Jøtul Oslo F 500 Installation And Operating Instructions Manual

Catégorie
Poêles
Taper
Installation And Operating Instructions Manual
Jøtul F 500
Installation and Operating Instructions for USA/Canada 2
Monterings- og bruksanvisning - Norsk 20
Monterings- och bruksanvisning - Svenska 26
Installation and Operating Instructions - English 32
Manuel d'installation et d'utilisation - Francais 38
Instrucciones para instalación - Español 43
Manuale di installazione ed uso - Italiano 48
Montage- und Bedienungsanleitung - Deutsch 53
Installatie- en montagehandleiding - Nederlands 60
Figures/Pictures 66
Monterings- og bruksanvisningen må oppbevares under hele produktets levetid. These instructions
must be kept for future references. Wir empfehlen Ihnen, die Montage- und Bedienungsanleitung für
spätere Zwecke sorgfältig aufzubewahren. Ce document doit être conservé pendant toute la vie de
l'appareil.
Jøtul F 500
2
USA/CANADA
Standards:
The Jøtul F 500 woodstove has been tested and listed to;
U.S. Standards: ANSI/UL 737 and ANSI/UL 1482.
Canadian Standards: CAN/ULC-S627-M93
Tests performed by:
ITS Intertek Testing Services, Middleton, WI
Manufactured by:
Jøtul A.S, P.O. Box 1411, N-1602 Fredrikstad, Norway
Distributed by:
Jøtul North America, P.O. Box 1157, 400 Riverside Street, Portland,
ME 04104
This heater meets the U.S. Environment Protection Agency’s
Emissions limits for wood heaters manufactured and sold after
July 1, 1990.
Under specific test conditions, this heater has shown heat
output at rates ranging from 12.000 to 34,700 BTU’s per hour.
The Jøtul F 500 woodstove is only listed to burn wood. Do not
burn any other fuels.
When installing, operating and maintaining your Jøtul F 500
woodstove, follow the guidelines presented in these
instructions, and make them available to anyone using or
servicing the stove.
Installation and Operating Instructions for the USA
Installation et fonctionnement pour Canada
Safety notice: If this solid fuel room heater is not properly installed, a house fire may result. For
your safety, follow the installation directions. Contact local building or fire officials about
restrictions and installation inspection requirements in your area. Kindly save these instructions
for future reference.
Avis de sécurité: Une installation non appropriée de ce poêle de chauffage risque de provoquer
un incendie. Assurez votre sécurité en respectant les directives d’installation suivantes. Consultez
les autorités locales du bâtiment ou de la prévention des incendies au sujet des restrictions et
exigences relatives aux inspections d’installations dans votre région.
Tested and listed by ITS, Intertek Testing Services, Middleton, Wisconsin.
Tested to U.S. Standards: ANSI/UL 1482 & 737, Canadian Standards: CAN/ULC-S627-M93
A number of areas require a building permit to install a solid
fuel burning appliance.
In the U.S., the National Fire Protection Associations Code, NFPA
211,
Standards for Chimneys, Fireplaces, Vents and Solid Fuel
Burning Appliances
, or similar regulations, may apply to the
installation of a solid fuel burning appliance in your area.
In Canada, the guideline is established by the CSA Standard,
CAN/CSA-B365-M93
, Installation Code for Solid-Fuel-Burning
Appliances and Equipment.
Always consult your local building inspector or authority having
jurisdiction to determine what regulations apply in your area.
Jøtul North America Inc.
400 Riverside Street
Portland, Maine
USA
3
Safety notices:
Be sure to read this entire manual before you install or use
your new Jøtul F 500 woodstove.
If this room heater is not properly installed, a house fire
may result. To reduce the risk of fire, follow the installation
instructions. Failure to follow these instructions may result
in property damage, bodily injury, or even death.
Jøtul recommends that you have your new Jøtul F 500
installed by a professional installer of solid fuel burning
appliances.
Extremely hot while in operation! Keep children, clothing
and furniture away. Contact may cause skin burns.
Avoid creating a low pressure condition in the room where
the stove is operating. Operating an exhaust fan or a clothes
dryer could create a low pressure area, causing poisonous
gases to come out of the stove into the room.
You can prevent low pressure conditions by providing
adequate combustion air within 24” (610mm) but not closer
than 12” (305mm) from the stove. Or, simply install the
optional outside air manifold system, which allows the
direct connection of air from outside the house to the stove.
Do not use chemicals or fluids to start the fire. Some fuels
will, during combustion, separate carbon monoxide and
generate it in the burn chamber. Carbon monoxide is toxic,
so please follow the guidelines in this manual for proper
operation of your Jøtul F 500.
If you for some reason experience smoke “roll-out from
the stove, it may activate smoke detectors if installed in the
house.
USA/CANADA
Table of contents:
Safety Notices ................................................................... 3
Installation
Assembly before Installation.......................................... 4
Chimney connector........................................................... 4
Chimneys
Masonry Chimney....................................................................... 4
Prefabricated Chimneys .................................................. 5
Chimney Height ................................................................. 5
Wall pass-throughs ........................................................... 5
Connecting to the Chimney
Masonry Chimney Thimbles ................................................... 6
Hearthmount Into a Masonry Fireplace ............................... 6
Prefabricated Chimneys ............................................................ 6
Clearances to Combustibles
Floor Protection ........................................................................... 6
Clearances to Walls and Ceilings............................................. 6
Using Shields to Reduce Clearances ...................................... 7
Alcove Installations
Mobile Home Installations
Operation
Controls on The Jøtul F 500 ..................................................... 8
Breaking in Your New Stove..................................................... 8
Starting and Maintaining a Fire.............................................. 8
Adding Fuel................................................................................... 8
The Formation of Creosote ...................................................... 8
Maintenance
Ash Removal ................................................................................. 9
Glass Care ...................................................................................... 9
General Maintenance
Gaskets ........................................................................................... 10
Accessories
Firescreen ....................................................................................... 11
Outside Air Kit............................................................................... 11
Floor Bracket Kit .......................................................................... 11
Rear Heatshield ............................................................................ 11
Bottom Heatshield ..................................................................... 11
Stove-top Thermometer ........................................................... 11
Figures -Drawings ........................................ 12-14
Clearances..................................................... 15-16
Exploded view ................................................... 17
Appendix A (alternate floor protection)......... 18
4
Installation:
If this solid fuel room heater is not properly installed a house
fire may result. For your safety, follow the installation
directions. Contact the local building or fire officials about
restrictions and installation inspection requirements in your
area.
Reminder:
Your local officials have final authority in determining if a
proposed installation is acceptable. Any requirement, that is
requested by the local authority having jurisdiction, that is not
specifically addressed in this manual, defaults to NFPA 211, and
local codes in the U.S. or in Canada, CAN/CSA-B365-M and local
codes.
Assembly before Installation
The Jøtul F 500 is shipped with the flue collar, gasketing and
hardware inside the stove.
To install the flue collar in the top or rear exit position remove
the tape from the gasketing and adhere to the groove on
the back of the stove around the flue opening.
Place the flue collar on the stove in the top or rear exit
position and secure with the nut, bolt and washer.
The nut and washer are placed on the inside of the stove.
Chimney Connector
The chimney connector is a single walled pipe used to connect
the stove to the chimney. For use with the
Jøtul F 500, the chimney connector must be 6” (152mm) in
diameter, with a minimum thickness of 24 gauge black steel.
Aluminum and Galvanized steel pipe is not acceptable for
use with the Jøtul F 500. These materials cannot withstand
the extreme temperatures of a wood fire and can give off
toxic fumes when heated.
Do not use the connector pipe as a chimney.
Each chimney connector or stove pipe section must be
installed to the stove flue collar and to each other with the
male (crimped) end toward the stove. See figure 2, page 13.
This prevents any amount of condensed or liquid creosote
from running down the outside of the pipe or the stove
top.
All joints, including the flue collar connection must be
secured with three sheet metal screws.
For the best performance the chimney connector should be
as short and direct as possible, with no more than two 90°
elbows.
The maximum horizontal run is 36” (915mm) and a
recommended total length of stove pipe should not exceed
10 feet.
Always slope horizontal runs upward 1/4” (6,35mm) per
foot toward the chimney.
No part of the chimney connector may pass through an
attic or roof space, closet or other concealed space, or
through a floor or ceiling.
All sections of the chimney connectors must be accessible
for cleaning.
Where passage through a wall or partition of combustible
construction is desired, the installation must conform with
NFPA 211 or CAN/CSA-B365, and is also addressed in this
manual.
Do not connect this unit to a chimney flue servicing another
appliance.
Chimneys:
There are two types of chimneys suitable for the
Jøtul F 500:
1. A code- approved masonry chimney with a flue liner.
2. A prefabricated chimney complying with the requirements
for Type HT (2100°F) chimneys per UL 103 or ULC S629.
The chimney size should not be less than the cross-sectional
area of the flue collar, and not more than three times greater
than the cross-sectional area of the flue collar.
When selecting a chimney type and the location for the chimney
in the house, keep this in mind: it is the chimney that makes
the stove work, not the stove that makes the chimney work.
This is because a chimney actually creates a suction, called draft”,
which pulls air through the stove.
Several factors affect draft: chimney height, cross-sectional area
(size), and temperature of the chimney, as well as the proximity
of surrounding trees or buildings.
As a result, a short masonry chimney on the exterior of a house
will give the poorest performance. This is because it can be
very difficult to warm the chimney thereby creating inadequate
draft. In extremely cold northern areas it may be necessary to
reline the chimney or extend its height to help establish draft.
Conversely, a tall masonry chimney inside the house is easier to
keep warm and will perform the best.
The following guidelines give the necessary chimney
requirements based on the national code (ANSI-NFPA 211for the
US. And CSA CAN-B365 for Canada). However, many local codes
differ from the national code to take into account climate,
altitude, or other factors.
Notice:
It is important that you check with your local building officials
to find out what codes apply in your area before installing your
new Jøtul F 500.
Remember: Your local inspector(s) have the final authority in
approving your installation. It is always best to consult with
them prior to the installation.
Masonry Chimneys
When installing the Jøtul F 500 into a masonry chimney you
must conform to all of the following guidelines:
The masonry chimney must have a fireclay liner or
equivalent, with a minimum thickness of 5/8” (16mm) and
must be installed with refractory mortar. There must be at
least 1/4” (6,35mm) air space between the flue liner and
chimney wall.
The fireclay flue liner must have a nominal size of 8” X 8”,
and should not be larger than 8” X 12”. If a round fireclay
liner is to be used it must have a minimum inside diameter
of 6” (157mm) and not larger than 8” (208mm) in diameter.
If a chimney with larger dimensions is to be used, it should
be relined with an appropriate liner that is code approved.
The masonry wall of the chimney, if brick or modular block,
must be a minimum of 4”(106mm) nominal thickness. A
mountain or rubble stone wall must be at least 12” (310mm)
thick.
USA/CANADA
5
A newly-built chimney must conform to local codes and in
their absence must recognize national regulations.When
using an existing chimney, it must be inspected by a licensed
professional chimney sweep, fire official, or code officer, to
ensure that the chimney is in proper working order.
No other appliance can be vented into the same flue.
An airtight clean-out door should be located at the base of
the chimney.
Prefabricated Chimneys
If a prefabricated metal chimney is to be used it must be a
chimney type that is tested and listed for use with solid fuel
burning appliances.
That means a chimney that is tested to the following:
High Temperature (HT) Chimney Standard UL 103 for the U.S.
and High Temperature Standard ULC S-629 for Canada.
The manufacturer’s installation instructions must be followed
precisely. Always maintain the proper clearance to combustibles
as established by the pipe manufacturer. This clearance is usually
a minimum of 2” (56mm), although it may vary by
manufacturer or for certain chimney components.
Chimney Height
Whether a masonry chimney or prefabricated metal chimney
is used it must be the required height above the roof line.
The requirement is:
The chimney must be at least 3 feet higher than the highest
point where it passes through the roof and at least 2 feet higher
than the highest part of the roof or structure that is within 10
feet of the chimney, measured horizontally. See figure 3, page
13.
Chimneys shorter than 14 feet may not provide adequate draft.
This could result in smoke spilling into the room from the
stove when loading the stove, or when the door is open. In
addition, inadequate draft can cause back puffing, which is a
build up of gases inside the firebox.
Other times, chimney height can create excessive draft which
can cause high stove temperatures and short burn times.
Excessive drafts can be corrected by installing a butterfly
damper. If you suspect you have a draft problem, consult your
dealer.
Wall Pass-throughs
When your installation unavoidably requires the chimney
connector to pass through a combustible wall to reach the
chimney, always consult your local building officials, and be
sure any materials to be used have been tested and listed for
wall pass-throughs.
In the U.S.
The National Fire Protection Associations publication, NFPA 211,
Standard for Chimneys, Fireplaces, Vents and Solid Fuel Burning
Appliances permits four methods for passing through a
combustible wall. Before proceeding with any method be sure
to consult with your local building officials to discuss any local
code requirements.
Common Method:
When passing through a combustible wall to a masonry
chimney this method requires the removal of all
combustible materials from at least 12” (310mm) around
the chimney connectors proposed location. With a 6”
(157mm)round liner the minimum area required would be
31” x 31” (792x792mm)square.
The space is then filled with at least 12” (310mm)of brick
around a fireclay liner. Remember, the liner must be ASTM
C35 or equivalent, with a minimum wall thickness of 5/8”
(16mm).
It is important to remember to locate the pass-through at
least 18”(457mm) from the ceiling for proper clearance to
combustibles.
It will be necessary to cut wall studs, install headers, and
construct a sill frame to maintain the proper dimensions
and to support the weight of the brick.
The bricks must be solid brick with a minimum of
3 1/4 “ (83mm) thick (4” (106mm) nominal).
Refractory mortar must be used at the junction of the
chimney and the pass-through liner. The pass-through liner
must not penetrate the chimney liner beyond the inner
surface of the chimney liner. Use extreme care when
constructing the hole in the chimney liner, the tiles can
shatter easily. See figure 4, page 13.
In Canada
In Canada the standard has been established by the Canadian
Standard Association. The installation must conform to CAN/
CSA-B365, Installation Code for Solid Fuel Burning Appliances
and Equipment. Before proceeding be sure to consult your
local building inspector.
Common Method:
This method requires the removal of all combustible materials
from at least 18” (457mm) around the chimney connector’s
proposed location. With a 6” (157mm) round liner the minimum
area required would be 43” x 43” square (1092x1092mm).
It is important to remember to locate the pass-through at least
18” (457mm) from the ceiling to maintain the proper clearance
to combustibles.
The space that is cleared of combustible materials must then
remain empty. Sheet metal panels can then be used to cover
the area. However, when using a panel on both sides of the
wall each cover must be installed on noncombustible spacers
at least 1”(25,4mm) from the wall. If one panel of sheet metal
is to be used it may be installed flush to the wall.
See section 5.3.1 and 5.3.2 of CAN/CSA - B365-M91.
Consult your local building inspector, authorized Jøtul Dealer,
NFPA 211 in the U.S. or CAN/CSA-B635 in Canada for other
approved wall pass-through methods.
USA/CANADA
6
Connecting to the chimney:
Masonry Chimney Thimbles
When installing a Jøtul F 500 into a masonry chimney through
a “thimble”(the opening through the chimney wall to the flue),
the thimble must be lined with ceramic tile or metal and be
securely cemented in place.
The chimney connector/stove pipe must slide completely inside
the thimble to the inner surface or the flue liner. It may be
necessary to make use of a thimble sleeve (a pipe with a slightly
smaller diameter than standard stove pipe). This special pipe
can be easily installed into a thimble. See figure 5, page 14.
Make sure the connector pipe or thimble sleeve does not
protrude into the flue liner, thereby restricting the area the
smoke has to flow through. This bottle-neck will have a
negative affect on the chimney system.
The chimney connector should be sealed at the thimble with
refractory cement and the stove pipe leading to the stove should
have a minimum of three screws.
Do not connect this stove to a chimney flue servicing another
appliance of any kind.
Hearthmount Into a Masonry
Fireplace
The Jøtul F 500 may be installed into a masonry fireplace
provided the height of the opening is a minimum of 31”
(787mm).
When installing the Jøtul F 500 into a masonry fireplace, code
requires that the fireplace damper plate be removed or securely
fixed in the open position. A connector pipe must then extend
from the stove’s flue exit through the damper area of the
fireplace and into the chimney tile liner. See figure 6, page 14.
The inside area of the flue liner must not be less than the area
of the stove’s flue exit, and cannot be more than three times
greater than the cross sectional area of the stove’s flue exit.
If the chimney liner is too large to accommodate the stove, an
approved relining system must be installed to resize the flue.
A new sheet metal damper block-off plate must be installed
around the connector pipe at the damper frame and sealed
with the proper sealant (usually High-Temp Silicone).
Fireplace installation must also observe the proper clearances
to surrounding trim and mantels (addressed in clearance section
of this manual). In addition, fireplace installations must also
adhere to the floor protection guidelines specified in the
following section.
Prefabricated Chimneys
When installing the Jøtul F 500 to a prefabricated metal chimney
always follow the pipe manufacture’s instructions and be sure
to use the components that are required. This usually includes
some type of “smoke pipe adapter” that is secured to the bottom
section of the metal chimney and allows the chimney pipe to
be secured to it with three sheet metal screws. See figure 7,
page 14.
Clearances to Combustibles:
Floor Protection
Floor protection under the stove must be constructed of a non-
combustible material for protection from radiant heat, sparks,
and embers.
Individual sections of floor protection must be mortared
together to prevent sparks from falling through to combustible
materials. Any carpeting must be removed from under the floor
protection.
In the U.S. and Canada
The Jøtul F 500 must be installed on a non-combustible surface
extending:
A minimum of 18” (457mm) in front of the stove and the left
side load door (measured from the legs).
And 8” (200mm) on the right side and back of the stove
(measured from side and back panels).
This will result in a minimum floor protection of
56”W X 50,5”D.(1422mmx1283mm) See figure 8, page 14.
In a rear vent installation the floor protection must also extend
under the stove pipe a minimum of 2” (50mm) beyond either
side of the pipe.
Alternate hearth protection
A hearth pad measuring 46”wide X 50,5” deep
(1168mmx1283mm)can be used only if the left side door is looked
to prevent use.
When constructing a new hearth or floor pad, consult appendix
a at the back of this manual for alternate materials and
methods.
Clearances to Walls and Ceilings
The following clearances have been tested to UL and ULC
standards and are the minimum clearances specifically
established for the Jøtul F 500.
The following diagrams give the required clearances you must
maintain when installing the Jøtul F 500 near combustible
surfaces. See pages 16-17.
A combustible surface is anything that can burn (i.e. sheet rock,
wall paper, wood, fabrics etc.). These surfaces are not limited
to those that are visible and also include materials that are
behind non-combustible materials.
If you are not sure of the combustible nature of a material,
consult your local fire officials. Contact your local building
officials about restrictions and installation requirements in your
area.
Remember: “Fire Resistant” materials are considered
combustible; they are difficult to ignite, but will burn. Also
“Fire-rated” sheet rock is also considered combustible.
USA/CANADA
7
Using Shields to Reduce Clearances
Pipe shields: When using listed pipe shields to reduce the
connector clearance to combustibles, it must start
1”(25,4mm) above the lowest exposed point of the connect
pipe and extend vertically a minimum of 25” (635mm) above
the top surface of the stove.
Double wall pipe: Listed double wall pipe is an acceptable
alternative to connector pipe heatshields.
Wall-Mounted Protection: When reducing clearances through
the use of wall mounted protection:
In the U.S. refer to NFPA 211, Standard for Chimneys,
Fireplaces, Vents and Solid Fuel Burning Appliances, for
acceptable materials, proper sizing and construction
guidelines.
In Canada, refer to CAN/CSA-B365, Installation Code for Solid-
Fuel Burning Appliances and Equipment, also for acceptable
materials, proper sizing and construction guidelines.
Stove Mounted Heatshield: A stove rear heatshield has been
specifically designed for the Jøtul F 500.
Rear heatshield part # 154329.
No other heat shield may be used.
See pages 16-17 for complete clearance requirements and
diagrams.
Notice
Accessories for wood stoves for clearance reduction have been
developed by many manufacturers. If not following the
methods of the installation codes, be sure that any accessory
you choose has been tested by an independent laboratory
and carries the laboratory’s testing mark. Make sure to follow
all of the manufacturer’s instructions.
Always contact your local building inspector or fire officials
about restriction and requirements in your area. Reminder, it
is the local officials who have final authority in the installations
approval.
Alcove Installation:
The Jøtul F 500 can be installed in an alcove situation provided:
See figures 9 and 10, page 14.
1. The stove must be installed with listed double walled pipe.
2. In a protected alcove installation both side walls and rear wall
must be protected per NFPA 211 or CAN/CSA-B365. The wall
protection must be elevated 1”(24,5mm) from the floor and at
least 1” (24,5mm)off the combustible wall to allow for an air-
flow.
3. The height of the wall protection including the bottom air space
must be 48”(1219mm).
4. The bottom heatshield is required in all alcove installations.
5. If a listed (UL/ULC) hearth board is not used the hearth that is
constructed must have a minimum r value of 1.6 (see appendix
a, page 19).
6. Minimum ceiling height in an unprotected installation, off the
top of the stove is 48”(1219mm). The minimum ceiling height
off the top of the stove in a protected ceiling installation is
15”(380mm).
Use of the left side load door is prohibited in alcove installations.
Mobile Home Installations:
The Jøtul F 500 has been approved for use in mobile homes in the
U.S. and Canada, provided:
1. The stove is secured to the floor or the mobile home. Floor
mounting kit #750304.
2. The stove is provided outside air for combustion. Outside Air
kit #154333 (see page 11 for more details)
3. The stove must be grounded to the mobile home frame per
NFPA 70.
As always, consult with your local building inspector or fire officials
about restrictions and requirements in your area prior to installing
the stove.
WARNING:
Do not install in a bedroom/sleeping room. The structural integrity
of the mobile home’s floor, wall, ceiling/roof must be maintained.
USA/CANADA
8
Operation:
Before building a fire in your new Jøtul F 500, please read the
following section carefully and completely.
This stove is designed to burn natural wood only. Wood that
has been air-dried for a period of 6 to 14 months will provide
the cleanest most efficient heat.
Do not burn:
* Coal * Treated or painted wood
* Garbage * Chemical Chimney cleaners
* Cardboard * Colored paper
* Solvents * Any synthetic fuel or logs
The burning of any of these materials can result in the release
of toxic fumes. Never use gasoline, gasoline-type lantern fuel,
kerosene, charcoal lighter fluid, or similar liquids to start or
“freshen-up” the fire. Always keep such liquids away from the
heater at all times.
Important
Never build or allow the fire to rest directly on the glass. The
logs should always be spaced at least one inch from the glass
to allow for proper air flow within the stove.
Controls on The Jøtul F 500
A single air control lever controls the burn time and heat output
of the stove. This primary air control lever is located on the
front of the stove directly above the ashlip. The primary air
lever controls the amount of air that enters the stove for
combustion.
When first starting or reviving the fire: The primary control
lever should be at the far right position, which allows the
maximum amount of air into the stove.
The more air entering the stove, the hotter the fire, the shorter
the burn time. Moving the lever to the left reduces the air-flow
into the stove which prolongs the fire at a lower heat output.
See figure 11, page 15.
Breaking in Your New Stove
Your new Jøtul F 500 is constructed of cast iron and stove
furnace cement. This type of construction requires the stove to
be “broken-in” gradually so that heat expansion does not occur
too quickly and cause damage.
Complete the following steps for the proper break-in procedure
for the Jøtul F 500:
To monitor the stove’s temperature, Jøtul recommends the use
of a magnetic stove-top thermometer, placed directly on the
corner of the stove’s top plate.
1. Light a small fire, newspaper and kindling only, only allow
the stove to reach a maximum surface temperature of 200°.
Burn for approximately1 hour.
2. Allow stove to cool to room temperature.
3. Light a second fire, allowing the stove to reach a maximum
temperature of 300° for 1 hour.
4. Cool the stove to room temperature.
5. Light a third fire and gradually allow the stove to reach a
surface temperature of 400°
6. Cool stove to room temperature. This completes the “break-
in” procedure.
Never allow the stove to exceed a 400° surface temperature
during any “break-in fire” with the exception of the last “break-
in” fire.
Note: It is normal for a new painted stove to emit an odor and
even smoke during its first several fires. This is caused by the
seasoning of the high temperature paint and will diminish
with each fire and will eventually disappear. Opening a window
or door to provide additional ventilation will reduce the odor
as this process takes its course.
Starting and Maintaining a Fire
Burn only solid wood directly on the bottom grate of the stove,
do not elevate the fire in any way.
The ash pan door on the stove must always be securely
closed when the stove is in operation.
Burning the stove with the ash pan door open will overfire
the stove and cause interior damage.
With the primary air control lever in the full open position,
start with several sheets of crumbled newspaper placed
directly on the grate. On top of the newspaper, place several
pieces of small dry kindling (approx. 1”(24,5mm) in
diameter) with two to three larger logs (approx. 3”(76mm)
to 5”(127mm) in diameter) on top.
Light the fire and close the door, slowly building the fire by
adding larger and larger logs. Be sure to follow the break-in
procedure before creating a fire that will damage the stove.
Once the stove has reached a surface temperature range of
between 400° and 600°, adjust the primary air control lever
as necessary to generate the heat output and burn time
desired.
Jøtul recommends the use of a magnetic stove top
thermometer to monitor the surface temperature of the
stove. The optimum surface temperature range for the most
efficient burn is between 400° to 600°. See figure 12, page
15, for the optimum locations of a stove-top thermometer.
Adding Fuel
When reloading the stove while it is still hot and a bed of hot
embers still exist, follow this reloading procedure:
Always wear gloves when tending to the stove.
Push the air control lever to the full open position (far right).
Wait a few seconds before opening the door.
Use a stove tool or poker to distribute the hot embers
equally around the firebox.
Load the fuel, usually with smaller logs first.
Close the door, be sure to latch the door tightly.
Wait 5 – 10 minutes before adjusting the primary air to the
desired heat output setting. (If you have at least a 2”(50mm)
thick ember bed when reloading, it may be possible to close
the door and immediately adjust the air control setting).
The Formation of Creosote
When wood is burned slowly and at low temperatures, it
produces tar and other organic vapors, which combine with
moisture to form creosote. The slow moving smoke carries the
creosote vapors, which condense in the cooler chimney flues,
and this creosote then sticks to the chimney walls.
USA/CANADA
9
The creosote that accumulates in the chimney is highly
flammable and is the fuel of chimney fires. To prevent chimney
fires it is important to have the chimney and chimney connector
pipe inspected and/or cleaned semi-annually. A qualified
chimney sweep or other authorized service person can provide
this service.
It is also important to remember that chimney size, temperature
and height all affect draft which in turn affects the formation
of creosote. Be sure to follow the installation and operation
guidelines established in this manual.
Maintenance:
For your protection always wear safety gloves when handling
the ash pan.
Ash removal
Ash removal will be required periodically depending on how
frequently the stove is used. Conveniently, the Jøtul F 500 is
equipped with an ash pan assembly for easy ash removal,
without the need for opening the front doors.
The ash pan door is located under the front ashlip of the stove.
To open the ash door, rotate the door knob counterclockwise
to unlatch the door and clockwise to latch the door.
Remove the ash pan. When the stove is in operation always
close the ash door before leaving to dispose of the ashes.
The ashes should be placed in a metal container equipped with
a tight sealing lid. The container should be placed on a
noncombustible floor or on the ground, well away from all
combustible materials, pending final disposal. If the ashes are
disposed of by burial in soil or otherwise locally dispersed, they
should be retained in the closed container until all cinders have
thoroughly cooled.
WARNING. Do not, at any time, operate this stove with the
ash pan door open. This condition will lead to overfiring
and will damage the stove. This damage is not covered
under warranty. Only empty the ash drawer before
refueling, when the fire is low or out. The ash door should
be open only long enough to empty the ash drawer and
then securely closed. Inspect the gasket on the ash pan
door regularly and replace as necessary.
Glass Care
Cleaning:
On occasion it will be necessary to clean the carbon deposits
and fly ash off of the glass. If the carbon and fly ash are allowed
to remain on the glass for an extended period of time it could
eventually cause the glass to become etched and cloudy. Any
creosote, which might deposit on the glass, should burn off
during the next hot fire.
The proper cleaning procedure is as follows:
1. Glass needs to be completely cool.
2. Only use a cleaner that is specifically designed for this
purpose. The use of abrasives will damage the glass and
ultimately leave the glass frosted.
3. Rinse and dry glass completely before burning your stove.
Never operate the stove with a cracked or broken glass panel.
Glass removal:
Always operate the doors slowly and cautiously to avoid
cracking or breaking the glass. Never use the door to push
wood into the firebox. If the glass becomes cracked or broken
follow this procedure for replacement:
USA/CANADA
10
1. Remove the door from the stove and place on a flat surface.
2. Carefully remove all of the glass clips from the inside of the
door.
3. Gently remove all pieces of the glass panel and gasketing.
4. Remove all remaining debris from the glass area using a
wire brush.
5. Apply a small bead of gasket/stove cement and the new
gasket. Do not overlap the ends of the gasket rope.
6. Center the new glass panel over the gasket and reinstall
the glass clips. See figure 13, page 15.
Important: The side of the glass treated with an infrared coating
(marked on the perimeter) should always be facing outward.
It is extremely important to tighten the glass clips slowly and
in a repeating pattern, like tightening the lugs on an automobile
wheel.
It may be necessary to retighten the glass clips after the stove
has burned and the gasketing has been seated.
Important:
Replace glass only with a ceramic glass panel specifically
designed for the Jøtul F 500. Do not use substitutes.
Replacement glass panels can be ordered through your Jøtul
dealer.
General maintenance
Like your car, regular maintenance prolongs the life of your
stove. The following procedures do not take long and are
generally inexpensive, but when done consistently, increase
the life of your stove and in turn, increase your years of
enjoyment.
At least once a year you should perform the following
maintenance procedures:
1. Thoroughly clean the stove. Enamel surfaces should be
cleaned with soap and water.
2. Empty stove of all soot and ashes. Only use a vacuum for
this job if the vacuum is specifically designed for ashes.
3. Inspect the stove: Using a strong light inspect the stove
inside and out for cracks or leaks. Replace all cracked parts
and repair any cement leaks with furnace cement.
Gaskets
Check door and window gaskets for tightness.
To check the seal of the front doors, close and latch the doors
on a dollar bill and slowly try to pull the dollar bill free. If it can
be easily removed then the seal is too loose. Check several
spots around the door, and repeat the procedure on the ash
pan door as well.
If gaskets need to be replaced, scrape out the old gasket
and cement and clean the area with a wire brush.
Apply a small bead of cement and push in the new gasket.
After closing and latching the doors wipe clean any excessive
cement that has come from beneath the gasketing.
Gaskets for:
Description Size Length
Top Cover ld360 3/8”/Ø8,7mm x3,4'/1050mm
Top Plate ld 375 3/8"/Ø9,5mm x7'/2100mm
Smoke Outlet ld 250 3/16”/Ø6,4mm x3'/930mm
Ash Housing ld 250 3/16”/Ø6,4mm x4,2'/1300mm
Ash pan door, ld250 1/4”/Ø6,4 mm x 4,6 '/1100 mm
Front door, ld375 3/8”/Ø9,5 mm x 6'/1800 mm
Left side door, ld375 3/8”/Ø9,5 mm x 4,2'/1300 mm
Glass, ld250 3/8”/Ø8,7 mm x 5'/1500 mm
The Jøtul F 500 is designed to burn cleanly and efficiently when
used according to the guidelines expressed in these operating
instructions. However, to maintain the proper performance, a
yearly chimney inspection and cleaning is necessary. Failure to
keep the chimney system free of creosote and build up could
result in a serious chimney fire.
USA/CANADA
11
Accessories:
Many accessories have been manufactured for use with the
Jøtul F 500. Only use accessories that are specifically designed
for the Jøtul F 500.
Firescreen
The Jøtul F 500 has been approved for use as an open fireplace,
with front doors open. This feature is especially nice when the
ambience of a fire is desired. Some care should be taken when
operating the stove as a fireplace.
Always have the firescreen in place, attached to the stove
front.
Never over load the stove: For the best appearance burn in
the traditional three log configuration.
Reminder, when burning the stove with the screen in place,
you are sacrificing efficiency for aesthetics, and you will be
consuming wood at a much faster rate.
Warning: Operate your Jøtul F 500 with the front doors fully
open and the firescreen in place or fully closed. Partially opened
doors may result in overfiring. Also, if doors are left partly
open, gas and flame may be drawn out of the stove opening,
creating risks from both fire and smoke.
Outside Air Kit
In certain installations it may be necessary to provide outside
air to your Jøtul F 500 wood stove. Guidelines to determine
the need for additional combustion air may not be adequate
for every situation. If in doubt, it is advisable to provide
additional air.
The outside air kit includes an adapter to mount onto the
stove that will accept the fresh air pipe. Installation will require
some additional materials:
A. The appropriate length of metallic pipe for a conduit of the
outside air (4” (100mm) diameter).
B. A rain/weather resistant cap for the outside of the house.
C. A rodent screen - that is no larger than 1/4”(6,4mm) mesh.
Outside air may be required if:
1. The Jøtul F 500 does not “draw” steadily, smoke rollout
occurs, fuel burns poorly, or back-drafts occur whether or
not there is combustion present.
2. Existing fuel-fired equipment in the house, such as fireplaces
or other heating appliances, smell, do not operate properly,
suffer smoke roll - out when opened, or back-draft whether
or not there is combustion present.
3. Opening a window slightly on a calm (windless) day
alleviates any of the above symptoms.
4. The house is equipped with a well-sealed vapor barrier and
tight fitting windows and/or has any powered devices that
exhaust house air.
5. There is excessive condensation on the windows in the
winter.
6. A ventilation system is installed in the house.
If these or other indications suggest that infiltration air is
inadequate, additional combustion air should be provided from
the outdoors. Outside combustion air can be provided to the
appliance by the following means:
Direct connection: The Jøtul F 500 has been tested and listed
for use with an outside air kit. This outside air kit is connected
directly to the stove. Be sure to follow the instructions provided
with the kit.
Indirect method: Outside air is ducted to a point no closer than
(12”) 300mm from the appliance, to avoid affecting the
performance of the appliance.
A mechanical ventilation system: If the house has a ventilation
system (air change or heat recovery):
A.The ventilation system may be able to provide sufficient
combustion make-up air for the solid fuel fired appliance.
B.The homeowner should be informed that the ventilation
system might need to be rebalanced by a ventilation
technician after installation of the appliance.
Floor Bracket Kit
Use of the floor bracket kit is required in all mobile home
installations to secure the stove to the floor. Complete
installation instructions and diagrams are supplied with each
floor bracket kit.
Rear Heatshield
A stove rear heatshield has been specifically designed for the
Jøtul F 500 to reduce clearances off the rear of the stove to
combustible materials. Use of the heatshield does not affect
the clearance off the sides of the appliance.
See pages 16-17 for specific clearance requirements. Complete
installation instructions are supplied with the heatshield. No
other type of heatshield may be used on the rear of the Jøtul F
500.
Bottom Heatshield
A bottom heatshield has been specifically designed for the Jøtul
F 500. It is required in all alcove installations. Use of the bottom
heatshield does not affect the floor protection requirements
discribed on page 9 of this manual. No other type of heatshield
may be used on the bottom of the
Jøtul F 500.
Stove-top Thermometer
Jøtul recommends the use of a magnetic stove-top
thermometer to monitor the surface temperature of the stove.
The optimum surface temperature range for the most efficient,
clean burn is between 400° and 600°.
USA/CANADA
12
USA/CANADA
Fig. 1 a
Fig. 1 b
Fig. 1 c
Fig. 2
Fig. 3
Fig. 4
13
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig..10
USA/CANADA
14
USA/CANADA
Fig..11
Fig.12
Fig.13
15
Jøtul F 500 Woodstove Clearances
Unprotected Surface
Parallel to the Wall Protected Surface
Parallel to the Wall
Unprotected Surface
Corner Installation
Protected Surface
Corner Installation
E
F
G
H
CF
A
K
L
M
N
O
P
Q
R
B
I
IL
OR
S
T
U
V
W
X
U
X
D
PER NFPA 211 or
CAN/CSA-B365
PER NFPA 211 or
CAN/CSA-B365
Important:
Connector heatshields and double wall pipe must be a listed product.
Always follow the manufacturer’s instructions.
= SINGLE WALL PIPE WITH CONNECTOR SHIELDS = DOUBLE WALL PIPE
J
C
USA/CANADA
16
USA/CANADA
Stove clearances Unprotected surface Protected surface NFPA 211
Parallel installation Parallel installation
Side Rear Corner* Side Rear Corner*
Stove- no heatshields 14" A18" B13" C6" D12" E9" F
Single wall pipe 355mm 460mm 330mm 150mm 300mm 230mm
Stove with rear heatshield 14" G10" H9" I6" J10" K9" L
Single wall pipe 355mm 255mm 230mm 150mm 255mm 230mm
Stove with rear heatshield 14" M6" N9" O6" P6" Q6" R
With connector shield 355mm 150mm 230mm 150mm 150mm 150mm
Stove with rear heatshield 14" S6" T9" U6" V6" W6" X
With double wall pipe 355mm 150-mm 230mm 150mm 150mm 150mm
Connector Unprotected surface Protected surface NFPA 211
clearances (pipe) Vertical installation Vertical installation
Single wall pipe 18" 12"
460mm 300mm
Single wall pipe 6" 6"
with connector shields 150mm 150mm
Double wall pipe 6" 6"
150mm 150mm
Connector Unprotected surface Protected surface NFPA 211
clearances (pipe) Horizontal installation Horizontal installation
Single wall connector 18" 460mm 12" 300mm
Double wall pipe 6" 150mm 6" 150mm
Mantel and trim Stove to 1" thick or less, side trim 12" 300mm
clearances
Stove to 1" thick or less, top trim 16" 410mm
Stove to mantel- maximum mantel depth 12" 30" 765mm
* Attention: Stove and pipe clearances must both be taken into
Consideration. The greater clearance dictates the stove’s position.
* Use of the right side load door is prohibited in alcove and
Corner installations.
Jøtul F 500 Woodstove Clearances
17
27
65
1
1
71
1
1
4
48
1
50
3
60
1
56
1
39
1
62
1
6
1
7
1
24
1
45
2
30
2
72
173
2
20
1
22
1
45
4
43
4
31
1
45
1
45
2
31
2
12
1
2
1
29
1
40
1
50
1
36
1
51
1
37
1
52
1
41
1
83
1
46
1
53
1
54
2
25
1
16
1
47
1
45
2
33
2
44
2
59
1
63
1
75
1
44
4
34
2
44
4
8
1
57
1
3
1
9
1
64
1
70
4
45
2
10
1
11
1
5
1
67
1
29
2
76
1
77
1
29
3
74
2
32
2
61
2
81
1
19
1
45
3
33
2
33
3
30
2
21
1
23
1
28
1
14
1
33
149
1
68
1
79
4
35
4
54
2
37
1
58
1
44
1
41
1
Del liste/Part list Jøtul F500
52
1
Drawing no.
3-2713-P05
40
1
50
1
17
1
80
1
29
1
4
1
53
1
46
1
82
1
83
1
Jøtul AS
Fredrikstad, Norway
36
1
78
1
38
1
69
1
44
2
Date:
Jan 2005
18
1
15
1
26
2
66
2
42
2
45
2
13
1
45
2
33
2
84
60
56
82
53
Res. deler kompl.
Spare parts compl.
1
45
USA/CANADA
18
Alternate Floor Protection
All floor protection materials must be non-combustible ie.
metal, brick, stone, mineral fiber boards). Any combustible
material may not be used.
The easiest means of determining if a proposed alternate floor
material meets requirements listed in this manual is to follow
this procedure.
R-value = thermal resistance
k-value = thermal conductivity
C-value = thermal conductance
1. Convert the specification to R-value;
a. If R-value is given, no conversion is needed.
b. If k-value is given with a required thickness (T) in inches:
R=1/k X T.
c. If C-value is given: R=1/C.
2. Determine the R-value of the proposed alternate floor
protector.
a. Use the formula in Step 1 to convert values not
expressed as “R”.
b. For multiple layers, add R-values of each layer to
determine overall R-value.
3. If the overall R-value of the system is greater than the R-
value of the specified floor protector, the alternate is
acceptable.
Example:
The specified floor protector should be 3/4” thick material with
a k-factor of 0.84. The proposed alternate is 4” brick with a C-
factor of 1.25 over 1/8” mineral board with a k-factor of 0.29.
Step A. Use formula above to convert specifications
to R-value. R=1/k X T= 1/.84 X .75 = .893
Step B. Calculate R of proposed system.
4” brick of C-1.25, therefore
R brick = 1/C = 1/1.25 = 0.80.
1/8” mineral board of k = 0.29 therefore
R mineral board = 1/.29 X 0.125 = 0.431
Total R = R brick + R mineral board=
0.8 + 0.431=1.231
Step C. Compare proposed system R = 1.231 to specified R of
0.893. Since R is greater than required, the system is acceptable.
Definitions:
Thermal conductance =
C = Btu = W
(hr)(ft2)(F) (m2)(K)
Thermal conductivity =
k = Btu = W = (Btu)
(hr)(ft2)(F) (m2)(K) (hr)(ft)(F)
Thermal resistance =
R = Btu = (m2)(K) = (Btu)(inch)
(hr)(ft2)(F) W (hr)(ft2)(F)
For the Jøtul F 600 woodstove requires floor protection with
a minimum insulating r value of 0.5.
Alcoves require an r value of 1.6.
Only use replacements parts provided through your Authorized Jøtul dealer.
USA/CANADA
Pos. No.Pos. No.
Pos. No.Pos. No.
Pos. No. DescriptionDescription
DescriptionDescription
Description
1 Leg
2 Latch (Side Door)
3 Ash House Complete
4 Ash Door
5 Smoke Outlet
6 Fire Grate
7 Air Valve
8 Bottom
9 Inner Bottom
10 Rear Plate
11 Tube Frame Holder
12 Air Manifold
13 Front
14 Inner Front
15 Side Right
16 Side Left
17 Front Door
18 Ash Lip
19 Top
20 Tube Holder Upper Right
21 Tube Holder Upper Left
22 Tube Holder Bottom Right
23 Tube Holder Bottom Left
24 Inspection Cover
25 Side Door
26 Burnplate Side/Door
27 Baffle Plate
28 Top Cover
29 Nut
30 Screw Hexagon Stainless
31 Screw Hexagon
32 Screw Collar Hexagon
33 Screw Hexagon
34 Screw Hexagon Stainless
35 Screw Panh.
36 Washer Blackchromating
37 Washer ELZN
38 Screw Cylinder Head
39 Screw Cylinder Head
40 Spring Pin
41 Screw Panh.
42 Screw Hexagon Stainless
43 Screw Allen
44 Screw Collar Hexagon
45 Washer
46 Washer Insul.
47 Gasket (Side Door)
48 Latch Ash Door
49 Gasket (Front Door)
50 Spring
51 Latch Bolt Side Door
52 Sleeve
53 Wooden Knob + Small Parts
54 Hinge Pin Front/Side Door
56 Wooden Knob Ash Door
57 Ash Pan
58 Handler for Air Vent
59 Nut M10
60 Handle Ash Door Complete
61 Clip
62 Hinge Pin, Ash Door
63 Gasket (Ash Door)
64 Gasket (Ash House)
65 Gasket (Top)
66 Insulation Blanket
67 Gasket (Smoke Outlet)
68 Glass
69 Catch
70 Refractory Brick
71 Insulation Blanket Top
72 Tube Rear
73 Tube, Middle and Front
75 Heat Shield Bottom
77 Heat Shield Rear + Top Exit
78 Latch Bolt Front Door
79 Glass Clip
80 Gasket (Door Glass)
81 Gasket (Top Cover)
82 Latch (Front Door)
83 Washer
84 Air Chamber Complete
85 Adapter Outside Air
19
20
NORSK
Innhold
1.0 Forhold til myndighetene ........................ 20
2.0 Tekniske data ............................................ 20
3.0 Sikkerhetsregler ........................................ 21
4.0 Installasjon ................................................. 21
5.0 Bruk ............................................................. 23
6.0 Vedlikehold .................................................24
7.0 Service ......................................................... 25
8.0 Tilleggsutstyr ............................................. 25
9.0 Årsaker til driftsforstyrrelser - feilsøking . 25
Figurer ......................................................... 66-67
1.0 Forhold til myndighetene
Installasjonen av et ildsted må være i henhold til det enkelte
lands lover og regler. Din forhandler har blitt spesielt utvalgt
for sin kunnskap om produktet og de lokale regler og krav.
Monterings-, installasjons- og bruksanvisninger er vedlagt
produktet. Installasjonen kan først tas i bruk etter at den er
kontrollert av kvalifisert kontrollør.
Et typeskilt av varmebestandig materiale ligger sammen med
monterings- og bruksanvisningen inne i produktet. Det
inneholder informasjon om identifikasjon og dokumentasjon
av produktet. Typeskiltet festes bak på skjermplaten. (Denne
leveres separat).
Jøtul F 500 er et rentbrennende produkt. Produktet er testet i
henhold til EN 13240.
2.0 Tekniske data
Teststandard: EN 13240
Materiale: Støpejern
Overflatebehandling: Sort lakk, blåsort-, sjøgrønn-, og
hvit emalje
Type brensel: Ved
Maks. vedlengde: 55 cm
Effektområde: 4,0 - 11,0 kW
Nominell varmeavgivelse: 8 kW
Røykgass massestrøm: 12,5 g/sek.
Anbefalt skorsteinstrekk: 12 Pa
Virkningsgrad: 64%
CO emisjon (13% O2): 0,26%
Røykgasstemperatur: 319o C
Driftsform: Intermitterende
Røykuttak: Topp/bak
Røykrørsdimensjon: Ø 150 mm, 177 cm2 tverrsnitt
Vekt ca.: 200 kg
Tilleggsutstyr: Stuss for tilkobling av uteluft
Produktmål, avstandsmål til
ubeskyttet vegg: Se fig. 1 og 2
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Jøtul Oslo F 500 Installation And Operating Instructions Manual

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Installation And Operating Instructions Manual

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