INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE.
INSTALLATION AND
OPERATING INSTRUCTIONS
1.33A
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
Phone (705)721-1212 • Fax (705)720-9081 • www.napoleonfi replaces.com • [email protected]
SAFETY INFORMATION
!
WARNING
If the information in these instructions are
not followed exactly, a fi re or explosion
may result causing property damage,
personal injury or loss of life.
- Do not store or use gasoline or other fl ammable
vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Immediately call your gas supplier from
a neighbour’s phone. Follow the gas
supplier’s instructions.
• If you cannot reach your gas supplier,
call the fi re department.
- Installation and service must be performed by a
qualifi ed installer, service agency or the supplier.
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.
$10.00
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by
local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless a
certifi ed kit is used.
CERTIFIED
1
W415-1071 / D / 08.08.16
CERTIFIED UNDER: ANSI Z21.60 / CSA 2.26 DECORATIVE GAS APPLIANCES FOR INSTALLATION IN SOLID-FUEL BURNING APPLIANCES
GL18
GL24
GL30
GL18NE, GL24NE, GL30NE
NATURAL GAS
GL18PE, GL24PE, GL30PE
PROPANE
Andiron, see “ANDIRON
AND GRATE ASSEMBLY”
section.
Logs, see “LOG PLACE-
MENT” section.
Media, see “MEDIA” sec-
tion.
Rating Plate, see “RATING
PLATE INFORMATION”
section.
Batteries, see “BATTERY
INSTALLATION” section.
2
W415-1071 / D / 08.08.16
NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.
TABLE OF CONTENTS
1.0 INSTALLATION OVERVIEW 2
2.0 INTRODUCTION 3
2.1 GENERAL INSTRUCTIONS 4
2.2 GENERAL INFORMATION 5
2.3 MINIMUM APPLIANCE SIZE 5
2.4 RATING PLATE 5
3.0 INSTALLATION 6
3.1 GAS PIPING 6
3.2 DAMPER STOP INSTALLATION 7
4.0 FINISHING 8
4.1 ANDIRON AND GRATE ASSEMBLY 8
4.2 BATTERY INSTALLATION 8
4.3 LOG PLACEMENT 9
4.4 MEDIA 10
4.5 LOGO PLACEMENT 10
4.6 OPTIONAL ROCK PLACEMENT 11
4.7 OPTIONAL REMOTE INSTALLATION (NOT SUPPLIED) 11
5.0 WIRING DIAGRAM 12
6.0 OPERATION 13
6.1 OPERATING AND LIGHTING INSTRUCTIONS 13
7.0 ADJUSTMENTS 14
7.1 PILOT BURNER ADJUSTMENT 14
7.2 VENTURI ADJUSTMENT 14
7.3 FLAME CHARACTERISTICS 15
8.0 MAINTENANCE 16
9.0 REPLACEMENTS 17
10.0 TROUBLESHOOTING 19
11.0 WARRANTY 20
12.0 SERVICE HISTORY 21
13.0 NOTES 22
1.0 INSTALLATION OVERVIEW
3
W415-1071 / D / 08.08.16
3.16D
!
WARNING
• THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.
• ANY CHANGES OR ALTERATIONS TO THIS APPLIANCE OR IT’S CONTROLS CAN BE DANGEROUS AND IS
PROHIBITED.
• Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance
according to operating instructions could cause fi re or injury.
• Risk of fi re or asphyxiation do not operate appliance with fi xed glass removed.
• Do not connect 110 volts to the control valve.
• Risk of burns. The appliance should be turned off and cooled before servicing.
• Do not install damaged, incomplete or substitute components.
• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges may
be sharp.
• Do not burn wood or other materials in this appliance.
• Children and adults should be alerted to the hazards of high surface temperature and should stay away to
avoid burns or clothing ignition.
• Young children should be carefully supervised when they are in the same room as the appliance.
Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier
is recommended if there are at risk individuals in the house. To restrict access to an appliance or stove,
install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the
room and away from hot surfaces.
• Clothing or other fl ammable material should not be placed on or near the appliance.
• Due to high temperatures, the appliance should be located out of traffi c and away from furniture and
draperies.
• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.
• Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.
• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot
surfaces. These screens and guards must be fastened to the fl oor.
• Any safety screen, guard or barrier removed for servicing the appliance, must be replaced prior to
operating the appliance.
• This appliance is a vented gas-fi red appliance. Do not burn wood or other materials in this appliance.
• It is imperative that the control compartments, burners and circulating blower and its passageway in the appliance
and venting system are kept clean. The appliance and its venting system should be inspected before use and at
least annually by a qualifi ed service person. More frequent cleaning may be required due to excessive lint from
carpeting, bedding material, etc. The appliance area must be kept clear and free from combustible materials,
gasoline and other fl ammable vapors and liquids.
• Under no circumstances should this appliance be modifi ed.
• This appliance must not be connected to a chimney fl ue pipe serving a separate solid fuel burning appliance.
•
Do not use this appliance if any part has been under water. Immediately call a qualifi ed service technician to inspect
the appliance and to replace any part of the control system and any gas control which has been under water.
• Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass should be
done by a licensed or qualifi ed service person, if equipped.
• Do not strike or slam shut the appliance glass door, if equipped.
• Only doors / optional fronts certifi ed with the original wood-burning appliance are to be used in
conjunction with this appliance.
• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all
plastic bags, these are not toys and should be kept away from children and infants.
• As with any combustion appliance, we recommend having your appliance regularly inspected and serviced as well
as having a Carbon Monoxide Detector installed in the same area to defend you and your family against Carbon
Monoxide.
• Ensure clearances to combustibles are maintained when building a mantel or shelves above the appliance.
Elevated temperatures on the wall or in the air above the appliance can cause melting, discolouration or damage to
decorations, a T.V. or other electronic components.
• A barrier designed to reduce the risk of burns from the hot viewing glass is provided with the original
wood-burning appliance and shall be installed.
• If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this
appliance.
• Installation and repair should be done by a qualifi ed service person. The appliance should be inspected
before use and at least annually by a professional service person. More frequent cleaning may be required
due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments,
burners and circulating air passageways of the appliance be kept clean.
2.0 INTRODUCTION
4
W415-1071 / D / 08.08.16
2.1 GENERAL INSTRUCTIONS
Thoroughly clean the chimney, flue and existing
appliance before installing the new appliance into
it. Do not burn solid fuels in any appliance that is
equipped with this gas log set.
The installation of this appliance must conform with
local codes or in the absence of local codes, it must
conform to ANSI Z.223.1 or the CAN/CGA B149.
Do not operate appliance in the presence of gasoline
or other flammable liquids and vapours. Keep area
clear of other combustible materials. The appliance
and its shut off must be disconnected from the gas supply piping system before any pressure testing of the
system is done.
Installation practices vary from region to region and it is important to know the specifics that apply to your
area,
For example: in Massachusetts State:
• This product must be installed by a licensed plumber or gas fitter when installed within the
commonwealth of Massachusetts.
• The appliance damper must be removed or welded in the open position prior to installation of a
appliance insert or gas log.
• The appliance off valve must be a “T” handle gas cock.
• The flexible connector must not be longer than 36 inches.
• The appliance is not approved for installation in a bedroom or bathroom unless the appliance is a
direct vent sealed combustion product.
• A carbon monoxide detector is required in all rooms containing gas fired appliances.
No external electricity (110 volts or 24 volts) is required for the gas system operation.
ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT,
WITH THE GLASS DOOR OPENED OR REMOVED.
PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE.
PROVIDE ADEQUATE VENTILATION.
NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.
OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48” FROM THE
FRONT FACE OF THE UNIT.
SURFACES AROUND AND ESPECIALLY ABOVE THE APPLIANCE CAN BECOME HOT. AVOID CONTACT
WHEN THE APPLIANCE IS OPERATING.
FIRE RISK. EXPLOSION HAZARD.
HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING GAS
LINE AT TEST PRESSURES ABOVE 1/2 PSIG. CLOSE THE MANUAL SHUT-OFF VALVE BEFORE PRESSURE
TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG.
USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE.
USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING
COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.
DO NOT USE A BLOWER INSERT, HEAT EXCHANGER INSERT OR ANY OTHER ACCESSORY NOT APPROVED FOR USE
WITH THIS APPLIANCE
!
WARNING
We suggest that our gas
hearth products be installed
and serviced by professionals
who are certied in the U.S.
by the National Fireplace
Institute
®
(NFI) as NFI Gas
Specialists
www.ncertied.org
5
W415-1071 / D / 08.08.16
2.2 GENERAL INFORMATION
THIS APPLIANCE MUST NOT BE INSTALLED IN A BEDROOM OR BATHROOM.
!
WARNING
2.3 MINIMUM APPLIANCE SIZE
Do not install the gas log set into a cavity smaller than
that referenced in the table.
LOG SET HEIGHT WIDTH DEPTH
GL18 18” 22” 14”
GL24 20” 28” 14”
GL30 22” 34” 14”
GL18 GL24 GL30
NG LP NG LP NG LP
Altitude (FT) 0-4,500 0-4,500 0-4,500 0-4,500 0-4,500 0-4,500
Max input (BTU/HR) 55,000 55,000 60,000 60,000 65,000 65,000
Min Inlet Gas Supply Pressure 4.5“
Water
Column
11“ Water
Column
4.5“
Water
Column
11“ Water
Column
4.5“
Water
Column
11“ Water
Column
Max Inlet Gas Supply Pressure 7“ Water
Column
13“ Water
Column
7“ Water
Column
13“ Water
Column
7“ Water
Column
13“ Water
Column
Manifold Pressure (Under Flow
Conditions)
3.5“
Water
Column
10“ Water
Column
3.5“
Water
Column
10“ Water
Column
3.5“
Water
Column
10“ Water
Column
2.4 RATING PLATE
THE RATING PLATE IS CHAINED TO THE LEG OF THE BURNER BASE AND SHOULD BE TUCKED
UNDER THE ENTIRE ASSEMBLY.
SAMPLE
This rating plate illustration is for reference only. Refer to the rating plate on the appliance for accurate
information.
TITLE: RATING PLATE GL18 / 24 / 30 EI
REVISION: A: REVISED TO LATEST STANDARD || 01.06.12_RB
DWG#: W385-1870
DATE:
Page 1 of 2
A / W385-1870
SERIAL NUMBER/NO. DE SERIE: GLE
REFERENCE # W/N 15987
CERTIFIED UNDER / HOMOLOGUE SELON LES NORMES: ANSI Z21.60-2003 CSA 2.26-2003(R2009), DECORATIVE APPLIANCE FOR INSTALLATION IN SOLID-FUEL BURNING APPLIANCES
WOLF STEEL LTD.
24 NAPOLEON ROAD. BARRIE, ONTARIO L4M 0G8 CANADA
WOLF STEEL USA
103 Miller Drive, Crittenden, Kentucky, USA, 41030
18”
20”
22”
10.28.11_RB
GL18 PE
GL24 PE GL30 PE
GL18 NE GL24 NE GL30 NE
CERTIFIED
CERTIFIED FOR CANADA/ USA
CERTIFIEE POUR CANADA/ USA
55,000BTU/h 60,000BTU/h 65,000BTU/h
34,000BTU/h 35,000BTU/h 36,000BTU/h
55,000BTU/h 60,000BTU/h 65,000BTU/h
45,000BTU/h 50,000BTU/h 50,000BTU/h
MATERIAL: CLASS IIIA-2 PERMANENT LABEL, WATER-
PROOF, 10 MIL VELVET GLOSS LEXAN BLACK ON
WHITE BACKGROUND
MAX OVERALL DECAL SIZE: 8.5” X 4.75”
SERIAL NUMBERS ASCENDING FROM:
GLE301110000
A
6
W415-1071 / D / 08.08.16
3.0 INSTALLATION
The appliance and gas logs function as a system. If the appliance is not drafting properly and spilling into the
room (check with a match or a smoke stick), reposition the damper clamp until a positive draft is obtained
by opening the damper. If negative pressure in home prevents having a positive draft, consult an air quality
specialist.
!
WARNING
DO NOT CONNECT EITHER THE WALL SWITCH, THERMOSTAT OR GAS VALVE TO ELECTRICITY (110
VOLTS).
This appliance must be isolated from the gas supply piping system by closing the individual manual shut off
valve during any pressure testing of the gas supply piping system at test pressure equal to or less than ½ psi
(3.5 kPa)
A. Centre the appliance in the fireplace opening, making
sure the appliance has enough room behind it for the
gas line to run behind the log set under the log support.
B. Route the gas line and sizing using piping ½” diameter
or greater to allow the full volume of gas to the
appliance. The routing of the gas line has to be done to
local and / or national codes.
C. When rigid pipe is used an ANSI approved manual shut
off and a union must be installed upstream within the
appliance cavity.
D. To ensure the appliance operates reliably, install a
sediment trap upstream of the appliance within the
structures of the piping system.
E. When using propane, a regulator must be used between the tank and the outside wall of the house to
ensure the line pressure does not exceed 14” w.c.
F. Check gas connections with a gas detection device to test for leaks in the system. Soapy water
mixture can also be used to check for leaks.
G. Once all the gas connections are tested for leaks, start the appliance. Follow the lighting instructions
to ensure the appliance is working properly before finishing.
Regulator
Union
Manual
Shut-Off
Valve
Wall
Shut-Off
Key
Sediment
Trap
Appliance
Appliance
3" (76.3mm)
3.1 GAS PIPING
!
WARNING
THIS APPLIANCE MUST BE INSTALLED IN A SOLID-FUEL BURNING FIREPLACE WITH A WORKING
FLUE AND CONSTRUCTED OF NON-COMBUSTIBLE MATERIAL.
7
W415-1071 / D / 08.08.16
3.2 DAMPER STOP INSTALLATION
DAMPER STOP
DAMPER
The damper must be permanently locked in
position to prevent full closure and to provide
a minimum flue opening. Various methods
for locking the damper may be used but may
be restricted from region to region and it is
important to know the specifics that apply to
your area. For your convenience a damper
stop is provided with the appliance and may
be used where not prohibited by state or local
codes.
Use the 3” adjustable bolt to adjust the damper to the correct opening, based on the enclosed chart.
Should the damper stop not fit, or provide the required permanent opening from the Minimum Damper
Opening table, have the damper cut to provide a minimum permanent opening or install an alternate stop.
Creosote, ashes and loose paint must be cleaned from the
chimney flue and firebox by a qualified chimney cleaner,
before installing in a solid fuel burning appliance.
Any outside air ducts and/or ash dumps in the fireplace
shall be permanently closed at time of appliance
installation.
If the damper stop (supplied) is not applicable the damper
may be fixed open by the following method:
• Drill a hole in either end of the damper.
• Using a bolt of sufficient length and adjustment, with 2
nuts, secure to damper through the hole.
• Adjust to correct opening.
MINIMUM DAMPER OPENING
(SQUARE INCHES)
CHIMNEY
HEIGHT
MASONRY
APPLIANCE
FACTORY BUILT
APPLIANCE
6
33.8”
8
31.2”
10
28.7” 22.1”
15
26.1” 17.3”
20
23.7” 14.5”
25
22.7” 12.6”
30
21.6” 11.3”
35
10.8”
40
10.2”
8
W415-1071 / D / 08.08.16
4.0 FINISHING
4.1 ANDIRON AND GRATE ASSEMBLY
A. With the 2 andirons laying face
down, secure the grate overtop
using two ¼-20 bolts (supplied in
the manual baggie).
B. Install the grate/andiron assembly
to the burner base using four 1 ¼”
self tapping screws (supplied in the
manual baggie).
1
2
USE ONLY ACCESSORIES
DESIGNED FOR AND
LISTED WITH YOUR
SPECIFIC LOG SET.
4.2 BATTERY INSTALLATION
A. Remove all of the logs.
B. The battery pack is located at the rear right corner
of the burner behind the pilot. If there is room, slide
the battery pack out to the right, otherwise lift up
carefully, making sure that the wires connected to
the battery pack do not become entangled.
C. Unfasten the velcro and replace the 4 AA batteries.
D. Replace battery pack and log set (see “LOG
PLACEMENT” section).
9
W415-1071 / D / 08.08.16
4.3 LOG PLACEMENT
Phazer
TM
logs, exclusive to Napoleon, provide a unique and realistic glowing effect that is different in every
installation. Failure to follow these log placement instructions may cause sooting.
A. Place the rear log #1 onto
the locating studs on the
rear log support.
B. Position the holes on
the bottom of log #2
onto the fibre embosses
shown.
C. Position the bottom cavity
of log #3 onto the bracket
located in the front right
corner.
D. Position the pins on the
bottom of log #4 into the
holes on the left end of
log #1 and the left end
of log #2.
E. Place the end of log
#5 on the right end
of log #1. The fork
in the log should
straddle the knot
on top of the log #2.
Log colours may vary. During the initial use of the appliance, the colours will become more uniform as colour
pigments burn in during the heat activated curing process.
Positioning the logs improperly will cause flame impingement and carboning.
Blocked burner ports can cause an incorrect flame pattern, carbon deposits and delayed ignition. Use only
certified Phazer
TM
logs available from your authorized dealer/distributor.
!
WARNING
FAILURE TO POSITION THE LOGS IN ACCORDANCE WITH THESE DIAGRAMS OR FAILURE TO USE
ONLY LOGS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY
DAMAGE OR PERSONAL INJURY.
LOGS MUST BE PLACED IN THEIR EXACT LOCATION IN THE APPLIANCE. DO NOT MODIFY THE
PROPER LOG POSITIONS, SINCE APPLIANCE MAY NOT FUNCTION PROPERLY AND DELAYED
IGNITION MAY OCCUR.
THE LOGS ARE FRAGILE AND SHOULD BE HANDLED WITH CARE.
76.1A
10
W415-1071 / D / 08.08.16
4.4 MEDIA
A. Place lava or ember rock around the base of the appliance, making sure not to block any burner ports
or valve access. Retain a small amount of lava rock for step 3 and, if applicable, step 4.
B. Place formed charcoal lumps around the front and sides of the appliance.
C. Use remaining lava or ember rock to blend with the charcoal lumps.
D. GL30 ONLY: Sprinkle remaining lava rock onto the outer fibre ember beds to hide the seam.
IMPORTANT: DO NOT COVER FRONT SLOTS BENEATH THE ANDIRONS WITH MEDIA.
GL 18
GL 24 GL 30
LOGO
½"
LOGO
½"
Remove the backing of the logo supplied. Centre the logo
on the front of the appliance, ½” in from the left side, as
shown.
4.5 LOGO PLACEMENT
11
W415-1071 / D / 08.08.16
4.6 OPTIONAL ROCK PLACEMENT
!
WARNING
REAL ROCKS MUST NOT BE USED IN THIS APPLIANCE. HEAT WILL CAUSE THEM TO EXPLODE
A. Begin with thin rock clusters on rear log support, then build outward in a pattern, as shown.
Removing a locating pin in the rear support may be required to accommodate the rock clusters. It is
not necessary to use all of the rocks.
IMPORTANT: Do not block burner ports on burner surface. Do not block slots beneath or behind the
andirons.
4.7 OPTIONAL REMOTE INSTALLATION (NOT SUPPLIED)
A. The remote receiver must be installed onto the bracket on the back right sides of the burner.
B. Bend the tab on the bracket straight and then using the double sided tape (supplied with the remote
kit), adhere the remote reciever to the bracket.
C. Hook up the wires from the remote receiver to the green and white wires on the wire harness.
12
W415-1071 / D / 08.08.16
5.0 WIRING DIAGRAM
69.6A
!
WARNING
DO NOT WIRE 110 VOLTS TO THE VALVE OR WALL SWITCH.
ON / OFF
SWITCH
BATTERY
HOLDER
GROUND
DFC
VALVE
ORANGE
GREEN
GROUND
EYELET
ON / OFF
IPI / CPI
+
+
-
-
IPI BOARD
DC SUPPLY
VALVE
ELECTRONIC
ACS/IPI
SWITCH
(OPTION AVAILABLE
ON SPECIFIC
APPLIANCES)
This appliance comes equipped with a battery pack. Install four AA batteries into the holder and connect to the
wire harness. Connect the battery holder to the wire harness before using the appliance. It must be connected
to the 6 volt battery pack (supplied).
13
W415-1071 / D / 08.08.16
When lit for the fi rst time, the appliance will emit an odour for a few hours. This is a normal temporary condition
caused by the “burn-in” of paints and lubricants used in the manufacturing process and will not occur again.
After extended periods of non-operation such as following a vacation or a warm weather season, the appliance
may emit a slight odour for a few hours. This is caused by dust particles in the cavity burning off. In both cases,
open a window to suffi ciently ventilate the room.
FOR YOUR SAFETY READ BEFORE LIGHTING:
A.
Do not turn on if children or other at risk individuals are near the appliance.
B.
Before operating smell all around the appliance area for gas and next to the fl oor because some gas is
heavier than air and will settle on the fl oor.
C.
Use only your hand to turn the gas control knob. Never use tools. If the knob will not turn by hand, do
not try to repair it. Call a qualifi ed service technician. Force or attempted repair may result in a fi re or
explosion.
D.
Do not use this appliance if any part has been under water. Immediately call a qualifi ed service
technician to inspect the appliance and replace any part of the control system and any gas control
which has been underwater.
WHAT TO DO IF YOU SMELL GAS:
• Turn off all gas to the appliance.
• Open windows.
• Do not try to light any appliance.
• Do not touch any electric switch; do not use
any phone in your building.
• Immediately call your gas supplier from a
neighbour’s phone. Follow the gas
supplier’s instructions.
• If you cannot reach your gas supplier,
call the fi re department.
LIGHTING INSTRUCTIONS:
A.
Stop! Read the above safety information on this label.
B.
Open the glass door if equipped.
C.
Remove the batteries.
D.
This appliance is equipped with an ignition device which automatically lights the
pilot. Do not try to light the pilot by hand.
E.
Turn manual shutoff valve clockwise to off. Located behind the appliance.
F.
Wait fi ve (5) minutes to clear out any gas. If you smell gas including near the fl oor,
STOP! Follow “B” in the above safety information on this label. If you don’t smell
gas go to the next step.
G.
Turn manual shutoff valve counter-clockwise to on.
H.
Replace the batteries.
I.
Turn switch on and listen for ignition sound.
A.
Remove the batteries.
B.
Turn manual shutoff valve clockwise to off. Do not force.
TO TURN OFF GAS:
47.19
IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT
CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH
THE GLASS DOOR OPENED OR REMOVED.
!
WARNING
O
S
MANUAL SHUT-OFF
(SHOWN IN OFF POSITION)
6.1 OPERATING AND LIGHTING INSTRUCTIONS
If the fireplace is equipped with decorative glass doors, they must be fully opened when operating this gas
log set. Keep burner and control compartment clean.
6.0 OPERATION
14
W415-1071 / D / 08.08.16
7.0 ADJUSTMENTS
7.1 PILOT BURNER ADJUSTMENT
Adjust the pilot screw to provide properly sized fl ame. Turn in a
clockwise direction to reduce the gas fl ow.
Check Pressure Readings:
Inlet pressure can be checked by turning screw (A) counter-
clockwise 2 or 3 turns and then placing pressure gauge tubing
over the test point. Gauge should read as described on the chart
below. Check pressure with main burner operating on “HI”.
Outlet pressure can be checked the same as above using
screw (B). Gauge should read as described on the chart
below. Check pressure with main burner operating on “HI”.
AFTER TAKING PRESSURE READINGS, BE SURE TO
TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO
NOT OVERTORQUE.
Leak test with a soap and water solution.
Prior to pilot adjustment, ensure that the pilot assembly
has not been painted. If overspray or painting of the pilot
assembly has occurred remove the paint from the pilot
assembly, or replace. Fine emery
cloth or a synthetic scrub pad (such as
Scotch-Brite
™)
can be used to remove
the paint from the pilot hood, electrode
and fl ame sensor.
*Maximum inlet pressure
not to exceeed 13”.
39.1E
A
B
PILOT SCREW
3/8” - 1/2”
(9,5mm - 12,7mm)
FLAME MUST ENVELOP
UPPER 3/8” (9.5mm) TO 1/2”
(12.7mm) OF FLAME SENSOR
PILOT
BURNER
ELECTRODE
FLAME
SENSOR
LA FLAMME DOIT
ENVELOPPER LA PARTIE
SUPÉRIEURE DE LA SONDE
DE FLAMME DE 3/8” (9,5mm)
À 1/2” (12,7mm)
ÉLECTRODE
LA SONDE
DE FLAMME
VEILLEUSE
3/8” - 1/2”
(9.5mm - 12.7mm)
Pressure
Inlet
Outlet
Natural Gas
(inches)
Natural Gas
(millibars)
Propane
(inches)
Propane
(millibars)
7"
(MIN. 4.5")
3.5"
13"
(MIN. 11")
10"
17.4mb
(MIN. 11.2mb)
8.7mb
32.4mb
(MIN. 27.4mb)
24.9mb
*
7.2 VENTURI ADJUSTMENT
This appliance has an air shutter that has been factory set open according
to the chart below:
Regardless of venturi orientation, closing the air shutter will cause a more
yellow flame, but can lead to carbonization. Opening the air shutter will
cause a more blue flame, but can cause flame lifting from the burner ports.
The flame may not appear yellow immediately; allow 15 to 30 minutes for
the final flame colour to be established.
AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED
INSTALLER!
AIR
SHUTTER
OPENING
VENTURI
BURNER
ORIFICE
49.1
LOG SET AIR SHUTTER
FUEL NG LP
GL18 1/8” 1/4”
GL24 1/8” 5/16”
GL30 1/8” 3/8”
15
W415-1071 / D / 08.08.16
7.3 FLAME CHARACTERISTICS
It is important to periodically perform a visual check of the pilot and burner fl ames. Compare them to the
illustration provided. If any fl ames appear abnormal, call a service person.
3/8” - 1/2”
(9,5mm - 12,7mm)
FLAME MUST ENVELOP
UPPER 3/8” (9.5mm) TO 1/2”
(12.7mm) OF FLAME SENSOR
PILOT
BURNER
ELECTRODE
FLAME
SENSOR
LA FLAMME DOIT
ENVELOPPER LA PARTIE
SUPÉRIEURE DE LA SONDE
DE FLAMME DE 3/8” (9,5mm)
À 1/2” (12,7mm)
ÉLECTRODE
LA SONDE
DE FLAMME
VEILLEUSE
3/8” - 1/2”
(9.5mm - 12.7mm)
54.1B
16
W415-1071 / D / 08.08.16
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper
and dangerous operation. Verify proper operation after servicing. This appliance and its venting system should
be inspected before use and at least annually by a qualifi ed service person. The appliance area must be
kept clear and free of combustible materials, gasoline or other fl ammable vapours and liquids. The fl ow of
combustion and ventilation air must not be obstructed.
1. In order to properly clean the burner and pilot assembly, remove the logs, rocks and/or glass to
expose both assemblies.
2. Keep the control compartment, media, burner, air shutter opening and the area surrounding the
appliance clean by vacuuming or brushing, at least once a year.
3. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or
are not burning properly.
4. Check to see that the pilot fl ame is large enough to engulf the fl ame sensor and/or thermocouple /
thermopile as well as reaches the burner.
5. Replace the cleaned logs, rocks or glass. Failure to properly position the media may cause carboning
which can be distributed in the surrounding living area.
6. Check to see that the main burner ignites completely on all openings when turned on. A 5 to 10
second total light-up period is satisfactory. If ignition takes longer, consult your local authorized dealer /
distributor.
7. Visually inspect the appliance for carbon build up. Using a small whisk or brush, brush off the carbon
and vacuum up or sweep into garbage.
8. Check to see that the appliance is venting correctly. Ensure chimney system is safe and unobstructed.
40.19A
TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.
APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.
DO NOT USE ABRASIVE CLEANERS.
DO NOT PAINT THE PILOT ASSEMBLY.
MAINTENANCE
MAINTENANCE
MAINTENANCE
!
WARNING
8.0 MAINTENANCE
17
W415-1071 / D / 08.08.16
9.0 REPLACEMENTS
41.1C
Contact your dealer for questions concerning prices and policies on replacement parts. Normally, all parts
can be ordered through your Authorized dealer / distributor.
FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE
REQUIRED TO HONOUR THE CLAIM.
When ordering replacement parts always give the following information:
•
Model & Serial Number of appliance
•
Installation date of appliance
•
Part number
•
Description of part
•
Finish
PARTS, PART NUMBERS AND AVAILABILITY ARE SUBJECT TO CHANGE WITHOUT NOTICE.
PARTS IDENTIFIED AS STOCKED WILL BE DELIVERED WITHIN 2 TO 5 BUSINESS DAYS FOR MOST
DELIVERY DESTINATIONS.
PARTS NOT IDENTIFIED AS STOCKED WILL BE DELIVERED WITHIN A 2 TO 4 WEEK PERIOD, FOR
MOST CASES.
PARTS IDENTIFIED AS ‘SO’ ARE SPECIAL ORDER AND CAN TAKE UP TO 90 DAYS FOR DELIVERY.
FAILURE TO POSITION THE PARTS IN ACCORDANCE WITH THIS MANUAL OR FAILURE TO USE
ONLY PARTS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY
DAMAGE OR PERSONAL INJURY.
** THIS IS A FAST ACTING THERMOCOUPLE. IT IS AN INTEGRAL SAFETY COMPONENT. REPLACE ONLY WITH
A FAST ACTING THERMOCOUPLE SUPPLIED BY WOLF STEEL LTD.
!
WARNING
COMPONENTS
REF NO. GAS LOGS DESCRIPTION
1 W135-0205 #1 - REAR LOG
2 W135-0206 #2 - MIDDLE LOG
3 W135-0207 #3 - RIGHT LOG
4 W135-0208 #4 - LEFT LOG
5 W135-0218 #5 - CROSSOVER LOG
6 GL-644 LOG SET
7* W135-0251 GL30 RIGHT EXTENSION LOG
8* W135-0252 GL30 LEFT EXTENSION LOG
9 W185-0024 GL18 GRATE
9 W185-0020 GL24 GRATE
9 W185-0023 GL30 GRATE
10 W715-0628 GL18 / 24 ANDIRONS
10 W715-0629 GL30 ANDIRONS
11 W725-0062 SIT VALVE - NG
11 W725-0063 SIT VALVE - LP
12 W456-0028 #28 ORIFICE - NG (GL18)
12 W456-0045 #45 ORIFICE - LP (GL18)
12 W456-0026 #26 ORIFICE -NG (GL24)
12 W456-0044 #44 ORIFICE - LP (GL24)
12 W456-0022 #22 ORIFICE - NG (GL30)
12 W456-0043 #43 ORIFICE - LP (GL30)
13 W660-0023 ON / OFF SWITCH
14 W010-2763 PILOT ASSEMBLY - NG
18
W415-1071 / D / 08.08.16
6
4
1
2
3
5
13
9
12
10
23
11
16
14
ACCESSORIES
REF NO. GAS LOGS DESCRIPTION
24* GD-660 REMOTE WALL SWITCH W/20” WIRE
26* W660-0009 PROGRAMMABLE TIMER
27* F45 ON/OFF REMOTE
27* F45-6 ON/OFF REMOTE -BULK
28* MKRY GREY RIVER ROCKS
28* MKRM MULTI-COLOURED RIVER ROCKS
14 W010-2808 PILOT ASSEMBLY - LP
15* W385-2010 NAPOLEON LOGO
16 W455-0069 PILOT INJECTOR - NG
16 W455-0068 PILOT INJECTOR - LP
17* W190-0072 IPI BOARD
20* W010-1260 FIBRE BURNER ASSEMBLY
21* W550-0006 LAVA ROCK
22* W550-0002 CHARCOAL LUMPS
23 W155-0006 DAMPER STOP
19
W415-1071 / D / 08.08.16
10.0 TROUBLESHOOTING
SYMPTOM PROBLEM TEST SOLUTION
Pilot will not light.
Makes noise with
no spark at pilot
burner.
Battery. - Check batteries.
Wiring.
- Verify the wire for the sensor and the wire for the ignitor are connected to
the correct terminals (not reversed) on the module. NOTE: Sensor has 3/16”
connection and ignitor has 1/8” connection.
Loose connection.
- Verify no loose connections, electrical shorts in the wiring or ground out to any metal object.
Module.
- Turn the ON/OFF switch to the “OFF” position. Remove the igniter wire from the
module. Place the ON/OFF switch to the “ON” position. Hold a grounded wire about
3/16” away from the ignitor (spark) terminal on the module. If no spark the ignitor
terminal module must be replaced. If there is a spark the ignitor terminal is fi ne.
Electrode.
- Inspect pilot assembly for a shorted wire or cracked insulator around the electrode.
Igniter Spark gap is incorrect.
- Spark gap of the ignitor to the pilot should be 1/8”.
A shorted or loose
Connection.
- Remove and reinstall the wiring harness that plugs into the module. Remove and
verify continuity of each wire in wiring harness.
Improper switch wiring. - Troubleshoot the system with the simplest ON/OFF switch.
Module is not grounded. - Verify the valve and pilot assemblies are properly grounded to the metal chassis of
the appliance or log set.
Pilot sparks but will
not light.
Gas supply.
- Verify that the incoming gas line ball valve is “Open”. Verify that the inlet pressure
reading is within acceptable limits, inlet pressures must not exceed 14” W.C.
Out of propane gas. - Fill the tank.
Carbon is being
deposited on glass,
logs, rocks, media
or combustion
chamber surfaces.
Air shutter is blocked. - Ensure air shutter opening is free of lint or other obstructions.
Flame is impinging on
the glass, logs, rocks,
media or combustion
chamber.
- Check that the glass, logs, rocks or media are correctly positioned and
remove them from direct fl ame.
- Open air shutter to increase the primary air.
- Check the input rate: check the manifold pressure and orifi ce size as
specifi ed by the rating plate values.
Continues to spark
and pilot lights, but
main burner will not
light.
Short or loose
connection in sensor rod.
- Verify all connections. Verify the connections from the pilot assembly are
tight; also verify these connections are not grounding out to any metal.
Poor fl ame rectifi cation
or contaminated
sensor rod.
- Verify the fl ame is engulfi ng the sensor rod. This will increase the fl ame
rectifi cation. Verify correct pilot orifi ce is installed and inlet gas specifi cations to
manual. (Remember, the fl ame carries the rectifi cation current, not the gas. If the
fl ame lifts from pilot hood, the circuit is broken. A wrong orifi ce or too high of an
inlet pressure can cause the pilot fl ame to lift.) The sensor rod may need cleaning.
Poor grounding between
pilot assembly and
gas valve.
- Verify that the wire harness is fi rmly connected to module Verify that the ceramic
insulator around the sensor rod is not cracked, damaged, or loose. Verify the
connection from the sensor rod to the sensor wire.
Damaged pilot or
sensor rod.
- Clean sensor rod with an emery cloth to remove any contamination that may
have accumulated on the sensor rod. Verify continuity with multimeter with
ohms set at the lowest range. Check for shorted wire or cracked insulator.
Pilot has been painted
- Using a piece of sandpaper or emery cloth remove the paint from the pilot
hood, ignitor and fl ame sensor.
Pilot lights
Stops sparking
/ pilot remains lit
but burner will
not turn on.
Wiring / Connection. - Inspect all wires, ensure good tight connections. Verify that all wiring is
installed exactly as specifi ed.
Wiring harness.
- Inspect the wiring harness, and verify the harness is tightly connected to the module.
Verify that all wires are connected in the right order. See “WIRING DIAGRAM” section.
Pilot has been painted
- Using a piece of sandpaper or emery cloth remove the paint from the pilot
hood, ignitor and fl ame sensor.
Exhaust fumes
smelled in room,
headaches.
Appliance is spilling. - Check for chimney blockage
- Check that chimney is installed to building code.
- Room is in negative pressure; increase fresh air supply
- Check damper positioning
42.25_A
TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.
APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.
DO NOT USE ABRASIVE CLEANERS.
DO NOT PAINT THE PILOT ASSEMBLY.
MAINTENANCE
MAINTENANCE
MAINTENANCE
!
WARNING
SENSOR
IGNITOR
(SPARK)
PILOT
TUBE
20
W415-1071 / D / 08.08.16
NAPOLEON warrants its products against manufacturing defects to the original purchaser only. Registering your warranty is not
necessary. Simply provide your proof of purchase along with the model and serial number to make a warranty claim. NAPOLEON
reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim. Provided that the
purchase was made through an authorized NAPOLEON dealer your appliance is subject to the following conditions and limitations:
Warranty coverage begins on the date of original installation.
This factory warranty is non-transferable and may not be extended whatsoever by any of our representatives.
Installation must be done in accordance with the installation instructions included with the product and all local and national building
and fi re codes. This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or
neglect and parts installed from other manufacturers will nullify this warranty.
This limited warranty further does not cover any scratches, dents, corrosion or discoloring caused by excessive heat, abrasive and
chemical cleaners nor chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers.
In the fi rst year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or
workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions.
After the fi rst year, with respect to this President’s Lifetime Limited Warranty, NAPOLEON may, at its discretion, fully discharge all
obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but
defective part(s).
NAPOLEON will not be responsible for installation, labour or any other expenses related to the reinstallation of a warranted part and
such expenses are not covered by this warranty.
Notwithstanding any provisions contained in the President’s Lifetime Limited Warranty, NAPOLEON’S responsibility under this
warranty is defi ned as above and it shall not in any event extend to any incidental, consequential or indirect damages.
This warranty defi nes the obligations and liability of NAPOLEON with respect to the NAPOLEON gas logs and any other warranties
expressed or implied with respect to this product, its components or accessories are excluded.
NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of
this product.
Any damages to the burner or logs or other components due to water, weather damage, long periods of dampness, condensation,
damaging chemicals or cleaners will not be the responsibility of NAPOLEON.
All parts replaced under the President’s Limited Lifetime Warranty Policy are subject to a single claim.
During the fi rst 10 years NAPOLEON will replace or repair the defective parts covered by the lifetime warranty at our discretion free of
charge. From 10 years to life, NAPOLEON will provide replacement parts at 50% of the current retail price.
All parts replaced under the warranty will be covered for a period of 90 days from the date of their installation.
The manufacturer may require that defective parts or products be returned or that digital pictures be provided to support the
claim. Returned products are to be shipped prepaid to the manufacturer for investigation. If a product is found to be defective, the
manufacturer will repair or replace such defect.
Before shipping your appliance or defective components, your dealer must obtain an authorization number. Any merchandise shipped
without authorization will be refused and returned to sender.
Shipping costs are not covered under this warranty.
Additional service fees may apply if you are seeking warranty service from a dealer.
Labour travel, diagnostic tests, shipping and other related charges are not covered by this warranty.
2.7C
NAPOLEON products are manufactured under the strict Standard of the world recognized ISO 9001 : 2008 Quality
Assurance Certifi cate.
NAPOLEON products are designed with superior components and materials assembled by trained craftsmen who take
great pride in their work. Once assembled the complete log set is thoroughly inspected by a qualifi ed technician before
packaging to ensure that you, the customer, receive the quality product that you expect from NAPOLEON.
The Phazer™ logs in your new Napoleon gas log set are warranted against defects for as long as you own the
appliance.
Electrical (110V) components and wearable parts are covered and Napoleon will provide replacement parts free of charge
during the fi rst year of the limited warranty. This covers: blowers, gas valves, thermal switch, switches, wiring, remote
controls, ignitor, gasketing, and pilot assembly.*
* Construction of models vary. Warranty applies only to components included with your specifi c appliance.
NAPOLEON GAS LOG SET LIFETIME LIMITED WARRANTY
CONDITIONS AND LIMITATIONS
ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS.
NAPOLEON® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD.
11.0 WARRANTY
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NAPOLEON GL30NE Le manuel du propriétaire
- Catégorie
- Poêles
- Taper
- Le manuel du propriétaire
dans d''autres langues
- English: NAPOLEON GL30NE Owner's manual
Documents connexes
-
NAPOLEON Luxuria Series Guide d'installation
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