Manitowoc Ice S Model and Ice/Beverage QuietQube Technician's Handbook Manuel utilisateur

Marque: Manitowoc Ice

Modèle: S Model and Ice/Beverage QuietQube Technician's Handbook

Catégorie: Fabricants de glaçons

Taper: Manuel utilisateur

Read this instruction before operating this equipment

America’s #1 Selling Ice Machine

Original Document

S Model Ice Beverage &

QuietQube Ice Machines

Installation Operation and Maintenance Manual

Engineered for Ease

Part Number 000006505 Rev02 12/19

Table of Contents

2 Part Number 000006505 Rev02 12/19

Section 1

General Information

Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Ice Deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Bin Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Dispenser Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Section 2

Installation

Location Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Minimum/Maximum Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Ice Machine Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Condensing Unit Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Water Supply and Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Potable Water Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Drain Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Water Supply and Drain Line Sizing/Connections . . . . . . . . . . . . . . . . . . . . . . . 7

Cooling Tower Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Electrical Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Fuse/Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Minimum Circuit Ampacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Ground Fault Circuit Interrupter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

CVD Condensing Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

QuietQube

Ice Machine Head Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Refrigeration System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Refrigeration Line Set Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Electronic Bin Thermostat Instructions IB600C/IB800C/IB1000C Only . . . . . . . 15

Section 3

Operation

Ice Making Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Safety limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Operational Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Ice Thickness Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Table of Contents (continued)

Part Number 000006505 Rev02 12/19 3

Section 4

Maintenance

Cleaning and Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Cleaning/Sanitizing Procedure Differences . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Exterior Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Cleaning / Sanitizing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Sanitizing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Procedure to Clean Heavily Scaled Ice Machines . . . . . . . . . . . . . . . . . . . . . . . . 21

Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Sanitizing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Parts Removal for Cleaning/Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Door Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Exterior Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Cleaning the Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Removal from Service/Winterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Section 5

Customer Support

Before Calling for Service Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Safety Limit Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Commercial Ice Machine Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Residential Ice Machine Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Part Number 000006505 Rev02 12/19 4

Section 1

General Information

Model Numbers

This manual covers the following models:

ICE DEFLECTOR

An ice deflector is required when the ice machine is

installed on a bin. An ice deflector is not required when

the ice machine is installed on a dispenser.

BIN INSTALLATION

• All ice machines installed on a bin require an ice

deflector.

• Manitowoc bins have a deflector installed and require

no modifications when used with a forward facing

evaporator.

• Ice machines with multiple evaporators require a

deflector kit.

DISPENSER INSTALLATION

• Ice Beverage ice machines require an adapter for all

installations.

• No adapter is needed for machines that match the

size of the dispenser unless required by the

dispenser manufacturer.

• No deflector is required unless specified by the

dispenser manufacturer.

• A bin thermostat to control ice level is recommended.

Ice Machine Head Section CVD® Condensing Unit

SD0682C - SY0684C

IB0684YC - IB0682DC

CVD0675 - CVD0685

SD0872C - SY0874C

IB0824YC - IB0822DC

CVD0885

SD1072C - SY1074C CVD1085

IB1024YC - IB1022DC CVD1185

SD1272C - SY1274C CVD1285

SD1472C - SY1474C CVD1485 - CVD1486

SD1872C - SY1874C CVD1885

SD2172C - SY2174C CVD2075 - CVD2085

SD3072C - SY3074C CVD3085

SDF3000C - SYF3000C CVDF3000

Warning

Do not operate equipment that has been misused,

abused, neglected, damaged, or altered/modified

from that of original manufactured specifications.

This appliance is not intended for use by persons

(including children) with reduced physical, sensory

or mental capabilities, or lack of experience and

knowledge, unless they have been given

supervision concerning use of the appliance by a

person responsible for their safety.

Warning

S1470C/S1870C/S2170C ice machines are not

approved for use on Manitowoc B570 bins.

Warning

S3000C/SF3000C ice machines are not approved

for use on Manitowoc B970 or D970 bins.

Warning

30” large capacity bins must be attached to the wall

with the bracket provided with the bin.

Warning

Manitowoc ice machines require a deflector when

installed on an ice storage bin.

Prior to using a non-Manitowoc ice storage system

with Manitowoc ice machines, contact the

manufacturer to assure their ice deflector is

compatible with Manitowoc ice machines.

Warning

Children must be supervised to ensure they do not

play with the ice machine, bin or dispenser.

Part Number 000006505 Rev02 12/19 5

Section 2

Installation

Location Requirements

The location selected for the ice machine must meet the

following criteria. If any of these criteria are not met,

select another location.

• The location must be free of airborne and other

contaminants.

• The location must not be near heat-generating

equipment or in direct sunlight.

• The location must be capable of supporting the

weight of the ice machine and a full bin of ice.

• The location must allow enough clearance for water,

drain and electrical connections in the rear of the ice

machine.

• The location must not obstruct airflow through or

around the ice machine.

• The location must not allow exhaust fan heat and/or

grease to enter the condenser.

• The location must allow electrical, water, drain and

refrigeration tubing to enter the ice machine from the

back.

• Local water conditions may require treatment of the

water to inhibit scale formation, filter sediment, and

remove chlorine odor and taste.

These ice machines are intended for use in household

and similar applications such as:

• Staff kitchen areas in shops, offices and other work

environments.

• Clients in hotels, motels, farmhouses, bed and

breakfast and other residential type environments.

• Catering and similar non-retail applications.

MINIMUM/MAXIMUM TEMPERATURES

ICE MACHINE CLEARANCE REQUIREMENTS

CONDENSING UNIT CLEARANCE REQUIREMENTS

Warning

PERSONAL INJURY POTENTIAL

Remove all ice machine panels before lifting and

installing.

Model

Minimum Air

Temperature

Maximum Air

Temperature

All Ice Machine Head

Sections

35°F

2°C

110°F

43°C

CVD0675 - CVD0685

CVD1185 - CVD2075

CVD2085 - CVD3085

CVDF3000

-20°F

-29°C

120°F

49°C

CVD0885 - CVD1085

CVD1285 - CVD1485

CVD1885

-20°F

-29°C

130°F

54°C

CVD1486

35°F

2°C

110°F

43°C

Model Top Back Sides

S0600C - S0800C

S1000C - S1200C

S1470C - S1870C

S2170C

13 cm

*3" - 5"

*8 - 13 cm

13 cm

IB0600C - IB0800C

IB1000C

5 cm

13 cm

20 cm

S3000C - SF3000C

20 cm

24"

61 cm

**8”

**20 cm

* Routing utilities out top - Routing utilities out back

** 24" (61 cm) is recommended on all sides

Model Top/Sides Back Front

CVD0675 - CVD0685

CVD0885 - CVD1085

CVD1185 - CVD1285

CVD1885 - CVD2085

*6”

*15 cm

48"

122 cm

48"

122 cm

CVD1285 - CVD1485

*6”

*15 cm

48"

122 cm

24"

61 cm

CVD1486

*5”

*13 cm

12"

30 cm

12"

30 cm

CVD3085 - CVDF3000

*6”

*15 cm

24"

122 cm

24"

122 cm

* 24" (61 cm) is recommended on top/sides

Installation Section 2

Part Number 000006505 Rev02 12/19

Installation Requirements

• The ice machine top panel can be trimmed with an

aviator snips to allow the line set, water line and

electrical connections to exit the top. Only cut out

what is needed, the back panel recess sheet metal

must support the top panel.

• The ice machine and bin must be level.

• Vent the ice machine and bin drains separately.

• Bin drain termination must have an air gap.

• The water inlet and electrical connection must

contain a service loop to allow future access.

• The drain line must contain a union or other suitable

means of disconnection at the ice machine.

• The ice machine and bin must be sanitized after

installation.

• Routine adjustments and maintenance procedures

outlined in this manual are not covered by the

warranty.

Water Supply and Drains

POTABLE WATER REQUIREMENTS

Local water conditions may require treatment of the

water to inhibit scale formation, filter sediment, and

remove chlorine odor and taste.

Follow these guidelines to install water inlet lines:

• Plumbing must conform to local codes.

• Do not connect the ice machine to a hot water

supply. Be sure all hot water restrictors installed for

other equipment are working. (Check valves on sink

faucets, dishwashers, etc.)

• If water pressure exceeds the maximum

recommended pressure of 80 psig (552 kPa), obtain

a water pressure regulator from your Manitowoc

distributor.

• Install a water shut-off valve and union for potable

water and water cooled condenser lines.

• Insulate water inlet lines to prevent condensation.

DRAIN CONNECTIONS

• Drain lines must have a 1.5 inch drop per 5 feet of

run (2.5 cm per meter), and must not create traps.

• The floor drain must be large enough to

accommodate drainage from all drains.

• Run separate bin and ice machine drain lines.

Insulate them to prevent condensation.

• Vent the bin and ice machine drain to the

atmosphere. The ice machine drain requires an 18"

vent. Do not vent the condenser drain on water-

cooled models.

• Drains must have a union or other suitable means to

allow in place disconnection from the ice machine

when servicing is required.

• Base drain - Use 1/2” CPVC tubing and silicone

sealant to connect to this optional drain.

• S3000C/SF3000C requires base drain connection

(1" FPT).

Warning

Connect to a potable water supply only.

Section 2 Installation

Part Number 000006505 Rev02 12/19 7

WATER SUPPLY AND DRAIN LINE SIZING/CONNECTIONS

COOLING TOWER APPLICATIONS

(Water-Cooled Models Only)

A water cooling tower installation does not require

modification of the ice machine. The water regulator

valve for the condenser continues to control the

refrigeration discharge pressure.

It is necessary to know the amount of heat rejection, and

the pressure drop through the condenser and water

valves (inlet and outlet) when using a cooling tower on

an ice machine.

• Water entering the condenser must not exceed 90°F

(32°C).

• Water flow through the condenser must not exceed

5 gallons (19 liters) per minute.

• Allow for a pressure drop of 8 psi (1030 kPa)

between the condenser water inlet and the outlet of

the ice machine.

• Water exiting the condenser must not exceed 110°F

(43°C).

• Do not connect to the potable water filter system.

• Contact your distributor if your water pressure is

greater than 150 psig (1030 kPa). A special order

condensing unit is available that allows water

pressure up to 350 psig (2410 kPa).

Caution

Plumbing must conform to state and local codes.

Location Water Temperature

Water Pressure

Min/Max

Ice Machine Fitting

Minimum Tubing Size Up to Ice

Machine Fitting

Ice Making

Water Inlet

35°F (2°C) Min.

90°F (32°C) Max.

20 / 80 psi

140 / 550 kPa

3/8” FPT

S3000C/SF3000C

1/2” FPT

3/8” (10 mm) ID

S3000C/SF3000C 1/2” (13 mm) ID

Water Cooled

Condenser

35°F (2°C) Min.

90°F (32°C) Max.

Standard

20 / 150 psi

140 / 1030 kPa

High Pressure Option

20 / 350 psi

140 / 2410 kPa

1/2” FPT 1/2” (13 mm) ID

Ice Making

Water Drain

---- ---- 1/2” FPT

S3000C/SF3000C

1" FPT

1/2” (13 mm) ID

S3000C/SF3000C 1" (25 mm) ID

Base Drain

---- ---- S3000C/SF3000C

1" FPT

S3000C/SF3000C 1" (25 mm) ID

Bin Drain ---- ---- 3/4” FPT 3/4” (19 mm) ID

Large Capacity

Bin Drain

---- ---- 1" FPT 1" (25 mm) ID

FPT = Female Pipe thread ID = Inside Diameter Min = Minimum Max= Maximum

Important

The Commonwealth of Massachusetts requires that

all water-cooled models must be connected only to a

closed loop, cooling tower system.

Installation Section 2

Part Number 000006505 Rev02 12/19

Electrical Service

GENERAL

All electrical work, including wire routing and grounding,

must conform to local, state and national electrical

codes. The following precautions must be observed:

• The ice machine must be grounded.

• A separate fuse/circuit breaker must be provided for

each condensing unit.

• A qualified electrician must determine proper wire

size dependent upon location, materials used and

length of run (minimum circuit ampacity can be used

to help select the wire size).

• The maximum allowable voltage variation is +/-10 of

the rated voltage at compressor start-up (when the

electrical load is highest).

• Check all green ground screws in the control box and

verify they are tight before starting the ice machine.

• Verify polarity is correct. Incorrect polarity can lead to

erratic ice machine operation and a safety issue. This

is especially critical on 230 volt / 50 cycle ice

machines.

FUSE/CIRCUIT BREAKER

The ice machine head section and condensing unit are

wired independently of each other.

A dedicated circuit and a separate fuse/circuit breaker

are required for each ice machine and condensing unit.

MINIMUM CIRCUIT AMPACITY

The minimum circuit ampacity is used to help select the

wire size of the electrical supply. (Minimum circuit

ampacity is not the ice machine’s running amp load.)

The wire size (or gauge) is also dependent upon

location, materials used, length of run, etc., so it must be

determined by a qualified electrician. Manitowoc Ice

requires minimum #8 AWG for S2170C condensing unit

applications.

GROUND FAULT CIRCUIT INTERRUPTER

We do not recommend the use of a GFCI/GFI circuit

protection with our equipment. If a GFCI/GFI is required

by code use a GFCI/GFI breaker rather than outlet

which is more prone to intermittent nuisance trips than

panel circuit breakers.

Warning

All wiring must conform to local, state and national

codes.

Warning

The ice machine and condensing unit must be

grounded in accordance with national and local

electrical codes.

Important

Observe correct polarity of incoming line voltage.

For United Kingdom Only

As the colors of the wires in the mains lead of the appliance

may not correspond with the colored markings identifying

the terminals in your plug, proceed as follows:

• The wire which is colored

green and yellow must be

connected to the terminal in the plug which is marked

with the letter E or by the earth ground symbol or

colored green or green and yellow.

• The wire colored

blue must be connected to the terminal

which is marked with the letter N or colored black.

• The wire colored

brown must be connected to the

terminal which is marked with the letter L or colored red.

Section 2 Installation

Part Number 000006505 Rev02 12/19 9

Electrical Requirements

Local or state electrical code, length of wire run or materials used, can increase the minimum wire or breaker size

requirement. A qualified electrician must determine the wire and breaker size, although the minimum wire size must

meet or exceed the specifications in these charts. Refer to the condensing unit serial plate to verify electrical data.

CVD CONDENSING UNITS

Important

Due to continuous improvements, this information is

for reference only. Please refer to the condensing

unit serial number tag to verify electrical data. Serial

tag information overrides information listed on this

page.

Warning

CVD2085 ONLY

Connect power supply wiring directly to L1 & L2 on

the contactor. Torque screws to the torque value

specification on the contactor label. Follow all local,

state and national electrical codes.

Condensing Unit Voltage/Phase/Cycle

Maximum Fuse/

Circuit Breaker

Minimum Circuit

Amps

Minimum Wire Size Required

by Manitowoc

CVD0685

208-230/1/60 15 amp 11.0 #12 Solid Copper Conductor

208-230/3/60 15 amp 7.5 #12 Solid Copper Conductor

230/1/50 15 amp NA #12 Solid Copper Conductor

CVD0885

208-230/1/60 20 amp 11.8 #10 Solid Copper Conductor

208-230/3/60 15 amp 9.1 #12 Solid Copper Conductor

230/1/50 20 amp 10.0 #10 Solid Copper Conductor

CVD1085

208-230/1/60 20 amp 12.5 #10 Solid Copper Conductor

208-230/3/60 15 amp 9.4 #12 Solid Copper Conductor

230/1/50 20 amp 10.9 #10 Solid Copper Conductor

CVD1185

208-230/1/60 25 amp 15.7 #10 Solid Copper Conductor

208-230/3/60 15 amp 10.8 #12 Solid Copper Conductor

230/1/50 20 amp 11.2 #10 Solid Copper Conductor

CVD1285

208-230/1/60 35 amp 25.0 #8 Solid Copper Conductor

208-230/3/60 20 amp 20.0 #10 Solid Copper Conductor

230/1/50 35 amp 25.0 #8 Solid Copper Conductor

CVD1485

208-230/1/60

20 amp

15 amp

30 amp

20.0

15.0

20.0

#10 Solid Copper Conductor

#12 Solid Copper Conductor

#10 Solid Copper Conductor

208-230/3/60

230/1/50

CVD1486

208-230/1/60

20 amp

15 amp

20 amp

20.0

15.0

20.0

#10 Solid Copper Conductor

#12 Solid Copper Conductor

#10 Solid Copper Conductor

208-230/3/60

230/1/50

CVD1885

208-230/1/60

40 amp

25 amp

30 amp

25.0

20.0

#8 Solid Copper Conductor

#10 Solid Copper Conductor

#40 Solid Copper Conductor

208-230/3/60

230/1/50

CVD2085*

208-230/1/60

208-230/3/60

40 amp

20 amp

30.0

20.0

#6 Solid Copper Conductor

#8 Solid Copper Conductor

CVD3085*

208-230/3/60

380-415/3/50

35 amp

15 amp

30.0

15.0

#8 Solid Copper Conductor

#12 Solid Copper Conductor

CVDF3000* 208-230/3/60

35 amp 30.0 #8 Solid Copper Conductor

* Verify the direction of the rotation is correct on the 3ph scroll compressor. The ice machine will have high suction pressure, low discharge

pressure and will be noticeably loud. Reverse two incoming power leads to reverse rotation.

Installation Section 2

Part Number 000006505 Rev02 12/19

QUIETQUBE

ICE MACHINE HEAD SECTION

Ice Machine

Voltage

Phase

Cycle

Maximum

Fuse/Circuit

Breaker

Minimum

Circuit

Amps

Total

Circuit

Amps

**Minimum Wire Size

Required by Manitowoc

Minimum Breaker

Size Required by

Manitowoc

S0600C

115/1/60

230/1/50

15 amp

1.1

0.6

N/A

#14 Solid Copper

Conductor

15 amp

S0800C

115/1/60

230/1/50

15 amp

1.1

1.5

N/A

#14 Solid Copper

Conductor

15 amp

IB0600C

IB0800C

IB1000C

115/1/60

230/1/50

15 amp

N/A

1.4

0.8

#14 Solid Copper

Conductor

15 amp

S1000C

115/1/60

230/1/50

15 amp

2.5

1.5

N/A

#14 Solid Copper

Conductor

15 amp

S1200C

115/1/60

230/1/50

15 amp

2.5

1.5

N/A

#14 Solid Copper

Conductor

15 amp

S1400C

S1800C

S2100C

115/1/60

208-230/1/60

230/1/50

15 amp

1.1

0.6

N/A

#14 Solid Copper

Conductor

15 amp

S3000C

115/1/60

230/1/50

15 amp

2.0

N/A

#14 Solid Copper

Conductor

15 amp

SF3000C

115/1/60 15 amp

2.0

N/A

#14 Solid Copper

Conductor

15 amp

** All conductors must be solid copper wire

Section 2 Installation

Part Number 000006505 Rev02 12/19 11

Refrigeration System Installation

Ice Machine Refrigerant Amounts

ICE MACHINE HEAD SECTION

Each ice machine head section ships from the factory

with a R-404A refrigerant charge appropriate for the

entire system operation. The serial tag on the ice

machine indicates the refrigerant charge. The refrigerant

charge is sufficient to operate the ice machine at all

ambients with lineset lengths up to 100 feet (30 m).

QuietQube®

Ice Machine

Remote Single

Circuit

Condenser

Line Set*

S0600C

IB600C

CVD685

RC-21

RC-31

RC-51

S0800C

IB800C

CVD885

S1000C CVD1085

IB1000C CVD1185

RC-20

RC-30

RC-50

S1200C CVD1285

S1470C

CVD1485

CVD1486

S1870C CVD1885

S2170C CVD2085

RC-23

RC-33

RC-53

S3000C

SF3000C

CVD3085

CVDF3000

RC-24

RC-34

RC-54

*Line Set

Suction

Line

Liquid

Line

Minimum

Insulation

Thickness

RC 21/31/51

5/8 inch

(16 mm)

3/8 inch

(10 mm)

1/2” (13mm)

Suction Line

1/4” (7mm) Liquid

Line

RC 20/30/50

3/4 inch

(19 mm)

1/2 inch

(13 mm)

1/2”(13mm)

Suction Line

1/4” (7mm) Liquid

Line

RC 23/33/53

3/4 inch

(19 mm)

5/8 inch

(16 mm)

1/2”(13mm)

Suction Line

1/4” (7mm) Liquid

Line

RC 24/34/54

Two Lines -

3/4 inch

(19 mm)

One Line -

5/8 inch

(16 mm)

3/4”(19mm)

Suction Line

1/4” (7mm) Liquid

Line

Important

Manitowoc remote systems are only approved and

warranted as a complete new package. Warranty

on the refrigeration system will be void if a new ice

machine head section is connected to pre-existing

(used) tubing or condensing units or vice versa.

Caution

The refrigeration system warranty will not apply if

the Manitowoc Ice Machine and Manitowoc CVD

Condensing Unit are not installed according to

specifications. This warranty also will not apply if

the refrigeration system is modified with a

condenser, heat reclaim device, or other parts or

assemblies not manufactured by Manitowoc.

Warning

Potential Personal Injury Situation

The ice machine head section contains the

refrigerant charge. Installation and brazing of the

line sets must be performed by a properly trained

and EPA certified refrigeration technician aware of

the dangers of dealing with refrigerant charged

equipment.

Warning

Installation of a QuietQube® Condensing Unit may

require the use of special equipment for placement.

Trained and qualified personnel are required for

proper rigging and lifting. Holes are provided on the

corners of the condensing unit to allow the use of

lifting shackles.

Installation Section 2

Part Number 000006505 Rev02 12/19

REFRIGERATION LINE SET INSTALLATION

The following requirements assure proper oil return.

The refrigeration line set installer must be certified/

licensed in refrigerant handling and servicing.

Step 1 Lineset Requirements

• Maximum lineset length is 100' (30 m).

• Maximum rise is 35' (10 m).

• Maximum drop is 15' (4.5 m).

• A suction line oil trap is required when rise is more

than 20' (6 m).

• Maximum lineset exposed on rooftop is 25% of total

line set length.

• Only one trap is allowed in the lineset.

• Shorten the lineset as required, do not coil lineset.

• A qualified person must perform all roof penetrations

Manitowoc S-Trap Kit

Step 2 Secure Condenser

Through holes are provided to secure the condenser to

a curb, rack, or wooden timber.

Step 3 Route Refrigeration Tubing

Properly route refrigeration tubing between the ice

machine head section and the CVD® condensing unit.

The line set can be routed for entry through the top or

rear of the ice machine head section.

• Top routing requires the cover to be trimmed.

• Rear routing may require the use of 90° elbows.

Warning

The ice machine head section contains refrigerant

charge. The ice machine head section contains

refrigeration valves that must remain closed until

proper installation of the line sets is completed.

Warning

Electrical power to the ice machine head section

and CVD® condensing unit must be disconnected

before proceeding.

35' (10 M)

MAX.

DISTANCE

100' (30 M)

MAX LINESET

LENGTH

Model

S-Trap Kit

Number

Tubing Size

S0600C IB600C

S0800C IB800C

S1000C

K00172

5/8 inch

(15.9 mm)

IB1000C S1200C

S1470C S1870C

S2170C

S3000C*

SF3000C*

K00166

3/4 inch

(19.1 mm)

*S3000C/SF3000C - requires two S-Trap kits, one for each

suction line.

15' (4.5 M)

MAX.

DISTANCE

MORE THAN 20' (6 M) RISE

S-TRAP KIT REQUIRED

Section 2 Installation

Part Number 000006505 Rev02 12/19 13

Step 4 Connect the line set

• Maximum amount of time the refrigeration system

can be exposed to the atmosphere is 15 minutes

• Purge line set with dry nitrogen while brazing.

• Line set shut off valves on the ice machine must

remain closed and be protected from heat during

brazing.

• The condensing unit ships with a 50/50 mixture of

nitrogen/helium.

• S3000C/SF3000C has 2 suction lines and requires

installation of a tee at the condensing unit.

Step 5 Pressure Test and Evacuate Line Set and

CVD Condensing Unit

• Lineset shutoff valves must remain closed until

pressure testing and evacuation are complete.

• Schrader valve core removal tools that allow for

removal and installation of the valve cores without

removing manifold gauge set hoses are

recommended to decrease the evacuation time.

• Pressure test @ 150 psi (1000 kPa) for a minimum of

15 minutes.

• Minimum evacuation level is 500 microns.

SUCTION LINE

FROM HEAD

SECTION

SUCTION LINE

FROM HEAD

SECTION

SUCTION LINE ON

CONDENSING UNIT

S3000C/SF3000C

TUBING MUST BE

CONNECTED TO

TEE AS SHOWN

VALVES MUST REMAIN

CLOSED AND BE

PROTECTED FROM

HEAT WHEN BRAZING

(WRAP WITH WET RAG)

MINIMIZE THE TIME THE

REFRIGERATION SYSTEM

IS EXPOSED TO THE

ATMOSPHERE (15

MINUTES MAXIMUM)

LIQUID

LINE

SUCTION

LINE

CONNECT VACUUM PUMP TO LINE SET

SHUT OFF VALVES

ALTERNATE CONNECTIONS AT

CONDENSING UNIT SCHRADER VALVES

Installation Section 2

Part Number 000006505 Rev02 12/19

Step 6 Open Lineset and Receiver Valves

You will not hear refrigerant flow when the valves are

opened. Refrigerant will not flow until the toggle switch is

placed in the ice position and the solenoid valve opens.

• All valve caps must be reinstalled, tightened and leak

checked to assure no refrigerant leakage exists.

• Counterclockwise opens all valves:

A. Refer to chart and open the suction and liquid

line shut off valves the correct number of 360°

turns.

B. Open the receiver service valve until

backseated (two valves on the S3000C/

SF3000C).

S0600C/S0800C/S1000C/S1200C

IB0600C/IB0800C/IB1000C

S1470C/S1870C/S2170C

S3000C/SF3000C

Valve Tubing Size Number of Turns To Open

3/8” 6

1/2” 5/8” 3/4” 10

7/8” 14

USE ALLEN WRENCH TO OPEN

(TURN COUNTERCLOCKWISE)

LIQUID AND SUCTION LINE

SHUT OFF VALVES

USE ALLEN WRENCH

TO OPEN (TURN

COUNTERCLOCKWISE)

LIQUID AND SUCTION

LINE SHUT OFF

VALVES

Caution

After opening suction, discharge and receiver

service valves, refrigerant pressure will not be

detected until the toggle switch is placed in the ice

position and the solenoid valves energize.

USE ALLEN WRENCH

TO OPEN (TURN

COUNTERCLOCKWISE)

LIQUID AND SUCTION

LINE SHUT OFF

VALVES

USE ALLEN WRENCH

TO OPEN (TURN

COUNTERCLOCKWISE)

LIQUID AND SUCTION

LINE SHUT OFF

VALVES

Section 2 Installation

Part Number 000006505 Rev02 12/19 15

Step 7 Leak Check The Refrigeration System

A. Connect power to the ice machine head section -

Do not connect power to the CVD condensing

unit.

B. Place the ICE/OFF/CLEAN toggle switch in the

ICE position for 60 seconds to equalize

pressures, then move to OFF position.

C. Disconnect power to the ice machine head

section.

D. Leak check lineset connections, S trap and all

factory joints in head section and condensing

unit.

E. Connect power to the CVD condensing unit and

allow system to pump down.

Step 8 Insulation Requirements

• To prevent condensation the entire suction line

including the shut-off valve must be insulated.

• All insulation must be airtight and sealed at both

ends.

The following insulation requirements prevent

condensation at 90°F (32.2°C) ambient 90% Relative

Humidity. If higher humidity is expected, increase

insulation thickness:

Suction Shut Off Valve Insulation

The pre-formed suction shut-off valve insulation is

located in the plastic bag taped to the water curtain.

ELECTRONIC BIN THERMOSTAT INSTRUCTIONS

IB600C/IB800C/IB1000C ONLY

• The bin thermostat probe must be rotated down to

enable ice contact and proper operation.

• Verify probe wire does not interfere with the water

curtain.

• The control is preset and does not require

programming.

Suction Line Liquid Line

Min.

Insulation

Thickness

3/4 inch

(19.1 mm)

1/2 inch

(12.7 mm)

1/2” (13 mm)

Suction Line

1/4” (7 mm)

Liquid Line

5/8 inch

(15.9 mm)

3/8 inch

(9.5 mm)

3/4 inch

(19.1 mm)

5/8 inch

(15.9 mm)

3/4” (19 mm)

Suction Line

1/4” (7 mm)

Liquid Line

FINAL

POSITION

A. REMOVE

REAR SCREW

B. LOOSEN FRONT SCREW &

ROTATE PROBE/BRACKET.

REINSTALL & TIGHTEN ALL

SCREWS

16 Part Number 000006505 Rev02 12/19

Section 3

Operation

Ice Making Sequence of Operation

Water Purge Cycle

The ice machine purges any remaining water from the

water trough down the drain.

Freeze Cycle

Water flows across the evaporator and the refrigeration

system chills the evaporator. Ice builds on the

evaporator until water contacts the ice thickness probe.

Harvest Cycle

Any remaining water is purged down the drain as

refrigerant gas warms the evaporator. When the

evaporator warms, the sheet of cubes slides off the

evaporator and into the storage bin. If all cubes fall clear

of the water curtain (or ice damper) the ice machine

starts another freeze cycle.

Off Cycle

If the water curtain or ice damper are held open by ice

cubes the ice machine shuts off. When the water curtain

or ice damper closes the ice machine starts a new cycle

at the water purge.

Control Board Timers

The control board has the following non-adjustable

timers:

• The ice machine is locked into the freeze cycle for 6

minutes before a harvest cycle can be initiated.

Freeze lock is bypassed after moving the toggle

switch from OFF to ICE position for the first cycle

only.

• The maximum freeze time is 60 minutes at which

time the control board automatically initiates a

harvest sequence.

• The maximum harvest time is 3.5 minutes for single

evaporators and 7 minutes for multiple evaporator

model. The control board automatically initiates a

freeze sequence when these times are exceeded.

SAFETY LIMITS

Safety limits are stored and indicated by the control

board after three cycles. The number of cycles required

to stop the ice machine varies for each safety limit.

• Safety Limit 1 all models - If the freeze time reaches

60 minutes, the control board automatically initiates a

harvest cycle. If 6 consecutive 60-minute freeze

cycles occur, the ice machine stops.

• Safety Limit 2 single & twin evaporator models - If the

harvest time reaches 3.5 minutes, the control board

automatically returns the ice machine to the freeze

cycle. If 500 consecutive 3.5 minute harvest cycles

occur, the ice machine stops.

• Safety Limit 2 S3000C/SF3000C - If the harvest time

reaches 7 minutes, the control board automatically

returns the ice machine to the freeze cycle. If 500

consecutive 7 minute harvest cycles occur, the ice

machine stops.

• Safety Limit 3 S3000C/SF3000C - If the low

refrigerant pressure control opens, the ice machine

shuts off and starts a 5 minute delay period. If 3

consecutive low pressure events occur the ice

machine stops and flashes the harvest light.

Use the following procedures to determine if the control

board contains a safety limit indication.

1. Move the toggle switch to OFF.

2. Move the toggle switch back to ICE. Watch the

safety limit lights/harvest light on the control board. If

a safety limit has been recorded, the corresponding

light will blink once, twice or three times to indicate

which safety limit stopped the ice machine.

Section 3 Operation

Part Number 000006505 Rev02 12/19 17

Operational Checks

GENERAL

Manitowoc ice machines are factory-operated and

adjusted before shipment. Normally, new installations do

not require any adjustment.

To ensure proper operation, always follow the

Operational Checks:

• when starting the ice machine for the first time

• after a prolonged out of service period

• after cleaning and sanitizing

NOTE: Routine adjustments and maintenance

procedures are not covered by the warranty.

ICE THICKNESS CHECK

After a harvest cycle, inspect the ice cubes in the ice

storage bin. The ice thickness probe is factory-set to

maintain the ice bridge thickness at 1/8” (3 mm).

NOTE: Make sure the water curtain is in place when

performing this check. It prevents water from splashing

out of the water trough.

1. Inspect the bridge connecting the cubes. It should

be about 1/8” (3 mm) thick.

2. If adjustment is necessary, turn the ice thickness

probe adjustment screw clockwise to increase

bridge thickness, counterclockwise to decrease

bridge thickness. Set at 1/4” gap between ice

machine and evaporator as starting point, then

adjust to achieve a 1/8” bridge thickness.

NOTE: Turning the adjustment 1/3 of a turn will change

the ice thickness about 1/16” (1.5 mm).

Ice Thickness Check

3. Make sure the ice thickness probe wire and the

bracket do not restrict movement of the probe.

Important

Scroll refrigeration compressors must be

operated for a minimum break in period of 24

hours before full ice production will be reached.

ADJUSTING SCREW

1/8” ICE BRIDGE THICKNESS

18 Part Number 000006505 Rev02 12/19

Section 4

Maintenance

Descaling and Sanitizing

GENERAL

You are responsible for maintaining the ice machine in

accordance with the instructions in this manual.

Maintenance procedures are not covered by the

warranty.

Descale and sanitize the ice machine every six months

for efficient operation. If the ice machine requires more

frequent descaling and sanitizing, consult a qualified

service company to test the water quality and

recommend appropriate water treatment. An extremely

dirty ice machine must be taken apart for cleaning and

sanitizing.

Manitowoc Ice Machine Cleaner and Sanitizer are the

only products approved for use in Manitowoc ice

machines.

CLEANING/SANITIZING PROCEDURE

This procedure must be performed a minimum of once

every six months.

• The ice machine and bin must be disassembled

cleaned and sanitized.

• All ice produced during the cleaning and sanitizing

procedures must be discarded.

• Removes mineral deposits from areas or surfaces

that are in direct contact with water.

REMEDIAL CLEANING PROCEDURE

Perform this procedure if you have some or all of these

symptoms.

• Ice machine stops on Safety Shutdown.

• Your water has a high concentration of minerals.

• The ice machine has not been on a regular

maintenance schedule.

DETAILED DESCALING/SANITIZING PROCEDURE

This procedure must be performed a minimum of once

every six months.

• The ice machine and bin must be disassembled

descaled and sanitized.

• All ice produced during the descaling and sanitizing

procedures must be discarded.

EXTERIOR CLEANING

Clean the area around the ice machine as often as

necessary to maintain cleanliness and efficient

operation. Use cleaners designed for use with stainless

steel products.

Sponge any dust and dirt off the outside of the ice

machine with mild soap and water. Wipe dry with a

clean, soft cloth.

Heavy stains should be removed with stainless steel

wool. Never use plain steel wool or abrasive pads. They

will scratch the panels.

Caution

Use only Manitowoc approved Ice Machine Cleaner/

Descaler and Sanitizer for this application

(Manitowoc Cleaner part number 94-0546-3 and

Manitowoc Sanitizer part number 94-0565-3). It is a

violation of Federal law to use these solutions in a

manner inconsistent with their labeling. Read and

understand all labels printed on bottles before use.

Caution

Do not mix Cleaner/Descaler and Sanitizer solutions

together. It is a violation of Federal law to use these

solutions in a manner inconsistent with their

labeling.

Warning

Wear rubber gloves and safety goggles (and/or face

shield) when handling Ice Machine Cleaner or

Sanitizer.

Section 4 Maintenance

Part Number 000006505 Rev02 12/19 19

Remedial Cleaning Procedure

REMEDIAL DESCALING/SANITIZING PROCEDURE

Ice machine descaler is used to remove lime scale and

mineral deposits. Ice machine sanitizer disinfects and

removes algae and slime.

Step 1 Remove front door and top cover. This will allow

easiest access for adding cleaning and sanitizing

solutions.

Step 2 Set the toggle switch to the OFF position after

ice falls from the evaporator at the end of a Harvest

cycle. Or, set the switch to the OFF position and allow

the ice to melt off the evaporator.

Step 3 Remove all ice from the bin/dispenser.

Step 4 Place the toggle switch in the CLEAN position.

The water will flow through the water dump valve and

down the drain. Wait until the water trough refills and

water flows over the evaporator, then add the proper

amount of ice machine cleaner.

Step 5 Wait until the clean cycle is complete

(approximately *35 minutes). Then place the toggle

switch in the OFF position and disconnect power to the

ice machine (and dispenser when used).

NOTE: *S3300/ST3000 Only - 80 minutes.

Step 6 Remove parts for cleaning.

Please refer to the proper parts removal for your ice

machine. Continue with step 7 when the parts have

been removed.

Single Evaporator Ice Machines - Page 24

Multiple Evaporator Ice Machines - Page 25

Caution

Use only Manitowoc approved Ice Machine Cleaner/

Descaler and Sanitizer for this application

(Manitowoc Cleaner/Descaler part number 94-0546-

3 and Manitowoc Sanitizer part number 94-0565-3).

It is a violation of Federal law to use these solutions

in a manner inconsistent with their labeling. Read

and understand all labels printed on bottles before

use.

Caution

Do not mix Cleaner and Sanitizer solutions together.

It is a violation of Federal law to use these solutions

in a manner inconsistent with their labeling.

Warning

Wear rubber gloves and safety goggles (and/or face

shield) when handling Ice Machine Cleaner or

Sanitizer.

Caution

Never use anything to force ice from the evaporator.

Damage may result.

Model

Amount of

Cleaner/Descaler

S0600C / S0800C

S1000C / S1200C

5 ounces (150 ml)

S1470C / S1870C / S2170C 9 ounces (265 ml)

S3300 / ST3000 16 ounces (475 ml)

Warning

Disconnect the electric power to the ice machine at

the electric service switch box.

Maintenance Section 4

Part Number 000006505 Rev02 12/19

Step 7 Mix a solution of cleaner/descaler and warm

water. Depending upon the amount of mineral buildup, a

larger quantity of solution may be required. Use the ratio

in the table below to mix enough solution to thoroughly

clean all parts.

Step 8 Use 1/2 of the descaler/water mixture to

descale all components. The descaler solution will foam

when it contacts lime scale and mineral deposits; once

the foaming stops use a soft-bristle nylon brush, sponge

or cloth (NOT a wire brush) to carefully clean the parts.

Soak parts for 5 minutes (15 - 20 minutes for heavily

scaled parts). Rinse all components with clean water.

Step 9 While components are soaking, use 1/2 of the

descaler/water solution to clean all foodzone surfaces of

the ice machine and bin (or dispenser). Use a nylon

brush or cloth to thoroughly descale the following ice

machine areas:

• Side walls

• Base (area above water trough)

• Evaporator plastic parts - including top, bottom, and

sides

• Bin or dispenser

Rinse all areas thoroughly with clean water.

SANITIZING PROCEDURE

Step 10 Mix a solution of sanitizer and warm water.

Step 11 Use 1/2 of the sanitizer/water solution to

sanitize all removed components. Use a spray bottle to

liberally apply the solution to all surfaces of the removed

parts or soak the removed parts in the sanitizer/water

solution. Do not rinse parts after sanitizing.

Step 12 Use 1/2 of the sanitizer/water solution to

sanitize all foodzone surfaces of the ice machine and bin

(or dispenser). Use a spray bottle to liberally apply the

solution. When sanitizing, pay particular attention to the

following areas:

• Side walls

• Base (area above water trough)

• Evaporator plastic parts - including top, bottom and

sides

• Bin or dispenser

Do not rinse the sanitized areas.

Step 13 Replace all removed components.

Step 14 Wait 30 minutes.

Step 15 Reapply power to the ice machine and place

the toggle switch in the CLEAN position.

Step 16 Wait until the water trough refills and water

flows over the evaporator (approximately 3 minutes).

Add the proper amount of Manitowoc Ice Machine

Sanitizer to the water trough by pouring between the

water curtain and evaporator.

Step 17 Move the toggle switch to the ICE position

and replace the front panel. The ice machine will

automatically start ice making after the sanitize cycle

is complete (approximately 35 minutes,

S3300C/ST3000C 80 minutes).

Solution Type Water Mixed With

Cleaner 1 gal. (4 L) 16 oz (500 ml) cleaner

Solution Type Water Mixed With

Sanitizer 6 gal. (23 L) 4 oz (120 ml) sanitizer

Model Amount of Sanitizer

S0600C / S0800C

S1000C / S1200C

3 ounces (90 ml)

S1470C / S1870C / S2170C 12 ounces (355 ml)

S3300C / ST3000C 25 ounces (740 ml)

La page charge ...

Manitowoc Ice S Model and Ice/Beverage QuietQube Technician's Handbook Manuel utilisateur

Marque: Manitowoc Ice

Modèle: S Model and Ice/Beverage QuietQube Technician's Handbook

Catégorie: Fabricants de glaçons

Taper: Manuel utilisateur

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Manitowoc Ice S Model and Ice/Beverage QuietQube Technician's Handbook Manuel utilisateur

Manitowoc Ice S Model and Ice/Beverage QuietQube Technician's Handbook Manuel utilisateur

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