Powermatic PM1500 Operating Instructions Manual

PM1500

WOOD BAND SAW

HOLZ-BANDSÄGE

SCIE A RUBAN A BOIS

Original:

GB

Operating Instructions

Translations:

D

Gebrauchsanleitung

F

Mode d´emploi

JPW (Tool) AG

Tämperlistrasse 5

CH-8117 Fällanden

Switzerland

Phone +41 44 806 47 48

Fax +41 44 806 47 58

www.powermatic.com

M- 791500MP, 1791500TP 2016-10

CE-Conformity Declaration

CE-Konformitätserklärung

Déclaration de Conformité CE

Product / Produkt / Produit:

Band saw / Bandsäge / Scie à ruban

PM 1500

(791500MP, 1791500TP)

Brand / Marke / Marque:

POWERMATIC

Manufacturer / Hersteller / Fabricant:

JPW (Tool) AG, Tämperlistrasse 5, CH-8117 Fällanden

Schweiz / Suisse / Switzerland

We hereby declare that this product complies with the regulations

Wir erklären hiermit, dass dieses Produkt der folgenden Richtlinie entspricht

Par la présente, nous déclarons que ce produit correspond aux directives suivantes

2006/42/EC

Machinery Directive / Maschinenrichtlinie / Directive Machines

2014/30/EU

electromagnetic compatibility / elektromagnetische Verträglichkeit / compatibilité électromagnétique

designed in consideration of the standards

und entspechend folgender zusätzlicher Normen entwickelt wurde

et été développé dans le respect des normes complémentaires suivantes

EN ISO 12100:2010, EN 60204-1:2006+AC:2010, EN 1807-1:2013

EC type examination performed by / EG-Baumusterprüfung durchgeführt von / examen CE de type par

UDEM International Certification Auditing Training Centre Industry and Trade Co. Ltd.,

Mutlukent Mahallesi 2073 Sokak No:10 Cankaya - Ankara - Turkey (notified body No: 2292)

certificate number / Zertifikat Nummer/ numéro de certificat

M.2016.103.6984

Responsible for the Documentation / Dokumentations-Verantwortung / Résponsabilité de Documentation:

Hansjörg Meier

Head Product-Mgmt. / Leiter Produkt-Mgmt. / Resp. Gestion des Produits

JPW (Tool) AG

2016-10-24 Alain Schmid, General Manager

JPW (Tool) AG, Tämperlistrasse 5, CH-8117 Fällanden

Schweiz / Suisse / Switzerland

2

GB - ENGLISH

Operating Instructions

Dear Customer,

Many thanks for the confidence you have shown in us with the purchase of your new POWERMATIC-machine. This manual has been prepared

for the owner and operators of a POWERMATIC PM1500 band saw to promote safety during installation, operation and maintenance

procedures. Please read and understand the information contained in these operating instructions and the accompanying documents. To

obtain maximum life and efficiency from your machine, and to use the machine safely, read this manual thoroughly and follow instructions

carefully.

…Table of Contents

1. Declaration of conformity

2. POWERMATIC Warranty

3. Safety

Authorized use

General safety notes

Remaining hazards

4. Machine specifications

Machine description

Technical data

Noise emission

Dust emission

Contents of delivery

5. Transport and start up

Transport and installation

Assembly

Mains connection

Dust connection

Starting operation

6. Machine operation

7. Setup and adjustments

Saw blade selection

Changing the saw blade

Blade tracking adjustment

Blade tension adjustment

Blade guide adjustment

Folding the bandsaw blade

8. Maintenance and inspection

9. Troubleshooting

10. Environmental protection

11. Available accessories

12. „Safe operation” ................ appendix A

1. Declaration of conformity

On our own responsibility we hereby declare that this product

complies with the regulations* listed on page 2. Designed in

consideration with the standards**. CE type examination***

performed by****.

2. POWERMATIC Group Warranty

The POWERMATIC Group makes every effort to assure that its

products meet high quality and durability standards and warrants

to the original retail consumer/purchaser of our products that

each product be free from defects in materials and workmanship

as follows:

2 YEAR LIMITED WARRANTY ON ALL PRODUCTS UNLESS SPECIFIED

OTHERWISE.

This Warranty does not apply to defects due to directly or

indirectly misuse, abuse, negligence or accidents, normal wear-

and-tear, repair or alterations outside our facilities, or to a lack of

maintenance.

The POWERMATIC group limits all implied warranties to the period

specified above, from the date the product was purchased at

retail.

To take advantage of this warranty, the product or part must be

returned for examination, postage prepaid, to an authorized repair

station designated by our office.

Proof of purchase date and an explanation of the complaint must

accompany the merchandise.

If our inspection discloses a defect, we will either repair or replace

the product, or refund the purchase price if we cannot readily and

quickly provide a repair or replacement, if you are willing to accept

a refund.

We will return repaired product or replacement at POWERMATIC’S

expense, but if it is determined there is no defect, or that the

defect resulted from causes not within the scope of

POWERMATIC’S warranty, then the user must bear the cost of

storing and returning the product.

The POWERMATIC Group reserves the right to make alterations to

parts, fittings, and accessory equipment which they may deem

necessary for any reason whatsoever.

3. Safety

3.1 Authorized use

This machine is designed for sawing wood, wood derived materials

as well as similar to be machined hard plastics only.

Machining of other materials is not permitted and may be carried

out in specific cases only after consulting with the manufacturer.

No metal workpieces may be machined.

The workpiece must allow to safely be loaded, supported and

guided.

The proper use also includes compliance with the operating and

maintenance instructions given in this manual.

The machine must be operated only by persons familiar with its

operation, maintenance and repair and who are familiar with its

hazards.

The required minimum age must be observed

The machine must only be used in a technically perfect condition.

When working on the machine, all safety mechanisms and covers

must be mounted.

In addition to the safety requirements contained in this operating

instructions and your country’s applicable regulations, you should

observe the generally recognized technical rules concerning the

operation of woodworking machines.

Any other use exceeds authorization.

In the event of unauthorized use of the machine, the manufacturer

renounces all liability and the responsibility is transferred

exclusively to the operator.

3.2 General safety notes

Woodworking machines can be dangerous if not used properly.

Therefore the appropriate general technical rules as well as the

following notes must be observed.

Read and understand the entire instruction manual before

attempting assembly or operation.

Keep this operating instruction close by the machine, protected

from dirt and humidity, and pass it over to the new owner if you

part with the tool.

No changes to the machine may be made.

Daily inspect the function and existence of the safety appliances

before you start the machine.

Do not attempt operation in this case, protect the machine by

unplugging the mains cord.

Before operating the machine, remove tie, rings, watches, other

jewellery, and roll up sleeves above the elbows.

Remove all loose clothing and confine long hair.

Wear safety shoes; never wear leisure shoes or sandals.

Always wear the approved working outfit

- safety goggles

- ear protection

- dust protection

Do not wear gloves while operating this machine.

Wear work gloves for the safe handling of sawblades.

Observe the chapter “save operation” in this manual.

Control the stopping time of the machine, it may not be longer

than 10 seconds.

Work only with a sharp and flawless sawblade.

Work only with fence well tightened.

Insure that the workpiece does not roll when cutting round pieces.

Use suitable table extensions and supporting aids for difficult to

handle workpieces.

Always lower the blade guide close to the workpiece.

With the machine table is inclined use the fence and position it on

the bottom side only.

Always hold and guide the workpieces safely during machining.

Remove cut and jammed workpieces only when motor is turned

off and the machine is at a complete standstill.

Install the machine so that there is sufficient space for safe

operation and workpiece handling.

Keep work area well lighted.

The machine is designed to operate in closed rooms and must be

placed stable on firm and levelled ground.

Make sure that the power cord does not impede work and cause

people to trip.

Keep the floor around the machine clean and free of scrap

material, oil and grease.

Stay alert!

Give your work undivided attention.

Use common sense.

Keep an ergonomic body position.

Maintain a balanced stance at all times.

Do not operate the machine when you are tired.

Do not operate the machine under the influence of drugs, alcohol

or any medication. Be aware that medication can change your

behaviour.

Never reach into the machine while it is operating or running

down.

Keep children and visitors a safe distance from the work area.

Never leave a running machine unattended. Before you leave the

workplace switch off the machine.

Do not operate the electric tool near inflammable liquids or gases.

Observe the fire fighting and fire alert options, for example the fire

extinguisher operation and place.

Do not use the machine in a dump environment and do not expose

it to rain.

Wood dust is explosive and can also represent a risk to health.

Dust form some tropical woods in particular, and from hardwoods

like beach and oak, is classified as a carcinogenic substance.

Always use a suitable dust extraction device

Before machining, remove any nails and other foreign bodies from

the workpiece.

Use a push block when working the ends of narrow stock.

Always store the push stick or the push wood handle with the

machine, also when not in use.

Specifications regarding the maximum or minimum size of the

workpiece must be observed.

Do not remove chips and workpiece parts until the machine is at a

complete standstill.

Never operate with the guards not in place – serious risk of injury!

Do not stand on the machine.

Connection and repair work on the electrical installation may be

carried out by a qualified electrician only.

Have a damaged or worn cord replaced immediately.

Make all machine adjustments or maintenance with the machine

unplugged from the power source.

Remove defective sawblades immediately.

3.3 Remaining hazards

When using the machine according to regulations some remaining

hazards may still exist

The moving sawblade in the work area can cause injury.

Broken saw blades can cause injuries.

Thrown workpieces can lead to injury

Wood chips and sawdust can be health hazards. Be sure to wear

personal protection gear such as safety goggles ear- and dust

protection.

Use a suitable dust exhaust system.

The use of incorrect mains supply or a damaged power cord can

lead to injuries caused by electricity.

4. Machine specifications

4.1 Machine Description

Fig 1

1…Lifting ring

2…Upper wheel

3…Tire

4…Blade tracking window

5…Door catch

6…Height adjust hand wheel

7…Guide post

8…Upper blade guides

9…Table insert

10…Wheel brush

12…Lower wheel

13…Drive belt

14….Lower wheel cover

15…Fence support rail

16…Fence carrier

17….Fence

18…On/Off magnetic switch

20…Warning label

21…Blade tension window

22…Blade tension indicator

23…Upper wheel cover

24…Blade tension interlock switch

Fig 2

25…Blade tension lever

26…Tension lever position label

27…Tracking knob

28…Tracking knob lock lever

29…Machine ID-label

30…Blade tension hand wheel

31…Motor lift handle

32…Motor

33…Dust port

34…Trunnion lock handle

35…Trunnion fine adjust knob

36…Resaw guide

37…Cast iron table

38…Mitre slot

39…Guide post locking knob

4.2 Technical data

Wheel diameter 381 mm

Cutting width max 368 mm

Cutting height max 355 mm

Sawblade length 3886 mm

Blade width 3 - 25 mm

Blade thickness 0,5 – 0,7 mm

Cutting speed 950 m/min

Machine Table(Lx W) 545x405 mm

Table tilting range -10° to 45°

Working height 1015mm

Dust port diameter (2x) 100mm

Overall (LxWxH) 770x870x2040mm

Weight 179 kg

Mains 1~230V, PE, 50Hz

Motor output power 2.2 kW (3HP) S1

Reference current 12 A

Extension cord (H07RN-F): 3x1,5mm²

Installation fuse protection 16A

Mains 3~400V, PE, 50Hz

Motor output power 2.2 kW (3 HP) S1

Reference current 4.8 A

Extension cord (H07RN-F): 5x1,5mm²

Installation fuse protection 16A

Insulation protection class I

4.3 Noise emission

Determined according to EN 1807

(Inspection tolerance 4 dB)

Workpiece beech:

T=30mm, L=1500mm, moisture 8,5%

Acoustic power level

(according to EN ISO 3746):

Idling LwA 82 dB(A)

Operating LwA 93 dB(A)

Acoustic pressure level

(according to EN ISO 11202):

Idling LpA 74 dB(A)

Operating LpA 87 dB(A)

The specified values are emission levels and are not necessarily to

be seen as safe operating levels. Although there is a correlation

between emission and imission levels, these do not constitute a

basis for determining the necessity of additional safety measures.

Workplace conditions which could influence the noise imission

level include the duration of resonance, spatial particulars, other

noise sources etc. For example, the number of machines and other

work being performed. The permissible workplace levels can vary

from country to country.

This information is intended to allow the user to make a better

estimation of the hazards and risks involved.

4.4 Dust emission

The band saw has been dust emission inspected.

At an air velocity of 20 m/s on the dust port dia 100mm:

Vacuum pressure 1250 Pa

Volume flow 565 m³/h

The machine meets a workplace dust emission of 2 mg/m³.

4.5 Content of delivery

Band saw

Fence profile

Fence carrier

Resaw guide

Mitre gauge

Saw blade 10mm

Operating manual

Spare parts list

Fig 3

5. Transport and start up

5.1 Transport and installation

The machine will be delivered on an open crate.

For transport use a forklift or hand trolley. Make sure the machine

does not tip or fall off during transport.

The machine is designed to operate in closed rooms and must be

placed stable on firm and levelled ground.

The machine can be bolted down if required.

Fig 4

For packing reasons the machine is not completely assembled.

5.2 Assembly

If you notice any transport damage while unpacking, notify your

supplier immediately. Do not operate the machine!

Dispose of the packing in an environmentally friendly manner.

Clean all rust protected surfaces with a mild solvent.

Attach the handle to the hand wheel ( Fig 5)

Fig 5

Place the fence assembly on the guide rail and use the nylon

screws (C, Fig 6) to align the fence profile square to the machine

table.

Fig 6

The fence profile can be installed in two positions, vertically (Fig 6)

or horizontally (Fig 7).

Horizontal position is useful for smaller workpieces, for narrow

shallow cuts.

(Note: The scale cannot be used with horizontal fence).

Fig 7

Fence scale:

Move the fence assembly flush to the sawblade and set the

pointer to zero. If cursor is not at zero, loosen two screws (D, Fig 8)

to adjust.

Fig 8

Check the clearance between the table and the fence. The fence

should not rub on the table surface but be slightly above (Fig 9).

Use the nylon screws (C, Fig 6) to adjust.

Fig 9

The table has been aligned at the factory, so that the mitre slot is

parallel to the saw blade.

Use a long ruler against the saw blade body to inspect (Fig 10).

If mitre slot is not parallel, loosen the four screws (E, Fig 11) to

adjust the table

Fig 11

Make sure the fence is parallel to the miter slot (Fig12)

Fig 12

The back adjustment screws (F, Fig 13) allow a precise adjustment.

Fig 13

Info Note:

The back adjustment screws (F) also adjust the fence locking

positions.

- to take fence off (A, Fig 14)

- to slide fence along the guide rail (B)

- to lock fence in place (C)

Fig 14

To tilt the table, loosen the lock handle (A, Fig 14) and rotate the

knob (B).

Fig 14

The 90° table stop must be adjusted, so that the table is square to

the sawblade (Fig 15).

Place a square against the saw blade to inspect.

Fig 15

Loosen nut (D, Fig 16) to adjust the stop bolt (C).

Fig 16

Make a final inspection on the fence setup.

If the fence is not exactly parallel to the saw blade, use the nylon

screws (C, Fig 17) to adjust.

Fig 17

5.3 Mains connection

Mains connection and any extension cords and plugs used must

comply with the information on the machine licence plate.

The mains connection must have a 16A surge-proof fuse.

Only use extension cords marked H07RN-F, with wires 1,5mm

2

or

more.

Power cords and plugs must be free from defects.

Connections and repairs to the electrical equipment may only be

carried out by qualified electricians.

ATTENTION:

-Check first if the saw blade is tensioned and runs freely and if all

safety devices are fitted before starting the machine.

- If the direction of rotation is not correct, the phase converter

inside the CEE Euro plug must be pushed in and turned 180°.

(The saw blade must run down to the table)

5.4 Dust connection

Before initial operation, the machine must be connected to a dust

extractor. The suction should switch on automatically when the

bandsaw is switched on.

The flow rate on the suction port must be 20m/sec.

Flexible hoses must be of non-flammable quality, and must be

connected to the machine ground system.

5.5 Starting operation

You can start the machine with the green ON-button. The red OFF-

button on the main switch (18, Fig 1) stops the machine.

In case of machine overload the motor overload cut-off will react.

After appr.10 min of cooling the machine can be started again.

6. Machine operation

Correct working position:

In front of the machine standing in the direction of cutting.

Cut preparation:

Bring the upper blade guide to a distance of approximately 3mm

to the workpiece (Fig 18).

Fig 18

For your own safety, always set the saw guide as close to the

workpiece as possible.

Work only with a sharp and flawless sawblade.

Make sure blade is tracked and tensioned correctly.

Make sure blade guides are adjusted correctly.

If using the fence, move it into position and lock it to the guide rail.

Work only with rip fence securely locked in place.

For narrow shallow cuts on the rip fence, place the fence profile

into the horizontal position (Fig 7).

Turn on band saw and allow it to reach full speed.

Workpiece handling:

Hands placed flat on the workpiece outside the cutting area.

Feed the workpiece towards the saw blade in the direction of the

saw line, and cut as required by turning to follow the line drawn.

Push the workpiece steadily forward; complete the cut as a single

movement.

If possible, do not draw the workpiece back, as this could cause

the sawblade to run off its wheels.

Support long and wide workpieces with helping roller stands.

Near the cutting area use a push stick to feed, to prevent your

hands to come close to the saw blade.

Make relief cuts whenever necessary. A relieve cut is an extra cut

made through the waste portion of the wood.

Use a feeding template to safely guide small and narrow

workpieces.

Use a suitable wedge to prevent round timber from turning under

the pressure of the cut.

Blade Drift:

Blade drift is a frequent problem on rip cuts and during resawing.

Blade drift may occur when the fence is being used, the blade

begins to wander off the cutting line (Fig 19).

.

Fig 19

Blade drift can be caused by a number of factors.

- The saw blade follows the grain

- The saw blade is dull.

- Blade guides not adjusted correctly.

- Blade tension insufficient.

- Blade-teeth have asymmetric“set”

Resaw guide:

The resaw guide allows you to compensate blade drift.

The feed direction can be lined up to follow the cut.

For resawing attach the guide to the fence with the lock knob.

Position the guide so that it is centred with the blade teeth. (Fig

20).

Fig 20

Mitre gauge:

Place the mitre gauge in the table T-slot.

The mitre gauge bar has two slots, each with a set screw. Rotate

these set screws (Fig 21), to eliminate any unwanted play in the T-

slot.

Fig 21

The mitre gauge has positive stops for 90° and 45°:

If the stops need adjustment, loosen the lock nuts (D, Fig 22) and

adjust the stop screws (E).

Fig 22

Ripping (Fig 23)

Fig 23

Crosscutting (Fig 24)

Fig 24

Resawing (Fig 25)

Fig 25

Resawing with resaw guide (Fig 26)

Fig 26

For the authorized use of the machine observe the appendix A

“safe operation“

(on the last pages of this operating manual)

A.1: Performing high cuts

A.2.: Performing diagonal cuts

A.3.: Tenon cutting

A.4.: Cutting of wedges

A.5.: Curved cuts

A.6.: Arc cuts

A.7.: Cutting with template

A.8.: Circular cutting

A8.1 Set up without workpiece

A8.2 Placing the workpiece

A8.3 Machining

7. Setup and adjustments

General note:

Setup and adjustment work may only be carried out after the

machine is protected against accidental starting by pulling the

mains plug.

7.1 Saw blade selection

The sawblade has to meet the technical specification.

Choose a suitable sawblade, according to the cutting operation

and according to the material to be cut.

For a high rip cut:

- use a wide sawblade, coarse teethed

(e.g. 20mm, 3 T/”)

For a narrow curved cut:

- use a narrow sawblade

(e.g. 3mm, 14 T/”).

Pitch:

The pitch should not be smaller than necessary, as the feed speed

is reduced if there are too many teeth working on the workpiece

simultaneously, which causes the saw blade to wear more quickly.

Ideally, 3 to 12 teeth should be in action at the same time (Fig 27).

Fig 27

The following table shows recommended saw blade pitch in

relation to workpiece thickness (Fig 28).

Fig 28

Tooth Shape:

The tooth shape effects the chip capacity and the feed rate. The

following table shows common tooth shapes (Fig 29):

Fig 29

A- Regular tooth:

The most common used tooth shape. 0° rake angle.

Suited for cut-off and contour sawing of most materials. For

cutting materials where a fine cut is required.

B- Skip tooth:

Widely spaced teeth, to prevent clogging. 0°rake angle.

For resawing and ripping thick stock, especially soft woods.

C- Hooked tooth:

Large teeth and a positive rake angle, for aggressive, faster cutting.

For resawing and ripping thick stock, especially hard woods.

D- Variable tooth:

Variable tooth shape and spacing produces smooth cuts and

dampens vibrations.

Set:

Saw teeth are bent out of the plane of the saw body, resulting in a

wide cut in the workpiece.

This helps reduce friction and allows curve cuts).

The alternate set (Y, Fig 30) is the most used for woodworking

blades.

Fig 30

X- Raker set

Y- Alternate set

Z- Wavy set

Blade width:

Use a possibly wide blade, except for contour cutting.

The following table shows relation between saw blade width and

smallest cutting radius (Fig 31).

Fig 31

Blade material:

- carbon steel

- alloy steel

- bimetal (HSS teeth welded onto alloy steel blade body)

-carbide tipped.

7.2 Changing the sawblade

Check sawblade for flaws (cracks, broken teeth, bending) before

installation. Do not use faulty sawblades.

The sawblade teeth must point in cutting direction (down)

Always wear suitable gloves when handling sawblades.

To remove the blade:

Open the wheel covers.

Remove the table insert (F, Fig 32) and the table pin (G).

Fig 32

Release the blade tension by operating the quick blade tension

lever (Q, Fig 33) and by turning the blade tension handwheel (A).

Fig 33

After the new saw blade is installed, tighten the sawblade

sufficiently. Follow the scale (B, Fig 34).

Fig 34

Close the wheel covers.

7.3 Blade tracking adjustment

Blade tracking shall never be performed when the machine is

running.

The sawblade must run on the centre of the rubber tyres (Fig 35).

Fig 35

Lower the guide post until you can see the blade through the

tracking window (C, Fig 36).

Loosen the lock handle (D)

With the knob (E) on the back of the machine the blade tracking

can be adjusted.

Fig 36

7.4 Blade tension adjustment

Blade tension is set with the blade tension handwheel (A, Fig 37).

Tighten the placed sawblade sufficiently.

Follow the scale (B, Fig 34).

Quick blade tension lever :

To operate the machine, place the quick blade tension lever (Q, Fig

37) in the Full-Tension position (X).

Fig 37

Note:

When the band saw is not in use, place the quick blade tension

lever to the Partial-Tension position (Y), this will prolong the

blade’s life.

For blade changing, place the lever to the Fully-Released position

(Z).

Blade tension sensor:

The machine is equipped with an interlock switch. The machine

can only be operated when the saw blade is tensioned (lever

position X).

7.5 Blade guide adjustment

Blade guide adjustment shall never be performed when the

machine is running.

Upper blade guide:

Loosen the lock knob (F).

Position the guide assembly forward/ backward so that the teeth

keep a distance of approximately 2mm to the guide rollers.

Loosen the lock knob (I).

Adjust the back guide roller so that the distance to the saw blade is

1mm (Fig 38~Fig 39).

Fig 38

Fig 39

Lower blade guide:

Loosen the lock knob (L).

Position the guide assembly forward/ backward so that the teeth

keep a distance of approximately 2mm to the guide rollers.

Loosen the knurled nut (O).

Adjust the back guide roller with the adjust screw (P) so that the

distance to the saw blade is 1mm (Fig 40~Fig 42).

Fig 40

Fig 41

Fig 42

Set the lateral guide rollers so that they contact the sawblade

lightly.

The sawblade may not be pushed out of place.

Loosen the lock knobs (G, M).

Adjust the guide bearing by rotating the knurled knob (H, N).

Note: do not fore guide bearings against side of blade.

A quick way to achieve the spacing needed (~0.1mm) is placing a

paper or note between blade and guide bearing (Fig 43).

Fig 43

Lock all fasteners.

Test run:

Make sure all fasteners are locked.

Turn the wheels by hand and inspect the adjustments made.

Start the machine with care.

7.6 Folding the bandsaw blade

A folded saw blade needs less space.

Always wear suitable gloves when handling sawblades.

Hold the bandsaw blade in one hand. Let it hang down vertically

and hold it to the floor with a foot. Turn your hand through 360°, a

complete circle, as you move it down towards the floor (Fig 44).

Fig 44

8. Maintenance and inspection

General notes:

Maintenance, cleaning and repair work may only be carried out

after the machine is protected against accidental starting by

pulling the mains plug.

Repair and maintenance work on the electrical system may only be

carried out by a qualified electrician.

Clean the machine regularly.

Inspect the proper function of the dust extraction daily.

All protective and safety devices must be re-attached immediately

after completed cleaning, repair and maintenance work.

Defective safety devices must be replaced immediately.

Inspect the correct blade tension regularly. Take away the blade

tension if the machine is not in use for a longer time period.

Inspect the blade guide adjustment regularly.

Check bandsaw blades regularly for faults. Replace a defective

sawblades immediately.

Wheels:

The rubber tyre of the wheels must be cleaned regularly.

The upper wheel support must be lubricated regularly.

Drive:

The belt tension must be inspected regularly.

The motor brake works electro-mechanically (brake motor).

If braking time should exceed 10 seconds, the motor brake

assembly needs to be replaced. Contact your POWERMATIC

service station immediately.

Belt replacement:

Disconnect machine from power source.

Remove the bolt and washer (F, Fig 45).

Fig 45

Remove the bandsaw wheel.

(you may need to use a pulley puller to remove it).

Install the new belt.

Reassemble.

Table insert:

Replace a worn table insert.

The table insert (Fig 46) must be made out of cut-able material

(e.g. wood, plastic, aluminium)

Fig 46

POWERMATIC part number: PM1500-045

The table insert may not project above table surface.

Saw blades:

The servicing of sawblades should only be performed by a trained

person.

Only use sharp and properly set sawblades.

Lubrication points:

Periodically apply a light all-purpose grease to rack and pinion (Fig

47)

Fig 47

To the table trunnions (Fig 48).

Fig 48

To the blade tension screw.

Fig 49

Note:

Bearings on the band saw are pre lubricated and sealed and do not

require attention.

9. Trouble shooting

Motor doesn’t start

*No electricity-

check mains and fuse.

*Defective switch, motor or cord-

consult an electrician.

*Overload has reacted-

Wait and start again.

*Wheel covers not closed-

*Saw blade not tensioned-

Machine vibrates excessively

*Stand on uneven floor-

adjust stand for even support.

*dust on wheel-

clean tires.

*sawblade has cracks-

replace sawblade immediately

Cut is not square

*Table stop setting wrong.

*Blade guide setting is bad

Cutting surfaces is bad

*Wrong sawblade used

*resin collection on sawblade

*sawblade is dull

*Blade guide setting is bad

*Blade tension too low

*workpiece inhomogeneous

*Feed pressure too high-

Do not force the workpiece.

10. Environmental protection

Protect the environment.

Your appliance contains valuable materials which can be recovered

or recycled. Please leave it at a specialized institution.

11. Available accessories

Refer to the POWERMATIC Pricelist

for various saw blades.

12. Safe operation

See appendix A (on the last pages of this operating manual)

A.1: Performing high cuts

A.2.: Performing diagonal cuts

A.3.: Tenon cutting

A.4.: Cutting of wedges

A.5.: Curved cuts

A.6.: Arc cuts

A.7.: Cutting with template

A.8.: Circular cutting

A8.1 Set up without workpiece

A8.2 Placing the workpiece

A8.3 Machining

DE - DEUTSCH

Gebrauchsanleitung

Sehr geehrter Kunde,

vielen Dank für das Vertrauen, welches Sie uns beim Kauf Ihrer neuen POWERMATIC-Maschine entgegengebracht haben. Diese Anleitung ist

für den Inhaber und die Bediener zum Zweck einer sicheren Inbetriebnahme, Bedienung und Wartung der

Bandsäge POWERMATIC PM1500 erstellt worden. Beachten Sie bitte die Informationen dieser Gebrauchsanleitung und der beiliegenden

Dokumente. Lesen Sie diese Anleitung vollständig, insbesondere die Sicherheitshinweise, bevor Sie die Maschine zusammenbauen, in Betrieb

nehmen oder warten. Um eine maximale Lebensdauer und Leistungsfähigkeit Ihrer Maschinen zu erreichen befolgen Sie bitte sorgfältig die

Anweisungen.

…Inhaltsangabe

1. Konformitätserklärung

2. POWERMATIC Garantieleistungen

3. Sicherheit

Bestimmungsgemäße Verwendung

Allgemeine Sicherheitshinweise

Restrisiken

4. Maschinenspezifikation

Maschinen Überblick

Technische Daten

Schallemission

Staubemmission

Lieferumfang

5. Transport und Inbetriebnahme

Transport und Aufstellung

Montage

Elektrischer Anschluss

Absaug Anschluss

Inbetriebnahme

6. Betrieb der Maschine

7. Rüst- und Einstellarbeiten

Sägebandwahl

Montage des Sägebandes

Einstellung des Bandlaufes

Einstellung der Bandspannung

Einstellung der Bandführung

Zusammenlegen des Bandes

8. Wartung und Inspektion

9. Störungsabhilfe

10. Umweltschutz

11. Lieferbares Zubehör

12. „sicheres Arbeiten“ .............. Anhang A

1. Konformitätserklärung

Wir erklären in alleiniger Verantwortlichkeit, dass dieses Produkt

mit den auf Seite 2 angegebenen Richtlinien* übereinstimmt. Bei

der Konstruktion wurden folgende Normen** berücksichtigt und

eine EG-Baumusterprüfung *** von **** durchgeführt.

2. POWERMATIC Garantieleistungen

Die POWERMATIC -Gruppe ist bemüht dass seine Produkte die

hohen Kundenerwartungen an Qualität und Haltbarkeit erfüllen.

POWERMATIC garantiert an den Erstbesitzer dass jedes Produkt

frei von

Material- und Verarbeitungsdefekten ist wie folgt:

2 JÄHRIGE POWERMATIC-GARANTIE AUF ALLE PRODUKTE SOWEIT

NICHT ANDERS ANGEGEBEN.

Diese Garantie trifft nicht auf jene Defekte zu, welche auf direkten

oder indirekten Missbrauch, Unachtsamkeit, Unfallschaden,

unsachgemäße Reparatur, mangelhafte Wartung sowie normalen

Verschleiß zurückzuführen sind.

Die POWERMATIC-Garantie beginnt mit dem Verkaufsdatum an

den Erstkunden.

Um die verlängerte POWERMATIC-Garantie in Anspruch zu

nehmen, muss das fehlerhafte Produkt oder Teil zu einem

autorisierten POWERMATIC-Händler zur Überprüfung

zurückgebracht werden.

Ein Beweismittel des Erwerbsdatums und eine Erklärung der

Beanstandung muss der Waren beigefügt werden.

Falls unsere Kontrolle einen Defekt feststellt reparieren wir diesen

oder ersetzen das Produkt. Sollten wir nicht in angemessener Zeit

eine Reparatur oder einen Ersatz zur Verfügung stellen können,

erstatten wir den Kaufpreis zurück.

POWERMATIC retourniert das reparierte Produkt oder dessen

Ersatz kostenlos. Sollte jedoch festgestellt werden, dass es sich um

keinen Defekt handelt oder dass dessen Ursachen nicht innerhalb

der POWERMATIC-Garantie liegen, muss der Kunde die Kosten der

Lagerung und des Retourversands selbst tragen.

POWERMATIC reserviert sich das Recht

Änderungen an Teilen und Zubehören vorzunehmen falls dies für

nötig erachtet wird.

3. Sicherheit

3.1 Bestimmungsgemäße Verwendung

Die Maschine ist geeignet zum Sägen von Holz und

Holzersatzstoffen, sowie diesen ähnlich zu bearbeitende harte

Kunststoffe.

Die Bearbeitung anderer Werkstoffe ist nicht zulässig bzw. darf in

Sonderfällen nur nach Rücksprache mit dem Maschinenhersteller

erfolgen.

Es dürfen keine metallischen Werkstoffe bearbeitet werden.

Es dürfen nur Werkstücke bearbeitet werden welche sicher

aufgelegt und geführt werden können.

Die bestimmungsgemäße Verwendung beinhaltet auch die

Einhaltung der vom Hersteller angegebenen Betriebs- und

Wartungsanweisungen.

Die Maschine darf ausschließlich von Personen bedient werden,

die mit Betrieb und Wartung vertraut und über die Gefahren

unterrichtet sind.

Das gesetzliche Mindestalter ist einzuhalten.

Die Maschine nur in technisch einwandfreiem Zustand benutzen.

Beim Arbeiten an der Maschine müssen sämtliche

Schutzeinrichtungen und Abdeckungen montiert sein.

Neben den in der Gebrauchsanleitung enthaltenen

Sicherheitshinweisen und den besonderen Vorschriften Ihres

Landes sind die für den Betrieb von Holzbearbeitungsmaschinen

allgemein anerkannten fachtechnischen Regeln zu beachten.

Jeder darüber hinaus gehende Gebrauch gilt als nicht

bestimmungsgemäß und für daraus resultierende Schäden haftet

der Hersteller nicht. Das Risiko trägt allein der Benutzer.

3.2 Allgemeine Sicherheitshinweise

Holzbearbeitungsmaschinen können bei unsachgemäßem

Gebrauch gefährlich sein. Deshalb ist zum sicheren Betreiben die

Beachtung der zutreffenden Unfallverhütungs- vorschritten und

der nachfolgenden Hinweise erforderlich.

Lesen und verstehen Sie die komplette Gebrauchsanleitung bevor

Sie mit Montage oder Betrieb der Maschine beginnen.

Bewahren Sie die Bedienungsanleitung, geschützt vor Schmutz und

Feuchtigkeit, bei der Maschine auf, und geben Sie sie an einen

neuen Eigentümer weiter.

An der Maschine dürfen keine Veränderungen, An- und Umbauten

vorgenommen werden.

Überprüfen Sie täglich vor dem Einschalten der Maschine die

einwandfreie Funktion und das Vorhandensein der erforderlichen

Schutzeinrichtungen.

Festgestellte Mängel an der Maschine oder den

Sicherheitseinrichtungen sind zu melden und von den

beauftragten Personen zu beheben.

Nehmen Sie die Maschine in solchen Fällen nicht in Betrieb,

sichern Sie die Maschine gegen Einschalten durch Ziehen des

Netzsteckers.

Zum Schutz von langem Kopfhaar Mütze oder Haarnetz aufsetzen.

Enganliegende Kleidung tragen, Schmuck, Ringe und

Armbanduhren ablegen.

Tragen Sie Schutzschuhe, keinesfalls Freizeitschuhe oder

Sandalen.

Verwenden Sie die durch Vorschriften geforderte persönliche

Schutzausrüstung.

- Augenschutz

- Ohrenschutz

- Staubschutz

Beim Arbeiten an der Maschine keine Handschuhe tragen.

Zum Handhaben des Sägebandes geeignete Arbeitshandschuhe

tragen.

Beachten Sie das in dieser Betriebsanleitung enthaltene Kapitel zu

den Sicheren Arbeitsweisen.

Achten Sie auf die Auslaufzeit der Maschine, sie darf in keinem Fall

10 s übersteigen.

Nur mit scharfem und ausreichend geschränktem Sägeband

arbeiten!

Nur mit sicher festgeklemmtem Anschlag arbeiten.

Verwenden Sie bei den Arbeiten mit längeren Werkstücken

geeignete Tischverlängerungen, Rollbahnen, etc.

Beim Sägen von Rundholz das Werkstück gegen Verdrehen

sichern. Beim Sägen von unhandlichen Werkstücken geeignete

Hilfsmittel zum Abstützen verwenden.

Die obere Bandführung möglichst nahe an das Werkstück

absenken.

Bei schräggestelltem Tisch den Längsanschlag an der unteren

Tischhälfte ansetzen.

Es ist darauf zu achten dass alle Werkstücke beim Bearbeiten

sicher gehalten und sicher geführt werden.

Abgesägte, eingeklemmte Werkstücke nur bei ausgeschaltetem

Motor und Stillstand des Sägebandes entfernen.

Die Maschine so aufstellen, dass genügend Platz zum Bedienen

und zum Führen der Werkstücke gegeben ist.

Sorgen Sie für gute Beleuchtung.

Achten Sie darauf, dass die Maschine standsicher auf festem und

ebenem Grund steht.

Beachten Sie dass die elektrische Zuleitung nicht den Arbeitsablauf

behindert und nicht zur Stolperstelle wird

Den Arbeitsplatz frei von behindernden Werkstücken, etc. halten.

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