Hotblast 1500 Le manuel du propriétaire

UNITED STATES STOVE COMPANY

227 Industrial Park Road

P.O.Box 151

South Pittsburg, TN 37380

800-750-2723

www.usstove.com

Models 1300/1500

OWNER'S MANUAL

SOLID FUEL

WARM AIR FURNACE

COAL ONLY

FOR PARALLEL INSTALLATION WITH EXISTING FORCED AIR-GAS OR OIL FIRED FURNACE

(U.S. ONLY)

FOR INSTALLATION AS A CENTRAL FURNACE

THE 1500 HOTBLAST FURNACE HAS BEEN APPROVED FOR

U.S. INSTALLATIONS ONLY.

ALL MODELS CERTIFIED UNDER UL 391

THE 1300 MODEL IS ALSO CERTIFIED UNDER CAN/CSA-B366.1-M91

851486N-1901G

CAUTION:

READ ALL INSTRUCTIONS CARE-

FULLY BEFORE STARTING THE

INSTALLATION OR OPERATING

THE FURNACE

IMPROPER INSTALLATION MAY

VOID YOUR WARRANTY

DO NOT USE THIS FURNACE

IN A MOBILE HOME OR TRAILER

U.S. Environmental Protection Agency

This heater is not certied for wood burning. Use of any

wood fuel is a violation of federal regulations.

-2-

NOTE: YOUR UNIT MUST BE INSTALLED BY A

QUALIFIED FURNACE INSTALLER.

You've purchased one of America's Finest Coal Burning Furnaces. By heating with coal

you're helping CONSERVE AMERICA'S ENERGY!

CONGRATULATIONS!

TOOLS

• Pencil

• 6 Foot Folding Rule or Tape

• Tin Snips

• Drill, Hand or Electric

• Drill Bit- 1/8" Dia.

• (For Sheet Metal Screws)

• Screw Driver (Blade-Type)

• Gloves

• Sabre Saw

• 5/16" Nut Driver or

• 5/16" Socket W/Ratchet

• Safety Glasses

MATERIAL

• 6" Pipe, 6" Elbow, Collar and Thimble;

• as required (24 gauge min.)

• 1/2" Sheet Metal Screws

• 6" Inside diameter Listed Residential

• Type or Building Heating Appliance

• Chimney or existing masonry chimney

• Electrical Wiring

• 6" Draft Regulator

• 1/2" Conduit (Conduit Connectors)

• Furnace Cement (Manufacturer

• Recommends: Rutland Black-Code 78

• or Equivalent)

• Plenum and Duct work as required.

TOOLS AND MATERIALS NEEDED

Note: Register your product on line at www.usstove.com. See “Limited Warranty” section for specic

warranty information for your new purchase. Save your receipt with your records for any claims.

-3-

Caution Labels

Your Furnace has the following labels. Read and Obey all labels.

DANGER: RISK OF FIRE OR EXPLOSION.

DO NOT burn garbage, gasoline, drain oil, or other ammable liquids.

WARNING: FIRE HAZARD.

DO NOT operate with re draft exceeding .06 inches w.c.

DO NOT operate with fuel loading or ash removal doors open.

DO NOT store fuels, paints, thinners, ammable liquids, or other highly volatile substances

in the furnace room.

CAUTION:

HOT SURFACES! Keep children away. Do not touch during operation.

SAFETY NOTICE:

If this heater is not properly installed, a house re may result. For your

safety, follow the installation directions. Contact local building or re of-

cials about restrictions and installation inspection requirements in your

area. If not already installed, we recommend that smoke detectors be

installed.

CAUTION!

CLEANOUT OF THE HEAT EXCHANGER, FLUE PIPE, CHIMNEY, AND

DRAFT INDUCER (IF USED), IS ESPECIALLY IMPORTANT AT THE END

OF THE HEATING SEASON TO MINIMIZE CORROSION DURING THE

SUMMER MONTHS, CAUSED BY ACCUMULATED ASH.

CAUTION!

INSPECT FLUE PIPES, FLUE PIPE JOINTS AND FLUE PIPE SEALS

REGULARLY TO ENSURE THAT SMOKE AND FLUE GASES ARE NOT

DRAWN INTO, AND CIRCULATED BY, THE AIR CIRCULATION SYSTEM.

-4-

Rules for safe installation and operation

Read these rules and the instructions carefully. Failure to follow them will cause a hazard

that could result in death, serious bodily injury, and/or property damage.

Your Furnace is designed to be installed in a parallel air ow arrangement with a gas or oil-red

forced air upow-type central furnace, or it may be installed as a central furnace.

1. Check your local codes. The installation must comply

with their rulings.

2. Do not install this furnace in a mobile home or trailer.

3. Always connect this furnace to a chimney and vent to the

outside. Never vent to another room or inside a building.

4. Do not connect this furnace to an aluminum Type B gas

vent. This is not safe and is prohibited by the National

Fire Protection Association Code. This furnace requires

a masonry or Listed Factory Built Chimney for residential

type or Building Heating Appliance Chimney. Use a 6"

diameter chimney or larger, that is high enough to give

a good draft.

5. Be sure that if a masonry chimney is used, it is safely

constructed and in good repair. Have the chimney in-

spected by the Fire Department or an inspector.

6. Inspect chimney connector and chimney before and

frequently during the heating season for any deposit of

creosote or soot which must be removed.

7. Provide air for combustion into the room where the furnace

is located. If the intake is not in the same room, air must

have free access to the room.

8. CAST IRON PARTS MUST BE "SEASONED" TO AVOID

CRACKING, BUILD ONLY SMALL FIRES ON FIRST

USE.

9. To prevent injury, do not allow anyone to use this furnace

who is unfamiliar with the correct operation of the furnace.

10. For further information on using your furnace safely, obtain

a copy of the National Fire Protection Association (NFPA)

publication "Chimney's, Fireplaces and Solid Fuel Burn-

ing Appliances" NFPA 211. The address of the NFPA is

Batterymarch Park, Quincy, MA 02269.

11. Keep the ashpit section free of excess ashes. Do not al-

low ashes to stack higher than the sides of the ash pan.

12. DISPOSAL OF ASHES- Place ashes in a metal container

with a tight tting lid. Keep the closed container on a

noncombustible oor or on the ground, well away from

all combustible materials. Keep the ashes in the closed

container until all cinders have thoroughly cooled. The

ashes may be buried in the ground or picked up by a

refuse collector.

13. CAUTION- The special paints used on your furnace

may give off some smoke while they are curing during

rst few res., Build small res at rst. The metal used

in construction of the furnace and duct work has a light

coating of oil. This could give off smoke and/or odor from

registers when furnace is used for the rst time. This

should disappear after a short period of time. Once this

burn-off has occurred, it should not reoccur.

14. CARING FOR PAINTED PARTS- This furnace has a

painted outside jacket, which is durable, but it will not

stand rough handling or abuse. When installing your

furnace, use care in handling. Clean with soap and

warm water when furnace in not hot. DO NOT use any

acids or scouring soap, as these wear and dull the nish.

DISCOLORATION WILL OCCUR IF THE FURNACE IS

OVERHEATED. FOLLOW OPERATING INSTRUCTIONS

CAREFULLY.

15. Keep the feed and ash doors closed at all times except

while tending the furnace.

CAUTION

DO NOT OPERATE WITH THE FEED AND/OR ASH

DOOR OPEN. THIS FURNACE IS DESIGNED FOR

THERMOSTATIC OPERATION. OPERATION WITH

ANY OF THESE DOORS OPEN WILL OVERHEAT

AND DAMAGE THE FURNACE.

WARNING

NEVER STORE FLAMMABLE LIQUIDS, ESPECIALLY

GASOLINE, IN THE VICINITY OF THE FURNACE.

CAUTION

GASES THAT ARE DRIVEN FROM FRESH COAL

MUST BE BURNED OR THEY WILL ACCUMULATE

AND EXPLODE. NEVER SMOTHER A FIRE WHEN

ADDING FRESH COAL.

CAUTION

NEVER USE GASOLINE, GASOLINE-TYPE LAN-

TERN FUEL, KEROSENE, CHARCOAL LIGHTER

FLUID, OR FLAMMABLE LIQUIDS TO START OR

"FRESHEN UP" A FIRE IN THE FURNACE.

-5-

Your HOTBLAST Furnace is designed to be a supplemental or

central heating source for your home. This Solid Fuel Furnace

may be installed in conjunction with a properly operating

central furnace that is listed or certied in accordance with

nationally recognized safety standards and equipped with

the required controls and other safety features and which

has been installed in accordance with appropriate standards

of the National Fire Protection Association with installation

clearances specied in the furnace nameplate marking. The

installation must be accomplished by a qualied agency (one

who is engaged in, and is responsible for, or is thoroughly

familiar with the installation and operation of the gas, oil, and

solid fuel burning heating appliances, who is experienced in

such work, familiar with all the requirements of the authority

having jurisdiction.) The installation shall be in strict accordance

with the manufacturer's installation instructions furnished with

the solid fuel furnace.

The chimney connector of the furnace is to be installed to

provide clearances to combustible material not less than

specied in the individual classications and marked on the

furnace. The chimney connector must be connected to a

chimney suitable for use with residential type or building

heating appliances which burn solid fuel.

The Furnace is designed to operate in either parallel or series

air ow arrangement with the central furnace or as a central

furnace.

CENTRAL FURNACE INSTALLATION

As a central furnace, the unit functions independently of any

other system. The blower will come on when the plenum

temperature reaches the setting on the blower control.

PARALLEL INSTALLATION (U.S. ONLY)

The design is such that when the blower comes on, the blower

on the central system also comes on. The blower will only

come on when the temperature in the plenum has reached

the setting on the blower control. This is to insure that there

is sufcient warm air in the system to make it efcient for the

unit to operate. When the central system thermostat calls for

heat, the central system will operate by the burner igniting

and the blower coming on. It is possible that both systems

will operate simultaneously. It is recommended that for the

most efcient use of your HOTBLAST Furnace, that it be red

as much as possible in order to reduce the demand on your

existing central heating system. This unit has an optional

forced draft kit that operates from a wall thermostat. When

the temperature falls below the setting on the wall thermostat,

the forced draft will come on (U.S. Stove Option 11/DIKL)

The warm air supply outlet of the HOTBLAST Furnace shall

not be connected to the cold air return of the central furnace,

because the possibility exists of components of the central

furnace overheating and causing the central furnace to operate

other than is intended.

SERIES INSTALLATION

This type of installation uses only the blowers of the existing

central furnace. The solid fuel fan/limit control must also

control the functions of the existing furnace. All electrical

power must come from a single branch circuit.

HOW THE FURNACE FUNCTIONS

-6-

DIMENSIONS OF FURNACE

Figure 2

Model 1500

Figure 1

Model 1300

-7-

LOCATING THE FURNACE

1. The furnace should be located in the same room as the

central system and as close as possible, but not closer than

9". There should be no wall between the furnace and the

warm air outlet duct that is connected directly to the warm

air outlet plenum of the central furnace. (See Fig. 4)

2. Place the furnace on a noncombustible oor.

3. Check gures 3 through 5. Be sure you have the clearances

shown below from the furnace and the connector pipe to

combustible surfaces. If you have a solid brick or stone wall

behind your furnace, you can place the furnace as close as

you wish to the wall. If the wall is only faced with brick or

stone, treat it as a combustible wall.

18"

6" SOLID DAMPER

6" BAROMETRIC

DRAFT REGULATOR

NON-COMBUSTIBLE FLOOR

12"

9"

48"

18"

CENTRAL

FURNACE

6" CHIMNEY

21"

Figure 4

Figure 5

1300 1500

Unit to Sidewall

12"

(305mm)

12"

(305mm)

Unit to Backwall

30"

(760mm)

30"

(760mm)

Front of Unit to

Combustible

48"

(1.22m)

48"

(1.22m)

Chimney Pipe

to Sidewall

18"

(460mm)

21"

(530mm)

Chimney Pipe

to Backwall

18"

(460mm)

18"

(460mm)

Plenum to

Combustibles

6"

(150mm)

6"

(150mm)

2" MIN. AIR SPACE

REQUIRED BY CODE

CENTRAL

FURNACE

6" MIN.

PLENUM

TO

CEILING

Figure 3

-8-

10'

2' MIN.

3' MIN.

6" CHIMNEY CONNECTOR

6" ELBOW

6" SOLID DAMPER

6" BAROMETRIC

DRAFT REGULATOR

REFER TO CHIMNEY

MANUFACTURER'S

INSTRUCTIONS AND

PARTS.

Chimney Connection

MASONRY CHIMNEY

Before using an existing masonry chimney, clean the chimney

and inspect the ue liner to be sure it is safe to use. Make repairs

before attaching the furnace. The connector pipe and ttings you

will need to connect directly to a masonry chimney are shown.

The chimney connection should be as short as possible.

If the connector pipe must go through a combustible wall before

entering the masonry chimney, consult a qualied mason or

chimney dealer. The installation must conform to local re codes,

and N.F.P.A. 211.

DO NOT CONNECT THIS FURNACE TO A CHIMNEY

FLUE SERVING ANOTHER APPLIANCE.

The chimney used for a furnace must not be used to ventilate the

cellar or basement. If there is a cleanout opening at the base of

the chimney, close it tightly.

LISTED FACTORY BUILT CHIMNEY

Carefully follow chimney manufacturer's instructions. Use only a

Listed Residential Type or Building Heating Appliance Chimney.

If your chimney starts at the ceiling (Fig. 7), you will need enough

6" pipe to reach the ceiling.

The top of the chimney must be at least 3 feet above the roof

and be at least 2 feet higher than any point of the roof within 10

feet (Fig. 7).

IMPORTANCE OF PROPER DRAFT

Draft is the force which moves air from the appliance up through

the chimney. The amount of draft in your chimney depends on the

length of the chimney, local geography, nearby obstructions and

other factors. Too much draft may cause excessive temperatures

in the appliance. Inadequate draft may cause backpufng into the

room and ‘plugging’ of the chimney.

“Inadequate draft will cause the appliance to leak smoke into the

room through appliance and chimney connector joints.”

“An uncontrollable burn or excessive temperature indicates ex-

cessive draft.”

Take into account the chimney’s location to insure it is not too

close to neighbors or in a valley which may cause unhealthy or

nuisance conditions.

6" SOLID DAMPER

6" BAROMETRIC

DRAFT REGULATOR

THIMBLE

6" ELBOW

6" CHIMNEY

CONNECTOR

6" ELBOW

NON-COMBUSTIBLE WALL

Figure 6

Figure 7

-9-

1. The crimped end of the chimney connector ts inside the furnace

ue collar. Install additional chimney connectors and elbow with

the CRIMPED END TOWARD THE FURNACE. This will allow any

condensation in the ue to run back into the furnace. Use 6" dia.

steel pipe and elbows for connection to chimney. Never use less

than 24 gauge and although blued steel is satisfactory, high temp

painted black is much more desirable. (See Figure 8)

2. Slope any horizontal pipe upward toward the chimney at least 1/4

inch for each foot of horizontal run.

3. You must have at least 18 inches of clearance between any hori-

zontal piping and the ceiling.(See Fig. 5)

4. The chimney connector must not extend into the chimney ue. (See

Fig. 9)

5. Seal each chimney connector pipe joint with furnace cement. Also

seal the pipe at the chimney.

6. Use 3 sheet metal screws at each chimney pipe joint to make the

piping rigid.

7. The chimney connector may include a section for a barometric

draft regulator between the furnace and the chimney (Fig. 6, 7, &

10). The barometric draft regulator must be installed in the same

room (same pressure zone) as the furnace.

8. Install the barometric draft regulator strictly in accordance with the

instructions that are provided with the barometric draft regulator.

9. A solid damper must be used in the chimney connecting pipes be-

tween the ue collar and the chimney. When used in conjunction

with a barometric draft regulator, the solid damper must be placed

between the barometric and the chimney. (See Fig. 6, 7, & 10)

ADJUSTING THE BAROMETRIC DRAFT

REGULATOR

1. Drill a hole in the chimney connector within 18" of the ue collar

below the barometric draft regulator just large enough for the tube

of the manometer.

2. Build a re after all chimney connections have been made.

3. Use a manometer to measure the draft in the ue.

4. Adjust the Barometric Draft Regulator to obtain a draft of 0.05 -

0.06" W.C. under stable re conditions.

RIGHT WRONG WRONG

6" SOLID DAMPER

6" BAROMETRIC

DRAFT REGULATOR

NON COMBUSTIBLE

INSTALLATION PER

NFPA 211

MEASURE FLUE DRAFT HERE

Figure 9

Figure 10

Rules for Connector Pipe Installation

NOTE:

A ue pipe shall not pass through an attic, roof

space, closet or similar concealed space, a oor

or ceiling of combustible construction. Where

passage through a wall or partition is desired,

installation must conform with UL standards.

Figure 8

-10-

CONNECTION OF CHIMNEY CONNECTOR TO A MASONRY CHIMNEY

THROUGH A COMBUSTIBLE WALL

Figure 8 shows how to connect the chimney connector of a heater to a masonry chimney through a combustible wall.

There are ve allowable ways that a chimney connector can be connected to a masonry chimney by passing through a combustible wall.

NFPA Standard 211 allows the following wall pass-through systems.

Figure 11

-11-

1. Use a minimum 3-1/2" thick brick masonry wall framed into the combustible wall. A reclay liner (ASTM C315 or

equivalent) having a 5/8" minimum wall thickness must be used and it must be at least 12" away from any material

that could catch re. The inside diameter of the reclay liner shall be sized for the proper snug t of a 6" diameter

chimney connector pipe. The reclay liner shall run from the outer surface of the brick wall to, but not beyond, the

MINIMUM 12 IN.

TO COMBUSTIBLES

FIGURE 12, PART A

CHIMNEY FLUE

MINIMUM CHIMNEY CLEARANCE TO

BRICK AND COMBUSTIBLES IS 2 IN.

MINIMUM CLEARANCES 12 IN.

OF BRICK ALL AROUND

CHIMNEY CONNECTOR

TO HEATER

FIRE CLAY LINER

(5/8" MIN. WALL THICKNESS)

MIN. 3-1/2" THICK BRICK

MASONRY WALL

MASONRY CHIMNEY

CONSTRUCTED TO

NFPA 211

FIGURE 12, PART B

AIR SPACE

9 IN. MINIMUM

FACTORY-BUILT

CHIMNEY LENGTH

MINIMUM CHIMNEY CLEARANCES FROM MASONRY TO

SHEET STEEL SUPPORTS AND COMBUSTIBLES 2 IN.

CHIMNEY LENGTH

FLUSH WITH INSIDE

OF FLUE

NONSOLUBLE

REFACTORY

CEMENT

MASONRY CHIMNEY CONSTRUCTED

TO NFPA 211

CHIMNEY CONNECTOR

TO HEATER

MINIMUM CLEARANCE

9 IN. ALL AROUND

SHEET STEEL SUPPORTS

(24 GAUGE MIN. THICKNESS)

CHIMNEY FLUE

SOLID INSULATED, LISTED

FACTORY-BUILT CHIMNEY LENGTH

USE CHIMNEY MFRS. PARTS TO

ATTACH CONNECTOR SECURELY

AIR SPACE

inner surface of the chimney ue and shall be rmly cemented in place. See Part A.

2. Use a solid insulated listed factory-built chimney length having an inside diameter of 6" and having 1" or more of solid

insulation. There must be at least a 9" air space between the outer wall of the chimney length and any combustible

materials. The inner end of the chimney length shall be ush with the inside of the masonry chimney ue and shall be

sealed to the ue and to the brick masonry penetration with nonwater-soluble refractory cement. Sheet steel supports

TWO VENTILATED AIR

CHANNELS EACH 1 INCH.

CONSTRUCTED OF

SHEET STEEL.

FIGURE 12, PART C

MASONRY CHIMNEY CONSTRUCTED

TO NFPA 211

SHEET STEEL SUPPORTS

(24 GAUGE MIN. THICKNESS)

MINIMUM CHIMNEY CLEARANCES FROM MASONRY TO

SHEET STEEL SUPPORTS AND COMBUSTIBLES 2 IN.

MINIMUM 6 IN. GLASS

FIBER INSULATION ALL AROUND

24 GAUGE

VENTILATED THIMBLE WITH

TWO 1 INCH AIR CHANNELS

CHIMNEY THIMBLE

CHIMNEY FLUE

CHIMNEY CONNECTOR

TO HEATER

which are at least 24 gauge (0.024") in thickness shall be securely fastened to wall surfaces on all sides. Fasteners

between supports and the chimney length shall not penetrate the chimney liner. See Part B.

3. Use a 10" diameter ventilated thimble made of at least 24 gauge (0.024") steel having two 1" air channels. The venti-

lated thimble must be separated from combustible materials by a minimum of 6" glass ber insulation. The opening

-12-

SHEET STEEL SUPPORTS

CHIMNEY SECTION

CHIMNEY

CONNECTOR

AIR SPACE

2 IN.

FIGURE 12, PART D

MINIMUM CLEARANCE

2 IN. ALL AROUND

CHIMNEY THIMBLE

1 IN. AIR SPACE TO

CHIMNEY LENGTH

MASONRY CHIMNEY CONSTRUCTED

TO NFPA 211

SHEET STEEL SUPPORTS

(24 GAUGE MIN. THICKNESS)

CHIMNEY FLUE

MINIMUM CHIMNEY CLEARANCES FROM MASONRY TO

SHEET STEEL SUPPORTS AND COMBUSTIBLES 2 IN.

CHIMNEY CONNECTOR

TO HEATER

SOLID INSULATED, LISTED

FACTORY-BUILT CHIMNEY

LENGTH (12 IN. LONG MIN.)

in the combustible wall shall be covered and the thimble

supported with sheet steel supports which are at least 24

gauge (0.024") in thickness. The sheet steel supports shall

be securely fastened to wall surfaces on all sides and shall

be sized to t and hold the chimney section. Fasteners used

to secure chimney sections shall not penetrate chimney ue

liner. See Part C.

4. Use an 8" inside diameter solid insulated listed factory-built

chimney length which has 1" or more of solid insulation. The

minimum length of this chimney section shall be 12" and

will serve as a pass-through for the 6" diameter chimney

connector. There must be at least a 12" air space between

the outer wall of the chimney section and any combustible

materials. The chimney section shall be concentric with

and spaced 1" away from the chimney connector by means

of sheet steel support plates on both ends of the chimney

section. The opening in the combustible wall shall be cov-

ered and the chimney section supported on both sides with

sheet steel supports which are at least 24 gauge (0.024")

in thickness. The sheet steel supports shall be securely

fastened to wall surfaces on all sides and shall be sized to

t and hold the chimney section. Fasteners used to secure

chimney sections shall not penetrate chimney ue liner. See

Part D.

5. A listed factory-built wall pass-through system may be pur-

chased and installed according to the instructions packaged

with it to provide a safe method of passing the chimney

connector through a combustible wall for connection to a

masonry chimney.

Additional requirements pertaining to Figure 8 and

the above wall pass-through systems:

1. Insulation material used as part of wall pass-through sys-

tem shall be of noncombustible material and shall have a

thermal conductivity of 1.0 Btu • in./ft.² • °F (4.88 kg • cal/

hr • m² • °C) or less.

2. All clearances and thicknesses are minimums: larger clear-

ances and thickness are acceptable.

3. A chimney thimble, as shown for 3" and 4" above (Parts C

and D) shall be for types "3" and 4" connections to facili-

tate removal of the chimney connector for cleaning. The

chimney thimble shall be of ASTM C315 reclay with 5/8"

minimum wall thickness, or material or equivalent durabil-

ity. The inside diameter of the thimble shall be sized for

the proper snug t of a 6" diameter chimney connector

pipe. The thimble shall be installed without damage to the

chimney ue. The thimble shall extend through the chimney

wall to, but not beyond, the inner surface of the chimney

ue and shall be permanently cemented in place with high

temperature cement.

4. A chimney connector to a masonry chimney, except for 2"

above (Part B), shall extend through the wall pass-through

system to the inner face of the chimney ue, but not beyond.

It does not have to be fastened in place so long as it cannot

accidently be pulled out of the chimney or shoved into the

chimney ue. If fasteners are used to secure the chimney

connector to a masonry chimney, the fasteners shall not

penetrate the chimney ue liner.

5. Any material used to close up any opening for the connector

shall be noncombustible.

PART E - (Figure 12)

In addition to the methods shown by A, B, C, and D of

Figure 12, a listed factory-built wall pass-through system

may be purchased and installed according to the instruc-

tions packaged with it to provide a safe method of pass-

ing chimney connector through a combustible wall for a

connection to a masonry chimney.

If the chimney connector does not have to pass through a

combustible wall to get to a masonry chimney, simply con-

nect the chimney connector directly to the masonry chimney's

chimney thimble as described and shown by parts C and D of

Figure 12. Remember, the chimney connector should extend

into the chimney thimble to the inner face of the chimney ue

but not beyond; if the chimney connector is extended through

the chimney thimble into the chimney ue, resistance to the

ow of smoke and gases up the chimney will occur; that ow

resistance will have an adverse affect on the operation and

performance of the heater and venting system.

CONNECTION OF CHIMNEY CONNECTOR TO A MASONRY CHIMNEY WHEN CHIMNEY CONNECTOR

DOES NOT PASS THROUGH A COMBUSTIBLE WALL

-13-

THERMODISC

COVER

4” ELECTRICAL

JUNCTION BOX

BLOWERS

BLOWERS GASKET

CLIP NUTS

(Not used in the upper center hole.)

ASSEMBLY OF FURNACE

Your furnace requires the following items to be assembled or

installed by the service person:

Feed Door Pull Handle

Feed Door Locking Handle

Blowers and Blower Controls

Electrical Connections

1. Remove all parts from inside the furnace and inspect for

damage, including the rebrick as some breakage could

occur during shipment.

2. Assemble the feed door pull handle as shown in Figure

13. Install thermostat assembly and cover (complete with

handle) as illustrated in Figure 13b.

3. Align thermostat control knob with at on thermostat control

shaft and press onto shaft. (See Fig. 13a)

4. Attach feed door locking handle as in Figure 14 with screws

and nuts provided. Note: Slotted holes are for adjustment

of handle. Adjust handle until some pressure is required

to lock feed door during ring sequence.

5. Install the thermodisc on rear of furnace cabinet with the

two screws provided. Mount the conduit assembly from

the junction box to the thermostat bracket. Crimp the two

female terminals to each of the wire leads. Plug the wires

to the thermodisc. NOTE: It does not matter which of the

two wires plugs to which terminal on the thermodisc.

6. Remove blowers from cartons. Remove junction box

cover. Attach clip nuts as in Figure 15. Install blower(s)

and gasket(s) with 1/4"-20 x 3/4" bolts as shown.

7. Wire right side blower rst (See wiring diagram) and replace

cover on junction box on blower.

8. Wire left blower same as above and replace cover.

9. Check operation of shaker grates with grate handle before

operating furnace.

Figure 15

(Model 1300 has only one blower)

1

2

A A

B B

Figure 14

Figure 13b

SET SCREW

Figure 13a

-14-

NOTE:

For model 1300, disregard the wiring (wires M1 & M2) of one blower

motor.

Wire leads from the distribution blower are usually BOTH BLACK.

Makes no dierence which leads from the motor(s) connects to the cor-

responding leads coming out of the conduit.

Figure 16

WIRING DIAGRAM

-15-

INSTALLATION

Please see all methods of Installation at the rear of this

booklet.

This is a furnace, not a free standing stove. You must direct

heated air from 8" outlets away from the furnace, or it will not

function properly.

1. This installation must be done by a qualied heating

equipment installer.

2. The installation is to be done in compliance with National

Fire Protection Association installation standards: No.

89M, 90B, 211, 70 (National Electrical Code) and Uniform

Mechanical Code 913, 6-4, in the states where applicable.

(Their code offers connecting smoke pipe connectors into

chimney with other fuel burning appliances.)

3. Rooms large in comparison with size of the appliance:

a) Coal Burning Furnace need air for combustion and

circulation to house.

b) Provision must be made to make up this air and not

starve gas or oil furnace of combustion air.

c) Have the "Authority Having Jurisdiction" determine that

air is of adequate makeup. (Reference N.F.P.A. Nos.

30&54, Code for Installation of Gas & Oil Equipment).

4. Have the "Authority Having Jurisdiction" to inspect all

chimneys and installations for adequate venting and for

compliance with standard and local codes and regulations

regarding installation of coal burning appliances.

5. Installation for Supplemental Heat Application to Existing

Central System.

a) Place Coal Burning Furnace so that the chimney

connector will be as short as practical and avoiding

unnecessary sharp turns in the smoke pipe connector

and the installation of devices that would create

excessive resistance to the ow of ue gases.

b) Locate the Coal Burning Furnace as close as practical to

the existing central hot air heating system, maintaining

clearances as stated on the label on the fuel door.

c) Clearance from combustible materials must comply with

those stated on the label on the side of the unit. Refer

to the clearance table in the front of this manual.

The installation must be made only on a noncombustible oor.

d) Install the smoke pipe connector to the chimney with

26-gauge pipe and elbows (to be purchased separately),

maintaining the proper clearances for the specic model.

Seal the smoke pipe in the chimney with furnace cement.

(The chimney connector shall be securely supported,

and joints fastened with sheet metal screws or rivets.)

e) Install 8" diameter heat pipe to plenum of the central

hot air furnace. Use 26-gauge pipe and connectors (to

be purchased separately). If central air conditioning is

installed in the plenum, install heat pipe above the air

conditioning unit. Secure heat pipe connection with

supports and sheet metal screws.

f) Connect electrical supply in the electrical junction box

that is mounted on the back of the Furnace. See Wiring

Diagram (Fig. 16). Remove the cover from electrical

junction box and connect power supply wires to wires

designated, using wire nuts. The power cord supplied

may be used for installation, if permitted by local codes

and regulations. If the power cord supplied cannot be

used, the power supply wiring must be 90 degrees

centigrade in a metal cable and should be completed

by a qualied installer complying with NFPA Standard

No. 70 and local codes.

POWER FAILURE

INSTRUCTIONS

Operation after loss of power:

1. Removelterifprovided

2. Do not expect to keep home at normal temperatures.

3. Do not load fuel above bottom of feed door.

The top down method of re building is recommended for

this appliance.

DO NOT BURN:

1. Garbage;

2. Lawn clippings or yard waste;

3. Materials containing rubber, including tires;

4. Materials containing plastic;

5. Waste petroleum products, paints or paint thinners, or

asphalt products;

6. Materials containing asbestos;

7. Construction or demolition debris;

8. Railroad ties or pressure-treated wood;

9. Manure or animal remains;

10. Saltwater driftwood or other previously saltwater saturated

materials;

Burning these materials may result in release of toxic fumes

or render the heater ineffective and cause smoke.

TAMPER WARNING

This coal heater has a manufacturer-set minimum low burn

rate that must not be altered. It is against federal regulations

to alter this setting or otherwise operate this coal heater in a

manner inconsistent with operating instructions in this manual.

VISIBLE SMOKE

The amount of visible smoke being produced can be an effective

method of determining how efciently the combustion process

is taking place at the given settings. Visible smoke consist of

unburned fuel and moisture leaving your stove. Learn to adjust

the air settings of your specic unit to produce the smallest

amount of visible smoke.

-16-

A draft reading of .05 to .06 w.c. is suggested for proper burning of this unit when using bituminous

coal as fuel. When using anthracite coal, this draft reading is a minimum reading.

CAUTION

Achimneyremaycauseignitionofwallstudsorrafterswhichyouthoughtwereasafedistancefrom

thechimney.Ifyouhaveachimneyre,haveyourchimneyinspectedbyaqualiedpersonbefore

using again.

EFFICIENCIES

Efciencies can be based on either the lower heating value

(LHV) or the higher heating value (HHV) of the fuel. The lower

heating value is when water leaves the combustion process

as a vapor. The higher heating value is when water leaves

the combustion process completely condensed.

OVER FIRING

Attempts to achieve heat output rates that exceed heater design

specications can result in permanent damage to the heater.

ASH REMOVAL AND DISPOSAL

Whenever ashes get 3 to 4 inches deep in your rebox or ash

pan, and when the re has burned down and cooled, remove

excess ashes. Leave an ash bed approximately 1 inch deep

on the rebox bottom to help maintain a hot charcoal bed.

Ashes should be placed in a metal container with a tight-

tting lid. The closed container of ashes should be placed

on a noncombustible oor or on the ground, away from all

combustible materials, pending nal disposal. The ashes

should be retained in the closed container until all cinders

have thoroughly cooled.

SMOKE AND CO MONITORS

CO is a poisonous gas when exposed to elevated concentrations

for extended periods of time. While the modern combustion

systems in heaters drastically reduce the amount of CO emitted

out the chimney, exposure to the gases in closed or conned

areas can be dangerous. Make sure your stove gaskets and

chimney joints are in good working order and sealing properly

to ensure unintended exposure. It is recommended that you

use both smoke and CO monitors in areas having the potential

to generate CO.

GASKETS

It is recommended that you change the door gasket (which

makes your stove door air tight) once a year, in order to

insure good control over the combustion, maximum efciency

and security. To change the door gasket, simply remove the

damaged one. Carefully clean the available gasket groove,

apply a high temperature silicone sold for this purpose, and

install the new gasket. You may light up your stove again

approximately 24 hours after having completed this operation.

This unit’s ash door uses a 5/8" diameter rope gasket. This

unit's feed door uses a 1/2" diameter rope gasket.

SERVICE HINTS

Do not expect a furnace to draw. It is the chimney that

creates the draft. Smoke spillage into the house or

excessive build-up of water or creosote in the chimney

are warnings that the chimney is not functioning properly.

Correct the problem before using furnace. Possible causes are:

1. The connector pipe may be pushed into the chimney too

far, stopping the draft.

2. Do not connect two furnaces or a stove and furnace into

the same chimney ue.

3. The chimney used for a furnace must not be used to

ventilate the cellar or basement. If there is a cleanout

opening at the base of the chimney, it must be closed tightly.

4. If the chimney is operating too cool, water will condense

in the chimney and run back into the furnace. Creosote

formation will be rapid and may block the chimney. Operate

the furnace at a high enough re to keep the chimney

warm, preventing this condensation.

5. If the re burns well, but sometimes smokes or burns

slowly, it may be caused by the chimney top being lower

than another part of the house or a nearby tree. The

wind blowing over a house or a tree, falls on top of the

chimney like water over a dam, beating down the smoke.

The top of the chimney should be at least 3 feet above

the roof and be at least 2 feet higher than any point of

the roof within 10 feet.

6. See page 18 for list of trouble shooting tips.

CHIMNEY MAINTENANCE

Creosote and Soot - Formation and Need for Removal

When coal is burned, the products of combustion combine with

moisture to form a soot residue which accumulates on the ue

lining. When ignited, this soot makes an extremely hot re.

The chimney should be inspected at least twice monthly

during the heating season to determine if a creosote or soot

build up has occurred.

If creosote or soot has accumulated, it should be removed to

reduce the risk of a chimney re.

Chimney res burn very hot. If the chimney catches re,

immediately call the re department, then reduce the re by

closing the inlet air control. Pour a large quantity of coarse

salt, baking soda or cool ashes on top of the re in the rebox.

ATTENTION:

This heater needs periodic inspection and repair for proper operation. It is against federal regulations

to operate this heater in a manner inconsistent with operating instructions in this manual.

-17-

TROUBLE SHOOTING TIPS FOR WARM AIR FURNACE

1. Problem:

Smoke puffs from furnace

Solution:

A. Check chimney draft. Check for blocked chimney or

ue pipe. Use mirror to check chimney clearance.

B. Check ash pit — if it is too full, empty.

C. Make sure furnace room is not too airtight.

D. Make sure all of chimney mortar connections are airtight.

E. Check ash drawer. Make sure it’s airtight.

F. Check chimney for possible down-draft caused by

taller surrounding trees or objects. Correct with proper

chimney vent cap.

G. Check the possibility of a cold chimney forcing cool

gases backward. Remedied by properly insulating

chimney with non-combustible liner — non-combustible

insulation.

H. Fuel may be too green.

I. Make sure no other fuel burning devices are connected

to the chimney impairing the draft.

J. Check chimney draft, it should be .06 inches of water

column. This service is provided by a certied chimney

sweep.

2. Problem:

Inadequate heat being delivered to your home

Solution:

A. Check home insulation — is it adequate?

B. Check hook-up to furnace — is it installed correctly?

C. Cool air inlet may be inadequate or furnace room too

airtight.

D. Make sure your hot air duct (and other duct work) is

airtight.

E. If furnace room is warm but your home isn’t, check

back draft dampers.

F. Is air to the blower available?

3. Problem:

Excess smoke or ames coming out door when refueling

Solution:

A. Wait 15 seconds and open door SLOWLY — then

refuel.

B. Check length of ue pipe to chimney. Your unit should

be within six (6) feet of your chimney.

C. Make sure chimney cap is not too close to the top of

the chimney.

D. Check chimney draft — make sure chimney ue pipe

is clean and chimney is of adequate height.

E. Slide bafe should be pulled out prior to load door

opening.

4. Problem:

Distribution blower vibrating

Solution:

A. Tighten blower wheel to motor shaft.

B. Check for bad fan bearings.

5. Problem:

Distribution blower continues to run or will not run

Solution:

A. Check fan limit or heat sensor and cable.

B. Check to see that blower is properly wired.

(See Wiring and Assembly Instructions).

C. Check fuse box or power source.

D. Check power supply.

6. Problem:

Odor from rst re

Solution:

A. The odor from new steel should disappear in a few

hours.

B. If the odor remains, call you dealer immediately. A bad

weld can cause a fume leak.

7. Problem:

Excessive Creosote

Solution:

A. Make sure your unit is serviced by its own proper

chimney.

B. Check length of ue pipe and its connections.

C. Make sure you are burning the smallest, hottest re to

adequately heat your home.

D. Also see Solutions to Problem one.

8. Problem:

If the re goes out or does not hold over night

Solution:

A. Poor Draft.

B. Incorrect damper settings.

C. Improper ring methods if burning coal.

D. More combustion air needed.

E. Coal not sized to the furnace. We recommend 1” to 3”

diameter pieces of coal.

F. Ashes, if allowed to accumulate in the ash pit, will not

allow passage of the required air for combustion. Keep

ash pit clean.

G. This furnace is not to be used with an automatic stoker

unless so certied.

-18-

Repair Parts

22

6

8

7

9

20

18

19

17

16

14

10

15

11

12

13

21

1

5

2 3

4

1

28

27

26

29

30

31

24

25

32

33

23

36

34

39

38

37

41

34

35

39

37

38

40

42

34

22

6

8

7

9

20

18

19

17

16

14

10

15

11

12

13

21

1

5

2 3

4

1

28

27

26

29

30

31

24

25

32

33

23

36

34

39

38

37

41

34

35

39

37

38

40

42

34

22

6

8

7

9

20

18

19

17

16

14

10

15

11

12

13

21

1

5

2 3

4

1

28

27

26

29

30

31

24

25

32

33

23

36

34

39

38

37

41

34

35

39

37

38

40

42

34

1300

1500

-19-

1

25541R

Cabinet Side (Left & Right)

1300

2

25467R

1500

2 88032 Flue Collar Gasket 2

3 40246 Flue Collar 1

4

25540R

Cabinet Back

1300

1

23459R

1500

5

25561R

Cabinet Top

1300

1

25466R

1500

N/S 891214 8" Collar 2

6 68217 Feed Door Assy. (Includes Gasket - 88057) 1

7 22662 Bracket, Feed Door 1

8 24232 Spacer, Hinge 1

9 891097 Locking Mechanism, Feed Door 1

10 68218 Ash Door Assy. (Includes Gasket - 88066) 1

11 86626 Latch, Door 1

12 83461 Washer (1" OD, 7/16" ID) 1

13 83274 Lock Nut, 3/8-16 1

14 891098 Handle Assy. w/Handle Bushing 1

15 23859B Draft Cap, Painted 1

16 891135 Handle, Spring 2

17 23800 Smoke Curtain 1

18 23787 Clip, Smoke Curtain 2

19 83445 1/4-20 x 1-1/4 Carriage Bolt 2

20 83250 Kep Nut, 1/4-20 2

21

68238

Ash Pan

1300

1

68228

1500

22

23397

Bafe, Flue

1300

1

23398

1500

2

23 22761B Flue Collar Ring 1

24 22762B Forced Draft Ring 1

25 86402 1-1/2" Pipe Plug 1

26 80230 Blower

1300

1

1500

2

27 89319 Gasket, Blower

1300

1

1500

2

28 83340 1/4-20 Clipnut

1300

4

1500

8

29 22140 Relay Box Bracket 1

30 80131 Junction Box (4 x 4) 1

31 80231 Junction Box Cover 1

32 80314 Thermodisc (60T12) 1

33 68234 Blower Thermostat Bracket 1

34 89066 Firebrick (4.5 x 9 x 1.25)

1300

10

1500

12

36 40264 Liner, Front/Rear

1300

2

37 40256 Grate Frame, Shaker

1300

1

1500

2

38 40257 Grate, Shaker

1300

1

1500

2

39 40260 Handle, Shaker

1300

1

1500

40 40258 Liner - Front/Rear

1500

1

41 40269 Liner - Front

1500

1

N/S = Not Shown

Color Code: R = Red

Key Part No. Description Model Qty.Key Part No. Description Model Qty.

Parts List

Key Part No. Description Model Qty.Key Part No. Description Model Qty.

IN ORDER TO MAINTAIN WARRANTY, COMPONENTS MUST BE REPLACED USING ORIGINAL

MANUFACTURERS PARTS PURCHASED THROUGH YOUR DEALER OR DIRECTLY FROM THE

APPLIANCE MANUFACTURER.

USE OF THIRD PARTY COMPONENTS WILL VOID THE WARRANTY.

-20-

1

2

3

4

A A

B B

1

2

10

11

9

7

12

5

4

6

8

3

7

13

- 69921R Thermostat Box Assembly (Color - Red)

-

** 69921G Thermostat Box Assembly (Color - Green)

-

1 68722 Thermostat Panel Weldment 1

2 68732 Thermostat Cover Weldment (Color - Red) 1

** 68732G Thermostat Cover Weldment (Color - Green) 1

3 23429 Thermostat Step Plate 1

4 23431 Friction Plate 1

5 81903 Thermostat 1

6 23427 Thermostat Mounting Bracket 1

7 83172 #10 Sheet Metal Screw 6

8 89041 Spring 1

9 89175 Thermostat Knob 1

10 23425 Handle Bracket 2

11 89520 Wooden Handle 1

12 86318 Thermostat Chain .542 FT

13 68217 Feed Door Assembly (Includes Door and Gasket) 1

N/S 83106S Machine Screw, 10-24 x 1/2" SL HD Z 2

N/S 83136 Washer, 9/32" I.D. - 5/8" O.D. - 1/16" THK. 1

N/S 83816 Cotter Pin, 1/16" x 3/4" 1

Parts Diagram/List

IN ORDER TO MAINTAIN WARRANTY, COMPONENTS MUST BE REPLACED USING ORIGINAL

MANUFACTURERS PARTS PURCHASED THROUGH YOUR DEALER OR DIRECTLY FROM THE

APPLIANCE MANUFACTURER.

USE OF THIRD PARTY COMPONENTS WILL VOID THE WARRANTY.

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