d’huile / Oil gauge
BFiltre à huile / Oil filter
CVidange / Draining cap
DContrôle pression G1/4” / Pressure control G1/4”
EContrôle T° G1/4” / T° control G1/4”
FPlaque signalétique / Identification plate
GPrise pression huile / Oil pressure plug
HBouchon 3/4” (pour montage jauge d’huile à droite)
3/4” cap for right oil gauge installation
MBouchon magnétique G3/8” / Magnetic plug G3/8”
NIndicateur de colmatage / Restriction indicator
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NT 1401-W00 04 23 Direct drive package LS-DDNC e
TYPHON II 20R - 30R LS-DDNC
1. OVERALL DIMENSIONS (continued)
Poids avec limiteur de couple
Weight with torque limiter :
214 kg
AJauge d’huile / Oil gauge
BFiltre à huile / Oil filter
CVidange / Draining cap
DContrôle pression G1/4” / Pressure control G1/4”
EContrôle T° G1/4” / T° control G1/4”
FPlaque signalétique / Identification plate
GPrise pression huile / Oil pressure plug
HBouchon 3/4” (pour montage jauge d’huile à droite)
3/4” cap for right oil gauge installation
JPrise vitesse G1/4” / Speed control G1/4”
MBouchon magnétique G3/8” / Magnetic plug G3/8”
NIndicateur de colmatage / Restriction indicator
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NT 1401-W00 04 23 Direct drive package LS-DDNC e
TYPHON II 13R/15L - 19R/22L LS-DDNC
1. OVERALL DIMENSIONS (continued)
Poids avec limiteur de couple
Weight with torque limiter :
244 kg
AJauge d’huile / Oil gauge
BFiltre à huile / Oil filter
CVidange / Draining cap
DContrôle pression G1/4” / Pressure control G1/4”
EContrôle T° G1/4” / T° control G1/4”
FPlaque signalétique / Identification plate
GPrise pression huile / Oil pressure plug
HBouchon 3/4” (pour montage jauge d’huile à droite)
3/4” cap for right oil gauge installation
JPrise vitesse G1/4” / Speed control G1/4”
MBouchon magnétique G3/8” / Magnetic plug G3/8”
NIndicateur de colmatage / Restriction indicator
The screws used to hold the compressor in place must be at
least quality 12-9.
During the assembly, watch that no foreign body penetrates
into the compressor. The piping of inhalation and expulsion
must be perfectly clean. Any foreign body risks to damage
seriously the compressor.
The presence of foreign bodies in the compressor inlet
channel is susceptible of leading to serious property
damage or serious injuries.
2.1 Mounting location
The compressor must be installed in a location where it is
easily accessible. In particular, make sure that the oil
filling plug, oil magnetic plugs and the filter are accessible.
The clogging indicator must remain visible to the operator.
Choose a location where the compressor is relatively
protected from gravel projections and road spray as well
as exhaust fumes and engine heat.
The compressor is mounted on the chair at an angle of
4°. If the chair is mounted vertically, it can be used to
adapt to most movements, in other words those which
have a gradient of between 3 and 5° inclusive.
To prevent potential interferences between the package
and the truck accessories (mudflap, tank… ) a minimum
distance of 5 cm between the package and these acces-
sories must be respected.
2.2 Mounting procedure
2.2.1 Package handling procedure
Compressors are packaged and fixed onto a pallet. To
move and install the package for the first time, the pac-
kage should be carried on the pallet.
For maintenance operations, the package should be fas-
tened onto a pallet such that the chair is vertical. The
areas set aside for fastening the package are the com-
pressor and the chair, as shown in the picture below.
2.2.2 Package installation procedure
The compressor package is delivered in option with two
U profiles mounting brackets. The U are not equal, so
that the installer has more room to move when choosing
the vertical position of the package.
We propose the following assembly procedure (without
the U) :
• Bring the compressor package to the side of the truck
using a transpallet or any other suitable equipment.
• Determine the position of the package on the truck as
close as possible to its final position.
• Check the universal joint angles and how parallel the
compressor shaft and the PTO shaft are.
• Mark on the chair the positions of the holes necessary
for assembly.
• Remove the package from the truck.
• Pierce the chair (and the U), deburr and clean. To
make sure that you do not make the part fragile keep a
minimum axle spread distance of 40 mm between 2
holes.
• Bring the package to the truck.
• Mount the package (and the U) on the chassis with a
minimum of 6 fixing points (M14 quality 12-9).
• Remove the pallet and package.
• Check the universal joint angles and how parallel the
compressor shaft and the PTO shaft are.
• Mount the universal joint.
• Perform an operating test on the compressor.
• Check with a manometer the pressure at which the
valve starts to open.
Standard
angle :
Variable angle from PTO to PTO.
3° to 5° are acceptable while chair
is vertical.
Those areas are acceptable to support the package.
Compressor and chair support should be favored.
CAUTION
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NT 1401-W00 04 23 Direct drive package LS-DDNC e
2. INSTALLATION
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NT 1401-W00 04 23 Direct drive package LS-DDNC e
2. INSTALLATION (continued)
2.3 At succion
It must be installed in such a way that the temperature
of the air sucked in is equivalent to 5°C either side of
ambient temperature.
Any side protection barriers must be removed EACH
time the compressor is used yo allow air to reach the
compressor inlet freely, and move around the cooling cir-
cuit.
The installer must check whether there are such protec-
tive barriers and that they may be manipulated easily by
the driver. It may be desirable to install a system preven-
ting the operation of the PTO if the protection is not
removed, to guarantee that the compressor operates
under satisfactory conditions.
To prevent the filters from clogging prematurely, the air suc-
ked in must be free of smoke and road dust.
A minimum distance of 300 mm must be left free in front
of the filters for their extraction and replacement.
2.4 Safety valve / Check relief
LS-DDNC packages include a safety valve and a check
valve.
See Instructions 1401-E00 MISTRAL - B600 - TYPHON II
CHECK AND RELIEF VALVE.
In the Low Space package case, connexion pressure
drop has to be considered.
The 2 possible setting values are :
• 2 bar (2,3 bar at the compressor)
• 2,3 bar (2,5 bar at the compressor).
The maximum valve setting is 2,3 bar, but it must take
into account the rotating speed range specified in the
compressor instructions.
2.5 Drive
2.5.1 Speed range
In order to comply with the machine directive, the rota-
ting parts of the compressor package (shafts, torque
limiter, universal joint, PTO … ) must not be accessible
to the user or the driver under normal conditions. If
necessary, it is the installer’s responsibility to fit the
necessary protection for preventing any damage to
equipment or physical injury.
MOUVEX cannot be held responsible for consequences
due to the absence of such protection on the final instal-
lation.
The compressor may be operated directly by a universal
joint shaft, with or without a multiplier.
The selection of the drive mode will take into account :
• The compressor mounting configuration
• The driving shaft rotation direction
The expected power requirement for the given applica-
tion
The acceptable rpm range for the driving equipment
• The acceptable rpm range for the compressor.
The use of compressors outside of their operating speed
range can lead to property damage or serious injuries.
See Compressor instructions for more details.
IMPORTANT :
Any system providing for a compressor being driven
by a thermal motor must include a system making it
possible to disengage the compressor at startup and
stop of the motor.
In all cases, the drive must make it possible :
• To maintain the compressor rotation speed during load
variations (pressure variations) .
• Not to subject the compressor to sudden or insuffi-
cient starts.
2.5.2 PTO shaft drive
It is mandatory to comply with the following instructions :
• The shaft must be dynamically balanced.
• Its length and its inclination must be as small as pos-
sible, see table
• The drive shaft slides perfectly well during rotation.
• The jaws of the universal joints are parallel.
• Coupling flanges show no eccentricity nor warping of
the bearing surface.
• The angle formed by the universal joint and the drive
shaft must not exceed 15°.
• The compressor shaft must be parallel to that of the
drive shaft.
• The universal joint angle, as defined below, must ne
minimised.
CAUTION
WARNING
THE USE OF A PACKAGE AT PRESSU-
RES GREATER THAN THOSE RECOM-
MENDED MAY CAUSE DAMAGE TO
EQUIPMENT OR SERIOUS INJURY.
Hazardous pressure
can cause
personal injury
or property damage.
LS-DDNC packages incorporate a compressor gradient
of 4° in relation to the horizontal. This gradient allows the
recovery of the most recent PTO angles on current
trucks. If your PTO angle is between 3 and 5° inclusive,
you can install the chair vertically and respect operating
recommendations.
If this is not the case, you should gently slope the chair
to bring the angle between the compressor operating
shaft and the PTO below 1°.
It is possible to equip packages with a multiplier to lesse-
jn the universal joint angle. Refer to the compressor
instructions for further information.
To protect the P.T.O in the event of compressor stalling,
it is necessary to install a torque limiter.
The MOUVEX company shall not be held responsible for
damage resulting from such stalling if this stalling is
caused by wrong manipulation with the compressor or if
no or not the right torque limiter is installed.
The torque limiter will be installed on the compressor
shaft, as illustrated in the photo below.
LS-DDNC packages may be ordered with torque limiters
mounted. Refer to Instructions 1401-B00 TORQUE LIMITER
- MISTRAL B600 TYPHON II.
If the greasing instructions for the universal joint are
not respected, this can lead to ruptures of this uni-
versal joint, as well as property damage and serious
injuries.
2.5.3 Installation of channelling
Channelling connected to the package must be desi-
gned in accordance with regulations to prevent prematu-
re breakdowns on the installation.
In particular, MOUVEX recommends taking the following
precautions:
• Channelling must be supported so as to prevent then
from mechanically loading the inlets and outlets on
the compressor package.
• Discharge channelling must have a diameter at least
equal to that of discharge connections on the com-
pressor package.
2.6 Instrumentation
The package is supplied with an inlet filter clogging indicator.
Any use of the compressor package when the indicator
is showing excessive clogging will cause damage to
equipment or physical injury.
Once the filters have been replaced, the clogging indicator
mat be reset to zero merely by rotating its cap.
2.7 Chair modification
The chair must not be modified except the following ope-
rations :
• Fixation holes as described above,
• Using of the fixation lines the most distant (L),
• Shortening allowed by taking care of the dimen-
sions of 5 mm
risk of loss of MOUVEX warranty on the equipment.
5
L
40 mini
6 screws M14 quality 12-9
Compressor
Torque limiter
AUniversal joint angle
0,017 1°
VERY GOOD
0,035 2°
0,052 3°
0,070 4°
0,087 5°
0,105 6°
GOOD
0,125 7°
0,141 8°
0,158 9°
0,176 10°
0,194 11°
LIMIT
VALUES
0,213 12°
0,231 13°
0,249 14°
0,268 15°
_________
A = H² + W²
L
If H = Zero, A = W / L
If W = Zero, A = H / L
CAUTION
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NT 1401-W00 04 23 Direct drive package LS-DDNC e
2. INSTALLATION (continued)
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NT 1401-W00 04 23 Direct drive package LS-DDNC e
4.1 Maintenance schedules
See the compressor instructions for the maintenance
programme.
4.2 Air filter replacement procedure
Check weekly the clogging indicator. When it turns red,
replace the filter cartridge.
Before installing a new cartridge, clean the internal part
of the filter housing with a clean damp cloth.
The presence of foreign bodies in the compressor
inlet channel is susceptible of leading to serious
property damage or serious injuries.
4.3 Cartridge replacement procedure
• Untight the 4 latches 4 holding the filter cover 1.
• Remove the filter cover.
• Remove the 2 cartridges (central and security).
• Throw away the old cartridges.
• Clean the area around the cartridge seal with a rag.
• Place the cartridges in the following order :
- Security cartridge 3
- Central cartridge 7
• Replace the filter cover.
• Tight the 4 latches 4.
4.4 Drive train inspection
Periodically check that there is no play in the jaws and
PTO cross pieces, turning the universal joint manually in
one direction then in the other direction.
4.5 Check and relief valve inspection
See Instructions 1401-E00 MISTRAL - B600 - TYPHON II
CHECK AND RELIEF VALVE.
CAUTION
4. MAINTENANCE
It is imperative to hold the hose in order to avoid whipping
during pressurization.
The operator should remain nearby the equipment throughout
the use to ensure the proper functioning of the system.
WARNING: SEVERE PERSONAL INJURY OR PROPERTY
DAMAGE CAN CAUSE FROM WHIPPING HOSES.
3. USE
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NT 1401-W00 04 23 Direct drive package LS-DDNC e
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EŽƌĞƚƵƌŶǀĂůǀĞĚĂŵĂŐĞĚ͘ dŽĐŚĞĐŬƚŚĞƉƌŽƉĞƌŽƉĞƌĂƚŝŶŐŽĨƚŚĞEŽƌĞƚƵƌŶǀĂůǀĞ͘
tƌŽŶŐŽŵƉƌĞƐƐŽƌƐƉĞĞĚ͘ dŽĂĚũƵƐƚƚŚĞƐƉĞĞĚďLJƚĂŬŝŶŐĐĂƌĞŽĨƚŚĞƌĂŶŐĞĂůůŽǁĞĚ͘
ZĞůŝĞĨǀĂůǀĞĚĂŵĂŐĞĚ͘ dŽĐŚĞĐŬƚŚĞŽƉĞŶŝŶŐƉŽŝŶƚ͘
ŝƌĨŝůƚĞƌĐůŽŐŐĞĚ͘ dŽĐůĞĂŶƚŚĞĐĂƌƚƌŝĚŐĞŽƌƚŽƌĞƉůĂĐĞŝƚ͘
ŝƌƉƌĞƐƐƵƌĞƚŽŽŵƵĐŚŚŝŐŚ͘ dŽƐĞĞƉƌŽďůĞŵƐϭ͘ͬϮ͘
KƵƚƐŝĚĞƚĞŵƉĞƌĂƚƵƌĞƚŽŽŵƵĐŚŚŝŐŚ͘ dŽƌĞƐƉĞĐƚƚŚĞŵĂdžŝŵƵŵĞdžƚĞƌŶĂůƚĞŵƉĞƌĂƚƵƌĞĂůůŽǁĞĚ͘
>ĂĐŬŽĨŽŝů͘ dŽĐŚĞĐŬƚŚĞŽŝůůĞǀĞů͘
ŽŵƉƌĞƐƐŽƌƐƉĞĞĚƚŽŽŵƵĐŚůŽǁ͘ dŽĂĚũƵƐƚƚŚĞƐƉĞĞĚďLJƚĂŬŝŶŐĐĂƌĞŽĨƚŚĞƌĂŶŐĞĂůůŽǁĞĚ͘
ŝƌĨŝůƚĞƌĐůŽŐŐĞĚ͘ dŽĐůĞĂŶƚŚĞĐĂƌƚƌŝĚŐĞŽƌƚŽƌĞƉůĂĐĞŝƚ͘
ŝƌŝŶůĞƚŚŽƐĞĨŽůĚĞĚ͘ dŽĐŚĞĐŬƚŚĞĂŝƌŝŶůĞƚŚŽƐĞ͘
dŽƌƋƵĞůŝŵŝƚĞƌĚĂŵĂŐĞĚ͘ dŽƌĞƉůĂĐĞƚŚĞƚŽƌƋƵĞůŝŵŝƚĞƌ͘
dƌĂŶƐŵŝƐƐŝŽŶĚĂŵĂŐĞĚ͘ dŽĐŽŶƐƵůƚLJŽƵƌ^ĞƌǀŝĐĞƉŽŝŶƚ͘
^ĐƌĞǁŽŵƉƌĞƐƐŽƌĚĂŵĂŐĞĚ͘ dŽĐŽŶƐƵůƚLJŽƵƌ^ĞƌǀŝĐĞƉŽŝŶƚ͘
tƌŽŶŐŵŽƚŽƌͬƚƌĂŶƐŵŝƐƐŝŽŶŵĂŶĂŐĞŵĞŶƚ͘ dŽĐŽŶƐƵůƚLJŽƵƌdƌƵĐŬĚĞĂůĞƌ͘
KŝůƚŽŽŵƵĐŚǀŝƐĐŽƵƐ͘ dŽďĞŝŶĐŽŵƉůŝĂŶĐĞǁŝƚŚƚŚĞDKhsy/ŶƐƚƌƵĐƚŝŽŶƐ͘
dŽŽŵƵĐŚŽŝů͘ dŽĐŚĞĐŬƚŚĞŽŝůůĞǀĞů͘
KŝůďƌĞĂƚŚĞƌĐůŽŐŐĞĚ͘ dŽĐůĞĂŶƚŚĞŽŝůďƌĞĂƚŚĞƌ͘
tƌŽŶŐŵŽƚŽƌƐƉĞĞĚ͘ dŽŝŶĐƌĞĂƐĞƚŚĞƐƉĞĞĚďLJƚĂŬŝŶŐĐĂƌĞŽĨƚŚĞƌĂŶŐĞĂůůŽǁĞĚ͘
dƌĂŶƐŵŝƐƐŝŽŶĚĂŵĂŐĞĚ͘ dŽĐŚĞĐŬƚŚĞĚƌŝǀŝŶŐƐŚĂĨƚ͘
>ĂĐŬŽĨƌŝŐŝĚŝƚLJŽĨƚŚĞĐŚĂƐƐŝƐ͘ dŽďĞŝŶĐŽŵƉůŝĂŶĐĞǁŝƚŚƚŚĞdƌƵĐŬDĂŶƵĨĂĐƚƵƌĞƌ/ŶƐƚƌƵĐƚŝŽŶƐ͘
ϴ͘sŝďƌĂƚŝŽŶƐ
ϰ͘/ŶůĞƚƉƌĞƐƐƵƌĞĚƌŽƉ
хϳϱŵďĂƌ
;ĐůŽŐŐŝŶŐŝŶĚŝĐĂƚŽƌƌĞĚͿ
ϭ͘WƌĞƐƐƵƌĞŝƐƐƵĞ
Ϯ͘&ůŽǁƌĂƚĞŝƐƐƵĞ
ϯ͘ďŶŽƌŵĂůŚŝŐŚ
ƚĞŵƉĞƌĂƚƵƌĞ
ϱ͘ŽŵƉƌĞƐƐŽƌ
ĚŽĞƐŶ͛ƚŽƉĞƌĂƚĞ
ϲ͘dŽƌƋƵĞůŝŵŝƚĞƌĚĂŵĂŐĞĚ
ϳ͘KŝůůĞĂŬ
5. TROUBLESHOOTING
CAUTION :
OBSERVE ALL SAFETY WARNINGS CONTAINED IN THIS MANUAL.
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NT 1401-W00 04 23 Direct drive package LS-DDNC e
The compressor must be scrapped in compliance with the
regulations in force.
During this operation, particular care must be paid to the drai-
nage stages of the compressor.
8. SCRAPPING
6. WARRANTY
6.1 Warranty claims
The following part are considered as wear part :
• Inlet filter cartridge
• Compressor oil
No failure connected with wear part damage will be
accepted under warranty conditions.
The following situations will void warranty for all compo-
nents of the package :
• Tampering with the setting of the relief valve.
• Presence of foreign body inside the compressor body.
• Traces of damage representative of abnormal use of
the package.
• Use of non genuine parts.
• If the compressor is repaired by a repairer who is not
a MOUVEX-approved repairer.
• Construction of the package not validated by our
Design Office.
• Use of an oil other than BSC for a 13R/15L and
19R/22L compressor.
Before returning your equipment to the factory, you must
first obtain an Equipment return approval (RMA) from
our After Sales Department.
A Compressors form information shall be filled by the
installer or distributor and send to MOUVEX in order to
claim for a warranty.
6.2 24-months warranty extension with BSC3
oil
The 24-months warranty extension with BSC3 oil option
increases the warranty for the screw compressor to 60
months :
• Europe zone only,
• Only concerns the bare shaft compressor with or
without multiplier, excluding packages and accessories
(air filter, torque limiter, check relief valve...),
• Use of BSC3 oil (provide invoices),
• Conditions identical to the current standard warranty.
7.1 Compressor
The equipment must be systematically stored in an area shel-
tered from bad weather.
The equipment must bear its original protective components
until it is installed in its final application.
If installation is interrupted, put back in place the original pro-
tective components or equivalent components.
7.2 BSC oil
In its unopened original container in a dry, frost-free and
light-free place.
The maximum shelf life is approx. 60 months.
7. STORAGE CONDITIONS
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NT 1401-W00 04 23 Direct drive package LS-DDNC e
9. COMPRESSORS FORM INFORMATION
Before any material return, it is required to get an authorization from MOUVEX.
COMPRESSORS FORM
INFORMATION
After Sales Department
Z.I. La Plaine des Isles - 2 rue des Caillottes - 89000 AUXERRE - FRANCE
+33 3 86 49 87 25 - [email protected]
In order to treat correctly the warranty claims, please first complete this information form.
Thanks to return us this completed document by email as soon as possible.
NAME, ADRESS AND PHONE NUMBER OF THE CUSTOMER
Material purchased by :
...................................................................
...................................................................
...................................................................
...................................................................
...................................................................
Material mounted by :
..................................................................
..................................................................
..................................................................
..................................................................
..................................................................
Material used by :
.................................................................
.................................................................
.................................................................
( Person to contact for technical information :
.................................................................
............................................................
EQUIPMENT CONCERNED
Screw compressor Vane compressor Type : ....................................................................................
Delivery date : ....................................................... Starting-up date : .......................................................................................
Serial N° : ............................................................. Running time estimation (hours) : ...............................................................
Have you already replaced the equipment by a new one ? Yes No ( If yes, indicate its serial N° : ....................
TYPE OF INSTALLATION
Direct PTO drive
Belt drive system
Torque limiter (value) : ...........................................
Pressure relief valve setting (value) : .......................
Package DDNC Package DDIC
Other (electric, diesel or hydraulic motor)
( Brief description :
(please join a drawing or pictures of the installation)
...................................................................................................
...................................................................................................
...................................................................................................
...................................................................................................
OPERATING PARAMETERS
( Compressor’s speed : .................................................. rpm
( Operating pressure : ..................................................... bar
( Motor speed at the time or the incident : ...................... rpm
( PTO ratio : ...........................................................................
( Product transfered : ............................................................
SUCTION CONDITIONS
Air connection on truck chimney
Direct air connection
Flexible pipe between filter and compressor
Stainless steel pipe between filter and compressor
Filter type : ..................................................................
DESCRIPTION OF THE MATTER
Leakage Insufficient flow Insufficient pressure
Blocking Noise / vibration Other : ..........................................................................................
.................................................................................................................................................................................................................
.................................................................................................................................................................................................................
.................................................................................................................................................................................................................
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.................................................................................................................................................................................................................
.................................................................................................................................................................................................................
.................................................................................................................................................................................................................
.................................................................................................................................................................................................................
IN CASE OR RETURN OF MATERIAL TO OUR FACTORY, PLEASE REQUEST IMPERATIVELY BEFORE SENDING
THE MATERIAL RETURN AUTHORIZATION (RMA) WHICH WILL BE PROVIDED TO YOU BY MOUVEX AFTER SALES DEPARTMENT.
ƌĞǀ͘ϭϬͬϬϲͬϮϬϮϬ
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Mouvex 1401-W00 Direct Drive Package LS-DDNC Installation Operation Manual

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Installation Operation Manual

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