Husqvarna 961450007 Manuel utilisateur

English/French

532 44 59-31 Rev 1

Operator’s Manual

Manuel de L’Opérateur

HU775H / 961450007

Gasoline containing up to 10% ethanol (E10) is accept-

able for use in this machine. The use of any gasoline ex-

ceeding 10% ethanol (E10) will void the product warranty.

Vous pouvez utiliser de l’essence contenant jusqu’à

10 % d’éthanol (E10) avec cet appareil. L’utilisation

d’essence contenant plus de 10 % d’éthanol annulera

la garantie du produit.

Please read the operator's manual carefully and make sure

you understand the instructions before using the machine.

Lisez très attentivement et soyez certain de comprende

ces instructions avant d’utiliser cette machine.

2

WARNING: Battery posts, terminals and related

ac ces so ries contain lead and lead compounds,

chemicals known to the State of Cal i for nia to cause

can cer and birth defects or oth er re produc tive

harm. Wash hands after handling.

WARNING: Engine exhaust, some of its

con stit u ents, and certain vehicle com po nents

contain or emit chem i cals known to the State of

Cal i for nia to cause can cer and birth defects or

oth er re pro duc tive harm.

CAUTION: Always disconnect spark plug wire and

place wire where it cannot contact spark plug in

order to prevent ac ci den tal starting when setting

up, trans port ing, adjusting or making re pairs.

Look for this symbol to point out im por tant

safety precautions. It means CAUTION!!!

BE COME ALERT!!! YOUR SAFE TY IS IN VOLVED.

CAUTION: Muffler and other engine parts become

extremely hot during operation and remain hot

after engine has stopped. To avoid severe burns

on contact, stay away from these areas.

Safe Operation Practices for Walk-Behind Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE

TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

• Read, understand, and follow all instructions on the

machine and in the manual(s) before starting. Be

thor ough ly familiar with the controls and the proper

use of the machine before starting.

• Do not put hands or feet near or under rotating parts.

Keep clear of the discharge opening at all times.

• Only allow responsible individuals, who are familiar

with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire,

bones, sticks, etc., which could be picked up and

thrown by the blade.

• Be sure the area is clear of other people before mow ing.

Stop machine if anyone enters the area.

• Do not operate the mower when barefoot or wearing

open sandals. Always wear substantial foot wear.

• Do not pull mower backwards unless absolutely

nec es sary. Always look down and behind before and

while moving backwards.

• Never direct discharged material toward anyone.

Avoid discharging material against a wall or obstruction.

Material may richochet back toward the operator. Stop

the blade when crossing gravel surfaces.

• Do not operate the mower without proper guards,

plates, grass catcher or other safety protective devices

in place.

• See manufacturer’s instructions for proper operation

and installation of accessories. Only use accessories

approved by the manufacturer.

• Stop the blade(s) when crossing gravel drives, walks,

or roads.

• Stop the engine (motor) whenever you leave the

equip ment, before cleaning the mower or unclogging

the chute.

• Shut the engine (motor) off and wait until the blade

comes to complete stop before removing grass catch er.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence

of alcohol or drugs.

• Never operate machine in wet grass. Always be sure

of your footing: keep a firm hold on the handle and

walk; never run.

• Disengage the self-propelled mechanism or drive clutch

on mowers so equipped before starting the engine (motor).

• If the equipment should start to vibrate abnormally,

stop the engine (motor) and check immediately for the

cause. Vibration is generally a warning of trouble.

• Always wear safety goggles or safety glasses with side

shields when operating mower.

II. SLOPE OPERATION

Slopes are a major factor related to slip and fall accidents

which can result in severe injury. All slopes require extra

caution. If you feel uneasy on a slope, do not mow it.

DO:

• Mow across the face of slopes: never up and down. Exer-

cise extreme caution when changing direction on slopes.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Tall grass can hide

obstacles.

DO NOT:

• Do not trim near drop-offs, ditches or embankments.

The operator could lose footing or balance.

• Do not trim excessively steep slopes.

• Do not mow on wet grass. Reduced footing could cause

slipping.

CONGRATULATIONS on your purchase of a new lawn mower. It has been designed, engineered and man u fac tured to

give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/

department. We have competent, well-trained tech ni cians and the proper tools to service or repair this lawn mower.

Please read and retain this manual. The instructions will enable you to assemble and maintain your lawn mower properly.

Always observe the “SAFETY RULES”.

MEETS CPSC SAFETY REQUIREMENTS

Husqvarna rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards

Institute and the U.S. Consumer Product Safety Commission.

3

III. CHILDREN

Tragic accidents can occur if the operator is not alert to

the presence of children. Children are often attracted to

the machine and the mowing activity. Never assume that

children will remain where you last saw them.

• Keep children out of the trimming area and under the

watchful care of another re spon si ble adult.

• Be alert and turn machine off if children enter the area.

• Before and while walking backwards, look behind and

down for small children.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV. SAFE HANDLING OF GASOLINE

Use extreme care in handling gasoline. Gasoline is ex-

tremely flammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes and other sources

of ignition.

• Use only an approved container.

• Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling.

• Never refuel the machine indoors.

• Never store the machine or fuel container where there

is an open flame, spark or pilot light such as a water

heater or on other appliances.

• Never fill containers inside a vehicle, on a truck or trailer

bed with a plastic liner. Always place containers on

the ground away from your vehicle before filling.

• Remove gas-powered equipment from the truck or

trailer and refuel it on the ground. If this is not possible,

then refuel such equipment with a portable container,

rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or

container opening at all times until fueling is complete.

Do not use a nozzle lock-open device.

• If fuel is spilled on clothing, change clothing immediately.

• Never overfill fuel tank. Replace gas cap and tighten

securely.

V. GENERAL SERVICE

• Never run a machine inside a closed area.

• Never make adjustments or repairs with the engine

(motor) running. Disconnect spark plug wire, and keep

wire away from plug to prevent accidental starting.

• Keep nuts and bolts, especially blade attachement

bolts, tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper

operation regularly.

• Keep machine free of grass, leaves, or other debris

build-up. Clean oil or fuel spillage. Allow machine to

cool before storing.

• Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

• Never attempt to make wheel height adjustments while

the engine (motor) is running.

• Grass catcher components are subject to wear, dam-

age, and deterioration, which could expose moving

parts or allow objects to be thrown. Frequently check

com po nents and replace with manufacturer’s rec om-

mend ed parts, when necessary.

• Mower blade is sharp and can cut. Wrap the blade or

wear gloves, and use extra caution when servicing it.

• Do not change the engine governor setting or overspeed

the engine.

• Maintain or replace safety and instruction labels, as

necessary.

WARNING: This lawn mower is equipped with an

internal com bus tion engine and should not be

used on or near any un im proved forest-covered,

brush-covered or grass-cov ered land unless

the engine’s exhaust system is equipped with a

spark arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it should

be maintained in effective working order by the

operator.

A spark arrester for the muffler is available through

your nearest authorized service center.

SERIAL

NUMBER: _________________________________

DATE OF PURCHASE: _______________________

THE MODEL AND SERIAL NUMBERS WILL BE FOUND

ON A DECAL ATTACHED TO THE REAR OF THE

LAWN MOWER HOUSING.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE.

Figure 1

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for

and using your lawn mower.

• Follow the instructions under “Maintenance” and “Stor-

age” sec tions of this operator's manual.

PRODUCT SPECIFICATIONS

Gasoline Capacity 1,8 Litres

and Type: (Unleaded Regular Only)

Oil Type (API SG–SL): SAE 30 (above 0°C/32°F);

SAE 5W-30 (below 0°C/32°F)

Oil Capacity: 0,57 Litres

Spark Plug (Gap: 0,5 mm): Champion 696073

Blade Bolt Torque: 35-40 ft. lbs.

4

TABLE OF CONTENTS

KNOW YOUR LAWN MOWER

READ THIS OPERATOR'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER.

Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments.

Save this manual for future reference.

These symbols may appear on your lawn mower or in literature supplied with the product. Learn and understand

their meaning.

Setup

LOOSE PARTS

Use the chart below to verify that all parts have been

shipped.

Description Qty.

Handle Bolt

Handle Knob

Washout Adapter

Grass Bag

Grass Bag Frame

2

1

ASSEMBLY

Read these instructions and this man u al in its entirety before you attempt to assemble or operate your new lawn mow er.

IMPORTANT: THIS LAWN MOWER IS SHIPPED WITH OUT OIL OR GASOLINE IN THE ENGINE.

Your new lawn mower has been as sem bled at the factory with the ex cep tion of those parts left unassembled for shipping

purposes. All parts such as nuts, washers, bolts, etc., necessary to com plete the as sem bly have been placed in the parts

bag. To ensure safe and proper operation of your lawn mow er, all parts and hard ware you assemble must be tightened

se cure ly. Use the correct tools as nec es sary to ensure proper tightness.

OPERATION ............................................................ 7-12

MAINTENANCE ..................................................... 13-17

SERVICE AND ADJUSTMENTS ........................... 18-19

STORAGE .............................................................. 20-21

TROUBLESHOOTING ................................................ 22

WARRANTY ........................................................... 23-26

SAFETY RULES ........................................................ 2-3

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ................................ 3

SAFETY AND INSTRUCTIONAL DECALS ................. 4

ASSEMBLY ................................................................ 4-5

PRODUCT OVERVIEW ................................................ 6

TO ASSEMBLE GRASS CATCHER

1. Put grass catcher frame into grass bag with rigid part

of bag on the bottom. Make sure the frame handle is

outside of the bag top (Figure 2).

2. Slip vinyl bindings over frame.

NOTE: If vinyl bindings are too stiff, hold them in warm water

for a few minutes. If bag gets wet, let it dry before using.

1. Vinyl bindings

2. Frame handle

3. Frame opening

Figure 2

3

1

2

5

ASSEMBLY

1

3

4

LIFT

UP

LIFT

UP

MOWING

PO SI TION

2

TO RE MOVE LAWN MOW ER FROM CAR TON

1. Remove loose parts included with mower.

2. Cut down two end corners of car ton and lay end panel

down flat.

3. Remove all packing materials ex cept padding be tween

upper and lower handle and padding holding operator

presence control bar to up per handle.

4. Roll lawn mower out of carton and check carton thor-

ougly for ad di tion al loose parts.

HOW TO SET UP YOUR LAWN MOW ER

TO UNFOLD HANDLE

IMPORTANT: UNFOLD HANDLE CAREFULLY SO AS

NOT TO PINCH OR DAMAGE CON TROL CABLES.

1. Raise lower handle section to operating position and

align hole in handle with one of three height positioning

holes (Figure 3).

2. Insert handle bolt through handle and bracket and

secure with knob (Figure 4).

3. Repeat for opposite side of handle.

4. Remove protective padding, raise upper handle sec-

tion into place on lower handle and tighten both handle

knobs.

5. Remove any packing material from around control bar.

Your handles may be adjusted for your mowing comfort.

Refer to “TO ADJUST HANDLE” in the Service and Ad just-

ments sec tion of this man u al.

1. Operator presence control bar

2. Upper handle

3. Handle knob

4. Lower handle

1. Knob

2. Bolt

3. Handle bracket

Figure 3

Figure 4

TO INSTALL ATTACHMENTS

Your lawn mower was shipped ready to be used as a

mulcher. To convert mower to bagging or discharging,

see “TO CON VERT MOWER” in the Operation section of

this man u al.

3

2

1

6

8

3

2

12

5

11

10

1

6

4

9

7

Figure 5

1. Drive control levers

2. Operator presence control bar

3. Grass catcher

4. Single point height adjuster

5. Engine oil cap with dipstick

6. Muffler

7. Spark plug

8. Housing

9. Air filter

10. Gas filler cap

11. Handle knob

12. Starter handle

PRODUCT OVERVIEW

7

ENGINE ZONE CONTROL

2. Forward motion will stop when either the operator

presence control bar or a drive control lever are

released. To stop forward motion without stop ping

engine, re lease a drive control lever only. Hold op er a tor

presence control bar down against handle to con tin ue

mowing without self-propelling (Figure 7).

NOTE: If after releasing the drive control the mower will

not roll backwards, push the mower forward slightly to

disengage drive wheels.

NOTE: Your lawn mower is equipped with an operator

presence control bar which requires the operator to be

positioned behind the mower handle to start and operate

the mower.

DRIVE CONTROL

1. Self-propelling is controlled by hold ing the operator

presence control bar down to the handle and pulling

either drive control lever rearward to the handle. The

further toward the handle a lever is pulled, the faster

the unit will travel (Figure 6).

TO ENGAGE DRIVE CONTROL

2

DRIVE CONTROL DISENGAGED

1

CAUTION: Federal regulations require an engine

control to be installed on this lawn mower in order

to minimize the risk of blade contact injury. Do

not un der any cir cum stanc es attempt to defeat

the function of the operator control. The blade

turns when the engine is running.

1. Operator presence control bar

2. Drive control levers

1. Operator presence control bar

2. Drive control levers

1. Adjustment turnbuckle

Figure 6

Figure 7

Figure 8

The operation of any lawn mower can result

in foreign objects thrown into the eyes, which

can result in severe eye damage. Always

wear safety glasses or eye shields while

operating your lawn mower or performing

any adjustments or repairs. We recommend

standard safety glasses or a wide vision safety mask over

spectacles.

IMPORTANT: This lawn mower is shipped WITHOUT OIL

OR GASOLINE in the engine.

WARNING: The blade turns when the engine is

running.

OPERATION

ENGINE SPEED

The engine speed was set at the factory for optimum per-

formance. Speed is not adjustable.

2

DRIVE CONTROL ADJUSTMENT

Over time, the drive control system may become “loose”,

resulting in decreased speed. There is a turnbuckle on

the drive control housing to increase tension on the drive

cable. Pro ceed as follows:

1. Turn unit off; disconnect spark plug wire from plug.

2. Rotate turnbuckle on drive control to increase drive

speed (Figure 8).

3. Operate mower to test drive speed. Read just as

required.

4. If condition fails to improve after the above steps

(forward speed remains the same), your drive belt is

worn and should be re placed.

OPERATION

8

REAR DISCHARGING (See Fig. 11)

1. Lift the rear door and install the clipping deflector (avail-

able accessory) legs into holes of handle brackets as

shown (Figure 11).

• When the rear door is lowered it will rest on the top of

the clipping deflector and secure it to the mower.

• Mower is now ready for rear discharging operation.

• To convert to mulching or bagging operation, clipping

deflector must be removed.

4

1

3

2

TO ADJUST CUTTING HEIGHT

All four wheels are adjusted by a single lever.

1. Pull adjuster lever toward wheel. To raise mower, move

lever forward to desired position. To lower mower, move

the lever toward the rear (Figure 9).

1

OPERATION

TO CONVERT MOWER

Your lawn mower was shipped ready to be used as a

mulcher. To convert to bagging or discharging:

REAR BAGGING

1. Lift rear door of the lawn mower and place the grass

catcher frame hooks onto the grass bag brackets

(Figure 10).

2. To convert to mulching operation, remove grass catch er

and close rear door.

1. Grass catcher frame hook

2. Rear door

3. Grass bag bracket

4. Grass catcher handle

1. Wheel adjuster lever

Figure 10

Figure 9

2

3

4

1

1. Rear door

2. Deflector bar "leg"

3. Clipping deflector

4. Handle bracket holes

Figure 11

9

OPERATION

1. Latch

1. Mulcher door

2. Discharge deflector

Figure 12

Figure 13

SIDE DISCHARGING

NOTE

: Rear door must be closed.

1. Unlock latch (Figure 12).

2. Open mulcher door and install dis charge deflector

under door as shown (Figure 13).

1

2

CAUTION: Do not run your lawn mower without

rear door closed or ap proved grass catch er

or clipping deflector in place. Nev er at tempt

to op er ate the lawn mow er with the rear door

re moved or propped open.

Figure 14

3. Mower is now ready for side discharging operation

(Figure 14).

NOTE

: To convert to mulching or bagging operation, dis-

charge deflector must be removed and mulcher door must

be closed and locked.

SIMPLE STEPS TO REMEMBER

WHEN CONVERTING YOUR LAWN MOWER:

FOR MULCHING -

1. Rear door closed.

2. Mulcher door closed and locked.

FOR REAR BAGGING -

1. Grass catcher installed.

2. Mulcher door closed and locked.

FOR SIDE DISCHARGING -

1. Rear door closed.

2. Discharge deflector installed.

1

10

ADD GASOLINE

IMPORTANT: Fill fuel tank to bottom of tank filler neck. Do

not overfill. Use fresh, clean, regular unleaded gasoline

with a minimum of 87 octane. Do not mix oil with gasoline.

Purchase fuel in quan ti ties that can be used within 30 days

to assure fuel freshness (Figure 15).

OPERATION

2

1

BEFORE STARTING ENGINE

ADD OIL

Your lawnmower is shipped without oil in the engine. For

type and grade of oil to use, see “EN GINE” in the Mainte-

nance section of this manual.

TO STOP ENGINE

1. To stop engine, release operator presence con trol bar

(Figure 16).

1. Engine oil cap/dipstick

2. Gasoline filler cap

1. Operator presence control bar

Figure 15

Figure 16

CAUTION: DO NOT overfill engine with oil, or it

will smoke heavily from the muffler on startup.

1. Be sure lawnmower is level.

2. Remove dipstick from oil fill spout (Figure 15).

3. You receive a container of oil with the unit. Slowly

pour the entire container down the oil fill spout into the

engine.

NOTE: Initial oil fill requires only 18 oz. due to residual oil

in engine from the manufacturers 100% quality testing.

When changing oil you may need 20 oz.

4. Insert and tighten dipstick.

IMPORTANT: Check oil level before each use. Add oil if

needed. Fill to full line on dipstick.

IMPORTANT: Change the oil after every 25 hours of op-

eration or each season. You may need to change the oil

more often under dusty, dirty conditions. See “TO CHANGE

ENGINE OIL” in the Maintenance section of this manual.

CAUTION: Wipe off any spilled oil or fuel. Do not

store, spill or use gasoline near an open flame.

Alcohol blended fuels (called gasohol or using

ethanol or methanol) can attract moisture which

leads to separation and for ma tion of acids during

storage. Acidic gas can damage the fuel system

of an engine while in storage. To avoid engine

problems, the fuel system should be emptied

before stor age of 30 days or longer. Empty the

gas tank, start the engine and let it run until the

fuel lines and carburetor are empty. Use fresh

fuel next season. See Storage In struc tions for

additional information. Never use engine or

carburetor cleaner products in the fuel tank or

permanent damage may occur.

1

11

OPERATION

1. Operator presence control bar

2. Starter handle

Figure 17

TO START ENGINE

NOTE: Due to protective coatings on the engine, a small

amount of smoke may be present during the initial use of

the product and should be considered normal.

NOTE: Your engine is equipped with an automatic choke

system. No priming or choking is required before starting.

1. To start engine, hold operator presence control bar

down to the han dle and pull starter handle quickly. Do

not allow starter rope to snap back (Figure 17).

2

1

1. Bag handle

2. Grass catcher frame handle

Figure 18

TO EMPTY GRASS CATCHER

1. Lift up on grass catcher using the frame han dle

(Figure 18).

2. Remove grass catcher with clippings from under lawn

mower han dle.

3. Empty clippings from bag using both frame handle and

bag handle.

NOTE: Do not drag the bag when emptying; it will cause

unnecessary wear.

MOWING TIPS

• Under certain conditions, such as very tall grass, it

may be nec es sary to raise the height of cut to reduce

pushing effort and to keep from overloading the engine

and leaving clumps of grass clippings. It may also be

necessary to re duce ground speed and/or run the lawn

mower over the area a sec ond time.

• For extremely heavy cutting, re duce the width of cut

by over lap ping previously cut path and mow slowly.

• For better grass bagging and most cutting conditions,

the engine speed should be set in the FAST po si tion.

• When using a rear discharge lawn mower in moist,

heavy grass, clumps of cut grass may not enter the

grass catcher. Reduce ground speed (pushing speed)

and/or run the lawn mower over the area a second

time.

• If a trail of clippings is left on the right side of a rear

discharge mow er, mow in a clockwise direction with a

small overlap to collect the clippings on the next pass.

• Pores in cloth grass catchers can become filled with

dirt and dust with use and catchers will collect less

grass. To prevent this, reg u lar ly hose catcher off with

water and let dry before using.

• Keep top of engine around starter clear and clean of

grass clippings and chaff. This will help engine air flow

and extend engine life.

CAUTION: Do not use de-thatcher blade

attachments on your mower. Such attachments

are hazardous, will damage your mower and could

void your warranty.

1

2

12

Figure 19

OPERATION

MAX 1/3

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER

HOUSING FREE OF BUILT-UP GRASS AND TRASH. SEE

“CLEANING” IN THE MAINTENANCE SECTION OF THIS MANUAL.

• The special mulching blade will recut the grass clippings

many times and reduce them in size so that as they fall

onto the lawn they will disperse into the grass and not

be noticed. Also, the mulched grass will biodegrade

quickly to provide nutrients for the lawn. Always mulch

with your highest engine (blade) speed as this will

provide the best recutting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends

to form clumps and interferes with the mulching action.

The best time to mow your lawn is the early afternoon.

At this time the grass has dried, yet the newly cut area

will not be exposed to direct sunlight.

• For best results, adjust the lawn mower cutting height

so that the lawn mower cuts off only the top one-third of

the grass blades (Figure 19). If the lawn is overgrown

it will be necessary to raise the height of cut to reduce

pushing effort and to keep from overloading the engine

and leaving clumps of mulched grass. For extremely

heavy mulching, reduce your width of cut by overlapping

previously cut path and mow slowly.

• Certain types of grass and grass conditions may require

that an area be mulched a second time to completely

hide the clippings. When doing a second cut, mow

across (perpendicular) to the first cut path.

• Change your cutting pattern from week to week. Mow

north to south one week then east to west the next

week. This will help prevent matting and graining of

the lawn.

13

LUBRICATION CHART

GENERAL RECOMMENDATIONS

The warranty on this lawn mower does not cover items that

have been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must maintain

mower as instructed in this manual. Some adjustments

will need to be made periodically to properly maintain your

unit. At least once a season, check to see if you should

make any of the adjustments described in the Service and

Ad just ments section of this manual.

• At least once a year, replace the spark plug, clean or

replace air filter element and check blade for wear. A

new spark plug and clean/new air filter element assure

proper air-fuel mixture and help your engine run better

and last longer.

• Follow the maintenance schedule in this manual.

BEFORE EACH USE

1. Check engine oil level.

2. Check for loose fasteners.

LUBRICATION

Keep unit well lubricated (See “LUBRICATION CHART”).

IMPORTANT: DO NOT OIL OR GREASE PLASTIC WHEEL

BEARINGS. VISCOUS LU BRI CANTS WILL ATTRACT DUST

AND DIRT THAT WILL SHORT EN THE LIFE OF THE SELF-

LU BRI CAT ING BEARINGS. IF YOU FEEL THEY MUST BE

LU BRI CATED, USE ONLY A DRY, POW DERED GRAPHITE

TYPE LUBRICANT SPAR INGLY.

ENGINE OIL

HANDLE BRACK ET MOUNT ING PINS

REAR DOOR HINGE

MULCHER

DOOR HINGE

SPRAY LUBRICANT

SEE “ENGINE” IN MAINTENANCE SECTION

Check for Loose Fasteners

Clean / Inspect Grass Catcher *

Check Tires

Check Drive Wheels ***

Clean Lawn Mower ****

Clean under Drive Cover ***

Check Drive Belt / Pulleys ***

Check / Sharpen / Replace Blade

Lubrication

Clean and Recharge Battery **

Check Engine Oil level

Change Engine Oil

Clean Air Filter

Inspect Muffler

Replace Spark Plug

Replace Air Filter Paper Cartridge

Empty fuel system or add Stabilizer

BEFORE

EACH

USE

AFTER

EACH

USE

EVERY

10

HOURS

EVERY

25 HOURS

OR SEASON

EVERY

100

HOURS

BEFORE

STORAGE

1 - Change more often if operating under a heavy load or in high outdoor temperatures.

2 - Service more often if operating in dirty or dusty conditions.

3 - Replace blades more often when mowing in sandy soil.

4 - Charge 48 hours at end of season.

5 - And after each 5 hours of use.

(if so equipped)

Electric-Start mowers

Power-Propelled mowers

Use a scraper

to clean under deck

*

**

***

****

MAINTENANCE

14

LAWN MOWER

Always observe safety rules when performing any main-

te nance.

TIRES

• Keep tires free of gasoline, oil, or insect control chem i-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

DRIVE WHEELS

Check rear drive wheels each time you mow to be sure they

move freely. The wheels not turning freely means trash,

grass cuttings, etc., may be inside the drive wheel and dust

cover area and must be cleaned out to free drive wheels.

If necessary to clean drive wheels, check both rear wheels.

BLADE CARE

For best results, mower blade must be kept sharp. Re place

bent or dam aged blades.

MAINTENANCE

11

9

10

8

7

3

2

6

1

4

5

CAUTION: Use only a replacement blade approved

by the manufacturer of your mower. Using a

blade not approved by the manufacturer of your

mower is hazardous, could damage your mower

and void your warranty.

CAUTION: Protect your hands with gloves and/

or wrap blade with heavy cloth.

TO REMOVE BLADE

1. Disconnect spark plug wire from spark plug and place

wire where it cannot come in contact with plug.

2. Turn lawn mower on its side. Make sure air filter and

carburetor are up.

3. Use a wood block between blade and mower hous ing

to prevent blade from turning when re mov ing blade bolt.

4. Remove blade bolt by turning counter-clockwise

(Figure 20).

5. Remove blade and attaching hardware (bolt, lock

wash er and hardened wash er).

6. Remove screw securing debris shield.

NOTE: Remove the blade adapter and check the key inside

hub of blade adapter. The key must be in good condition

to work properly. Replace adapter if damaged.

TO REPLACE BLADE

1. Position the blade adapter on the engine crank shaft.

Be sure key in adapter and crankshaft keyway are

aligned; and that the drive belt is inside the tabs of the

belt retainer (Figure 20).

2. Install debris shield using screw.

3. Position blade on the blade adapter.

IMPORTANT: TO ENSURE PROPER AS SEM BLY, CENTER

HOLE IN BLADE MUST ALIGN WITH STAR ON BLADE

ADAPTER.

Figure 20

1. Crankshaft

keyway

2. Key

3. Blade adapter

4. Debris shield

5. Screw

6. Blade

7. Belt retainer

8. Trailing edge

9. Hardened washer

10. Lock washer

11. Blade bolt

4. Be sure the trailing edge of blade (opposite sharp edge)

is up toward the engine.

5. Install the blade bolt with the lock washer and hardened

washer into blade adapter and crankshaft.

6. Use block of wood between blade and lawn mower

housing and tighten the blade bolt, turning clockwise.

• The recommended tightening torque is 35–40 ft. lbs.

IMPORTANT: BLADE BOLT IS HEAT TREATED. IF BOLT

NEEDS REPLACING, REPLACE ONLY WITH APPROVED BOLT.

15

MAINTENANCE

1

3

2

TO SHARPEN BLADE

NOTE: We do not recommend sharp en ing blade - but if

you do, be sure the blade is balanced. An un bal anced

blade will cause eventual damage to lawn mower or engine.

• The blade can be sharp ened with a file or on a grinding

wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer. (When using a cone

bal anc er, follow the in struc tions supplied with bal anc er.)

NOTE: Do not use a nail for balancing blade. The lobes

of the center hole may appear to be centered, but are not.

1. Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground.

If blade is bal anced, it should remain in a horizontal

po si tion. If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced

(Figure 21).

1. Center hole

2. 5/8" Bolt or pin

3. Blade

Figure 21

Figure 22

GRASS CATCHER

• The grass catcher may be hosed with water, but must

be dry when used.

• Check your grass catcher often for damage or

de te ri o ra tion. Through normal use it will wear. If

catcher needs replacing, replace only with ap proved

replacement catcher. Give the lawn mower model

number when ordering.

GEAR CASE

• To keep your drive system working properly, the gear

case and area around the drive should be kept clean

and free of trash build-up. Clean under the drive cover

twice a season.

• The gear case is filled with lubricant to the proper level at

the factory. The only time the lubricant needs attention

is if service has been performed on the gear case.

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

SAE VISCOSITY GRADES

-20 0 30 40

80

100

-30

-20 0

20 30 40

F

C

32

-10

10

60

5W-30

SAE 30

ENGINE

LUBRICATION

Use only high quality detergent oil rated with API service

classification SG–SL. Select the oil's SAE viscosity

grade according to your expected operating temperature

(Figure 22).

NOTE: Multi-viscosity oils (5W30, 10W30 etc.) improve

starting in cold weather, and you should check your engine

oil level frequently to avoid possible engine damage from

running low on oil.

Change the oil after every 25 hours of operation or at least

once a year if the lawn mower is not used for 25 hours in

one year.

Check the crankcase oil level before starting the engine

and after each five (5) hours of continuous use. Tighten oil

plug securely each time you check the oil level.

16

MAINTENANCE

2

1

TO CHANGE ENGINE OIL

NOTE: Before tipping lawn mower to drain oil, empty fuel

tank by running engine until fuel tank is empty.

1. Disconnect spark plug wire from spark plug and place

wire where it cannot come in contact with plug.

2. Remove engine oil cap/dipstick; lay aside on a clean

surface.

3. Tip lawn mower on its side as shown and drain oil into

a suitable container. Rock lawn mower back and forth

to remove any oil trapped inside of engine (Figure 23).

4. Wipe off any spilled oil from lawn mower or side of

engine.

5. Slowly pour oil down the oil fill spout, stopping every

few ounces to check the oil level with the dipstick.

6. Stop adding oil when you reach the FULL mark on the

dipstick. Wait a minute to allow oil to settle.

7. Continue adding small amounts of oil, rechecking the

dipstick until oil level settles at FULL. DO NOT overfill,

or engine will smoke heavily from the muffler on startup.

8. Always be sure to retighten oil dipstick before starting

engine.

9. Re con nect spark plug wire to spark plug.

AIR FILTER

Your engine will not run properly using a dirty air filter.

Replace paper cartridge every 100 hours of operation or

every season, which ev er occurs first. Service air cleaner

more often under dusty conditions.

NOTE: The air cleaner system uses a pleated filter with

an optional pre-cleaner. The pre-cleaner can be washed

and reused.

1. Loosen the fastener that holds the cover. Remove the

cover (Figure 24).

2. Remove the pre-cleaner and the filter.

3. To loosen debris, gently tap the filter on a hard surface.

If the filter is excessively dirty, replace with a new filter.

4. Wash the pre-cleaner in liquid detergent and water.

Then allow it to thoroughly air dry. Do not oil the pre-

cleaner.

Figure 23

1. Oil fill cap/dipstick

2. Container

CAUTION: Petroleum solvents, such as ker o sene,

are not to be used to clean car tridge. They may

cause de te ri o ra tion of the cartridge. Do not oil

car tridge. Do not use pres sur ized air to clean or

dry car tridge.

1. Fastener

2. Cover

3. Filter

4. Base

5. Pre-cleaner

Figure 24

5. Assemble the dry pre-cleaner to the filter.

6. Install the filter and pre-cleaner into the base. Make

sure filter fits securely in the base.

7. Install air filter cover and secure with fastener. Make

sure the fastener is tight.

3

2

5

1

4

17

MAINTENANCE

1. Clamp

2. Fuel filter

Figure 25

SPARK PLUG

Replace spark plug at the beginning of each mowing

season or after every 100 hours of operation, whichever

occurs first. Spark plug type and gap setting are shown in

the “PROD UCT SPEC I FI CA TIONS” section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once each season. If fuel

filter becomes clogged, ob struct ing fuel flow to car bu re tor,

re place ment is re quired.

1. With engine cool, remove filter and plug fuel line sec tions

(Figure 25).

2. Place new fuel filter in position in fuel line with arrow

pointing towards carburetor.

3. Be sure there are no fuel line leaks and clamps are

properly positioned.

4. Immediately wipe up any spilled gasoline.

MUFFLER

Inspect and replace corroded muffler as it could create a

fire hazard and/or damage.

• Clean the underside of your lawn mower by scraping

to remove build-up of grass and trash.

• Clean engine often to keep trash from accumulating.

A clogged engine runs hotter and shortens engine life.

• Keep finished surfaces / wheels free of gasoline, oil, etc.

• We do not recommend using a garden hose to clean

lawn mower unless the electrical system, muffler, air

filter and carburetor are covered to keep water out.

Water in engine can result in shortened engine life.

CLEANING

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER

HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN

THE UNDERSIDE OF YOUR MOWER AFTER EACH USE.

CAUTION: Disconnect spark plug wire from

spark plug and place wire where it cannot come

in contact with plug.

6. Shut off the engine.

7. Shut off water supply and remove hose from fitting.

2

1

WATER WASHOUT FEATURE

Your lawn mower is equipped with a fitting that allows quick

and easy cleaning of the underside of the housing. To use

this feature, proceed as follows:

1. Move lawn mower to an area of cut grass or another

hard surface.

NOTE: Water, grass and other debris will drain from beneath

the mower housing during the washout process.

2. Remove grass catcher and discharge chute assembly

from lawn mower.

3. Close mulcher door (if equipped).

4. Connect a garden hose to the fitting where shown

(Figure 26).

IMPORTANT: BE SURE THE GARDEN HOSE IS NOT ROUTED

UNDER THE LAWN MOWER HOUSING OR ENTANGLED IN

THE WHEELS.

5. Turn on water supply and check for leaks at the fitting.

If no leaks are present, start engine (as described in the

Operation section of this manual) and let engine run until

the underside of the lawn mower is clean.

WARNING: Do not engage the drive system during

the washout process.

CAUTION: Do not remove hose from fitting while

engine is running. Water in engine can result in

shortened engine life.

8. Start engine (as described in the Operation section

of this manual) and let engine run for a full minute to

remove excess water from mower.

1. Hose

2. Fitting

Figure 26

2

1

18

LAWN MOWER

TO ADJUST CUTTING HEIGHT

See “TO ADJUST CUTTING HEIGHT” in the Operation

section of this manual.

REAR DEFLECTOR

The rear deflector, attached between the rear wheels of

your mower, is provided to minimize the possibility that

objects will be thrown out of the rear of the mower into

the operator's mowing position. If the deflector becomes

damaged, it should be replaced.

TO REMOVE DRIVE BELT

1. Remove screws securing rear baffle (Figure 27).

2. Turn lawn mower on its side with air filter and car bu re tor

down.

3. Remove rear baffle from mower.

4. Remove blade bolt, lockwasher, hardened washer and

blade.

5. Remove screw securing debris shield.

6. Remove gearcase belt keeper.

7. Remove drive belt.

TO REPLACE DRIVE BELT

1. Place new drive belt on gearcase pulley (Figure 27).

NOTE: Always use factory approved belt to assure proper

fit and long life.

2. Reinstall gearcase belt keeper. Be sure the new drive

belt is inside the tabs of the gearcase belt keeper.

3. Position the blade adapter on the engine crank shaft.

Be sure key in adapter and crankshaft keyway are

aligned, and that the drive belt is inside the tabs of the

belt retainer.

4. Place rear baffle in mower housing.

5. Reinstall debris shield using screw.

6. Reinstall blade.

7. Return mower to upright po si tion.

8. Reinstall rear baffle screws.

SERVICE AND ADJUSTMENTS

11

12

13

5

6

8

9

7

10

4

3

2

1

2

CAUTION: to avoid serious injury, BEFORE

PERFORMING ANY SERVICE OR ADJUSTMENTS:

1. Release control bar and stop engine.

2. Make sure the blade and all moving parts have

completely stopped.

3. Disconnect spark plug wire from spark plug

and place where it cannot come in contact with

plug.

Figure 27

1. Rear baffle

2. Screw

3. Gearcase pulley

4. Blade adapter

5. Drive belt

6. Debris shield

7. Screw

8. Hardened

Washer

9. Blade

10. Lock washer

11. Blade bolt

12. Belt retainer

13. Gearcase belt

keeper

19

SERVICE AND ADJUSTMENTS

TO ADJUST HANDLE

The handle on your lawn mower has three (3) height posi-

tions - adjust to height that suits you.

1. Remove knob and carriage bolt on one side of the

lower handle (Figure 28).

2. While holding handle assembly, remove knob and

car riage bolt from opposite side, align hole in handle

with desired hole in handle bracket and reassemble

bolt and knob and tighten securely.

3. Align opposite side of handle with same positioning

hole and secure with bolt and knob.

ENGINE

ENGINE SPEED

Your engine speed has been factory set. Do not attempt to

increase engine speed or it may result in personal injury. If

you believe that the engine is running too fast or too slow,

take your lawn mower to an authorized service center for

repair and adjustment.

CARBURETOR

Your carburetor is not adjustable. If your engine does not

operate properly due to suspected carburetor problems,

take your lawn mower to an authorized service center for

repair and/or adjustment.

IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVER-

NOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED.

OVER SPEED ING THE ENGINE ABOVE THE FACTORY HIGH

SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE

ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING,

CONTACT YOUR NEAREST AUTHORIZED SER VICE CEN TER,

WHICH HAS PROPER EQUIP MENT AND EXPERIENCE TO

MAKE ANY NEC ES SARY ADJUSTMENTS.

3

2

High

Medium

Low

1

1. Knob

2. Bolt

3. Handle bracket

Figure 28

20

STORAGE

Immediately prepare your mower for storage at the end of the season or if the unit will not be used for 30 days or more.

LAWN MOWER

When lawn mower is to be stored for a period of time, clean

it thoroughly, remove all dirt, grease, leaves, etc. Store in

a clean, dry area.

1. Clean entire lawn mower (See “CLEANING” in the

Maintenance section of this manual).

2. Lubricate as shown in the Maintenance section of this

manual.

3. Be sure that all nuts, bolts, screws, and pins are se-

curely fastened. Inspect moving parts for damage,

breakage and wear. Replace if necessary.

4. Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

HANDLE

You can fold your lawn mower han dle for storage.

1. Loosen the two (2) handle knobs on sides of the up-

per handle and allow handle to fold down to the rear

(Figure 29).

2. Remove the two (2) handle knobs and carriage bolts

on sides of the lower handle and pivot entire handle

as sem bly forward and allow it to rest on mower

(Figure 30).

3. Reinstall knobs and carriage bolts to lower handle or

handle brackets for safe keeping.

NOTE: When setting up your handle from the storage

position, the lower han dle will require manually locking into

the mowing position.

IMPORTANT: WHEN FOLDING THE HANDLE FOR STORAGE

OR TRANSPORTATION, BE SURE TO FOLD THE HANDLE AS

SHOWN OR YOU MAY DAMAGE THE CONTROL CABLES.

1. Operator presence control bar

2. Upper handle

3. Handle knob

4. Lower handle

Figure 29

1. Knob

2. Bolt

3. Handle bracket

Figure 30

1

3

4

MOWING

PO SI TION

2

FOLD

FORWARD

FOR

STORAGE

3

2

1

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